DOC NO
REVISION
DATE
MASS BALANCE DIAGRAM OF RSFFPP PROJECT
BACKPASS
Width : 6.75m
Depth : 5.5m
Height : 18m
Backpass wall
: Fin welded
Tube material
: SA-213 T12
Tube size&thickness : 1.75"0.3"/ 1.5"x0.2"
Tube spacing
: 4.5"
FURANCE
Width
: 7.68m
Depth
: 6.6m
Height
: 34.2m
Volume
: 1,657m3
Furnace wall : Fin weld
Tube material : SA-210C
Tube size&thickness : 2.5"0.2"
Tube spacing : 3.5"
SOOTBLOWER
LOCATION
TYPE
Q'TY
Backpass
Backpass
Retract
1/2
12
8
CYCLONE
Quantity : 1/unit
Diameter(inside refractory) : 7m
Steam turbine
Type : Single casing ,multi-stage,reaction blade,
non-reheat,extration-condensing
Live steam condition : 200T/H126barA538
Rated speed
: 3,600rpm
VHPS : 12.9 MPa(g)*541*200T/H
VHPS : 12.5 MPa(g)*538*200T/H
SOOTBLOWER
(35% BMCR)
(5.6TPH@MAX. LOAD)
TO FUEL
FEEDER
(A)
PA FAN
SA FAN
FLOW:150T/H FLOW:71T/H
PRESS:22.7KPa PRESS:19.1KPa
FA BLOWER
FLOW:10T/H
PRESS:51.6KPa
BOTTOM
ASH SILO
260M3*1ST
DeSOx &
BAG FILTER
SYSTEM
WATER
(30T/HR)
INTERMITTEN
Ca(OH)2
SILO
50M3*1ST
(67.2TPD)
(0KG/HR)
(151.2TPD)
(0 TPH)
TG EXT.4
TG EXT.3
Ca(OH)2
SLURRY
MIXING
TG EXT.5
[4]
DEAREATOR
(6)
[3]
[6]
NO.2 LPH
[1-1]
DFP
TG EXT.1
TG EXT.2
FROM
FROM
MPS HEADER
Mpa(G)
HP STEAM HEADER
120
13.
D
E
NO DES. NO DES.
1.3
Mpa(G)
[L]
5.4
(1)
CONDENSOR
PUMP
[M]
TO HP STEAM
[N]
[N]
[R]
[P]
406 425 VHPS CONVERT HPS
35
1.4
1.6
245 270 VHPS CONVERT MPS
14
-0.027
0.1
91
11.
12
0.1
0.3
126 160 TG EXT. 4
15
15
0.6
0.9
210 260 TG EXT. 3
378 386
0.0
0.5
35
60 DEMI. TANK OUTLET
38.
48
3.3
4.5
383 425 TG EXT. 2
1-1
189 193
0.0
0.5
35
60
#1 DFP INLET
50
129
4.9
6.2
421 475 TG EXT. 1
1-2
189 193
0.0
0.5
35
60
#2 DFP INLET
50.
120
4.7
5.4
406 425 TO HPS HEADER
176 193
1.4
2.1
39.
60
DFP OUTLET
27.
43
1.4
1.6
245 270 TG MPS HEADER
176 193
1.2
2.1
85
140 NO.1 LPH OUTLET
96.
96. #1 CONDEN. WATER
3.6
17
6.7
8.6
13.
21.
1.7
370 410 TO HPH HEATING
176 193
1.1
2.1
119 140 NO.2 LPH OUTLET
96.
96. TO DEMI. TANK
0.6
1.5
6.7
101 231
4.6
5.4
406 425 TO HPS PROCESS
206 230
0.5
164 200 BFP INLET
96.
55
62
1.3
1.6
245 270 TO MPS PROCESS
202 220
16.
23.
167 200 BFP OUTLET
50
200 TO POLISHER
6
10
0.4
1.2
1.3
1.6
245 270
TO TG PACKING STEAM
202 220
16.
23.
205 230 HPH OUTLET
50
200 POLISHER OUTLET
6.8
P
R
0.6
1.6
245 270
TO DEAREATOR HEATING
197 220
14.
15.16
205 230 ECO INLET
13.
21.
FROM HPH TO DEAERATOR
--
1.3
1.6
245 270
TO BAG FILTER HEATING
197 220
14
15.16
288 343 ECO OUTLET
50
50
FROM EXISTING CONDENSATE WATER
WATER TABLE
DESCRIPTION
TO MP TO UNIT#1 TO UNIT#2 TO UNIT#1 TO UNIT#2
DEAREATOR DEAREATOR
TG
STEAM TG PACKING
PROCESS STEAM
HEATING
HEATING
PACKING
STEAM
STEAM
DESCRIPTION
TO CONDENSATE BYPASS TANK
210 M3/HR
SILICA : 21ppm
RO UNIT
200M3/HR
*4ST
-- M3/HR
-- M3/HR
WASTE WATER
TREATMENT
SYSTEM
160 M3/HR * 1ST
FROM UNIT#2
BOILER BLOWDOWN
SPRAY WATER
T/H
ITEM
{ ? } MC MA
300 M3/HR
MUTI MEDIA
/ACTIVED
CARBON
FILTER
270M3/HR*(3+1)S
PRETREATMENT
425M3/HR*2ST
320 M3/HR
RO REJECT
FOR EFFLUENCE
160 M3/HR
EFFLUENCE WATER
CLASS : SC
RAW MAKEUP WATER
REQ'D : 860 M3/HR
RAW
WATER
TANK
5,250 M3 *
TO UNIT#1 TO UNIT#2
BAG FILTER BAG FILTER
HEATING
HEATING
CONDENSATE WATER TABLE
T/H
ITEM
( ? ) MC MA
[R]
[P]
5.4
T/H
Mpa(G)
ITEM
[ ? ] MC DES. NO DES. NO DES.
DEMI. WATER
300 M3/HR TREATMENT SYSTEM
150M3/HR *(2+1)ST
FROM UNIT#1
BOILER BLOWDOWN
406 425
4.7
140 TG EXT. 5
(3)
CONDENSATE
POLISHER
BYPASS TANK
400M3*1
(4)
FROM COOLING
TOWER BLOWDOWN
245 270
MP STEAM HEADER
NO DES. NO DES.
4.6
1.6
[1]
DEMI.
WATER
TANK
3,500 M3 *2
[1-2]
TO UNIT#2 DFP
NO DES. NO DES.
HPS HEADER
GLAND
STEAM
13 T/H
[5]
STEAM TABLE
POLISHER
SYSTEM
100M3/HR*
2 ST
(2)
NO.1 LPH
TO SAMPLING
RACK COOLING
DESCRIPTION
(2)
DENI. TANK
50T/H
FROM PBR
CONDENSATED WATER
(7)
[2]
{A}
EXT. WATER
FROM UNIT #2 ID FAN
(3)
FROM #2 CONDENSOR
(5)
STORAGE
TANK
COOLING WATER
TO UNIT #2
CONDENOR &
AUX.
EQUIPMENTS
COOLING WATER
TO UNIT #1 AUX.
EQUIPMENTS
32.5
FROM MPS HEADER
Mpa(G)
769 M3/HR
[P]
TG EXT.2
T/H
ITEM
[ ? ] MC MA
ID FAN
FLOW:265T/H
DP:10.3KPa
Ca(OH)2
SLURRY
STORAGE
(2000KG/HR)
(0 TPH)
{6}
FLY
ASH SILO
630M3*1ST
(0KG/HR)
(@100% PETCOKE)
FLY ASH
Ca(OH)2
SLURRY
Ca(OH)2
(@100% COAL)
{5}
Gas Flow : 677,440kg/hr
Excess air : 20% for COAL
25% for PETCOKE
NOx <254mg/NM3
SOx <241mg/NM3
TSP
< 50mg/NM3
CO
<500mg/NM3
(6 T/HR)
INTERMITTEN
BFP
4590 M3/HR
CONDENS
Emission@8%O2
(B)
(----KG/HR)
HPH
COOLING TOWER
4000M3/HR*(3+1)CELLS
NO.1 LPH
NO.2 LPH
DEAERATOR
[K]
{4}
(64.8TPD)
60TON FOR
FIRST FILLING
[C]
COOLING TOWER
MAKEUP WATER
(C)
(24TPD)
SAND
[D]
{C}
SOOTBLOWER
BOTTOM ASH
(28.8TPD)
NOTE :
[E]
[J]
HPH
(252TPD)
[7]
TURBULAR GAS AIR HEATER
(408TPD)
LIMESTONE
SILO
640M3*1ST
[F]
[H]
(B1)
(0TPD)
LIMESTONE
SAND SILO
48M3*1ST
HP PROCESS
STEAM HEADER
MP PROCESS
STEAM HEADER
(0TPD)
FUEL
FEEDER
[G]
{B}
(720TPD)
PETCOKEL
[A]
[B]
STACK
CRUSHER &
CONVEYOR
200TPH*(1+
(A1)
COAL
: Total enclosure water
air cooled
Power factor
: 0.85 lagging
Frequency
: 60Hz
Rated capacity : 35,000KW/41,177KVA
Terminal voltage : 13800V
TURBINE
{3}
TOTAL FUEL INPUT
: 140106 KCAL/HR
Type
SILICA <130ppm
FUEL DAILY
SILO
425M3*2ST
{D}
-- M3/HR
TO DESUPERHEATER
DIESEL OIL
TANK
250M3*1ST
FURANCE
[8]
ECONOMIZER
{2}
CYCLONE
{E}
SILICA <1ppm
TO UNIT#2
{1}
BACKPASS
[9]
Generator and auxiliaries
GENERATOR
177 M3/HR
OVERALL BOILER EFFICIENCY : 90%
HEATING SURFACE
Furnace EPRS
: 899m 2
Superheater(Backpass) : 2,288m 2
Economizer
: 3,032m 2
Superheater panel
: 284m 2
STEAN DRUM
Inside diameter
: 66"
Material
: SA-299 or SA-516 Gr.70
Construction type : Fusion welded
: BR-MBD-001
: ----- C ----: Apr.13, 2011
Mpa(G)
ITEM
(?)
FLOW
PRESSURE
TEMP
T/H
Kpa(G)
FURNACE OUTLET
150
22.7
50
P.A FAN OUTLET
840/856
CYCLONE OUTLET
A1
150
--
227
GAS HEATER-PA SIDE
-2.5
278/276
ECO OUTLET
71
19.1
50
S.A FAN OUTLET
257/260
-3.3
140/128
GAH OUTLET
B1
71
--
227
GAS HEATER-SA SIDE
257/265
-5.9
78
DeSOx & BAG FILTER SYS.
10
51.6
99
F.A BLOWER OUTLET
257/265
4.4
78
ID. FAN OUTLET
FLOW
PRESSURE
T/H
Kpa(G)
164 200 BFP EXTRACTION
257/260
840/856
8.6
164 200 FOR TG EXT.1 TO HPS
257/260
-2
6.7
8.6
164 200 FOR TG EXT.2 TP MPS
257/260
6.7
8.6
164 200 FOR SCV TO HPS
6.7
8.6
164 200 FOR SCV TO MPS
NO DES. NO DES.
AIR TABLE
FLUE GAS TABLE (COAL/PETCOKE)
ITEM
{?}
DESCRIPTION
TEMP
DESCRIPTION
DESCRIPTION
NOTE :
1. THE DATA @ MCR IS BASED ON
GUARANTY CASE ( A5-1-1 ) IN
TECHINCAL PROPOSAL.
2. A5-1-1 CONDITION :
EXTRACTION STEAM TO PROCESS:
2.1 - [email protected] & 406C
2.2 - [email protected] & 245C
POWER GENERATION:
2.3 - 35 MWe
