BAB IV
PERHITUNGAN DAN ANALISA DESAIN SEPARATOR
PANAS BUMI DI ULUBELU LAMPUNG
Data : (input data)
Mixture Entalphi
= 731.3986998 Kj/kg
Separation Pressure
= 366 kpaa
Mixture Flux
= 12186.38888 kg/h
3.385108023 kg/s
Max Press. Drop
= 150 kpa
Outlet Steam Criteria
= 99.00 %
A.PRELIMINARY CALCULATION :
Saturation Pressure
separation pressure
1000
Separation Temperature
= 140.47 c
Steam Entalphy
=2733.71 kJ/kg
Water Entalphy
=591.123 kJ/kg
Specific Volume of Steam
Specific volume of WATER =
1
v
1
3
=0.50227 m /kg
1.991
1
1
=
=0.0010805 m3 / kg
L 925.531
Steam Viscosity , V
= 0.0000137 kg/ms
Water Viscosity
=0.00001963 kg/ms
Surface tension
=0.04300 N/m
Steam Density
=1.991 kg/m3
Water Density
=925.531 kg/m3
Calculation Result :
336 kpa
1000
= 0.366 Mpaa
Inlet Mixture Quality
= (hm hL) / (hv hL) =
Steam mass flowrate
=
0.0655 12186.38888
=0.2216 kg/ det
3600
Steam Volume Rate
12186.38888 0.0655 0.50227
3600
xi
731.3986998591.123
=0.0655
2733.71591.123
Wm
Wm
xi
3600
VeL/3600
= 0.111 m /s
Water Density, QL
= Wm . (1 xi) . VeL / 3600
=
12186.38888 ( 1 0.0655 ) 0.0010805
3600
3
= 0.0034 m /s
B. DESIGN
Assume
usually 2540
VT
Inlet Area
Inlet Diameter,
m/s)
= 25 m/s
= Qvs / VT =
DT
0.111
25
2
= 0.0045 m
= (4A/ ) = (4 0.0045 /3.14
0.5
DT use
25.4
= (DT, inch) 25.4 / 1000 = (3) 1000
Inlet sect area
= 0.25 (DT, inch) = 0.25
= 0.0762
3.14 (0.0762)
0.0046 m2
Pipe riser to separator (VT)
= Qvs / Inlet sect area =
0.111
= 24.41 m/s
0.0046
SEPARATOR DIMENSION RATIOS - HUGO LAZALDE-CRABTREE
Separator diameter (D)
= 0.33 x DT = 0.33 x 0.0762 = 0.2515 m
Steam outlet pipe (De)
= DT = 0.0762
Brine outlet pipe (Db)
= DT = 0.0762
Bottom height ()
= 0.15 x DT = 0.15 x 0.0762 = -0.0114 m
Steam pipe of clearance ()
= 3.5 x DT = 3.5 x 0.0762 = 0.2667 m
Top height (z)
= 5.5 x DT = 5.5 x 0.0762 = 0.4191 m
Rect Steam Inlet (A0)
= (DT use) = (0.0762)
Velocity, u
= Qvs / A0 =
Water Drum Length (LWD)
0.2667+0.4191
= ( + z) / 3 =
= 0.2286 m
= 0.0058 m
0.111
=19.17 m/s
0.0058
C. CENTRIFUGAL EFFICIENCY (EFISIENSI SENTRIFUGAL)
n1
= 0.6689 D0.14 = 0.6689 0.25150.14 = 0.5513
1 n1
1
10.5513
3
=0.5029
194.3
(
194.3
/273.2+140.47
)
273.2 T
n
=
=1
2
3.14
D De2 z
( 0.251520.07622e ) 0.4191=0.0189 m
4
4
VOs
=
=
0.0189
tml
= VOs / Qvs = 0.111 =0.1698 m
VO1
VO2
VO3
D 2
3.14 0.2515
4
=
=
-0.0114 = -0.0006 m3
= 0.081 x D = 0.081 0.25153 = 0.0013 m3
De2
0.25 3.14 0.0762
0.169 D
4
4
=
=
(-0.0114 + 0.169
) = 0.0001 m3
VOH = VO1 + VO2 VO3 = -0.0006 + 0.0013
0.0006
tma
= VOH / Qvs = 0.111 = 0.0052 second
tr
0.0001 = 0.0006 m3
= tml + 0.5 tma = 0.1698 + 0.5 0.0052 = 0.1724 second
0.2515
Kc
0.1724 0.111
0.2515
= tr x Qvs / D =
8 Kc D 2
Ao
= 1.207
2
8(1.207)(0.2515 )
0.0058
= 105
FLOW TYPE
Wave (include STRATIFIED)
= 94.90428 (0.0655)0.4538 = 327.013
Annular
= 98.7749 (0.0655)0.2628 = 48.251
Spray (include BUBBLE)
= 140.8346 (0.0655)0.5747 = 29.396
Slug (include PLUG)
= 37.3618 (0.0655)-6.08/1000 = 37.986
Select Flow Type
= SPRAY
Calculation for dw (drop diameter)
ENTRAINMENT EFFICIENCY (EFISINESI ENTRAINMENT)
4 0.111
2
2
3.14 ( 0.2515 0.0762 )
= 2.468 m/s
10
= -3.384
14
) (2.468)13.9241 = -9.883E-09
= 109.883E-09 = 100.0000
EFFICIENCY (EFISIENSI)
= 100.0000
100.0000
= 100.0000
OUTLET STEAM QUALITY (KUALITAS STEAM OUTLET)
12186.38888 0.0655
3600
= 12186.38888
= 0.222 kg/s
10.0655
3600
0.222/3.163
1100.0000+0222/3.163
=3.163 kg/s
= 99.9999
===> JIKA Xo OUTLET STEAM CRITERIA MAKA OK
===> JIKA Xo OUTLET STEAM CRITERIA MAKA BAD
PRESSURE DROP (KEHILANGAN TEKANAN)
= 16
0.0762
0.0762
= 16
16 19.17 1.991
= 5854 Pa
2
===> JIKA P MAX PRESSURE DROP MAKA DANGER
===> JIKA P MAX PRESSURE DROP MAKA OK
CHECK ANNULAR UPWARD VELOCITY INSIDE CYCLONE
Annular upward steam velocity (2.5 - 4 m/s, MAX = 4.5)
A
3.14
4 ( 0.25152 )0.0046
Check velocity =
= 0.05 m2
0.111
=2.47
0.05
VESSEL SIZE (UKURAN VESSEL)
Vessel diameter
Vessel height
= 0.2515 m
= + (1 x ) + z + LWD = -0.0114 (1 0.2667 + 0.4191+ 0.2286
= 0.93 m
