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Ground Freezing

This document summarizes information about ground freezing techniques. It discusses how ground freezing works by transforming water into ice to temporarily increase soil strength and prevent groundwater flow. It describes different refrigeration systems used for ground freezing like brine circulation systems. It outlines various applications of ground freezing like shallow excavations, deep excavations, tunneling and creating groundwater cutoffs. Specific case studies are presented on using ground freezing for excavation shoring. In summary, the document provides an overview of principles, methods and applications of ground freezing in foundation engineering projects.

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Fahad Zulfiqar
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100% found this document useful (2 votes)
499 views29 pages

Ground Freezing

This document summarizes information about ground freezing techniques. It discusses how ground freezing works by transforming water into ice to temporarily increase soil strength and prevent groundwater flow. It describes different refrigeration systems used for ground freezing like brine circulation systems. It outlines various applications of ground freezing like shallow excavations, deep excavations, tunneling and creating groundwater cutoffs. Specific case studies are presented on using ground freezing for excavation shoring. In summary, the document provides an overview of principles, methods and applications of ground freezing in foundation engineering projects.

Uploaded by

Fahad Zulfiqar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Introduction
  • Principles of Freezing
  • How Ground Freezing Works
  • Refrigeration Systems
  • Ground Freezing for Shoring & Groundwater Cutoff
  • Applications
  • References

Foundation Engineering

SPEAKERS:
SAJJAD AHMAD
REG. NO. 2011-MS-CES-26
ABDUL WAHEED
REG. NO. 2012-MS-CEG-12

Course Instructor :
Dr. Aziz Akbar
Department of Civil Engineering
University of Engineering and Technology
Lahore, Pakistan

Contents
Introduction
Principles of Freezing
How Ground Freezing Works

Refrigeration systems
Ground Freezing for Shoring
Applications

Ground freezing is a process of making water-bearing

strata temporarily impermeable and to increase their


compressive and shear strength by transforming joint water
into ice.

Figure: Ground Freezing

It is the most effective and consistently reliable method of

providing temporary support and preventing groundwater


from flowing into deep excavations.

No extraneous materials need to be injected and apart from

the contingency of frost heave, the ground normally reverts


to its normal state.

It is applicable to a wide range of soils but it takes

considerable time to establish a substantial ice wall and the


freeze must be maintained by continued refrigeration as
long as required.

Figure: Ground Freezing

The effectiveness of freezing depends on the presence of water to

create ice, cementing the particles and increasing the strength of


the ground to the equivalent of soft or medium rock.

If the ground is saturated or nearly so it will be rendered

impermeable.

If moisture does not fill the pores, it may be necessary to add

water.

The strength achieved depends on freeze temperature, moisture

content and the nature of the soil.

In rock and clay ice lenses may build up and enlarge fine fissures

so causing increase in permeability after thaw.

Freezing can be particularly effective in stabilizing silts, which

are too fine for injection of any ordinary grouts.

On freezing, water expands in volume by about 9% which does

not itself impose any serious stresses and strains on the soil
unless the water is confined within a restricted volume. With
water content up to about 30% the direct soil expansion may
be about 3%. Frost heave which may occur in fine silts and
clays, is a slightly different phenomenon.
If there is a flow of water through

the ground to be frozen the


freezing time will be increased by
reason of the continuing supply
of heat energy and, if the flow is
large and the water temperature
high, freezing may be completely
inhibited.

After the initial freezing has been completed and the frozen

barrier is in place, the required refrigeration capacity is


significantly reduced to maintain the frozen barrier.

Excavation of a large coffer dam to provide access for mining of a crown pillar left above formerly
mined and backfilled slopes. The coffer dam was created using ground freezing techniques.

There are many ways to freeze the ground, including liquid

nitrogen, brine, carbon dioxide.

Chilled calcium chloride brine circulating through a series of

closed-ended steel pipe in the ground.


The -10F to -20F brine circulates down along the outside pipe
and up through an inside pipe thus freezing the soil around
the pipes

It is a completely closed and tested system so that no brine

goes into the ground.


The methods of ground freezing are reliable and
environmentally safe (calcium chloride is non-toxic and
sprayed on icy roads in many states).
Through numerous equipment improvements, we can
make ground freezing more efficient than ever and very
cost-effective.
Frozen soil can be nearly as strong as concrete and is
impermeable, making it ideal for shoring and groundwater
cutoff.

There are two widely used methods of providing refrigeration


energy to freeze the ground.
Conventional system
Cryogenic systems

The conventional system consists of a primary refrigerate gas,

usually ammonia, being compressed and conducting its cold


energy on evaporation to a secondary coolant, usually
calcium chloride brine which is circulated through the freeze
tube system to cool the strata.

The refrigeration plants used for this operation are mounted

on skid units for easy transportation.

In operation the ammonia does not leave the confines of the

skid unit and is protected by a series of safety systems to


protect against failure.
This type self contained of system can operate at

temperatures as low as -40 degrees Celsius and are suitable


for the larger projects where freezing will be carried on for
several weeks.

Where the construction period is of short duration the

cryogenic system is generally used.


This system uses an expendable refrigerant usually liquid
nitrogen that is applied directly to the freeze tubes where it
evaporates at -196 degrees Celsius and the resultant gas is
exhausted to atmosphere.

Cryogenic systems

The liquid nitrogen is delivered to site by road tankers

and stored in vacuum insulated vessels of up to 100 tones


capacity.

The system has been successfully used for example at a

tunnel face beneath a river and over 1000 meters from an


access shaft.

Shallow Excavations (Small Site)

Shallow Excavations (Large Site)


Deep Excavations

Tunneling
Groundwater Cutoff Wall

Cuts

off groundwater
along sides and bottom to
eliminate dewatering.

Provides

stable shoring
with no internal bracing
or struts.

Batter freeze pipe can be

used to allow heavy


construction traffic along
the top of the wall.

Ground Freezing Shallow Excavations

Bottom concrete seal can

usually be eliminated.
Appropriate for excavations

up to about 40 feet deep.


Cost-competitive compared

to conventional shoring
(sheet piles, soldier pile
walls).

Ground Freezing Shallow Excavations

Allows large, shallow

excavations to be
accomplished in the "dry"
with no dewatering.

Freeze pipes are installed

nearly horizontal using


directional drilling
methods.

Completely seals the site

from groundwater.

Ground Freezing Shallow Excavations

Uplift is controlled by

freezing deeper than the


planned excavation.
Adapts to sites of variable

size and shape with


lengths up to 1,000 feet.
Can also be used to cut off

groundwater beneath
existing structures.
Cost effective to depths of

60 feet or more.

Ground Freezing Shallow Excavations

Can

be designed to
completely
cut
off
groundwater into the
excavation without a
natural aquitard.

Batter freeze pipe can be

installed at any angle to


accommodate site space
constraints.

Can be modified: vertical

pipes on one side and


batter pipes on the other
side.

Ground Freezing Shallow Excavations

Uplift is controlled by

freezing deeper than the


excavation depth.
Very cost-effective shoring

method when contaminated


groundwater is present.
Can be effectively used to

depths of 40 feet or more

Ground Freezing Shallow Excavations

Circular-shape frozen soil wall

provides very strong shoring


without internal bracing.
Has been used on hundreds of

shafts worldwide to depths of


800 feet.
Completely cuts off ground

water to eliminate dewatering.


Generally costs less than other

deep shaft methods (concrete


piles, jet grouting, etc.).

Deep Excavations

A frozen soil seal can be

created at sites where no


natural groundwater cutoff
is present.
May be used in nearly all

soil and groundwater


conditions.
Deep Excavations

Designed to resist uplift

without expensive tiedowns.

Because frozen soil has

very low permeability (less


than 10cm/sec) it is very
effective as a groundwater
cutoff.
A frozen soil cutoff can be

used
to
prevent
groundwater from entering
open pit mines, gravel pits,
landfills and other similar
facilities that are below
groundwater.

Groundwater Cutoff Wall

Eliminates or greatly

reduces the need for


dewatering.
Can also be used to stop the

migration of contaminated
groundwater near streams
or lakes.
Maintenance of a buried

frozen soil cutoff is


relatively inexpensive
making it competitive for
long-term cutoffs.

Groundwater Cutoff Wall

Provides stable shoring to

allow tunneling in wet,


loose soils or fractured
bedrock.

Effective for cutting

off
ground water into tunnel
excavation.

Frozen soil/rock can be

used as shoring around


unfrozen soil or the entire
soil/rock mass can be
frozen.

Ground Freezing in Tunneling

Frozen soil shoring for an access shaft at Bryn Mawr utility improvement project in Renton

o Frozen soil shoring wall around a 20-foot-deep

excavation along Interstate 405 for retaining a vertical


cut during construction of a large storm water
detention vault.

The second was a frozen

soil shoring wall around a


10-foot deep basement
excavation for a condo
located in Madison Park
just 8 feet from Lake
Washington.
Both

involved a 4-footthick vertical wall of frozen


soil to provide shoring and
to cut off inflow of
groundwater
into
the
excavation.

Books:
GROUND FREEZING IN PRACTICE by J.R. Harris
Sites:
http://groundfreezing.net
http://lscryogenics.com
http://refrigeration-engineer.com
http://djc.com (Applications)
http://google.com (Pictures and Figures)

Common questions

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Ground freezing is effective for shoring in deep excavations because it renders water-bearing strata temporarily impermeable by transforming joint water into ice, thereby increasing the compressive and shear strength of the ground. The process eliminates the need to inject extraneous materials and is applicable to a wide range of soils. The transformation of water to ice cements particles, improving strength to that of soft or medium rock, and creating a reliable temporary support system. Freezing can stabilize fine silts, which are difficult to stabilize by other methods, and maintains stability as long as the freezing process is actively preserved with refrigeration .

The challenges of using ground freezing include the significant time required to establish a substantial ice wall and the need to maintain continuous refrigeration. Inconsistent freeze temperatures, varying moisture content, and differing soil types can result in variable strength gains. If water continuously flows through the ground, freezing may be inhibited, thus requiring more energy to maintain the desired state. Additionally, frost heave in fine silts and clays can pose risks if not properly managed, potentially leading to increased permeability after thaw. Handling these challenges requires careful planning and execution .

Ground freezing can be adapted to different excavation site conditions by varying the design of freeze pipe installations. For example, freeze pipes can be installed nearly horizontal or at various angles using directional drilling techniques to accommodate site-specific constraints and configurations. It is also possible to adjust the depth and configuration of the frozen barrier to control uplift and other factors, making it suitable for both small and large sites as well as for use beneath existing structures. These adaptations make ground freezing versatile and effective for diverse excavation environments .

For shallow excavations, ground freezing offers several cost advantages over traditional methods such as sheet piles or soldier pile walls. It eliminates the need for internal bracing and dewatering systems, allowing for stable shoring and seamless groundwater cutoff. The method is competitive up to depths of about 40 feet and is particularly cost-effective on sites where the establishment of natural groundwater cutoffs is difficult or impossible. This reduces costs associated with materials and labor typically required for conventional shoring techniques .

Ground freezing is considered environmentally safe and advantageous because it does not involve introducing foreign materials into the ground, such as chemical grouts or concrete, which can contaminate soil and water. The use of closed systems, particularly with non-toxic substances like calcium chloride brine, ensures that no harmful materials leak into the environment. Additionally, the process is reversible; once the freezing is no longer necessary, the soil returns to its natural state, reducing long-term environmental impact .

The presence of groundwater significantly affects the design of a ground freezing project because the freezing process depends on water to create ice, which cements soil particles. If the ground is saturated, it becomes impermeable, leading to increased strength. Conversely, if there is insufficient water, additional water may need to be introduced. The continuous flow of groundwater can inhibit freezing by providing a constant source of heat, which requires greater refrigeration efforts to establish the frozen barrier. Thus, controlling groundwater flow is crucial to effectively implement and maintain ground freezing .

Ground freezing can manage groundwater contamination by creating a frozen soil wall that acts as a barrier, preventing the migration of contaminants into sensitive areas such as streams and lakes. This barrier is impermeable, containing the spread of pollutants and protecting natural water sources. The maintenance costs of a buried frozen soil cutoff are relatively low, making it a competitive choice for long-term environmental protection strategies. This application prevents further contamination while rehabilitation measures are implemented .

The two main types of refrigeration systems for ground freezing are conventional systems and cryogenic systems. Conventional systems use a refrigerant gas like ammonia, which is compressed and transfers its cold energy to calcium chloride brine that circulates through the freeze tube system. This type is suitable for large projects with long durations. Cryogenic systems, on the other hand, use liquid nitrogen as an expendable refrigerant, directly applied to freeze tubes and evaporating at -196 degrees Celsius. They are more suited for shorter project durations as they provide a swift setup but can be expensive due to the high consumption of liquid nitrogen .

Cryogenic ground freezing is preferred in situations where the construction period is short and requires rapid soil stabilization, such as in tunneling beneath bodies of water or in urban settings where minimal disruption and speed are critical. This method is advantageous due to its ability to quickly establish a frozen barrier using liquid nitrogen, which evaporates at very low temperatures (-196 degrees Celsius). It is effectively used where immediate or temporary stabilization is needed, although it is more costly compared to conventional methods due to the consumption of expendable refrigerants .

Ground freezing effectively reduces the need for dewatering by creating an impermeable frozen barrier around the excavation site, which prevents groundwater from infiltrating the excavation area. By sealing off the site from groundwater, it allows large and shallow excavations to be conducted 'in the dry,' eliminating the necessity for dewatering systems that can be costly to install and operate. Furthermore, avoiding dewatering reduces the environmental impact and logistical complexity, potentially lowering overall project costs compared to conventional methods .

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