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We form the future!
KUMKANG KIND
Aluminum
Formwork System
The technological link between
the world and its people, is
KUMKANG KINDs promise!
Better quality
Cost saving
Faster construction
Copyright2011 Kumkang Kind Co., Ltd All rights reserved
Global networks
Headquarter
1445-2, Kumkang Kind Bldg., Seocho-dong,
Seocho-gu, Seoul, Korea
Tel. 82-2-3415-4167 Fax. 82-2-3415-4165
[email protected]Kumkang Kind India
#101/102 Wagh Manor, Plot No.222,
27th Road, Bandra(w), Mumbai - 400 050
Tel & Fax. 91-22-2640-9336
Mobile. 98-2005-7627
[email protected]Kumkang Kind Malaysia
B-9-01, Block B, No.2, Jalan PJU 1A/ 7A,
Ara Damansara, PJU 1A, 47301 Petaling
Jaya Selangor, Malaysia
Tel. 60-3-7831-0488 Fax. 60-3-7831-2588
[email protected]Kumkang Kind Vietnam
Ver. 01
6th Beautiful Saigon BLDG., 02 Nguyen Khac
Vien St, District 7, Ho Chi Mihn City, Vietnam
Tel. 82-2-3415-4167 Fax. 82-2-3415-4165
[email protected] www.kumkangkind.com
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Aluminum Formwork Expert
Contents
02 History / About us
KUMKANG KIND
History
Eumseong factory
Jincheon factory #2
Nilai factory - Malaysia
04 Special features
1979. 08
Establishment of Kumkang Kind Co., Ltd.
08 Manufacturing facilities
1987. 09
Obtained KS Certificate [Panel form]
09 Manufacturing process
1988. 09
Listed on the Korean Stock Exchange
10 Technical support
1989. 06
Completion of Banwol Factory
1990. 01
Completion of Eonyang Factory
1992. 01
Completion of Busan Factory
1992. 05
Obtained KS Certificate [pipes for ordinary, pressure and structural]
1992. 07
Obtained quality certificate from Japanese scaffolding association
19 Completion of slab setup
1992. 11
Achieved $10 million in exports
20 Dismantlement of slab
1993. 02
Obtained JIS Certificate [structural pipe]
21 Finished assembly & stair
1999. 05
Obtained ISO 9002 Certificate
2003. 04
Completion of Jincheon #1 Factory
2003. 12
Obtained ISO 9001 Certificate
2005. 10
Establishment of Research and Development department
2006. 05
Completion of Jincheon #2 Factory
2006. 12
Completion of Eumseong Factory
2007. 09
Establishment of Kumkang Kind (M) Sdn. Bhd as a subsidiary in Malaysia
2008. 06
Obtained KR [The Korean Register of Shipping] Certificate
2009. 10
Completion of Nilai Factory in Malaysia
Headquarter
1445-2, Kumkang Kind Bldg., Seocho-dong,
Seocho-gu, Seoul, Korea
2009. 11
Achieved $30 million in exports
Kumkang Kind India
2010. 01
Establishment of Kumkang Kind America
#101/102 Wagh Manor, Plot No.222,
27th Road, Bandra(w), Mumbai - 400 050
2010. 06
Establishment of Kumkang Kind Vietnam
2011. 09
Establishment of Kumkang Kind India
2011. 11
Achieved $50 million in exports
12 Rigorous supervision
13 Setting process
14 Formwork components
18 Slab setup
Eumseong factory
369-804, Yongsan-ri, Eumseong-eup, Eumseong-gun, Chungcheonbuk-do, Korea
Jincheon factory #2
365-824, Mijam-ri, Iwol-myun, Jincheon-gun, Chungcheongbuk-do, Korea
22 Project references
Nilai factory in Malaysia
Lot 119-120, Malaysian Industrial Park, Nilai, Negrisenblian, P.O. BOX 71800
Globalized Kumkang Kind
Overseas branch offices
Kumkang Kind Malaysia
B-9-01, Block B, No.2, Jalan PJU 1A/ 7A,
Ara Damansara, PJU 1A, 47301
Petaling Jaya, Selangor, Malaysia
Kumkang Kind Vietnam
6th. Beautiful Saigon BLDG.,
02 Nguyen Khac Vien St, District 7,
Ho Chi Mihn City, Vietnam
Headquarter in Seoul, Korea
Kumkang Kind is proud to have its products in more than 23 countries around the world. With the globalization,
we have set up a global network: Kumkang America Inc., Kumkang Kind (M) Sdn. Bhd, Kumkang Kind Vietnam and
Kumkang Kind India are acting as Kumkang Kinds representatives in their respective regions.
As Kumkang Kind has established several agents and distributors, wherever you go, you will always find our
products nearby.
Kumkang America
483 E. Katella Ave, #216 Orange, CA 92867 USA
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Special features
Why should you choose
Kumkang Kind Aluminum
Formwork System?
The most important aspect of a successful structural construction
is the formwork system. Kumkang Kind will always offer you the
most trustful, secure, efficient and cutting edge of formwork system technology available on the market
Speed
Due to its easiness of assembly, 4 days
cycle is guaranteed compared to 7~9 days
cycle for conventional formwork system.
Mobility
The formwork to the next level can be done
through material transfer box on the slab
without using the crane.
Quality
Due to the smooth surfaces and accurately
dimensioned panels, no need for plastering
or remedial work after concrete casting.
Freedom of design & jobsite planning
Unlike tunnel or flying formwork, Kumkang
Kinds Aluminum Formwork System is a
modular formwork. It can be used for any
architectural and structural layout.
6 floors per month (4 days per floor + 6 days
for uncontrollable factors e.g. access problems, unavailability of workers and etc).
Safety
No need to remove props and prop heads
when dismantling slab panels.
Easy assembly
Due to its easiness of assembly, no need for
skilled workers nor carpenters.
All-in-one system
With Kumkang Kinds Aluminum Formwork
System, brackets for wall, slab, elevator and
external working platform are provided.
Durability
A state of the art manufacturing technology
using aluminum alloy (6061-T6) material
yields its repetitive use (up to 250 times)
and results in decreasing construction cost
compared to conventional formwork.
No need for skilled workers
The Aluminum Formwork System is made of lightweight
aluminum which allows the largest components to be
hand carried and set up. Even it does not need skilled
workers due to the elaborate design provided to make
sure that our clients success must be achieved.
Cost reduction
A form designed for maximum reuse may have to be
stronger and more expensive than one designed for a
single use, but it can save a great deal on the total form
investment. Extra features that make erection and stripping easier will add to original form costs, but labor savings may outweigh the extra cost by using Kumkang Kind
Aluminum Formwork System.
Faster construction
The Aluminum Formwork System is fast. It is not uncommon for a contractor to double or triple the output of their
form crews when they convert from a wood faced form
system to Kumkang Kind Aluminum Formwork System.
Unparalleled quality
Quality control extends beyond our manufacturing plant.
We are actively engaged in custom design and engineering to improve our product line. We constantly re-evaluate our products, and regularly consult with contractors,
builders, and distributors. We also conduct on-site training and inspections to ensure our clients success.
Best technical support
Kumkang Kind Aluminum Formwork System is based on
worldwide field experience and accumulated technical
know-how. Whatever customers need, we will always
fulfill their demands with the most appropriate system.
With our R&D department continuously researching for
newer and better products, we will maintain our leading
position as the leader of Aluminum Formwork System
against our competitors.
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Special features
Application
Construction Method
Double(2) Storey
Single Storey
(Terrace or Link Houses)
(Terrace or Link Houses)
Traditional Bricks
The most common. Slow
construction and labor
intensive
Usually not acceptable
without concrete beam
Concrete Frame
(Columns, Beams & Slabs)
with Brick or Block infill
Most commonly used
Most commonly used
where bricks/blocks
method, slow & costly
alone are not acceptable.
compared to system
Slow method
Three(3) to Six(6) Storey
(Buildings or Apartments)
Not suitable structurally. Requires concrete
structural elements
Not suitable structurally
Precast /
Prefabs Concrete
Cast in-situ concrete:
Heavy Shuttering system
Not suitable - requires too much labor & time to
move equipment from one houses to another
Cast in-situ concrete:
Heavy Shuttering system
Material
Careful supervision of
construction is required.
Noted for rampant instability of joints
Suitability increases in proportion to height of building & number of units. Not suitable for less than 250
units. Resulting in efficiency loss
Composition
Efficient & Cost effective than any of the above methods. Kumkang Kind Aluminum Formwork System is
lightweight, hand-held shuttering, flexible, adaptable, faster & environmentally friendly
Construction Method
Characteristics
No cranes or other heavy equipment required
Able to pour walls (column) and floor slabs with beams with one lift
Strike floor slabs formwork without moving props
Can form concrete in place as part of work cycle
Can form concrete columns and beams together
NO Skilled labor required
Suitable for single (1) or two (2) storey buildings
Suitable for high-rise buildings
Formwork equipment adapts to different designs
Able to form all concrete elements
Can pour all walls, columns & beams together with floor slabs,
permitting cellular design & savings in steel & concrete
Lowest formwork to forming area ratio
Conforms to architects design with no need modifications to suit
the system
Self correction feature providing unmatched forming accuracy
Environmentally friendly - no huge debris, no messy disposals
Hard Held
Formwork
Tunnel
Formwork
Table
Formwork
Aluminum A6061-T6
Specification
Unit
Combined Aluminum (A6061-T6)
Specific gravity
2.7
Allowable
bending stress
kg/
1,250
Youngs modulus
kg/
7.0 x 10
List
Traditionally used method worldwide. Slow & costly.
Remains the method of choice for small builders, but
losing out on large-scale projects to new systems
Suitable for large projects. High initial costs and slow start up for precast /
prefab plant. Transport and lifting costs are inefficient compared to cast in-situ
system
KUMKANG Kind Aluminum Formwork System specification & composition
High Rise
(Apartments or Buildings)
Traditional
Formwork
Inner wall panel
Slab corner & Beam
Slab panel & Support
In-out corner & Hunch
Accessory
Wall tie / Round pin / Wedge pin
Wall panel
600 x Wall height (2,300 or 2,450) x 63.5 thk
Slab panel
600 x 1,200 x 63.5 thk
Normal module
Kumkang Kind
ALU Formwork
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Manufacturing facilities
Manufacturing process
Unrivaled
manufacturing capacity
Kumkang Kind manufactures the Aluminum Formwork System both in over a 150,000 m facility located in Eumseon and a 62,600 m
facility located in Jincheon, Korea as well as Nilai factory which has over 24,282 m facility located in Malaysia. We utilize advanced
automated system, skilled labors, and the latest in computer technology to produce the best quality product at a competitive price.
Warehousing of raw materials
Cutting
Hole processing
Eumseong factory
Jincheon #2 factory
Notching
Welding
Grinding
Brushing
10
Coating
11
Packing
Labelling of panels
Leveling & adjustment of panels
Nilai factory in Malaysia
12
Loading into containers
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11
Technical support
Plan
Quality guarantee
and unsurpassed support
Listening to your needs and providing solutions have been the hallmark of our
business since day one. We design products that meet your requirements and
demands, not ours. Special applications and custom design are a challenge, not
a problem. Thats why we lead the industry in developing solutions through new
designs.
Services
Kumkang Kind offers a wide variety of services, from Aluminum Formwork CAD
design to consulting services with an emphasis on commercial and residential
construction.
Staircase setting layout
External working platform section
Elevation drawing
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Rigorous supervision
13
Setting process
We provide strict supervision service
Structural line
to enhance efficiency and safety
The most effective means of achieving safety in the use of forms is to
have competent supervision during erection and concreting. Supervisors
must see that formwork is constructed exactly as designed, following a
safe erection procedure so that no members are temporarily overloaded.
We, our supervisors always carefully check out the proper installation in
terms of whether formworks have been set up and assembled.
Wall panel positioning (I/C + WALL)
Beam panel setup
(Beam + SC)
Stair and elev-pit setup
Slab panel setup
Completion of slab panel setup
Many accidents occur in formwork product handling when employees,
particularly those who are young or inexperienced, use machine and
equipment, or handle heavy and awkward materials in hazardous circumstances and without proper training. Storage and handling systems
should not be used by anyone who is not properly trained. In law use
means any activity (involving work equipment) and includes starting,
stopping, programming, setting, transporting, repairing, modifying, maintaining, servicing and cleaning.
Employee safety is largely depended on proper information, instruction,
training and supervision. Staff must be:
- Informed and trained, so that they understand the nature of any risks
to their health or safety, or that of others, from the work they do and
the measures necessary to adequately control them
- Instructed as to the safe systems of work they must follow
- Supervised to ensure that they follow the instructions and training
given to them
- Involved in the health and safety management system and
decision-making process
Installation of electrical, plumbing
components and steel reinforcing bar
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15
Formwork components
Wall panel
Standard panel
W x L (mm)
Weight (kg)
Weight combined
with Rocker (kg)
W x L (mm)
Weight (kg)
Weight combined
with Rocker (kg)
600 x 2300
25.940
26.590
400 x 2300
17.590
18.010
600 x 2450
26.645
27.300
400 x 2450
18.060
18.480
450 x 2300
19.730
20.200
300 x 2300
14.730
15.040
450 x 2450
20.250
20.730
300 x 2450
15.120
15.440
Prop head [PH]
Middle beam [MB]
End beam [EB]
Slab panel
Size
600 x 1200
Weight (kg)
13.5
450 x 1200
10.8
400 x 1200
9.9
300 x 1200
8.1
The Slab panel will be used to support
the concrete weight during concrete
pouring and casting
Slab corner
Size
150H
Slab incorner
Weight (kg/m)
6.581
Connection between Wall panel & Slab
panel
Slab outcorner
Dependent upon each structure
Dependent upon each structure
Connection between Wall panel & Slab
panel (inside)
Connection between Wall panel & Slab
panel (outside)
Size
150 x 300
Weight (kg)
2.5
Size
150 x 900
Weight (kg)
150 x 1050
7.6
8.7
Used to joint the beams together (Middle beam and/or End beam), the pipe
support will be placed under the prop
head
Used to joint the prop heads, the middle
beam supports the slab panels
Joint bar
Special prop head
Weight (kg)
0.68
Used to joint the prop heads with the
beams (Middle beam and/or End beam)
Dependent upon each structure
Used to joint the beams together (Middle beam and/or End beam), this special
prop head will be placed where a normal prop head cannot be installed
Size
150 x 600
Weight (kg)
150 x 900
7.2
150 x 1050
8.3
Used to joint the prop head and slab
corner, the end beam supports the slab
panels
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17
Formwork components
Wedge & Round pin or Long pin
Weight (kg)
0.085
Pipe support
Weight (kg)
0.33
The Round pin and Wedge pin will be
used to joint the Wall or Slab panels
together.
The Long pin and Wedge pin will be
used to fix the Joint pin with the prop
head and beams (Middle beam or End
beam) together.
Flat tie
PVC sleeve
Weight (kg)
0.125
The Flat tie is used to joint the wall
panel to the opposite sides wall panel.
Depending on the wall panels height,
the number of flat tie used will vary.
Weight (g/m)
Wall platform, Slab platform and Elevator platform
Weight (kg)
15
Weight (kg)
10
As a substitute of a scaffolding system, these wall platform, slab platform and elevator platform will
be fixed on the concrete. [Wall/Slab/Elevator] and used as working platform for workers.
Waller-bracket & Square pipe
Type
Length
Weight (kg)
V-1
1,800mm ~ 3,200mm
10.9
V-2
2,000mm ~ 3,400mm
11.5
V-3
2,400mm ~ 3,800mm
12.5
V-4
2,600mm ~ 4,000mm
13.0
0.76
Made of PVC material, the PVC sleeve
will be installed between the Wall panel and the opposite sides wall panel.
The flat tie will be inserted inside this
item in order to protect the flat tie to be
casted within the concrete.
Weight (kg)
Weight (kg)
The pipe support is used to support the
weight of the slab during concrete pouring
and casting. It will remain under the prop
head until 2 levels of casting.
0.67
The Waller-bracket and Square pipe are
used to allow the horizontal straightness of wall panels and a flat wall
surface (especially at the bottom) after
concrete casting.
Bolt, Nut & Washer
Weight (kg)
Tie rod
0.11
This set of accessories will be used as
an embedded anchor in order to fix panels on the concrete surface during its
installation.
Weight (kg)
0.8
This accessory will be used as an
embedded anchor in order to fix the
Bracket on the concrete surface during
its installation.
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Slab setup
Completion of slab setup
Setup of slab corner
Setup of slab panel
Detailed setup of beam
Setup of beam
19
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Dismantlement of slab
Finished assembly & Stair
Dismantlement of joint bar and pin
Dismantlement of beam
Completion of assembly process
Dismantlement of slab panel
Dismantlement of slab corner
3D view of staircase
21
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Project references
Nanded City, Pune - India
23
INDIA
Riverview Apartments, Lucknow - India
Astonia Royale, Pune - India
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Project references
JKR Tower, Kuala Lumpur - Malaysia
25
MALAYSIA
STP Condominium, Kuala Lumpur - Malaysia
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Project references
KLCC Tower, Kuala Lumpur - Malaysia
27
MALAYSIA
Verve Suites, Kuala Lumpur - Malaysia
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Project references
Tropicana, Damansara - Malaysia
29
MALAYSIA
Universe Prime Condominium, Sabah - Malaysia
Cybercity 2, Sabah - Malaysia
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Project references
31
VIETNAM
HABICO Tower, Hanoi - Vietnam
Vinaconex, Hanoi - Vietnam
Dolphin Plaza, Hanoi - Vietnam
Landmark, Hanoi - Vietnam
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Project references
Wohhup - Singapore
33
SINGAPORE
The Altez - Singapore
18 Blocks - Singapore
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Project references
Anderson 18 - Singapore
SINGAPORE
LIBYA
The 50,000 Housing Unit Project, Tripoli - Libya
35
