member of the ILF Group
Reference Projects
Thermal Power Plants
www.tecon.eu
Engineering, Project Management and
Consulting for Industrial Plants
GAS TURBINE CHP PLANT IN WYSZKW
POLAND
Client:
Przedsibiorstwo Energetyki Cieplnej Wyszkw
Business Area:
Thermal Power Plants
Time frame:
2002 2003
Technical data:
Gas turbine output: 1.43 MW e
Wyszkw
Heat Recovery Steam Generator output: 3.55
MW th
Co-fired HRSG output: 4.35 MW th
DH water: 70/110C
Fuel: high-metane natural gas
Vacuum deaeration plant capacity: 5 t/h
New control and monitoring system
TECON services:
Tender design verification
Conceptual design
Implementation schedule
Basic design including 3D CHP station
model
Guaranteed performance calculations
Turn-key bid submission
Description:
Modernisation of coal-fired Heat Plant into gas turbine CHP Plant as
a new baseload heat source, i.e. for Hot Service Water needs.
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GAS TURBINE CHP PLANT IN WYSZKW
POLAND
From existing softened
water station
HEATCONSUMERS
Potable water
Vacuum pump
HOTMIXING PUMPS
NOx < 150 mg/Nm 3
CO < 100 mg/Nm 3
70 OC
115 C
EXHAUSTGASES
O
532 C
7.84 kg/s
1.43 MW e
~
Gas cleaning
station
Com bustion air
From fuel gas pressure reducing
and metering station
2/2
COMBINED CYCLE CHP GARBARY, POZNA
POLAND
Client:
Zesp Elektrociepowni Poznaskich S.A.
Business Area:
Thermal Power Plants
Time frame:
2002 2003
Technical data:
Gas turbine output: 8.8 MW e
Pozna
Backpressure steam turbine output: 1.8 MW e
36 bar / 435C steam production: 15.2 t/h
Co-generated thermal power: 12.1 MW th
Max. technological steam extraction: 13 t/h
Demi water plant capacity: 13 t/h
Black start capability enabled
New control and monitoring system
TECON services:
Conceptual design
Basic design
Project implementation schedule
Elaboration of final plant concept
(diametrical change to tender design)
Guaranteed performance calculations
Turn-key bid submission
Preparation of contract documentation
Description:
Modernisation of coal-fired heat plant into modern gas turbine-based
combined cycle power plant.
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COMBINED CYCLE CHP GARBARY, POZNA
POLAND
2/2
GAS ENGINE BASED CHP, KUDOWA ZDRJ
POLAND
Client:
Dolnolski Zakad Termoenergetyczny S.A.
Business Area
Thermal Power Plants
Time frame:
2002 2003
Technical data:
Gas engine electrical output: 0.58 MW e
Co-generated thermal power: 0.78 MW th
Kudowa-Zdrj
Heat Only Boilers: 2x3.2 MW th
DH water: 70/100C
Fuel: high-methane natural gas
Vacuum deaeration plant capacity: 2.5 t/h
Water softening plant capacity: 2.5 t/h
New control and monitoring system
From existing softened
water station
HEATCONSUMERS
TECON services:
Tender design verification
Basic design
Project implementation schedule
Guaranteed performance calculations
Turn-key bid submission
Preparation of contract documents
HOTMIXING PUMPS
Potable water
2x3.2 MW t
Vac uum pump
70 OC
Description:
100 C
NATURAL GAS
Retrofit of 2 coal-fired heat plant (gas engine-based CHP Plant as
0.58 MW e
a new baseload heat source and 2 gas fired water boilers for peak
demands).
0.78 MW t
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OVERALL PRODUCTIVITY INCREASE OF WADYSAWOWO
PROJECT FEASIBILITY STUDY
POLAND
Client:
Energobaltic Ltd., Gdansk, Poland
Business Area
Thermal Power Plants
Time frame:
2003
Technical data:
Off-shore:
4-stage compression of associated gas
Flow:
100 000 Nm3/day
Discharge pressure: 130 bar
Dehydration unit
Co-generation Unit
Electric power:
3.5 MW
Steam production: 5.0 t/h
Sub-sea pipeline:
82 km, 4
On-shore:
LPG Plant
design LPG production: 53.0 t/d
design C5+ production: 9.0 t/d
CHP Plant
2 co-generation Units:
5.3 MWe+ 8.8 MWth each
3 back-up boilers: 5.0 MWth each
Water Treatment Plant
Potential absorption chilling unit
Chilling duty:
4.5 MWch
Potential gas storage
Full capacity back-up:
8 hours
TECON services:
Wadysawowo
Site survey
Conceptual design and technical feasibility
evaluation for:
modification of off-shore oil production
facilities
modification of off-shore injection water
system
off-shore gas-engine based co-generation
unit
on-shore raw gas storage (8 hours of full
capacity back-up)
on-shore absorption chilling unit, utilizing
surplus heat in summer
on-shore gas-engine based co-generation
unit
redundancy of on-shore fuel gas system
Economical calculations
Recommendations on implementation
1/2
OVERALL PRODUCTIVITY INCREASE OF WADYSAWOWO
PROJECT FEASIBILITY STUDY
POLAND
2/2
SHOIBA POWER AND DESALINATION PLANT
SAUDI ARABIA
Client:
ACWA Power / Malakoff / Tengala / Nasional /
MADA
Business Area:
Thermal Power Plants
Type of work:
Oil Fired Power Plant
Desalination Plant
Time frame:
2004 2006
Technical Data:
Electrical Output: 900 MW
Desalination Plant: 882.00 m/d (194 MIGD)
TECONServices:
Suggestion for technical and economical
alternatives
CAPEX & OPEX estimation
Energy & Mass Balance
Development of functional technical
specification
Evaluation of EPC offers
Power plant performance check
Development of O&M Strategy
Technical support for several documents
(PWPA, EPC Contract, O&M Contract)
Technical input for financing model
Description:
Implementation of a 900 MW and 194 MIGD independent power
and water project on a BOO basis at Shoaiba in the Kingdom of
Saudi Arabia.
Crude oil fired cogeneration of power and potable water from Red
Sea. An independent Fuel Demand Model and Settlement System
was installed to guaranty an automatic payment (reporting,
invoicing) between the Power/Water Plant operator and the
customer (SWCC).
M441_Shoiba Power and Desalination Plant_rev0_en.doc23.1.2013
1/1
ERECTION OF TWO COMBINED CYCLE POWER PLANTS
(GOGW / POLKOWICE )
POLAND
Client:
Energetyka Sp. z o. o. Lubin, daughter
company of copper manufacturer KGHM S.A.
Business Area
:
Time frame:
Thermal Power Plants
Technical data:
CC Plant rating (Polkowice):
CC Plant rating (Gogw):
Bi-pressured HRSGs:
2004 (investment preparation phase)
185MW e
90MW e
80 bar/515C
8 bar/215C
Auxiliary low LCV gas boilers: 4x60 t/h
80bar/490C
Raw water supply pipeline:
12 km/DN250
New power transmission lines: 20 km/110kV
Steam extraction for process and heating
purposes
Closed cooling circuits
TECON services:
Conceptual design
Process simulation for various concepts
(thermal circuits as well as external
multi- loop110kV power grid modelling)
Basic design
EIA study
Feasibility study
Preparation of Functional Specification for
Tender Documents
Gogw / Polkowice
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ERECTION OF TWO COMBINED CYCLE POWER PLANTS
(GOGW / POLKOWICE )
POLAND
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EXXON MOBIL PRODUCTION
GROSSENKNETEN COGENERATION
Client:
Business Area:
ExxonMobil Production Deutschland GmbH
(EMPG)
Thermal Power Plants
Type of work:
FEED & EPCM
Time frame:
2011 ongoing
Data:
Electrical Output GTG: 30MWe
Steam production HRSG: 80t/h, 30bar,
370C
TECON Services:
FEED and Basic Design
Process Design & Process Selection
Concept & Cost Estimation
Layout and 3D Plant Design
Electric Power Supply
Control and Operating Philosophy
Equipment Selection & Design
Specification of Utilities (Gas turbine,
HRSG, Electrical and I&C equipment,
Civil, BoP)
EPCM and Detail Design
Coordination of 18 Sub Vendors
Civil Supervision
Commissioning Supervision
Description:
EMPG operates a Sour Gas treating plant in Groenkneten (GK),
Lower saxony. The plant consists of 3 Sulfinol trains where the sour
gas components H2S and CO2 are removed from the gas via absorption. The removed gas is treated in 3 Claus-gas units to produce
sulphur. The plant GK has a capability to treat up to 690.000 m/h of
sour gas.
The GK-Cogen project includes installation and integration of following
new main components:
Gas turbine driven 30 MW power generator (GTG, GENP) to
provide GK plant and CS Hespenbusch with power.
Heat recovery steam generator (HRSG, Bertsch) with additional firing and a capacity of 80 t/h high pressure steam to provide GK
plant with process steam.
20-KV switch gears for integration into the electrical infrastructure at site.
Modifying the existing 20kV switchgear in substation SAGE
(GK grid connection station) for grid connection of GK Cogeneration
Civil works and buildings (GTG-hall, Station-building)
Balance of Plant (BoP) including pipe bridge, gas pressure
reducing station, etc.
TECON was entrusted with the front-end-engineering-design (FEED)
for this brown field plant ( - Basic Engineering) plus extensive EPCM
(engineering/procurement/construction management) services ( Detail Engineering)
TP_E450_reference_GK_en_ChB.doc
04.02.2013
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EXXON MOBIL PRODUCTION
GROSSENKNETEN COGENERATION
TP_E450_reference_GK_en_ChB.doc
04.02.2013
2/2
UPGRADE OF DISTRICT HEATING PLANT ON PREMISE OF
WINTER THUR WASTE INCINERATION PLANT
SWITZERLAND
Client:
Stadtwerk Winterthur, Energie und
Entsorgung
Business Area:
Thermal Power Plants
Type of work:
Project planning and site supervision of
district heating plant upgrade
Time Frame:
2006 2008
Data:
Building dimensions:
LxWxH = 28.7x16.5x11.45 m
Winterthur
Switzerland
Existing structures:
2 hot water boilers (each 18.6 MW)
2 steam / hot water converters
(each 14.5 MW)
Expansion vessel, pumping system
New boiler line:
1 steam boiler (approx. 15 MW)
1 hot water boiler (approx. 15 MW)
1 storage tank (possibly serving as
expansion vessel) with a capacity of 200 m
TECON-Services:
Conceptual design
Permit application design
Preparation of tender documents and
tender evaluation
Detailed design
Site supervision for construction and
M&E works
Operation start-up
Integration of existing district heating
plant into new structure
Construction works during continued
operation of district heating plant and
waste incineration plant.
Description:
The public utilities of Winterthur Stadtwerk Winterthur plan on
upgrading the existing district heating plant by an additional district
heating plant with the objective of serving an extended district heating
network.
The new system is only intended to meet peak demands, which can
not be covered by the existing district heating plant. Both plants provide
district heating services to commercial and private consumers. A small,
limited amount is delivered to two users in the form of steam. This
medium is not used to generate electric energy.
9575_A369_winterthur_en.doc
20.03.2013
1/1
SHUQAIQ POWER AND DESALINATION PLANT
SAUDI ARABIA
Client:
ACWA Power / Gulf Investment Corporation /
Mitsubishi Corporation
Business Area:
Thermal Power Plants
Type of work:
Technical Advisory Service
Time frame:
2006 2007
Data:
Plant Capacity: 212,000 m /day (47 MIGD),
850 MW oil-fired power plant
Technology: Reverse Osmosis (RO)
3
Unit Size: 13,250 m /day(2.95 MIGD)
TECON
Services:
Selection of Technology & Plant
Configuration
CAPEX & OPEX Estimation
Energy & Mass Balance
Development of functional technical
specification
Technical evaluation of the EPC Contractor's
proposal
Power Plant Performance Check
Support of the environmental studies,
Development of a plant availability model
Development of O&M Strategy
Technical support for several documents
(PWPA, EPC Contract, O&M Contract)
Technical input for financing model
Support for environmental studies
Assistance with insurance program and debt
financing
Description:
New installations:
Desalination process, seawater intake, outfall and cooling system,
potable water storage tanks, new fuel oil unloading facilities, crude oil
storage tanks, flue gas desulphurization (FGD) system, potabilization
system, electrical special facilities, BOO Project
A637_Shuqaiq Power and Desalination Plant_rev0_en.doc
1/1
RAS LAFFAN C COMBINED CYCLE POWER PLANT
QATAR
Client:
AES Middle East Development
Business Area:
Thermal Power Plants
Type of work:
Technical Advisory Service
Time frame:
2007
Data:
2600 MW gas-fired combined cycle power plant
and 60 MIGD desalination plant.
3
Plant Capacity: 272,000 m /day (60 MIGD)
Technology: Multi-Stage Flash (MSF)
Feed stock: Arabian Gulf Water
Product Water Quality: TDS 200 ppm
TECON
Services:
Suggestion for Technical and Economical
Alternatives
Development of functional technical
Specification
CAPEX & OPEX Estimation
Evaluation of offers incl. clarification
meetings
Environmental Study
Description:
Kharama of Qatar had prequalified international developers to bid
for the development, financing, construction and operation of a
major power and desalination plant in Ras Laffan. AES/Sumitomo
consortium was one of the three expected bidders. TECON was
negotiating a project basket deal, with the project being a part of
the basket.
Technical advisor - configuration study, technology selection,
conceptual design, plant NPV based overall optimization, technical
input for the financial model, desalination process, potabilization
system, potable water storage tanks, pump stations
B399_Qatar CCPP_rev0_en.doc
1/1
YANBU IWPP POWER AND DESALINATION PLANT
SAUDI ARABIA
Client:
ACWA Power Projects, Riyadh
Business Area:
Thermal Power Plants
Type of work:
Technical Advisory Service
Time frame:
2008 2009
Data:
1,500 - 1,700 MW oil-fired Power Plant
Plant Capacity: 150,000 m/d (33 MIGD)
Desalination Plant
Technology: Reverse Osmosis (RO)
Feed Stock: Red Sea Water
Product Water Quality: TDS 30 ppm
TECON
Services:
Preliminary Design
Basic Design
Development of MFS (Minimum Functional
Specification)
Development of technical attachments for the
EPC Contract
Support during Allocation Process
CAPEX & OPEX Estimation
Description:
TECON was in negotations with several international and local
developers regarding Technical Advisor Services for the Yanbu
IWPP project.
Technical Advisor - Configuration Study, Technology Selection,
Conceptual design, plant NPV based overall optimization,
functional specification, technical evaluation of EPC proposal,
support of environmental studies, technical input for the financial
model.
Scope: Desalination process, potabilization system, potable water,
storage tanks, pump stations.
B744_Yanbu IWPP Power and Desalination Plant_rev0_en.doc
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CZESTOCHOWA COMINED HEAT AND POWER PLANT
POLAND
Client:
Fortum Czestochowa SA
Business Area:
Thermal Power Plants
Type of work:
EPCM
Time frame:
2007 2010
Data:
Thermal Output: 120 MW
Electrical Output: 64 MW
Combined heat and power plant with heat
extraction
TECON Services:
EPCM Services
Total responsibility for steam turbine and
fluidized bed boiler
BoP: Design, Basic & Detailed Engineering,
Expertise Acquisition, QA & QC
Construction Site Control
HSE Responsibility
Project-Controlling (Time & Cost)
Description:
Design of combined heat and power plant (CFB boiler technology
with backpressure steam turbine), integration into existing district
heating system and water boilers. Valuation of tenders in order to
select subcontractors, subcontract management, expediting,
schedule & budget control, management of construction works, startup supervision. Plant take over signed in 2010.
B792_Czestochowa heat and power plant_en.doc
1/1
WASTE HEAT RECOVERY PLANT WEITENDORF
AUSTRIA
Client:
OMV Gas International GmbH
Business Area:
Thermal Power Plants
Type of work:
Owners Engineering
Time Frame:
2008 2012
Technical Data:
Electrical Output: 17 MW
District Heating: 10 MW (optional)
Waste Heat Recovery Plant after Gas
Compressor Station
TECONServices:
Austria
Weitendorf
General design
Conceptual design
Permit application design
Preparing of EPC tender documents
Evaluation of technical proposals
Leader of technical negotiations
Owners Engineer Services
Description:
Complete engineering, advisory services and leading of technical
negotiations with EPC contractors for a waste heat recovery plant
after a gas compressor station with three gas turbines (Type
PGT25) and all buildings needed in Weitendorf in the Austrian
province Styria.
The waste heat recovery plant recovers heat from the flue gas of
the nearby located gas compressor station, collected in a newly
built flue gas duct. Superheated steam is produced in a heat
recovery steam generator to drive a steam turbine. The air cooled
condenser cools the exhaust steam of the steam turbine into a
liquid. The condensate is feed back to the fed water tank. The
steam circle is closed by the feed water pump.
To Grid
To optimize the efficiency it is possible to install an additional heat
exchanger for district heating.
Trafo
Transformer
Stack
Bypass Stack
Steam Turbine
Gas Turbine 1,2,3
G and Generator
AHK
HRSG
Air
Air Cooled Condenser
District Heating
Natural Gas
Terminal Point
Gas Compressor Station
B948_C341_C872_WHRP Weitendorf_rev0_en.doc
1/1
TABOUK POWER PLANT 2 EXTENSION VI PROJECT
SAUDI ARABIA
Client:
ACC Al Arrab Contracting Co. Ltd.
Business Area:
Thermal Power Plants
Type of work:
Basic Engineering
Time frame:
2007 - 2011
Technical Data:
Simple Cycle Power Plant
Electrical Output: 242 MW
400-500 MW gas fired Power Plant
TECONServices:
Project Management Support
Basic Design
Engineering Support
Assistance during Construction Supervision
Commissioning and Testing
Assistance during Workshop Inspection
Description:
In the year 2008 Power Plant Tabouk was consisting of following
turbines from GE (5 x Frame 6, 2 x Frame 7) and Alstom (1 x ABB
FT11). Extension V is being built by NCC (3 x Frame 7).
SEC concluded a contract for Extension VI to NJM.
NJM, a member of Al-Arrab Contracting Co. Ltd. ACC, ordered 2
gas turbines with auxiliaries from Siemens and was as EPC
responsible for the whole power plant including ET, I&C, BoP.
The Gas Turbines are delivered by Siemens/Westinghouse. The
chosen gas turbines are SGT6-3000E with 121 MWel output per
unit at ISO-conditions. Under ambient conditions the power output
will be about 60-80 MWel.
Furthermore there are 2 uploading oil stations, 1 untreated oil tank
(15000 m3), 1 fuel oil treatment plant, 1 treated oil tank (15000 m3),
forwarding distillate oil pumps. The untreated oil has to be
transported to the Power Plant by tanker.
TECON was in charge of project management support and basic
design during offer phase till detail engineering.
B994_Tabouk Power Plant 2 Extension VI_rev0_en.doc
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DUBA POWER PLANT EXTENSION VI PROJECT
SAUDI ARABIA
Client:
Najm Al Jazira
Business Area:
Thermal Power Plants
Type of work:
Engineering & Project Management Services
Time frame:
2007 - 2011
Technical Data:
Electrical Output: 75 MW
Simple Cycle Power Plant
TECONServices:
Project Management Support
Basic Design
Overall Engineering Support
Assistance during Construction Supervision
Commissioning and Testing
Assistance during Workshop Inspection
Description:
SEC concluded a contract for Extension VI to NJM.
NJM, a member of Al-Arrab Contracting Co. Ltd. ACC was
awarded as EPC Contractor and responsible for the whole power
plant including ET, I&C, BoP.
The gas turbines incl. auxiliaries were delivered by Siemens. The
chosen gas turbines were SGT-600 with 25 MWel output per unit at
ISO-conditions. Under ambient conditions the power output would
be about 75 MWel.
Furthermore uploading oil stations, untreated oil tanks, a fuel oil
treatment plant, treated oil tanks, and forwarding distillate oil pumps
to be installed.
TECON was in charge of project management support and basic
design during offer phase and project execution.
C069_Duba Power Plant_rev0_en.doc
1/1
RABIGH IPP HEAVY FUEL OIL POWER PLANT
SAUDI ARABIA
Client:
Malakoff Berhad, Kuala Lumpur
Business Area:
Thermal Power Plants
Type of work:
Technical Advisory Services
Time frame:
2008
Technical Data:
Electrical Output: 1,200 MW
1,200 MW HFO-fired power plant
TECONServices:
Development of the MFS (Minimum
Functional Specification)
Analysis of Tender Documents
Analysis and Selection of Power Plant
Configuration
Analysis and Inputs for Profitability
Calculations
Support with Negotiations
Description:
The Rabigh IPP project involved the development, design,
financing, construction, commissioning, testing, ownership,
operation and maintenance of a new 1,200 MW HFO-fired power
plant and associated facilities. TECONs scope of work within this
project is described above. The Project was located south of the
existing SEC Rabigh power station, approximately 150km to the
north of the city of Jeddah, on the western coast of the KSA (Red
Sea).
C220_Ragih IPP HFO Power Plant_rev0_en.doc
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POWER PLANT 11 GAS FIRED POWER PLANT
SAUDI ARABIA
Client:
Suez Energy Middle East, Abu Dhabi
Business Area:
Thermal Power Plants
Type of work:
Technical Advisory Services
Time frame:
2009 2010
Technical Data:
Electrical Output: 1,700 2,000 MW
Gas Fired Power Plant
TECONServices:
Elaboration of technical and economical
Alternatives
Development and Evaluation of the minimum
Requirements
Coordination of the Consortium
Technical Adviser
Description:
Technical Advisor services for PP11 IPP project in Saudi Arabia
TECON was appointed by the Bidding Consortium as Lenders
Technical Adviser on behalf of the Core Mandated Lead Arrangers,
and other Syndicate Banks that envisaged participating in the
project financing. TECON was mandated to provide technical
advice and to conduct an independent technical review of the
Riyadh PP11 Independent Power Project, a project regarding the
development, financing, design, construction, commissioning,
testing and operation of a new gas fired CCGT power plant and
associated facilities.
C623_Power Plant 11 Gas Fired Power Plant_rev1_en.doc
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NNPC / MPN POWER PROJECT
NIGERIA
Client:
Mobil Producing Nigeria Unlimited
/ Exxon Mobil
Type of work:
FEED
Time frame:
2009 2011
Technical Data:
Electrical Output:
500 MWel ISO simple cycle gas
turbine generators
(optional 500 MW ISO combined
cycle power plant)
Power Transmission Line:
330 kV HVTL power transmission
line, double circuit, double
conductor, with 55 km length, 50
km 16-inch offshore pipeline
TECONServices:
Early Works
FEED IPP & TL
FEED Offshore Package
Phase 1: ITTs
Phase 2: Procurement
Description :
Mobil Producing Nigeria Unlimited was planning the
implementation of the JV Power Project including a
gas fired power plant, a power transmission line from
QIT (Qua Iboe Terminal) to Ikot Abasi with an
offshore pipeline from the Oso platform to QIT.
The project was called Joint Venture Power Plant
(JVPP), which indicates the partner of MPN, the
state-owned company Nigerian National Petroleum
Corporation (NNPC). The construction of the highvoltage power line will be carried out in close
cooperation with Power Holding Company of Nigeria
(PHCN).
The Early Works included a comparison study of
simple cycle power plants and combined cycle power
plants, where technological aspects as well as
regional distinctions in Nigeria were considered.
TECON performs its services of the current Front
End Engineering and Design (FEED) contract for two
parts of the plant:
- 1) actual gas turbine power plant with a
planned capacity of 500 MWel minimum and
- 2) 330 kV high voltage power line, which
connects the plant with the national grid.
C658_NNPC_MPN JV Power Project_en.doc
Furthermore
TECONs
services
comprised
topographical and geotechnical surveys, the basic
engineering
of
certain
components,
the
preparation of the Invitation To Tender (ITT)
documents and the criteria to evaluate the bids in
subsequent phase of contract awarding. TECON
was also responsible for the project management
of the FEED contract.
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TUFANBEYLI COAL FIRED POWER PLANT
TURKEY
Client:
Enerjisa Enerji Uretim A.S. of Turkey
Type of work:
Asset Evaluation
Time frame:
2009 2010
Technical Data:
Electrical Output: 450 MW
Coal Fired Power Plant
TECONServices:
Analysis of Coal Drying Processes
Analysis and Comments on all Tender
Documents according to EU-, ISO, VDI,
EEEC, IEC Standards and BAT (Best
Available Practices)
Analysis of Technical Concept
Evaluation of Offers
Description:
Asset evaluation for Tufanbeyli coal-fired power plant project
concerning:
1) An analysis of the Coal Drying technologies and to check
whether coal drying (or pre-drying) technology is feasible and will
be available for Tuvanbeyli Coal in reasonable time.
2) A review and check of the Bidding Specification against the
known general good practice and TECON experience valid for this
kind of power plant documents by considering
a) whether the project is in line with EU-Standards,
especially referring to the IPPC-directive, rules are laid
down in the IPPC-Reference document on Best Available
Techniques (BAT) for Large Combustion Plants ( Latest
review July2006).
b) whether it meets the requirements of ISO, VDI, EEEC,
IEC, etc. standards and regulations,
c) whether this project is up to current international
standards related to lay-out, design and construction
methodology, according to our experience.
3) A crosscheck of the offers and evaluation of all deviations to the
bidding specifications.
D192_Tufanbeyli Power Plant_rev1_en.doc
1/1
GAS 2 POWER TULA PROJECT
RUSSIA
Client:
INFRA Project Development GmbH
Innsbruck, Austria
Business Area:
Thermal Power Plants
Type of work:
Concept Study
Time frame:
2010 2011
Technical Data:
Concept of a Cogeneration Plant for a complex
Concrete Plant in Russia
TECONServices:
Electrical Output:
District Heating:
Client:
Conceptual Design
Estimation of CAPEX and OPEX
approx. 8 MW
approx. 20 MW
(hot water and steam)
Description:
The study comprised a selection of plant configurations,
clarifications with possible components suppliers, elaboration of
basic technical documents (e.g. Process Flow Diagram, Process
Simulation, Single Line Diagram, Plant Layout) and estimation of
OPEX and CAPEX.
The analysis was based on the following preselected plant
configuration/features:
Four gas motors x 1,950 MW (plus one stand by)
One Emergency Diesel Generator x 2,000 MW
Two heat recovery boilers with auxiliary firing
The related auxiliary equipment/systems
Island operation
D379 Tula.doc
1/1
COMBINED CYCLE CHP PLANT, STALOWA WOLA
POLAND
Client:
Elektrociepownia Stalowa Wola S.A.
Business Area:
Thermal Power Plants
Time frame:
2011 ongoing
Technical data:
Electrical rating: 400 MW el
District heat nominal output: 225 MW th
Stalowa Wola
15 barg steam production: 30 t/h
Configuration: 1GT + 1HRSG + 1ST
Gas turbine: F class
Boiler: horizontal, triple pressure, natural
circulation
Steam turbine: extraction-condensing
Condenser cooling: open circuit
TECON-services:
Comprehensive Owners Engineer services,
i.e.:
EPC technical specification review
EPC Contractor selection support
GT Long Term Service Agreement
advisory support
Schedule and budget controlling
EPC Contractors design documentation
vetting
Expediting
Cooperation with financing banks
Comprehensive technical consulting
Multidisciplinary site supervision
Site Acceptances
Commissioning and start-up assistance
Warranty period supervision
Description:
Owners Engineer services for construction of a combined cycle CHP
Plant with district heat production capability, of power ca. 400 MW e,
in Stalowa Wola.
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COAL-FIRED CHP, BIELSKO BIALA
POLAND
Client:
TAURON Wytwarzanie S.A.
Business Area:
Thermal Power Plants
Time frame:
2011 2013
Technical data:
Electrical rating: 51 MW el
District heat nominal output: 108 MW th
Boiler technology: CFB
Bielsko-Biaa
Steam turbine: extraction-condensing
Condenser cooling: closed-circuit
Peak shaving hot water storage for district
3
heating: 20,000 m
TECON-services:
Comprehensive Owners Engineer services,
i.e.:
Design vetting (for the Power Island and all
Balance of Plant contracts)
Design co-ordination between all the
contractors (>10)
Schedule and budget control
Expediting
Site supervision (including nomination of
Site Manager for the entire job), covering
co-ordination between all the contractors
Contractors HSE supervision
Technical consulting
Commissioning assistance
Description:
Construction of a coal-fired combined heat and power unit in BielskoBiaa.
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EXXON MOBIL PRODUCTION
GROSSENKNETEN COGENERATION
Client:
Business Area:
ExxonMobil Production Deutschland GmbH
(EMPG)
Thermal Power Plants
Type of work:
FEED & EPCM
Time frame:
2011 ongoing
Data:
Electrical Output GTG: 30MWe
Steam production HRSG: 80t/h, 30bar,
370C
TECON Services:
FEED and Basic Design
Process Design & Process Selection
Concept & Cost Estimation
Layout and 3D Plant Design
Electric Power Supply
Control and Operating Philosophy
Equipment Selection & Design
Specification of Utilities (Gas turbine,
HRSG, Electrical and I&C equipment,
Civil, BoP)
EPCM and Detail Design
Coordination of 18 Sub Vendors
Civil Supervision
Commissioning Supervision
Description:
EMPG operates a Sour Gas treating plant in Groenkneten (GK),
Lower saxony. The plant consists of 3 Sulfinol trains where the sour
gas components H2S and CO2 are removed from the gas via absorption. The removed gas is treated in 3 Claus-gas units to produce
sulphur. The plant GK has a capability to treat up to 690.000 m/h of
sour gas.
The GK-Cogen project includes installation and integration of following
new main components:
Gas turbine driven 30 MW power generator (GTG, GENP) to
provide GK plant and CS Hespenbusch with power.
Heat recovery steam generator (HRSG, Bertsch) with additional firing and a capacity of 80 t/h high pressure steam to provide GK
plant with process steam.
20-KV switch gears for integration into the electrical infrastructure at site.
Modifying the existing 20kV switchgear in substation SAGE
(GK grid connection station) for grid connection of GK Cogeneration
Civil works and buildings (GTG-hall, Station-building)
Balance of Plant (BoP) including pipe bridge, gas pressure
reducing station, etc.
TECON was entrusted with the front-end-engineering-design (FEED)
for this brown field plant ( - Basic Engineering) plus extensive EPCM
(engineering/procurement/construction management) services ( Detail Engineering)
TP_E450_reference_GK_en_ChB.doc
04.02.2013
1/1
TRI-GENERATION POWER UNIT ZOFIWKA, JASTRZBIE ZDRJ
POLAND
Client:
Spka Energetyczna Jastrzbie S.A.
Business Area:
Thermal Power Plants
Time frame:
2011 ongoing
Technical data:
Technology: multi-fuel Combined Heat and
Power Plant
Jastrzbie Zdrj
Fuel: hard coal + biomass + coal mining
process residues
Main equipment: 1 x CFB boiler,
1 x steam turbine
Electrical output: 75 MW el
Thermal output: 112 MW th
Chilling duty: 10 MW
Gross electrical efficiency in condensing
mode: 36.6%
Overall efficiency in district heating mode:
82.5%
Yearly electricity production (gross): 543,000
MWh/a
Yearly heat production (gross):
230,000 GJ/a
TECON-services:
Conceptual design review
Basic design
Building permit design
Environment Impact Assessment
EPC tendering procedure conduct
Elaboration of EPC tender documents
Negotiations with EPC bidders
Final contract award recommendation
Permitting process on behalf of the
Customer
Technical consulting
Description:
The project comprises the conceptual and basic design, as well as
the building permit design and consulting for the EPC phase of a 75
MW e and 112 MW th power unit with CFB Boiler at Zofiwka CHP in
Jastrzbie Zdrj, Poland.
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ULTRA-SUPERCRITICAL COAL-FIRED POWER PLANT
POLAND
Client:
Elektrownia Ostroka S.A.
Business Area:
Thermal Power Plants
Time frame:
2012 ongoing
Technical data:
Unit size: 1,000 MWel
Ostroka
Fuel: hard coal
Technology: supercritical Rankine cycle with
multiple LP/HP condensate preheating and steam
re-heat
Net efficiency: ca. 45%
Live steam parameters: 600C, 250 bar(g)
District heat nominal output: 135 MWth
Cooling system: closed
Biomass fraction: up to 20% (thermal input)
TECON-services:
Evaluation of EPC tender documents and
recommendation on improvements
Official clarifications in front of EPC bidders
Assessment of EPC tenders
Final award recommendation
EPC contractors design review
Schedule and budget control
Expediting
Reporting for financing organizations
Technical and legal consulting
Site supervision
Commissioning assistance
Warranty period supervision
Description:
Owners Engineer for Ostroka C Supercritical Power Plant, which is one
of the very first applications of 1000 MW el conventional coal fired unit in
Poland. The Power Plant location and capacity has a vital significance for
Polish HV transmission system.
The Project was suspended in October 2012, future steps not yet
ultimately decided by Energa.
1/1
COMBINED CYCLE CHP, BREZG DOLNY
POLAND
Client:
PCC Rokita S.A.
Business Area:
Thermal Power Plants
Time frame:
2012 ongoing
Brzeg
Dolny
Technical data:
Plant output: ca. 40-50 MWe
Configuration: 1 GT + 1 HRSG + 1 ST
(ST existing)
Live steam parameters: 80 barg, 510C
Process steam: 14 barg
TECON services:
Review of pre-feasibilty study
Tender stage consulting
Elaboration of tender documents for the
main contracts
Negotiations with bidders
Review of tenders
Final award recommendation
Design vetting
Implementation of co-ordination &
supervision for the main contracts
Site supervision
Commissioning supervision
Schedule control
Cost control
Description:
Brown-field construction of a CCGT Combined Heat and Power
Plant for a chemical plant belonging to PCC Rokita S.A.
1/1
HALL IN TIROL BIOMASS-FIRED COMBINED HEAT AND
POWER PLANT
AUSTRIA
Client:
Stadtwerke Hall in Tirol GmbH
Business Area:
Thermal Power Plants
Type of work:
Biomass-fired combined heat and power plant
Time Frame:
2003 2006
Data:
Thermal output: 27 MW
Austria
Hall i. T.
Electrical output: 1.1 MW
TECON Services:
Conceptual design
Permit application design
Detailed design
Site supervision
Description:
Complete design and consulting services as well as construction
supervision for the erection of a combined heat and power (CHP)
plant (1.1 MW el, 27 MW th), a storage area including siding track and
a storage facility for wood chips, bark and saw dust, as part of the
district heating system serving the city of Hall in Tirol
The Biomass CHP simultaneously generates thermal and electric
energy by the combustion of biogenic energy sources such as woods
chips, bark, saw dust, etc. In a combined heat and power system
(cogeneration system), a medium is evaporated in a closed cycle
and used to drive a steam turbine This turbine is directly coupled to a
generator to produce electric power. The condenser delivers
condensation energy to the district heating network. This system
makes optimum use of the heating value of the biomass and ensures
optimum efficiency of the overall system.
In order to produce the necessary heat energy, a hot water boiler
and a thermal oil boiler with a heating capacity of 7.5 MW each were
installed. Two natural gas fired hot water boilers with a total capacity
of 22 MW serve to cover peak loads and to compensate potential
failures.
On account of the location of the plant, waste gas cleaning is to fulfil
the most stringent requirements in accordance with the Austrian
Immission Control Act (atmospheric pollution). To meet the
permissible dust emission limit of 5 mg/m, a wet precipitator was
installed, and a SNCR process was applied to reduce nitrogen
oxides.
I348_biomasse_hall_en.doc
27.03.2013
1/1
PREPARATION AND COMPRESSION OF ASSOCIATED GAS,
CO-GENERATION PLANT ON THE OIL-RIG BALTIC BETA
POLAND
Client:
Energobaltic Sp. z o. o. Gdask, Poland
(compression)
Petrobaltic S.A.. Gdask, Poland
(co-generation)
Business Area:
Thermal Power Plants
Time frame:
2002 2004
Technical data:
4-stage compression of associated gas
Capacity:
100 000 Nm3/d
Discharge pressure:
up to 130 bar
Electrical driver:
1.0 MWe
Drying efficiency:
down to 1.0 ppm H2O
Main purpose:
Transportation of dense-phase gas
via 82-km long subsea pipeline to on-shore LPG
Plant and gas turbine based CHP
Wadysawowo
Co-generation Unit
Electric power: 3.5 MW
Steam production:
5.0 t/h, 8 bar
Base fuel:
associated gas
Start-up fuel: diesel
TECON services:
Process simulations
Basic Design
Detailed Design
Procurement, purchasing and deliveries
Erection supervision
Commissioning and start-up
Trial run
Warranty services
1/2
PREPARATION AND COMPRESSION OF ASSOCIATED GAS,
CO-GENERATION PLANT ON THE OIL-RIG BALTIC BETA
POLAND
2/2
UNDERGROUND GAS STORAGE WIERZCHOWICE,
STAGE I, POWER STATION PART
POLAND
Client:
Technologie Gazowe Piecobiogaz Sp. z o. o.
Business Area:
Thermal Power Plants
Time frame:
2002 2003
Technical data:
CC Plant rating: 37 MWe
Bi-pressured HRSG:
50 bar/520C
4 bar/175C
Air cooled steam condenser pressure:0.05
bar(a)
Process heat extraction up to: 16.5 MWth
Additional info:
Gas and steam turbine in a common string
configuration, with one generator
Black start and island mode capabilities enabled
New control and monitoring system,
ESD system
TECON services:
Preparation of technical part of the Bid
Wierzchowice
Optimization of gas / steam power units
thermal configuration
Guaranteed performance calculations
Basic design for tendering
1/2
UNDERGROUND GAS STORAGE WIERZCHOWICE,
STAGE I, POWER STATION PART
POLAND
HEAT RECOVERY STEAM GENERATOR
NP
WP
EMERGENCY
BOILER
HOUSE
37 MW
~
STEAM TURBINE
GAS TURBINE
AIR COOLED
STEAM CONDENSER
2/2
