SERVICE PROGRAMME
Backhoe Loaders
Construction Equipment
Machine Type
Ser. No.
Operated Hours
Delivery Date
Page
1 (5)
Owner
Date
Dealer
Sign.
The Service Programme is to be used as a check list in connection with Warranty Inspections and maintenance.
Please pay attention to safety and environmental instructions in Operators and Service Manuals for the machines concerned.
See the Service Guide regarding specifications and the Operators Manual for information regarding checks and changes/
replacements.
OPERATING HOURS / INTERVAL
A = Warranty inspection
B = Maintenance
First
100
First
1000
10
50
250
500
1000
2000
General
1:1
Service History (included in the respective
Operators Manual), fill in.
1:2
Test-run and check:
Starting and stop functions (including any
cold-starting devices).
Instruments, lights, direction indicators,
reflectors, hazard flashers, wipers,
washer and horn, reversing alarm.
Steering system
Gear positions
Differential lock
Brake system (service and parking
brakes).
Climate control system, fan and controls
including air conditioning (if installed).
Optional equipment.
1:3
Bolted joints, check
tightening torques:
Engine mounting
Propeller shaft drive flanges
Wheel nut tightness
Transmission mounting
Axle mounting
Cab mounting
1:4
Lubrication, see Lubrication and Service
Chart in the Operators Manual.
1:5
Leakage, check.
1:6
Pipes, couplings and hoses, check.
Engine
2:1
Engine oil level, check.
Volvo Construction Equipment AB
Customer Support Division
SE-631 85 Eskilstuna
Sweden
Please send comments about the Service Programme to
[email protected]Notes
SERVICE PROGRAMME
Machine Type
Ser. No.
Operated Hours
Delivery Date
Page
2 (5)
Please pay attention to safety and environmental instructions in Opereators and Service Manuals for the machines concerned.
OPERATING HOURS / INTERVAL
A = Warranty inspection
B = Maintenance
First
100
First
1000
10
50
250
500
1000
2000
2:2
Coolant level, check.
2:3
Engine radiator, oil cooler and condenser (if
installed), clean.
2:4
Engine oil and engine oil filter, change/
replace. Requirements for 500 hour interval
between changes, see Operator's Manual.
2:5
Water trap, drain.
2:6
Air cleaner, primary filter, replace.
Longest interval between changes 1000
hours, otherwise follow instructions in
Operator's Manual.
2:7
Air cleaner, secondary filter, replace.
(2000 hours or after 5 primary filter replacements.)
2:8
Primary and secondary fuel filter, replace.
See Operators Manual.
2:9
Coolant, change every 3000 hours
2:10 Turbocharger incl. inlet and exhaust
systems, check.
2:11 Engine speed, low and high idling, check.
2:12 Valve clearance, check every 1500 hours
Electrical system
3:1
Battery, electrolyte level, cables and
connections, check.
Power transmission
4:1
Transmission including torque converter,
check pressures.
4:2
Transmission oil level, check.
4:3
Transmission, oil filter, replace.
Notes
SERVICE PROGRAMME
Machine Type
Ser. No.
Operated Hours
Delivery Date
Page
3 (5)
Please pay attention to safety and environmental instructions in Opereators and Service Manuals for the machines concerned.
OPERATING HOURS / INTERVAL
A = Warranty inspection
B = Maintenance
First
100
First
1000
10
50
250
500
1000
2000
4:4
Transmission suction filter, replace.
4:5
Transmission breather filter, replace.
4:6
Axles, oil level, check, including hubs.
4:7
Front and rear axle breather, clean.
4:8
Front and rear axle oil, change, including
front axle hubs.
4:9
Transmission oil, change.
Brakes
5:1
Pressure and function check according to
description in the Service Manual.
5:2
Parking brake, check function,see Service
Manual.
Steering
6:1
Steering cylinder, locking of pivot pins,
check.
6:2
Hydraulic pressure, check.
Frame and wheels
7:1
Air pressure in tyres, check.
7:2
Wheel nuts and tightening torque, check.
7:3
Extendible dipper (if installed) wear pads,
check.
7:4
Stabiliser legs, check wear pads.
Cab
8:1
Filter, replace (clean when necessary).
Notes
SERVICE PROGRAMME
Machine Type
Ser. No.
Operated Hours
Delivery Date
Page
4 (5)
Please pay attention to safety and environmental instructions in Opereators and Service Manuals for the machines concerned.
OPERATING HOURS / INTERVAL
A = Warranty inspection
B = Maintenance
First
100
First
1000
10
50
250
500
1000
2000
8:2
Gas springs, doors, rear window, check
function.
Hydraulic system
9:1
Hydraulic oil level, check.
9:2
Hydraulic pressure, check.
9:3
Hydraulic oil filter, replace.
9:4
Hydraulic oil, change.
9:5
Hydraulic oil tank breather filter, replace.
9:6
Hydraulic locking cylinders for sideshift
mechanism, check. Applies only to BL71.
9:7
Stabilisers, loader, backhoe, front axle oscillation pivot and front axle steering pivots,
lubricate.
9:8
Boom lock function, check.
9:9
Propeller shafts, lubricate.
9:10 Hydraulic cylinders, check for oil leakage.
9:11 Hammer (if installed) hydraulic circuit, check
flow and pressures.
9:12 Hammer, lower tool bushing, check for
wear, see Operators Manual for hammer.
9:13 Hammer, tool retaining pin and the tool,
check, see Operators Manual for hammer.
9:14 Hammer, lubricate every two hours, see
Operators Manual for hammer.
9:15 Hammer, hydraulic hoses and connections,
check.
Notes
SERVICE PROGRAMME
Machine Type
Ser. No.
Operated Hours
Delivery Date
Page
5 (5)
Please pay attention to safety and environmental instructions in Operators and Service Manuals
for the machines concerned
OPERATING HOURS / INTERVAL
A = Warranty inspection
B = Maintenance
9:16 Hammer, seals and accumulator membranes, replace.
First
100
First
1000
10
50
250
500
1000
2000
9:17 Accumulator, check precharging pressure.
Notes
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Ref. No. VOE21D1000238
Printed in Sweden 2006.10
Volvo, Eskilstuna
English
CST
Notes
