Electro-hydraulic Fan Drive System
Efficient cooling power,
where you need it.
Complete Fan Drive
Systems from Eaton
Table of
Contents
Complete Fan Drive Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Electronic Controller Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fan Drive System Pump and Motor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Integrated Fan Drive System, Fixed-displacement Pump . . . . . . . . . . . . . . . . . . . . . . . .8
Stand-Alone Fan Drive System, Variable-displacement Pump . . . . . . . . . . . . . . . . . . . .9
Areas of Application and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Engineered Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Information contained in this document is subject to change without notice. Performance values are typical values. Customers are responsible for selecting
products for their applications using normal engineering methods.
General
Eaton Corporation is a
global $9.8 billion diversified industrial manufacturer that is a leader
in fluid power systems;
electrical power quality,
distribution and control;
automotive engine air
management and fuel
economy; and intelligent
truck systems for fuel
economy and safety.
EATON Electro-hydraulic Fan Drive System Marketing Brochure E-SYFD-MR001-E2 September 2005
Eaton has 56,000
employees and sells
products in more than
125 countries. For more
information, visit
[Link]
Eaton
Hydraulics
Complete Fan
Drive Systems
The Electro-hydraulic
(EH) Fan Drive System
cools your engine and
vehicle sub-systems by
controlling a hydraulic
pump and motor
with a digitally programmable controller.
The EH Fan Drive
System equipped with
the Two Channel
Amplifier offers fast,
quiet and efficient cooling for engine coolant,
hydraulic fluid, charge
air and entire engine
compartment.
Electro-hydraulic Fan Drive
benefits include:
Flexible installation for
optimum fan location
Elimination of belt
maintenance
More accurate control
of charge air temperature
can help reduce engine
emissions
Improvement in fuel
economy
Increased power output
Choice of variable- or fixeddisplacement systems
Eaton can be your
single source for fan drive
systems.
Eaton Fan Drive Systems can
include:
Areas of application:
On-highway vehicles
Buses
Recreational vehicles
Construction machinery
Pump (fixed- or
variable-displacement)
Excavators
Motor
Loaders
Valves & manifold
Cranes
Electronic controls
Forklifts
Compact patented
reservoir
Filter
Hoses and fittings
Agriculture machinery
Tractors
Forest machinery
A fully integrated
electronically controlled
Eaton Hydraulic Fan Drive
System delivers a comprehensive cooling solution with
complete controllability.
EATON Electro-hydraulic Fan Drive System Marketing Brochure E-SYFD-MR001-E2 September 2005
Electronic
Controller
Options
Electronic Controllers
The electronic controller
used for a Fan Drive System
is called the Two Channel
Amplifier (TCA).
The TCA at the heart of the
EH Fan Drive System, is a
rugged, fully encapsulated
digitally programmable
controller specially designed
for mobile environments.
It is prepared for CANbus
communications on a vehicle
network. Software for
controlling the EH Fan Drive
System is loaded in the
controller memory at the
factory. Control software
parameters are adjusted
via RS 232 hook-up to a
laptop computer.
The TCA controller is
available for both 12 V
or 24 V vehicle power
systems. With 5 configurable
inputs and 2 Pulse Width
Modulated (PWM) outputs,
the TCA can interface
with a variety of system
components and drive up to
two electro-hydraulic valves.
Outputs
Environment
Two Channel Amplifier (TCA)
Fan Drive Configuration
Power Requirement
12 VDC or 24 VDC
Laptop or PC
Communication
1 PWM current controlled
driver for proportional
flow control
1 on-off driver for fan off
or fan reverse
RS232 for communication
with GUI
Operating temperature:
-40C to +85C
Meets EMC standards
off-road vehicle
Reverse battery and load
dump protection
Input/output short circuit
protection
UV resistant
Water: temporary
immersion
Random vibration 5.8 Grms
Shock: 50 G
Mechanical
Inputs
Polymer enclosure
Fully encapsulated
electronics
- 2 Digital or Switch inputs
- 1 Engine Control Module
cooling command voltage
signal
Flying lead harness with
10-pin MetriPak connector
2 Mounting flanges:
#8 fasteners
5 user configurable inputs
- 2 Thermistor inputs
Or
Optional CANbus signal
1 dual color LED for
status and diagnosis
EATON Electro-hydraulic Fan Drive System Marketing Brochure E-SYFD-MR001-E2 September 2005
Two Methods of Control
1. Integrated Fan Drive
System
Interface the Fan Drive
System to your engine
control module to execute
the cooling strategy exactly
as directed by the engine
control module.
2. Stand-alone Fan Drive
System
Define your own cooling
logic using up to two
temperature sensors and
two digital switch inputs.
We will implement that
control through the TCA.
By adding electronics to an
Eaton Electro-hydraulic Fan
Drive System, users can
tailor the system to their
needs. Fan drive control
parameters are adjusted
through a user-friendly
graphical user interface
(GUI).
saved to verify actual
results. When the cooling
logic is fully defined,
resulting parameters are
saved and used for
exact system
duplication for your
production application.
The GUI walks the designer
through the definition
process with real-time
graphical feedback to
clearly indicate the systems
response to each
modification.
System data can also be
graphically monitored and
Setup Screen
Component Screen
Monitor Screen
The Setup Screen feature allows the user to define his
own cooling logic by setting in the required parameters.
The Component Screen gives the user an overview of
the system and allows the user to click on the components and enter a description.
The Monitor Screen allows the user to monitor the system.
EATON Electro-hydraulic Fan Drive System Marketing Brochure E-SYFD-MR001-E2 September 2005
Fan Drive System
Pump and Motor
Guide
Pumps
Fixed Displacement Pump
Eaton Gear Pump 26000
Eaton Gear Pump 25500
Vickers V10 Vane Pump
Vickers V20 Vane Pump
6.6 - 30.6 cc
21.3 - 55.2 cc
3.3 - 22.8 cc
19.5 - 42.4 cc
Variable Displacement Pump
Vickers Piston
Eaton Piston
Vickers Piston
PVE
420
PVH
25.2
41 45.1 cc
41.0 49.2 62.3 cc
57.4 73.7 98.3 131.1 cc
Motors
Fixed Displacement Motor
Eaton Gear 100 Series
Eaton Piston
74111
Eaton Piston
74318
Eaton Piston
74624
Eaton HD Piston
Vickers M2U Vane Motor
Vickers 25 M Vane Motor
8.2 - 50 cc
12.3 - 20.3 cc
32.9 - 49.2 cc
82.6 cc
54.4 - 105.5 cc
21.6 - 25.4 cc
43.6 - 68.7 cc
Power (HP)
Eaton Gear Pump and Motor
Features and Benefits
13-tooth gear design
reduces flow-pressure ripple, noise, and vibration.
Various shaft and porting
options allow design
flexibility.
Tandem and multi-section
pump options minimize
circuit cost.
Compact envelope design
reduces space required for
installation.
Integrated motor and
valve manifold options
reduce fluid leak risks,
space requirements, and
system costs.
Eaton Piston Pumps
Versatile design includes
single pumps, throughdrive arrangements, and a
variety of drive shaft and
control options; adapts to
many applications, providing cost-effective variablepump installation.
Proven components
ensure longer life at the
10
15
higher performance levels
of power-dense machinery.
Compact housing and
lightweight design allows
better access for installation and servicing.
Heavy-duty bearing and
shafts reduce internal
deflections and wear, providing longer life and operation time.
Designed for maximum
efficiency, directs more
flow and input energy to
the work, not to heat
and waste.
Eaton Piston Motors
Compact design reduces
space required for
installation.
Lightweight durable
housing minimizes
system mass.
Numerous shaft and porting options provide design
versatility.
Bi-directional rotation allows
reversal of fan direction.
20
25
30
35
Integral speed sensor
available to provide optional closed-loop control of
fan speed.
Fine tolerances reduce
leakage and increase
system efficiency.
Low start-up torque
requires less pressure
build-up for operation.
Eaton Vane Pumps
Hydraulically balanced
design increases the
operating life of the bushing/bearing by eliminating
side loads.
Consistent efficiency over
life is achieved by self-compensation of vane wear.
Quieter operation as
compared to a gear pump.
Integrated pressure
compensated flow control
ensures priority and
constant flow regulation.
Compact common inlet
with double pump configuration allows versatility in
EATON Electro-hydraulic Fan Drive System Marketing Brochure E-SYFD-MR001-E2 September 2005
40
45
50+
application. One can be
used for steering and the
other for fan drive.
Flexible port orientation
allows easy installation
and prevents hose bends.
Vane pumps are the most
commonly adopted
steering pump in
on-highway vehicles.
Eaton Vane Motors
Lower starting torque
as compared to gear and
piston motors.
Smoother operation with
lesser jerks as compared
to gear motors.
Excellent capability to
handle pressure shocks.
Better efficiency at low
RPM.
No back pressure requirements as opposed to
those in piston motors.
Quieter operation with
respect to gear and piston
motors.
Hydraulic
Components
Vane Pump
Gear Pump
Fixed-displacement
7-30 cc, 21-100 cc
26000 Series,
25500 Series
Piston Motor
Fixed-displacement
12, 20 cc
74100 Series
STC
Snap-to-connect
Threadless connectors
Gear Motor
Fixed-displacement
50 cc
100 Series
Piston Motor
Fixed-displacement
33, 49 cc
74300 Series
Hose & Fittings
Aeroquip
Square pump
displacement range
3.3 cc to 42.5 cc
3000 psi continuous
pressure
Piston Pump
Variable-displacement
25, 40, 45 cc
420 Series
Piston Motor
Fixed-displacement
83 cc
74600 Series
Filter
Return-line filter
57 L/min, 95 L/min,
227 L/min
OFRS 25
Vane Motor
25, 35 [Link]/100 psi
2000 psi continuous
pressure
Piston Pump
Variable-displacement
18, 20, 45, 50 cc
PVM Series
Proportional Compensator
Bolt-on electro-hydraulic
control element
Piston pump fan
drive control
Reservoir
Reduced size
3L, 70 L/min
AGT Cyclone tank
EATON Electro-hydraulic Fan Drive System Marketing Brochure E-SYFD-MR001-E2 September 2005
Integrated
Fan Drive System
Fixed-displacement
Pump
ECM PWM Signal
Digital Input 1
Digital Input 2
Temp 1 (opt)
Temp 2 (opt)
Amplifier
Current-controlled
Signal
TCA
Reverse Acting
Proportional Valve
On-Off Valve (opt)
By-pass
Valve
Motor
Fixed-displacement
Gear Pump
Filter
Reservoir
Electro-hydraulic
Fan Drive System
Fixed-displacement Pump
Power
Steering
The system cooling strategy
is based on one ECM input,
two Temperature Inputs and
two Digital Inputs. In some
cases, the ECM signal is
too noisy or too weak to
control a hydraulic circuit.
The TCA amplifies and
conditions the ECM
signal to be used on a
hydraulic circuit.
Power
Steering
A fixed displacement pump
fan drive system is suited for
a smaller and simpler cooling
system. A fixed displacement
pump is unable to alter its
displacement to slow the fan
speed with respect to the
cooling demand. The excess
flow generated by the pump
is returned to the tank, which
EATON Electro-hydraulic Fan Drive System Marketing Brochure E-SYFD-MR001-E2 September 2005
leads to generation of heat
and energy losses.
Fixed displacement pumps
are best suited for Fan Drive
Systems below 10 HP.
Stand-Alone
Fan Drive System
Variable-displacement
Pump
Current-controlled
Signal
Amplifierr
TCA
Reverse Acting
Proportional
Valve
Temp 1
Temp 2
Digital Input 1
Digital Input 2
On-Off Valve (opt)
Motor
Variable-displacement
Piston Pump
Filter
Reservoir
Electro-hydraulic
Fan Drive System
Variable-displacement Pump
Power
Steering
This system is similar to the
Fixed Displacement Pump
system. For engines not
equipped with an ECM, the
cooling strategy is based on
a temperature sensor and
digital inputs to the TCA.
A variable displacement
pump fan drive system is
Power
Steering
suited for larger and more
complex cooling systems. A
variable displacement pump
reduces the displacement to
match the flow as per the
cooling demand. This feature
offers on-going energy
savings and creates less
heating of the hydraulic fluid.
Variable displacement
pumps are best suited
for Fan Drive Systems
above 20 HP.
EATON Electro-hydraulic Fan Drive System Marketing Brochure E-SYFD-MR001-E2 September 2005
Areas of
Application
and Benefits
Electro-hydraulic
Fan Drive System
Benefits of
Electronic Control
Functions with Engine
Control Module Input or
Vehicle Sensor and
Switch Inputs:
Allows a wide variety of
configurations.
Communications via
RS 323 or CANbus link:
Provides versatility in
communications.
Conditions engine control
module signal:
Filters noise, inverts
signal, and re-scales signal
to optimize control.
Uses closed-loop current
control, instead of voltage
control:
Improves control accuracy
of fan speed by eliminating
temperature effects on
proportional valve coil.
Application Specific
Benefits
Buses
Modulates fan speed
Recreational Vehicles
Reduces operating power
and noise.
Ensures gentle speed transitions and provides
smooth operation.
Limits fan speed on start-up
Reduces fan power draw
on start-up.
Increased fuel economy
Reduced fan power
requirements lead to
better fuel economy.
Ramps between fan speed
settings
Wheel Loaders
Allows installation in more
exposed locations on the
vehicle.
Reduces operation noise
Electronic control reduces
the noise of the fan and
pump, providing better
passenger comfort.
Encapsulated construction
Flexible installation
The electronic control of
the Fan Drive System
allows flexible installations
for optimum fan location.
Fan reverse feature
Reverse fan operation facilitates removal of debris
from the vehicle radiator.
10
EATON Electro-hydraulic Fan Drive System Marketing Brochure E-SYFD-MR001-E2 September 2005
Engineered
Systems
Tailored for
your needs
Lift truck with steer by wire
Other electro-hydraulic
systems for steering,
work circuit and fan
drive applications.
Electro-hydraulic work circuit
Electronic Transmission Automotive Control
Electro-hydraulic Steer By
Wire (EH-SBW)
Electro-hydraulic Work
Circuits
The Electronic Transmission
Automotive Control (ETAC)
EH-SBW is a new technology
steering system for vehicles
where an electronic sensor
replaces the rotary steering
valve of a traditional hydraulic
steering system. An electrical
signal, rather than mechanical
or fluid connections, transfers
the steering command from
the operators steering wheel
to the steered wheel electrohydraulic actuator. The Eaton
system includes a novel
tactile feedback device at the
steering wheel that simulates
the feel of conventional
hydrostatic steering.
An electronic remote control
joystick replaces the
hydraulic remote control,
cables and levers of a
traditional work circuit
operator interface. An
electrical signal, rather
than mechanical or fluid
connections, transfers the
boom, bucket or implement
command from the
operators joystick to an
electro-hydraulic directional
control valve. Other work
circuit applications include
control of auxiliary motors,
power take-off clutches,
and transmissions.
ETAC system is a hydrostatic
propulsion package ideally
suited for small to medium
sized fork lift trucks, tractors
and utility vehicles. ETAC
matches engine power to the
vehicle propulsion and work
requirement. The Maestro
digital, programmable
controller is integrated with
the throttle system as well as
a closed circuit hydraulic pump
and motor. Maestro drives a
high performance electrohydraulic interface on the
pump and uses a swashplate
sensor to provide precise,
closed loop control.
Additional Benefits:
Additional Benefits:
Additional Benefits:
World Class Brands,
Products and Systems
Hydraulic leaks and noise
are reduced.
The work circuit control
is more accurate and
stable.
Consistent performance over
a wide range of operating
temperatures.
Productivity, safety, and
ergonomics are all
improved.
Hydraulic noise and leaks
in the cab are reduced.
Hydrostatic braking is
adjustable through software.
The tailoring of steering
characteristics by re-programming is simplified.
Hydraulic connections
are eliminated or
simplified.
Vehicle energy management is improved.
Inching function maximizes
productivity by allowing the
operator to regulate work
circuit pump flow independently of vehicle speed.
Anti-stall enables use of
available engine power by
automatically reducing pump
displacement.
Adjustment of software
parameters allows new
operators to operate the
vehicle with the same
productivity as skilled drivers.
Assembly is simplified,
providing greater cab
design flexibility.
Eaton Corporation is a global diversified industrial
manufacturer. Eaton is a leader in:
Fluid power systems
Electrical power quality, distribution and control
Automotive engine air management and fuel economy
Intelligent truck systems for fuel economy and safety
For more information, visit [Link].
EATON Electro-hydraulic Fan Drive System Marketing Brochure E-SYFD-MR001-E2 September 2005
11
Eaton
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
Tel: 952 937-9800
Fax: 952 974-7722
[Link]
Eaton
11th Floor, Hong Kong New World
Tower
300 Huai Hai Zhong Road
Shanghai, 200021 China
Tel: 86-21-6387-9988
Fax: 86-21-6335-3912
Eaton
46 New Lane, Havant
Hampshire PO9 2NB
England
Tel: (44) 23 92 486 451
Fax: (44) 23 92 487 110
2005 Eaton Corporation
All Rights Reserved
Printed in USA
Document No. E-SYFD-MR001-E2
September 2005
