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Major Project

The document is a project report for the design of an electrical control panel by students at Chameli Devi School of Engineering in Indore, India. It was guided by Mr. Abhishek Dubey and carried out by Rakesh Kumar, Arvind Patel, Nivesh Sharma, and Akash Rawat. The report includes sections on the introduction, specifications for manufacturing the control panel, cable and wiring details, and figures illustrating the system map and cable types.

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Rakesh Yadav
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0% found this document useful (0 votes)
451 views30 pages

Major Project

The document is a project report for the design of an electrical control panel by students at Chameli Devi School of Engineering in Indore, India. It was guided by Mr. Abhishek Dubey and carried out by Rakesh Kumar, Arvind Patel, Nivesh Sharma, and Akash Rawat. The report includes sections on the introduction, specifications for manufacturing the control panel, cable and wiring details, and figures illustrating the system map and cable types.

Uploaded by

Rakesh Yadav
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Introduction
  • Manufacturing Specification
  • Cables, Wiring & Circuit
  • Ring Circuits & Other Special Circuits
  • Importance of Control Panels

CDGIS

CHAMELI DEVI SCHOOL OF ENGINEERING


(CDSE), INDORE

MAJOR PROJECT

DESIGN OF ELECTRICAL CONTROL PANEL

GUIDED BY:
MR. ABHISHEK DUBEY

PROJECT BY:
RAKESH KUMAR
ARVIND PATEL
NIVESH SHARMA
AKASH RAWAT

CDGIS
CHAMELI DEVI SCHOOL OF ENGINEERING
(CDSE), INDORE

by

Name of the student


RAKESH KUMAR (0832EX131029)
NIVESH SHARMA (0832EX131023)
ARVIND PATEL (0832EX131008)
AKASH RAWAT (0832EX131002)

Name of Guide
Mr. ANIMESH MASIH

CDGIS
CHAMELI DEVI SCHOOL OF ENGINEERING (CDSE),
INDORE
DEPARTMENT OF ELECTRICAL ENGINEERING
2016 2017

CERTIFICATE
Certified that this is the bonafide record of the minor project report on

DESIGN OF ELECTRICAL CONTROL PANEL


Carried out by
RAKESH KUMAR (0832EX131029)
ARVIND PATEL (0832EX131008)
NIVESH SHARMA (0832EX131023)
AKASH RAWAT (0832EX131002)
of 6th semester (Department of Electrical Engineering) during the academic year 2016-2017. He
has satisfactorily completed the minor project report and presentation as prescribed by the Rajiv
Gandhi Technical University, Bhopal, in partial fulfillment towards the award of B.E. Degree in
Electrical Engineering.

Signature of guide
Mr. ANIMESH MASIH

Signature of HOD sir


Mr. ANIMESH MASIH

CDGIS
CHAMELI DEVI SCHOOL OF ENGINEERING
(CDSE), INDORE
DEPARTMENT OF ENGINEERING
2016 2017
ACKNOWLEDGEMENT
I have immense pleasure in expressing my sincerest and deepest sense of gratitude towards head
of the department [Link] MASIH for the assistance in preparing and presenting the
seminar. I also take this opportunity to thank guide [Link] MASIH for providing the
required facilities in completing my minor project report.

NAME OF THE STUDENT:


NIVESHSHARMA
RAKESH KUMAR
ARVIND PATEL
AKASH RAWAT

CONTENTS
Chapter No.

Description

Page numbers.

Certificate

Contents

ii

Synopsis

iii

Introduction

01

XXXXXX

02 03

XXXXXXXX

04 08

References

13

List of Figures
Figure No.

Title of Figure

Page numbers.

INTRODUCTION
CONTROL PANEL: - A control panel is a flat, often vertical, area where control or
monitoring instruments are displayed. They are found in factories to monitor and control
machines or production lines and in places such as nuclear power plants, ships, and aircraft and
mainframe computers. Older control panels are most often equipped with push buttons and analog
instruments, whereas nowadays in many cases touch screens are used for monitoring and control
purposes.
Electrical control systems are used on everything from simple pump controls to car washes, to
complex chemical processing plants. Automation of machine tools, material handling/conveyor
systems, mixing processes, assembly machines, metal processing, textile processing and more has
increased productivity and reliability in all areas of manufacturing, utilities and material
processing

STAR DELTA CONTROL PANEL


Star Delta Control Panels are used for switching three-phase AC motors with very high inrush
current. BOPARAI Star/D Control Panel connects the motor to the power supply with a starting
delay of 10 to 45 sec through a voltage reduction method and increases the applied voltage in steps
by changing star to delta position automatically. Designed with utmost precision, this product is
perfectly meets the international quality standards. Manufactured using optimum quality raw
material and the latest technology, this undergoes defined tests to make sure its flawless
performance. Two types of Contactors are used in these panels. BOPARAI DC Contactors are of
Air-Break type runs on 30 to 35 VDC. These contactors provides silent and chatter-free operations
even at low voltages and BOPARAI AC Contactors are also of Air-Break type runs on 240 to 415
VAC. Parts of these contactors are easily accessible for cleaning, setting and replacement. . The
contacts used in contactors are of high quality Silver Cadmium Oxide that provides long life and
millions of trouble free operations.

SYSTEM MAP:-

SYSTEM MAP:-

MANUFACTURING

SPECFICATION

TYPE:
Totally enclosed, dust and vermin proof, cubicle fixed Type free standing,
single/double front, air-insulated type for use in 600 Volts, 50Hz, Three Phase with neutral system.
Fault level 50 kA RMS/1 Sec.

GENERAL CONSTRUCTION:
The panels will be designed, manufactured and tested in accordance with the latest versions of the
related applicable standards and as per the drawings / specifications. The panels will be of modular
design with a horizontal bus bar chamber running at the top and the cable entry will be from the
bottom. Individual vertical bus bars will be provided for feeding to the feeder modules at the rear
side of the feeder chamber. Complete metallic partition sheets will be provided between any two
adjacent vertical panels or horizontal feeders.
The incomer chamber will be located at the extreme end. All feeders chambers and the cable
chamber will be provided with hinged doors. For the bus bar chamber, the inspection covers will
be of bolted type. All of the electrical accessories will be mounted on the front side of the panels.
Suitable cable core clamping arrangement will be provided in the cable alley / chamber. Each
feeder compartment will be provided with suitable nameplate showing the panel details like
SFU/MCCB rating and the Starter rating along with the nomenclature of the equipment connected.

FABRICATION DETAILS
An integral metal base channel of requested size will be provided. All of the Gland
plates will be of requested SWG CR sheet. The gland plates will be suitable for fixing Siemens type
single compression glands as per the cable schedule. The doors will be provided with neoprene
gaskets. Requested SWG CR will be used for compartments partitions inside the panel board.
Suitable ventilation louvers will be provided onto the vertical and horizontal bus bar chambers to
facilitate free circulation of air.

PAINTING
All sheet steel parts will be subjected to a finishing process known as 7 TANK
PROCESS consisting of chemical degreasing, pickling, phosphate by Chemical Washing and
finally finished with powder coating and baked in oven. The finishing will be elegant and enduring.

BUS BARS
Three phase and neutral requested bus bars will be provided. They will be of uniform
cross section throughout the panel with continuous current rating of 0.8 Amps/Sq mm for aluminum
,1.2 Amps/Sq mm for copper. The bus bar conductors will be supported by tough, non-hygroscopic,
resin bonded self extinguishing fire retardant insulators of SMC / DMC type firmly fitted to the
framework of the panel. Cadmium coated fasteners will be used for the bus bar joints. Suitable heat
shrinking sleeves will be provided for the bus bar conductors with colour coding.

EARTHING
Earth Bus bars of required size will be provided throughout the length of the panel. Within the
panel board, all the switchgear bodies will be duly connected to the earth bus bars. Provision for
connection to the plant earth grid will be provided at both the ends of the panel. All hinged doors
with electrical accessories will be provided with flexible copper earth connections.

WIRING
Wiring of the control circuits will be carried out with 1.5 Sq mm size of 660/1100V grade multi
strand single core copper flexible wires. All CT wiring will be carried out with 2.5 Sq mm wires.
Inter connections in the starter and SDF feeders up to 63 Amps rating will be carried out with
suitable rated copper conductor multi strand wires. Above 63 Amps rating, Al. bus bars will be
provided for interconnections.

CABLES, WIRING &CIRCUIT


In electrical systems, cables are used for carrying electrical currents. Most times core of these cables are
made of copper or Aluminum to conduct current with minimum voltage drop. Most cables have a protective
insulation to protect the cable & also to protect living beings from dangerous voltages. Types of cables are
differ according to the,
1. Current go through (cable size)
2. Purpose they are used
3. Place (indoor or outdoor)
4. Protection level required
5. Etc.
Mainly the cable types can be categorized to below groups.
1.

General Cables (cables which are used for general purposes)

2.

Flexible Cables

3.

Aluminum Cables (Bare conductors)

4.

Armored Cables

5.

Unarmored Cables

6.

Auto Cables

7.

Coaxial Cables

8.

Telecommunication Cables

CABLE SPECIFICATION
As previously said types of cables that are used is differs from various reasons. Generally bare
conductors are used for the transmission & distribution of low, medium & high voltage. Armored &
unarmored cables are used for the distribution of electricity with in cities, factories & buildings.
They are directly laid in ground where excessive mechanical stresses likely to occur. Though the
armored cables dont need any excess protection, unarmored cables must be provided some
additional protection. Other major type of cable used in low voltage distribution in rural & semi
urban areas is ABC (Arial Bundled Conductors) Cables. These are only few things about cables

FIG:- A

FIG:- C

FIG:-E

FIG:- B

FIG:- D

FIG:- F

From above figures (A,B,C,D,E,F ) it can be seen that some cables are consists of several strands. It can be
observed that though the cables have same cross sectional area if the number of strands of cable is higher
than the other it can carries a larger current than other one. This incident happens because of electrons.
Normally charges (here electrons) stays in the surface of any conductive element. The numbers of strands are
increased means that the surface area of the cable is increased. That means it can take more electrons
(current). So, than other cables of same size flexible cables can take larger currents.

SELECTION OF CABLES

Voltage Drop
Voltage drop is the reduction in voltage in an electrical circuit between the source and load. When a cable is
being selected for taking current for a specified machine, as per IEEE regulations it is required to have the
voltage drop of the cable less than 4% of the nominal supply. This voltage drop must be included all the
voltage drops in series. That means maximum permissible voltage drop of a cable must be 4%. The factors
affecting for the voltage drop ate,
1. Resistance of the cable for 1m length (Voltage drop for 1m- [v/Am]) - Vc
2. Rated current of the cable (or carrying current) - I
3. Length of the cable - L
So Voltage drop of the cable (Vd) can be calculated as,
Vd= ILVc

De-rating Factors
All the cables in the market are marked for a current that it can carry under standard conditions. But always
these standard conditions cannot be kept practically, in a construction. So if a cable is selected according to
the requirements (current) according to our assemble method there can be variations of current. The factors
that are affecting for above variations are called as de-rating factors. They are,
1. Ambient temperature
2. Ground temperature
3. Depth of lying
4. Soil Thermal resistivity
So if a cable is being selected, we must consider de-rating factors which are mentioned in cable catalogues.

STEP OF CALCULATING TH E CABLE FOR A GIVEN LOAD


Let, we are given to calculate suitable cable size for a machine which have known power consumption,
Known input voltage. And also the distance from power supply to load (L) is provided then

Using the given data, calculate the load current I.

Select a wire that is a little bigger to carry I (I wire > I)

Then multiply the rated current of selected wire with all the de-rating factors.

Find whether,
I wire x de-rating factors < I

If so select next bigger wire size. If not select that wire

Then calculate the voltage drop of wire & nominal voltage drop & see whether it is ok.

Normal Current Ratings for Wires


Wire size (sq.
mm)

Current Rating
(A)

1
1.5
2.5
4
6
10
16
25
35
50
70
70
95
120
150
185

12
16
19
24
32
40
60
100
125
160
200
225
250
300
350
400

Approximated Current Ratings According to the Wire Size

Current ratings for wires differ from manufacturer to manufacturer, though they are almost similar. Below
shows the approximated current ratings for given wire sizes under standard conditions.

According to these current ratings appropriate earth cables have to be selected. According to IEC
regulations, selection of protective earth cable is as follows.

Cross-sectional area
of phase conductors
S
mm2
S
16 < S
35 < S
400 < S
800 < S

Minimum cross-sectional area


of the corresponding protective
conductor (PE, PEN) Sp
mm2
S
16
S/2
200
S/4

16
35
400
800

Selecting appropriate cable according to the phase wire


CABLE LYING
When a cable is being laid it is important, but generally forgotten factor is cable bends. As per IEEE
regulations according to cable diameter, the internal radii of cable vary as follows

Fig Cable Radii Variation with Cable Diameter

Cable Diameter Range (mm)

Minimum internal radii (mm) r

D < 10

Dx3

10 < D < 25

Dx4

25 < D

Dx6

PVC/XLPE insulated armored circular


conductors

Dx6

PVC/XLPE insulated armored or unarmored

Dx8

RING CIRCUITS &OTHER SPECIAL CIRCUITS

RING CIRCUIT
Ring circuit is provided two independent conductors for live, neutral and protective earth within a building
for each connected load or socket. This design enables the use of smaller-diameter wire than would be used
in a radial circuit of equivalent total current. Ideally, the ring acts like two radial circuits proceeding in
opposite directions around the ring, the dividing point between them dependent on the distribution of load in
the ring. If the load is evenly split across the two directions, the current in each direction is half of the total,
allowing the use of wire with half the current-carrying capacity. In practice, the load does not always split
evenly, so thicker wire is used.
Another advantage of ring circuits was an economy of cable and labor, as one could connect a cable between
two existing 15 A radially wired sockets to make one 30 A ring, then adding as many sockets as were
desired. This would leave the ring supplied by two 15 A fuses, which worked well enough in practice, even
if unconventional.
Rules for ring circuits say that the cable rating must be no less than two thirds of the rating of the protective
device. This means that the risk of sustained overloading of the cable can be considered minimal. In practice,
however, it is extremely uncommon to encounter a ring with a protective device other than a 30 A fuse. The
IEE Wiring Regulations (BS 7671) permit an unlimited number of socket outlets to be installed on a ring
circuit, provided that the floor area served does not exceed 100 m2. In practice, most small and medium
houses have one ring circuit per storey, with larger premises having more.
Ring circuits can have extra sockets added to them by adding a 'spur' onto a ring circuit. A spur is a branch
off the ring circuit, usually from an existing circuit, although a junction box could also be used. Theoretically
as many spurs as sockets could be added, but the maximum load of the circuit (30/32amp) still exists). To
extend a spur further more a fuse must be connected. The rating of the fuse is decided according to the power
factor & the number of socket outlets.

Fuse

2.5mm wires

1.5mm wires

1.5mm wires

2.5mm wires

Fuse
2.5mm wires

30A Fuse

Power Supply

CONVERTING 4 POLE MCCB FOR A SINGLE PHASE SUPPLY


The protective equipments which is having over current protection, sometimes dont activate for an over
current in one line only. It only activates if over current goes through all 3 phases. In this case, if we wire an
over current relay or a thermal magnetic MCCB by using only 2 poles the protection system may not work
properly. To avoid this case it is wired as below.

Fig Wiring Diagram of Single Phase AC Supply to a 3 Phase MCCB

This connection allows equal heating in all 3 phases in case of a over current in the provided phase.

BIMETAL LUGS
Whenever aluminium cable is to be terminated on copper bus bar or copper contact, if aluminium lug is used
then contact between terminal lug and copper bus bar being of dissimilar metals, galvanic action takes place.
Also if copper lug is used then contact between aluminium cable and barrel of copper terminal lug is of
dissimilar metal and hence the galvanic action takes place. In order to prevent dissimilar contact and to avoid
galvanic action it is always advisable to use copper aluminium Bi-Metal lugs.
In Bi-Metal lugs barrel of the lug is of aluminium and the head or palm of the lug is of copper. This ensures
contact between aluminium cables to terminal lug is of aluminium and contact between terminal lug to
copper bus bar or contact is of copper. Thus contact between dissimilar metal is avoided and contact between
similar metal is established. Thus Bi-Metallic or galvanic action is completely eliminated and hence durable
joint is achieved.
Electrolytic copper head / palm is friction welded to electrolytic aluminium barrel. At the interface, copper
molecules and aluminium molecules intermingles with each other and form durable bond. Similarly if

aluminium cable is to be joined with copper cable then Bi-Metal in line connectors are to be used. Here for
aluminium cable aluminium barrel is provided and for copper cable copper barrel is provided. Copper and
aluminium barrels are friction welded. Depending upon application Bi-Metal terminals, in line connectors,
pin type connectors etc are manufactured.

Fig: Bimetal Lugs

IP PROTECTION (INGRESS PROTECTION) OF A PANEL

A two-digit number established by the International Electro Technical Commission is used to provide an
Ingress Protection rating to a piece of electronic equipment or to an enclosure for electronic equipment. The
protection class after EN60529 is indicated by short symbols that consist of the two code letters IP and a
code numeral for the amount of the protection.

Denoted by:- IP XX (e.g. IP 54)

The two digits represent different forms of environmental influence:


The first digit represents protection against ingress of solid objects.
The second digit represents protection against ingress of liquids.

The larger value of each digit, the greater the protection. As an example, a product rated IP54 would be
better protected against environmental factors than another similar product rated as IP42. IP rating tables are
as below.

IP First number :- Protection against ingress of solid object

No special protection

Protected against solid objects up to 50 mm, e.g. accidental touch by


persons hands.

Protected against solid objects up to 12 mm, e.g. persons fingers.

Protected against solid objects over 2.5 mm (tools and wires).

Protected against solid objects over 1 mm (tools, wires, and small wires).

Protected against dust limited ingress (no harmful deposit).

Totally protected against dust.

Table 5.1 IP Protection against Solid Bodies

IP Second Number Protection against liquid


0

No protection.

Protection against vertically falling drops of water e.g. condensation.

Protection against direct sprays of water up to 15o from the vertical.

Protected against direct sprays of water up to 60o from the vertical.

Protection against water sprayed from all directions - limited ingress permitted.

Protected against low pressure jets of water from all directions - limited ingress.

Protected against temporary flooding of water, e.g. for use on ship decks - limited ingress
permitted.

Protected against the effect of immersion between 15 cm and 1 m.

Protects against long periods of immersion under pressure.

Table IP Protection against Liquid

According to above two charts it can be seen that there must be some ways to increase the protection of a
panel Board. They are,

Equal thickness of powder coating according to the standards Insulate enclosure to prevent hazards
up to some level in case of a fault condition

Doors for panel boards with properly assembled & earthed

Cover plates which are tailor made for the panel provides additional protection after door is opened

Insulation of the Bus bars & Perspex sheets provides additional protection after cover plates are
removed

Panel earthing to ground in case of fault current

Using glands in cable cable entries

Sometimes, albeit rarely, the optional characters three and/or four may be used as follows:

3rd Character Optional access to live parts (A,B,C,D)


1. A - Back of hand
2. B - Finger
3. C - Tool
4. D - Wire

4th Character Optional Supplementary Information ( H,M,S,W)


1. H - High voltage apparatus
2. M - Motion during water test
3. S - Stationary during water test
4. W -Weather conditions

To decrease the starting current cage motors of medium and larger sizes are started at a reduced supply
voltage. The reduced supply voltage starting is applied in the Star Delta methods. This is applicable to
motors designed for delta connection in normal running conditions. Both ends of each phase of the stator
winding are brought out as six terminals. For starting, the stator windings are connected in star and when the
machine is running the switch is thrown quickly to the running position by automatically (It can be done
manually also), thus connecting the motor in delta for normal operation. The power diagram of Star Delta
starter is shown below.
U

V W

HRC Fuse

KD
Delta
Contactor

KL
Line
Contactor
Overload
Relay

M
U

V W

Figure 5.5 Power Diagram of Star Delta Starter

KS
Star
Contactor

When the motor is started in the star connection, the phase voltage of the motor is reduced by a factor of
3. The starting line current of the motor will be reduced to a 1/3 value of DOL Delta starting. And
ultimately power of the motor will be reduced to a factor of 1/3. A disadvantage of this method is that the
starting torque (which is proportional to the square of the applied voltage) is also reduced to 1/3 of its delta
value.

Note that all six terminals of the motor are connected to wires. No copper bars are used to configure the
Delta connection; it is automatically done by the contactors according to the control circuit. At the starting
moment, line contactor & star contactor are energized. After a time delay while star contactor is being deenergized, the Delta contactor will be energized & work as a DOL Delta motor. The control circuit of star
delta starter is as below.
L

Emergency
Stop
Push
ON

KL

Push
OFF

T1

KD
Timer
T1

KL

KS

Figure 5.6 Control Diagram of a Star Delta Starter

T1

KS
KD

COMPONENET USED IN STAR DELTA


CONTROL PANEL
Switches

Range

Tesys Vario

Interpact

Rated
operational
current (A)

12 to 175

40 to 2500

Number of
poles

3 to 6

3 to 4

0,5 to 3

Short circuit
making
capacity at
400V Icrn (kA)
References

Tesys GS

C60/NG

Compact

Masterpact

32 to 1250

10 to 125

100 to 1600

800 to 6300

50 to 220

5 to 90

10 to 50

36 to 150

42 to 150

INS

GS

C60/NG125

NS

NT or NW

POWER DISTRIBUTION SYSTEM

The assembly of automated control and distribution panels requires the use of products that are not only safe
but also simple and quick to mount and cable. Schneider Electric offers safe and simple products for electric
current carrying, current distribution and component mounting.

From the incoming line

range

Rating

From 63 to 250 A

From 40 to 125 A

From 160 to 400 A

IEC

IEC

IEC

FAST

SCREW

SCREW

From 6 to 52

From 4 to 64

52

Standard
Connection
technology
type
Amount of
connection
points
Mounting

On modular rail

On mounting plate

Installation
time*

Short

Long

Long

Flexibility*

Medium

Low

Low

Compactness*

Small

Large

Large

References

0403
0404

1493
1350

0405

Of one row of devices

Range

Rating

Up to 630 A

160 A

From 63 to 200 A

Up to 125 A

Up to 115 A

IEC
UL

IEC
UL

IEC

IEC

IEC
UL

Connection
technology
type

FAST

FAST
(energised
connection
possible)

FAST

SCREW

SCREW

Amount of
connection
points

According to

From 48 to 216
(tap-off from

From 40 to 81

According to length

From 2 to 5

Standard

length

12 to 54)

On mounting
plate

On modular
rail or
mounting plate

On modular rail or
mounting plate

On circuit breaker devices


(Acti 9, C120, C60)

On Tesys devices

Installation
time*

Short

Short

Medium

Medium

Medium

Flexibility*

High

High

High

Low

Low

Medium

Small

Small

Small

Small

AK5

0400
0401
0402

1481
1488
2108
2109

GV2
GV3

Mounting

Compactness*

LA9Z

References

POWER SUPPLY

Range

Power output

Modular

Optimum

Universal

Compact

7...60W

72...144W

85...960W

72960 W

Input voltage

100...240V

100...500V

400...500V

100...240V

400...500V

1 phase

1 or 2
phases

3 phases

1 or 2 phases

3 phases

24V/3A
24V/5A

24V/3A
24V/5A
24V/10A
24V/20A

24V/20A
24V/40A

24V/3,5A
24V/5A
24V/10A
24V/20A

24V/20A
24V/30A
24V/40A

ABL8REM

ABL8RP

ABL8WP

ABL4RS

ABL4WS

Input type

Output voltage
& current
References

24V/0,3...2,5
A
5V/4A
12V/2A
ABL8M,
ABL7RM

TRANSFORMER

Range

Modular

Input voltage

230 V 15 V 50/60 Hz

Optimum

Universal

230/400 V 15 V 50/60 Hz 230/400 V 15V 50/60 Hz

Output voltage

24 V

12 V, 24 V, 48 V,
115 V, 230 V

2 x 24 V
2 x 115 V

Power

40 VA400 VA

25 VA2500 VA

25 VA2500 VA

References

ABT7ESM

ABL6TS

ABT7PDU

CIRCUIT AND LOAD PROTECTION

Range

Short circuit & overload


protection: Miniature
Circuit-Breaker

Fuse Holders

6
0

Voltage

V
415
D
240
250
VAC/ 500V
C
VAC/pole
VDC/pole
pole AC
/
Ph/N
Ph/Ph
p
o
l
e

Number of poles

1 or 2

Nominal current (A)

Breaking capacity (kA)

1, 2, 3,4
32 50
80 to 25
125
10x 14x
125 8x32
22x58
38 51

1 to 63

690VDC

10

20

120

B
,
Type ol loads/ Tripping curve*

CC
,

B, C, D

Width

Product references

18 mm/Ph

C
6
C60HDC C60N
0
N

27
mm/P
h

C120
DF DF
DF8
DF22
N
10 14

EARTH LEAKAGE PROTECTION AND SURGE PROTECTION

Range

Voltage

Number of poles
Nominal current (A)
Breaking capacity (kA)
Type ol loads/
Tripping curve*
Width

Product reference

Earth Leakage
Protection
RCBO**

Surge
protection

RCCB***

24
0
240 to 415 VAC
VA
C
1P
h+ 2, 3, 4
N
6 to 32

25 to 63

C class A 30 or 300 mA

class A 30 or 300 mA

Type 2

36 to 72mm

72 to 120mm

RCCB ID

Quick PRD 20r

240 VAC

20

36
m 27 to 63 mm
m
DP
N
Vigi C60 blocks*
vig
i

MOTOR CONTROL
Motor starter structure

Disconnection
and breaking

Contactors LC

Thermal mag.
circuitbreakers GV

Fuse switch
disconnector ISFT

Thermal overload
relay LR

Starter
controller LU

Short-circuit
protection

Overload
protection

Control

Range

Motor power
(AC3/km)
Ie max AC3 (A)
Ie AC1 (A)

0,37 to 5,5

0,37 to 15

18,5 to 30

37 to 75

9 to 12

9 to 38

40 to 65

80 to 150

20

25 to 50

50 to 80

125 to 200

Contactor ref.
LC1K
Thermal overload
LRK
relay ref.
Breaking capacity 100kA
Thermal Mag CB
GV2
ref.
Starter controller
ref.
Fuse switch
disconnector ISFT ISFT100
+

LC1D
LRD
15 to 100kA

100kA

35 to 70Ka

GV3

GV7

LUB + LUCA
ISFT160

IMPORTANCE OF CONTROL PANELS


Our industrial power control would be unthinkable without the use of control panel. The growing utilization
of the latter is a decisive prerequisite for a rapid development of industry. The progress of the country
nowadays is measured in terms of electrical energy generating capacity and POWER CONTROL of that
country.
Based on understanding the importance of electrical energy for sustainable evolving society, engineers
would learn the fundamental knowledge and technologies of generation, transmission, CONTROL, storages,
measurements and applications of electrical energy. It also helps us acquire fundamental knowledge and
techniques on the semiconductor devices, CMOS, analog circuits, optoelectronics, sensors, and their
interdisciplinary applications.
CONTROL PANEL FUTURE SCOPE
The future prospects of the control panels is very wide and bright. The demand for environmentally friendly
power control, more sophisticated electrical and electronic devices, and cheaper and smarter products means
the industry is efficient. There is a wide range to design a control panel.
The areas they can fit in are Design and Development, Manufacturing, Automation, Production and
Maintenance, Operation and Control of any equipments or products which work on electricity.

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