Oilless Reciprocating Air Compressor Pumps

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product
described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in
personal injury and/or property damage! Retain instructions for future reference.

Description
General
Powerex utilizes cutting-edge compressor technology
to provide the most advanced oilless reciprocating air
compressor in the industry. The Powerex reciprocating
compressor is available in single and two stage models.
Continuously lubricated, sealed bearings provide oil-free
compressed air and long compressor life. The onboard fan,
finned flywheel and temperature reducing composite piston
create lower operating temperatures.
Dry type inlet filter
The inlet filter on the oilless compressor assures 99% of
particulate free air, down to 10 micron, is admitted to the
unit. Change every 2500 hours or more often in dirty locations
(See Figure 5).
piston and piston rings
The Powerex oilless reciprocating compressor pistons are
made of a high-strength, self-lubricating composite using the
most advanced technology available. These heat reducing
pistons eliminate the effect of excessive grease leakage at
the wrist pin bearing. PTFE rings reduce wear and provide
self lubrication. Piston rings should be replaced every 10,000
hours of operation (See Figure 12).

Specifications (Series)
Product

OPS / OPT Series Powerex Air Compressor

Pumps

Performance
Specifications

See Page 2

Lubrication

Grease-filled Bearing

Pressure Settings

Cut-In: 90 psig Cut-Out: 120 psig

Cut-In: 125 psig Cut-Out: 145 psig

(High Pressure Unit)

Bearing Regrease
The wrist pin bearings of the OPS and OPT oilless compressors
are needle bearings protected by two outer lip seals. This
needle bearing becomes impacted and requires regreasing at
5,000 hours (See Figure 15).
Bearing seals
The wrist pin bearing lip seals prevent the lubricating grease
from leaking from the bearing area. The two lip seals on each
connecting rod require replacement every 10,000 hours (See
Figure 16-22 or page 9).

Powerex 150 Production Drive Harrison, OH 45030 USA

1-888-769-7979 www.powerexinc.com

IN258607AV 1/12

Oilless Reciprocating Air Compressor Pumps

Specifications (Performance)
Max.
PSIG

SCFM @
100 PSIG

No. of
Cyl.

Bore

Stroke

Flywheel
O.D.

Drive

Weight
(lbs.)

1
1.5

145

3.6
5.3

625
885

2.56

2.56

11.2

1 GR-A

24

OPS030

2
3

145

7.6
10.1

845
1115

2.56

2.36

13.8

1 GR-B

46

OPT050

145

16.5

800

(1) 4.13 x
(1) 2.95

3.35

16.9

2 GR-B

97

OPT100

7.5
10

145

27.5
35.0

855
1090

(2) 3.54 x
(1) 2.95

3.35

18.3

2 GR-B

138

OPT150

15

145

47.0

1140

(2) 4.13 x
(1) 2.95

3.35

19.6

2 GR-B

141

Model

HP

OPS010

RPM

Safety Guidelines

Installation

This manual contains information that is very important

to know and understand. This information is provided for
SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help
recognize this information, observe the following symbols.

Installation Site
1. The oilless compressor must be located in a clean, well lit
and well ventilated area.
2. The area should be free of excessive dust, toxic or
flammable gases and moisture.

Danger indicates an imminently

hazardous situation which, if
not avoided, WILL result in death or serious injury.

3. Never install the compressor where the ambient

temperature is higher than 105 F or where humidity is
high.

Warning indicates a potentially

hazardous situation which, if
not avoided, COULD result in death or serious injury.

4. Clearance must allow for safe, effective inspection and

maintenance.

Caution indicates a potentially

minor or moderate injury.

5. If necessary, use metal shims or leveling pads to level the

compressor. Never use wood to shim the compressor.

Notice indicates important

information, that if not
followed, may cause damage to equipment.

Minimum Clearances

Breathable Air Warning

This compressor / pump is NOT equipped and should NOT
be used as is to supply breathing quality air. For any
application of air for human consumption, you must fit
the compressor/pump with suitable in-line safety and
alarm equipment. This additional equipment is necessary
to properly filter and purify the air to meet minimal
specifications for Grade D breathing as described in
Compressed Gas Association Commodity Specification
G 7.1 - 1966, OSHA 29 CFR 1910. 134, and/or Canadian
Standards Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor / pump is used for the purpose
of breathing air application and proper in-line safety and
alarm equipment is not simultaneously used, existing
warranties are void, and Powerex disclaims any liability
whatsoever for any loss, personal injury or damage.

Above

24 inches

Drive belt side

12 inches

Other side

20 inches

Ventilation
1. If the oilless compressor is located in a totally enclosed
room, an exhaust fan with access to outside air must be
installed.
2. Never restrict the cooling fan exhaust air.
3. Never locate the compressor where hot exhaust air from
other heat generating units may be pulled into the unit.
Wiring
Refer to the general safety guidelines manual. All electrical
hook-ups must be performed by a qualified electrician.
Installations must be in accordance with local and national
electrical codes.
Use solderless terminals to connect the electric power source.

Oilless Reciprocating Air Compressor Pumps

Installation (Continued)

Operation

Piping

Powerex oilless compressors operate at a standard pressure

of 120 PSIG. Two stage compressors operate at a maximum
of 145 PSIG and are equipped for continuous run operation.
Compressor RPMs are established by Powerex based on
horsepower and operating pressure.

Refer to the general safety guidelines manual.

1. Make sure the piping is lined up without being
strained or twisted when assembling the piping for the
compressor.

Before start up

2. Appropriate expansion loops or bends should be installed

at the compressor to avoid stresses caused by changes in
hot and cold conditions.

1. Make sure all safety warnings, labels and instructions

have been read and understood before continuing.
2. Be sure all pressure connections are tight.

3. Piping supports should be anchored separately from the

compressor to reduce noise and vibration.

3. Check to be certain all safety relief valves, etc., are

correctly installed.

4. Never use any piping smaller than the compressor

connection.

4. Make sure the inlet filter is properly installed.

5. Use flexible hose to connect the outlet of the compressor

to the piping so that the vibration of the compressor
does not transfer to the piping. Make sure the flexible

hose is rated for proper pressure and temperature before
installing.

5. Visually check the rotation of the compressor pump.

If the rotation is incorrect, have a qualified electrician
correct the motor wiring.

Safety Valves

1.

start-up and Operation

A safety valve must be installed in the manifold or tank

where the compressor pump is installed. The flow capacity of
the safety valve must be equal to or greater than the capacity
of the compressor.

Follow all the procedures under Before start-up before

attempting operation of the compressor.

2. Switch the electric source breaker on.

3. Open the tank discharge valve completely.
4. Check that the compressor operates without excessive
vibration, unusual noises or leaks.

1. The pressure setting of the safety valve must be no

higher than the maximum working pressure of the tank.

5. Close the discharge valve completely.

2. Safety valves should be placed ahead of any possible

blockage point in the system, i.e. shutoff valve.

6. Check the discharge pressure. Also make sure the air

pressure rises to the designated pressure setting by
checking the discharge pressure gauge.

3. Avoid connecting the safety valve with any tubing or

piping.

5. The safety valve must be ASME approved.

7. Check the operation of the pressure switch or the pilot

valve for continuous run units by opening the stop
valve and confirming the compressor starts or reloads as
pressure drops.

Hourmeter

Switch the breaker off if the compressor is not to be used for

a long period of time.

4. Manually operate the safety valve every six months to

avoid sticking or freezing.

The hourmeter on the oilless compressor indicates the

actual number of hours the unit has been in operation. The
hourmeter is also used to determine maintenance and service
timing. An hourmeter must be installed with every
oilless compressor.
Condensate drain valve
A condensate drain valve must be installed on any tank
to allow removal of the liquid which will collect during
compressor operation.

Drain liquid from

tank daily.

Oilless Reciprocating Air Compressor Pumps

Maintenance Schedule
Operating Hours
Item

Action needed

500

Tank

Drain moisture

Daily

Inlet Air Filter

Replace

Blower Fan
Fan Duct
Compressor Fins

Clean

Bearings

Replace

Compression Rings

Replace

2500

5000

10,000

15,000

20,000

Drain tank daily

Every 2500 hours or less

Clean

Clean

Every 2500 hours or less

Note 4

Wrist Pin Bearings

Regrease

Piston Set

Replace

Cylinder

Inspect

Unloader Set

Replace

Gasket Set

Replace

Bearing Seal Wrist Pin

Replace

V-belt

Inspect, Replace

Note 3

Remarks

l Inspect
s Replace
Notes:
1. Inspect and perform maintenance periodically according to maintenance schedule.
2. The maintenance schedule relates to the normal operating conditions. If the circumstances and load condition are adverse,
shorten the cycle time and do maintenance accordingly.
3. The tension of the V-belt should be adjusted during the initial stage (500H) and inspected every 2,500 hours afterwards.
Proper belt tension for 1 to 3 HP units is 2-3 lbs./.5 inch deflection; for 5 to 15 HP units, 4-6 lbs./.5 inch deflection.
4. See page 8.

2500 Hours - Air Filter Element Replacement

1. Remove wing nut.

2. Remove canister and wipe inside clean with dry cloth.

3. Remove and discard filter cartridge.

4. Install new filter cartridge. Do not attempt to clean and reuse filter cartridge.

5. Wipe inside clean with dry cloth.

Figure 5 - Air Filter Replacement

Oilless Reciprocating Air Compressor Pumps

5000 Hours - Valve Inspection /

Replacement

Per OSHA regulations, ALL

power must be locked out
before performing any maintenance.

Inspect valve set

1. Remove head bolts from cylinder head.
2. Remove cylinder head and valve set. If it is difficult to
remove by hand, insert screwdriver between cylinder and
valve set and remove (See Figure 6 and 7).
Inspection and maintenance
1. Check if exhaust valve (A) sticks to seat or is damaged
(See Figure 8).
2. Check if there is breakage, gouge or damage to
appearance of intake valve (B).
3. Lift intake valve 10 mm (3/8 inch) and check if there is
peeling and/or wear on coating surface of valve set (C).

Lifting intake valve too much

can cause damage to intake

valve.

4. Replace intake valve set if valve plate or valves are worn

or wear is over 0.5 mm (0.020 inches) in depth.
If exhaust valve rises upwards, clean seat surface of
foreign matter.

Figure 6

5. Clean the whole valve set taking care not to damage seat
surface and remove dust.
6. If viton seals (upper and lower) reach inspection time,
replace them. Even if its not time to inspect, be sure to
replace if they do not protrude from groove or seal has
hardened or been damaged.
7. Be sure to replace plastic seat in cylinder (See Figure 10).
8. Install valve set while paying attention to black plastic
seat of intake valve installed in cylinder (so that you do
not drop seat or insert tip of valve under seat).
9. Install cylinder head and tighten head bolts with
designated torque.
Notes:
When using valve set again, replace upper and lower
viton seals.

Figure 7

When replacing valve set, replace with upper and lower

viton seals (valve set with packing set). You cannot reuse
disassembled valve set.

Check for
peeling or
wear (C)

(B)

We are not responsible for any problems caused by reuse of

disassembled valve set.
reassembly
Assemble in reverse order of disassembling. Tighten each
section with designated tightening torque (See Chart on
page 6).

(A)
Figure 8

(A)

Oilless Reciprocating Air Compressor Pumps

Cylinder Inspection / Replacement

Per OSHA regulations, ALL

power must be locked out
before performing any maintenance.

Inspection / Replacement
1. Remove cylinder head and valve set. Pay attention not
to lose semicircular (black plastic) seat inserted at top
surface of cylinder (see Figure 9).
2. Remove cylinder bolts and pull off cylinder slowly. Make
sure piston does not drop down and get damaged. Note
cylinder orientation.

Figure 9

3. Inspect cylinder surface. If treated area is worn and metal

is exposed, replace. If there are several vertical scratches
at a narrow distance, replace (see Figure 10).
NOTE: Blackish streaks you can feel with your nail or finger
are not damage but sliding marks of piston and piston ring.
You do not need to replace the piston set or cylinder even
if there are several marks on the whole diameter of the
cylinder.

Replace if it
is scratched

Seat

Reassembly
1. Assemble in reverse order of disassembling cylinder.
2. Direction of cylinder is set so that semicircular spot
facing, to which seat (black plastic) is inserted, faces
toward flywheel side.
3. Tighten cylinder bolts with designated torque (refer to
chart below).

Cylinder Bolt
Torque

Head Bolt
Torque

OPS010 / OPS030

156 in. lb.

156 in. lb.

OPT050 / OPT100 / OPT150

295 in. lb.

156 in. lb.

Model

Cylinder

Figure 10

Oilless Reciprocating Air Compressor Pumps

10,000 Hours - Piston Ring

Replacement

Per OSHA regulations, ALL

power must be locked out
before performing any maintenance.

Inspection / Replacement
1. Remove cylinder head tubing and cylinder bolts.
2. Pull cylinder and head assembly off slowly. Do not allow
piston to drop out of cylinder and get damaged.
3. Remove piston rings. Do not use ring tool to remove
ring. Expand by hand only wide enough to remove from
piston. Note orientation of each for proper replacement.

Figure 11

NOTE: Expanding ring too much and deforming can cause

wear and leakage. (See Figure 12). Mark upper surface (not
lower surface) of removed ring for easy distinction.
4. Inspect lower surface (A) and outer side surface (B) of
ring (See Figure 13). Measure thickness (C) of ring with
calipers. Replace if foreign matter enters (A, B) or deep
damage is found or (C) dimension is less than 2.5 mm
(0.10 inches) at any point around the rings circumference.
NOTE: Clean the whole ring and ring groove with soft clean
cloth.

Ring and piston dust build up

in the ring groove can cause
knocking. This is sometimes mistaken for bad valve or bearing.

REASSEMBLE: Pay attention to the fit of the piston and wrist

pin fit. There should be no axial play or looseness in the wrist
pin area.

Figure 12

NOTE: Do not separate piston from connecting rod when

inspecting piston or ring. If you remove piston from
connecting rod, you may damage oil seal of connecting rod
and needle bearing.
Piston inspection/replacement
(B)
(C)

1. Inspect for appearance; if there is deep damage or crack

on top of piston or at pin boss, replace piston.

(A)

2. Remove piston ring and inspect for breakage or droop of

ring land; if damage is found, replace piston.

Figure 13

3. Remove o-rings on both sides of wrist pin. Push wrist pin

to one side

Piston rings

NOTE: Install bearing retention sleeve in grease kit/piston set.

The retention sleeve is to prevent the needle bearing from
falling out of the bearing area. On the HP cylinder only.

Piston

4. Remove wrist pin; remove piston.

5. Install o-ring in flywheel side of new piston (see Page 8).
6. Install piston onto con rod. Slide wrist pin into place.
Install second o-ring. Make sure piston is in proper
direction (see Page 8).

O-ring

Figure 14

7. Install rings in proper grooves (for inspection) and proper

gap orientation.

Wrist pin

Oilless Reciprocating Air Compressor Pumps

10,000 Hours - Piston Ring

Replacement (Continued)

3. For high pressure wrist pin bearings, replace wrist pin

(#91924680). (OPT Pumps Only)

wrist pin bearing regrease

4. Replace cylinder/head assembly and piston as in

procedures above.

1. Remove cylinder/head assembly and piston.

5. Tighten all fittings and bolts to designated torques.

2. For low pressure wrist pin bearings, fill needle area with
IP634500AJ Powerex approved grease.

Piston Orientation Chart for Oilless OPS / OPT Series

Pump Compressor Model

Bore

No. Cylinders

No. of Piston Rings

per Piston

OPS010

65 mm

Mark on Top of Piston

Flywheel side

Fan Side
Flywheel side
OPS030

65 mm

Fan Side
LP 105 mm

HP 75 mm

Flywheel side

OPT050

Fan Side
LP 90 mm

HP 75 mm

Flywheel side

OPT100

Fan Side
LP 105 mm

HP 75 mm

Flywheel side

OPT150

Fan Side

NOTE: When removing HP piston on two-stage pumps,

remove piston and then insert retention sleeve having
the same diameter of wrist pin or piston to small end of
connecting rod. If not, you may drop or lose needles from the
bearing, as HP needle bearing does not have support.

Small end of connecting rod

Fit piston by referring the

marking on the top of the
piston surface and list on above chart.

Wrist pin

Figure 15

NOTE: Gradually insert wrist pin while turning it. Inserting

with force can damage oil seal of needle bearing.

Small end of connecting rod

Powerex
*
FOR LOW PRESSURE
Oilless


WRIST PIN BEARINGS
Reciprocating

ONLY
Grease
6 Grams
#IP634500AJ

NOTE: The orientation in which the pistons are reinstalled

is very important. Improper placement will cause premature
wear of the ring and piston.

Oilles

s Rec
ip
Greas rocating
e
6G
#IP63 rams
4500
AV

Oilless Reciprocating Air Compressor Pumps

Wrist Pin Bearing Seal Replacement (Replace Every 10,000 Hours)

Replacing Oil Seal

Figure 16

Figure 17

1. Insert the plastic retention sleeve which protects the

needle bearing from dropping out.

2. Remove the two oil seals by using a screwdriver.

Figure 18

Figure 19

3. Clean both surfaces where oil seals are removed.

4. Push the oil seal into the small bearing end horizontally.

Pushing Board

Figure 20

Figure 21

5. Press the oil seal with a C-clamp into the small bearing
end.

7. Apply a small volume of adhesive at several points.

6. Repeat on opposite side.

NOTE: You may use a C clamp or two large washers and

bolt with nut through the bearing. Then apply pressure
to install the seals. This makes it easy to replace the seals
without removing the crankshaft.
Figure 22

8. Remove the retention sleeve inserted at the first step.

Oilless Reciprocating Air Compressor Pumps

20,000 Hours - Connecting Rod,

Wrist Pin and Crankshaft

Per OSHA regulations, ALL

power must be locked out
before performing any maintenance.

Replace connecting rod set and crankshaft

as a set
Pressing bearing into connecting rod and connecting rod
set into crankshaft requires special fixtures. Without such
fixtures, the squareness and parallelism of each part will be
affected.
remove cylinder/head assembly and pistons in
this order
1. Bearing at large end of connecting rod: Replace if it does
not move or feels stuck holding and moving small end of
connecting rod.
2. Bearing of crankshaft: Replace if you feel some resistance
when slowly turning shaft.

Figure 23

3. Bearing at wrist pin: Check for breakage of needle

bearing and damage of cage.
Disassembling: Crankshaft Set
1. Remove cylinder/head, assemblies and pistons.
2. Remove bolts from bearing cap and remove bearing cap.
3. Lightly tap shaft fan side with non-shock hammer (avoid
metal hammer) and remove crankshaft. After bearing
leaves the crankcase bore, pull connecting rod out as
illustrated and remove it from crankcase (See Figure 23).
Reassembly
1. Heat bearing housing of crankcase with industrial dryer
or simple burner just the same as disassembling.
2. Insert crankshaft set into crankcase in reverse order of
disassembling and insert bearing into housing.
3. Tap shaft from pulley side with non-shock hammer and
insert it inwards.
4. Fit bearing case. Grease bearing housing of bearing case.
5. Replace pistons and cylinder/head assemblies per the
inspection procedure listed previously.

10

Oilless Reciprocating Air Compressor Pumps

Notes

11

Oilless Reciprocating Air Compressor Pumps

Figure 24 - Replacement Parts Illustration for OPS010

12

Oilless Reciprocating Air Compressor Pumps

Ref. Part Number for Model
No.
Description OPS010

Quantity

Cylinder

91000560

Cylinder head

91003630

16

Elbow (Unloader)

96800261

18

Unloader cap

91052041

27

Bolt (cylinder head)

96137835

33

Bolt (cylinder)

96137825

34

Bolt (bearing cap)

96137620

47

O-ring

91146550

51

Flywheel pulley

91201552

52

Parallel pin

91271550

62

Hex blot (fan, flywheel)

96992857

67

Piston set

91903640

67-1

Piston ring

91246640

72

Intake filter set

91906550

72-1

Intake filter

ST073923AV

84

Screw (dust cover)

96131508

99

Seat (intake valve)

91301560

197

Lip seals wrist pin

97190162

200

Unloader set

91931561

500

Gasket set

91936640

600

Valve set with gasket

91933640

13

Oilless Reciprocating Air Compressor Pumps

Figure 25 - Replacement Parts Illustration for OPS030

14

Oilless Reciprocating Air Compressor Pumps

Ref. Part Number for Model
No.
Description OPS030

Quantity

Cylinder

91000560

Cylinder head

91003640

16

Elbow (unloader)

96800261

17

Tee union assembly

96803261

20

Intake joint (1)

91345561

21

Intake joint (2)

91346571

24

Spring guide set

91932561

27

Bolt (cylinder head)

96137835

30

Flange (breather)

91176661

31

Bolt

96995831

33

Bolt (cylinder)

96137825

34

Bolt (bearing cap)

96137620

38

Filter (crank case)

91348690

47

O-ring

91146560

51

Flywheel pulley

91202560

52

Woodruff key

96600013

53

Hex nut

96994016

59

Fan

91220560

60

Cover (fan)

91134560

61

Hex bolt (fan, flywheel)

96992857

67

Piston set

91903640

67-1

Piston ring

91246640

72

Intake filter set

91907570

72-1

Intake filter

ST073905AV

78

O-ring

96630032

79

Intake pipe

91407560

82

Screw (filter)

96131508

87

Tube

91909400

99

Seat (intake valve)

91301560

109

O-ring (intake joint)

96639906

193

Fan guard

91135560

195

Bolt (intake joint 1)

91095570

196

Bolt (intake joint 2)

91095560

197

Lip seals wrist pin

97190162

200

Unloader set

91931561

500

Gasket set

91936640

600

Valve set with gasket

91933640

15

1
20

Oilless Reciprocating Air Compressor Pumps

Figure 26 - Replacement Parts Illustration for OPT050

16

Oilless Reciprocating Air Compressor Pumps

Ref. Part Number for
No. Description
Model OPT050

Ref. Part Number for

No. Description
Model OPT050

Qty.

Qty.

Cylinder (LP)

91000680

82

Screw (Filter)

96235304

Cylinder (HP)

91947680

87

Unloader Tube

91420661

Liner

91177680

99

Seat (Intake Valve)

91301691

Cylinder Head (LP)

91004690

108 Intercooler Flange

91403690

Cylinder Head (HP)

91014680

109 O-ring (Intake joint)

96639906

14

Elbow (Intercooler)

91415690

110 Connecting Pipe

91400660

17

Tee Union Assy

96803261

120 Bolt (Intercooler)

91435692

18

Unloader Cap

91052451

143 O-Ring (Connecting Pipe)

96632825

20

Intake Joint

91345660

145 O-Ring (Connecting Pipe)

96632835

24

Spring Guide Set

91949694

157 Hex. Bolt (Intercooler)

96996460

27

Bolt (Cylinder Head)

96137850

10

165 Nut (Intercooler)

96994015

30

Flange (Breather)

91176661

171 Connecting Pipe Set

91955721

31

Bolt (Unloader Cap)

96995831

26

173 Intercooler

91404680

33

Bolt (Cylinder)

96137130

174 Intercooler Flange (1)

91405690

34

Bolt (Bearing Cap)

96137830

10

175 Intercooler Flange (2)

91406690

38

Filter (Crank Case)

91348690

176 Gasket (Intercooler)

91432690

47

O-ring

91146430

193 Fan Guard

91144660

51

Flywheel Pulley

91201660

196 Bolt (Intake Joint)

91344690

52

Woodruff Key

96600016

197 Lip seals wrist pin

97191000

53

Hex Nut

96994016

200 Unloader Set

91932682

54

Washer

96991512

500 Gasket Set (LP)

91936680

59

Fan

91220690

550 Gasket Set (HP)

91937681

60

Cover (Fan)

91134660

600 Valve Set with Gasket (LP)

91933681

61

Hex Bolt (Fan, Flywheel)

96992817

650 Valve Set with Gasket (HP)

91934683

67

Piston Set (LP)

91903680

67-1 Piston Ring (LP)

91236681

68

91910673

68-1 Piston Ring (HP)

91930680

68-2 Wrist Pin (Prepacked)

91924680

72

91907660

ST073905AV

Piston Set (HP)

Intake Filter Set

72-1 Intake Filter

17

Oilless Reciprocating Air Compressor Pumps

Figure 27 - Replacement Parts Illustration for OPT100 and OPT150

18

Oilless Reciprocating Air Compressor Pumps

Ref. Part Number for Model
No.
Description OPT100 OPT150
1
2
6
7
14
17
18
20
21
24
27
31
33
34
38
47
51
52
53
54
59
60
61
62
63
67
67-1
68
68-1
68-2
72
72-1
78
79
82
87
96
99
108
109
110
120
131
143
145
157
165
171
172
173
174
175
176
193
195
196
197
200
500
550
600
650

Cylinder (LP)
Cylinder (HP)
Cylinder head (LP)
Cylinder head (HP)
Elbow (Intercooler)
Tee union assembly
Unloader cap
Intake joint (1)
Intake joint (2)
Spring guide set
Bolt (Cylinder head)
Bolt (Unloader cap)
Bolt (Cylinder)
Bolt (Bearing cap)
Filter (Crank case)
O-ring (Bearing cap)
Flywheel pulley
Woodruff key
Hex nut
Washer (Intercooler)
Fan
Fan cover
Hexagon bolt (Fan)
Hexagon bolt (Flywheel)
Hexagon nut (Intake joint)
Piston set (LP)
Piston ring (LP)
Piston set (HP)
Piston rings (HP)
Wrist pin set (prepacked)
Intake filter set
Intake filter
O-ring (Intake pipe)
Inlet pipe
Bolt (Crankcase filter)
Unloader tube
Unloader tube
Wear pad, valve
Intercooler Joint
O-ring ( Intercooler Joint )
Connecting Pipe
Bolt ( Intercooler)
Cover Bracket
O-ring ( Connecting Pipe )
O-ring ( Connecting Pipe )
Hex bolt ( Intercooler )
Nut ( Intercooler )
Connecting Pipe Set ( 1 )
Connecting Pipe Set ( 2 )
Intercooler
Intercooler Flange ( 1 )
Intercooler Flange ( 2 )
Gasket ( Intercooler )
Fan Guard
Bolt ( Intake Joint 1 )
Bolt ( Intake Joint 2 )
Lip seals wrist pin
Unloader Set
Gasket Set ( LP )
Gasket Set ( HP )
Valve Set with Gasket ( LP )
Valve Set with Gasket ( HP )

91000670
91947680
91004670
91014680
91415690
96803261
91052451
91345691
91346690
91949694
96137850
96995831
96137130
96137830
91348690
91146690
91201590
96600016
96994016
96991512
91220690
91134690
96992817
96992833
96382086
91903670
91236671
91910673
91930680
91924680
91907590
ST073907AV
96630032
91407691
96131508
91420690
91419600
91301691
91403690
96639906
91402680
91435692
91413690
96632825
96632835
96996460
96994015
91955780
91955790
91404680
91405690
91406690
91432690
91135690
91343690
91344690
97191000
91932682
91936670
91937681
91934691
91934683
19

91000680
91947680
91004690
91014680
91415690
96803261
91052451
91345691
91346690
91949694
96137850
96995831
96137130
96137830
91348690
91146690
91201690
96600016
96994016
96991512
91220690
91134690
96992817
96992833
96382086
91903680
91236681
91910673
91930680
91924680
91907690
ST073907AV
96630032
91407691
96131508
91420690
91419600
91301691
91403690
96639906
91402680
91435692
91413690
96632825
96632835
96996460
96994015
91955890
91955900
91404680
91405690
91406690
91432690
91135690
91343690
91344690
97191000
91932682
91936680
91937681
91933681
91934683

Quantity
2
1
2
1
4
2
3
1
1
3
16
30
12
10
1
1
1
1
6
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
4
1
1
3
1
3
1
4
2
2
1
6
6
1
1
2
2
2
4
2
1
2
6
3
2
1
2
1

Oilless Reciprocating Air Compressor Pumps

Powerex Limited Warranty
Warranty and Remedies.
(a) General. Powerex warrants each Compressor System, Vacuum System, Vacuum Pump, Compressor Air-End, or Powerex branded
Accessory (collectively Products, individually each a Product) to be free from defects in material and workmanship (Defects)
at the date of shipment. EXCEPT AS SET FORTH BELOW, NO OTHER WARRANTY, WHETHER EXPRESS OR IMPLIED, INCLUDING ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, SHALL EXIST IN CONNECTION WITH THE SALE OR USE
OF SUCH PRODUCTS. TO THE EXTENT PERMITTED BY LAW, ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. All claims under this
warranty must be made in writing and delivered to Powerex, or such claim shall be barred. Upon timely receipt of a claim, Powerex shall
inspect the Product claimed to have a Defect, and Powerex shall repair, or, at its option, replace, free of charge, any Product which it
determines to have had a Defect at the time of shipment from Powerex; provided, however, that if circumstances are such as to preclude
the remedying of Defect by repair or replacement, Powerex shall, upon return of the Product, refund to buyer any part of the purchase
price of such Products paid to Powerex. Freight for returning Products to Powerex for inspection shall be paid by buyer. The warranties
and remedies herein are the sole and exclusive remedy for any breach of warranty or for any other claim based on any Defect, or nonperformance of the Products, whether based upon contract, warranty or negligence.
b) Initial Period of Warranty Parts and Labor. Powerex warrants and represents all Products shall be free from Defects for the
first twelve (12) months from the date of shipment by Powerex, or five thousand (5,000) hours of use, whichever occurs first. During
such warranty period, Powerex shall be fully liable for all Defects in the Products (the Product Defects), i.e., all costs of repair or
replacement, which may include in and out charges, so long as the Products are located in the continental United States, and the
Products are reasonably located and accessible by service personnel for removal. In and out charges include the costs of removing a
Product from buyers equipment for repair or replacement.
(c) Additional Period of Warranty Parts Only (No Labor). In addition to the above, Powerex warrants each Powerex branded
Compressor Air-End, and Vacuum Pump shall be free of Defects for a period of thirty-six months from the date of shipment of Product, or
10,000 hours of use, whichever occurs first. Suppliers repair or replacement of any Product shall not extend the period of any warranty of
any Product. This warranty applies to the exchange of part(s) found to be defective by an Authorized Powerex Service Center only.
(d) Coverage. The above mentioned warranty applies to Powerex manufactured units or systems only.
(e) Exceptions. Notwithstanding anything to the contrary herein, Powerex shall have no warranty obligations with respect to Products:
(i) that have not been installed in accordance with Powerexs written specifications and instructions;
(ii) that have not been maintained in accordance with Powerexs written instructions;
(iii) that have been materially modified without the prior written approval of Powerex; or
(iv) that experience failures resulting from operation, either intentional or otherwise, in excess of rated capacities or in an otherwise
improper manner.
(f) The warranty provided herein shall not apply to: (i) any defects arising from corrosion, abrasion, use of insoluble lubricants, or
negligent attendance to or faulty operation of the Products; (ii) ordinary wear and tear of the Products; or (iii) defects arising from
abnormal conditions of temperature, dirt or corrosive matter; (iv) any OEM component which is shipped by Powerex with the original
manufacturers warranty, which shall be the sole applicable warranty for such component.
Limitation of Liability. TO THE EXTENT ALLOWABLE UNDER APPLICABLE LAW, NOTWITHSTANDING ANYTHING TO THE CONTRARY
HEREIN, UNDER NO CIRCUMSTANCES SHALL POWEREX BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTAL, PUNITIVE, SPECULATIVE OR
INDIRECT LOSSES OR DAMAGES WHATSOEVER ARISING OUT OF OR IN ANY WAY RELATED TO ANY OF THE PRODUCTS OR GOODS SOLD
OR AGREED TO BE SOLD BY POWEREX TO BUYER. TO THE EXTENT ALLOWABLE UNDER APPLICABLE LAW, POWEREXS LIABILITY IN ALL
EVENTS IS LIMITED TO, AND SHALL NOT EXCEED, THE PURCHASE PRICE PAID.
Warranty Disclaimer. Powerex has made a diligent effort to illustrate and describe the Products in this literature accurately; however,
such illustrations and descriptions are for the sole purpose of identification, and do not express or imply a warranty that the Products are
merchantable, or fit for a particular purpose, or that the Products will necessarily conform to the illustrations or descriptions.
Product Suitability. Many jurisdictions have codes and regulations governing sales, construction, installation, and/or use of Products for
certain purposes, which may vary from those in neighboring areas. While Powerex attempts to assure that its Products comply with such
codes, it cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a
Product, please review the Product applications, and national and local codes and regulations, and be sure that the Product, installation,
and use will comply with them.
Claims. Claims pertaining to the Products, with the exception of warranty claims, must be filed with Powerex within 6 months of the
invoice date, or they will not be honored. Prices, discounts, and terms are subject to change without notice or as stipulated in specific
Product quotations. All agreements are contingent upon strikes, accidents, or other causes beyond our control. All shipments are
carefully inspected and counted before leaving the factory. Please inspect carefully any receipt of Products noting any discrepancy or
damage on the carriers freight bill at the time of delivery. Discrepancies or damage which obviously occurred in transit are the carriers
responsibility and related claims should be made promptly directly to the carrier. Returned Products will not be accepted without prior
written authorization by Powerex and deductions from invoices for shortage or damage claims will not be allowed. UNLESS OTHERWISE
AGREED TO IN WRITING, THESE TERMS AND CONDITIONS WILL CONTROL IN ANY TRANSACTION WITH POWEREX any different
or conflicting terms as may appear on any order form now or later submitted by the buyer. All orders are subject to acceptance by
Powerex.

Powerex 150 Production Drive Harrison, OH 45030 USA

1-888-769-7979 www.powerexinc.com

20