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Volvo B6304 TP2103201

Volvo B6304 reconditioning manual

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Jaan Rohtla
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4K views68 pages

Volvo B6304 TP2103201

Volvo B6304 reconditioning manual

Uploaded by

Jaan Rohtla
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
  • Important
  • Specifications
  • Torque Settings
  • Universal Tools
  • Special Tools
  • Reconditioning Engine
  • Index
B 6244, B 6254, B6304 Definitions BEg04FS | | | [ b Normally aspirated engine This manual covers the following engines: F = Injection engine with catalyzer Engine model Year G = Injection engine without catalyzer 8 6244 ae | ooze o | 4= Valves per cylinder 6304 1991 | 30 Cylinder capacity 1 6=No. of eyinders Petrol Modifications to March 1994 included Modifications introduced after the above date are not covered in this manual. See Service Bulletins as applicable. Volvos are sold in versions adapted for different markets. These adaptations depend on ‘many factors including legal, taxation and market requirements. This manual may therefore show illustrations and text which do not apply to cars in your country Volvo owners planning to export their car(s) to another country should investigate the applicable safety and exhaust emission requirements. In some cases it may be impossible to comply with these requirements. © Volvo Car Corporation Contents Important Specifications . Universal tools . Special tools Reconditioning engine Dismantling engine, cleaning, inspection step Oylinder head, exposure...» AI-AS Timing bolt and dive assembly, fsmanting + 81-815 Cylinder head, removal coe CCS Crank mechanism, dismantling cies fees: DDT Measurement, reconditioning Cylinder block, measurement E1-€9 ‘Crank mechanism, measurement... : FLFI7 Cylinder head, measurementireconsitioning Gt-c20 Threads, repair . HI-H7 Hermatcally sealed bots, sealing ve 15, Reassembly Crank mechanism, reassembly... we uit Gylinder head, installation . : voces KIGKT Timing belt assembly, reassembly vee Li LtL10 Cylinder block, elting components : a Mt-M6 Contents Page 18 21 25 ar 29 30 36 a Bsee Index page 66 ee This service manual covers engine reconditioning only. For ‘work on engine in car and lifting engine in and out, see separate service manual: Section 2 (20-22, 25-26) | L ———— Order reference: TP 2103201 (USA/CDN) | ‘TP 2103031 (UK) Replaces manual: TP 31804/1 ‘We reserve the right to make alterations without prior notification. Important Important Torque settings The torque settings in this manual are shown in two ways: 1. Torque settings in bold type (0.9. ‘Tighten to 40 Nm’) are used (in bold) for components which must be tightened with a torque wrench (plus any angle setting). 2. Torque settings in ordinary type (‘Torque setting = 40 Nm’) are guidelines only; there is no need to use a torque wrench, Power screwdrivers Power screwdrivers must not be used on screw joints, with aluminium threads, ‘There is a major risk of damaging the threads and the ‘component itself Threads, repair In most cases, threads can be repaired using thread insert. Important: If conical threads are damaged, replace component, ‘Thread repairs, see "Thread repairs’ on page 41 of this, manual Important Liquid sealing compound Engines use liquid sealing compound (PIN 1 161 059-9), e.g. between the upper and lower halves of the cylinder head. Itis essential that the surfaces are thoroughly cleaned and all traces of oil removed before applying now ‘compound. Apply compound with a short-haired roller (951 1205), covering completely but without any overtiow. Suspended engine Warning: Before carrying out work on a suspended engine, ensure that the lifting equipment is securely attached and is in perfect condition, and check lifting lugs for cracks, loose bolts, ete Cylinder head, machining Important: Machining to remove scoring or corrosion marks on cylinder head joint face must only be carried cut i the head is undistorted. Specitications Specifications Engine serial and type numbers ‘The engine serial and type numbers are punched in on the right-hand side of the cylinder block. There is also a decal on the timing cover, showing the ‘engine type, serial and works number. Classification of crankshaft main bearings This information is punched into the cylinder block and crankshatt. Block classification Asmat |B mes [Coe § deme | came _| cara 5 ose Jon [owe fre foe [re £ is BJA |tow |yotow |yetow Jitue [ode |oive & [era rele resinlnes_lr_|nes E |B |e yet |yotow |raiow |yotow [due | retin |mesim| asian] mas] mod ck & [ca fra [roa fretow [yetow [ytow trae [tie fon fein |r acum msn Compression Normal value MPa 1.015 Note: Applies with engine warm and throttle wide open, turning starter motor at 4.2 1s (250-300 r/min), Specitications Other general data B 6244 B 6254 'B6304 No, ofeylinders ... 6 6 6 Cylinder diameter . mm 810 s10 830 Stroke... om 779 200 900 Capacity dm? (1) 2.381 2.473 2.922 Fring order 1-5:3-6-24 1536-24 15:3.6-24 [Compression pressure... ...2+2 -

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