777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine(S...

Page 1 of 31

Cerrar SIS

Pantalla anterior
Producto: TRUCK
Modelo: 777F TRUCK JRP
Configuracin: 777F Off-Highway Truck JRP00001-UP (MACHINE)
POWERED BY C32 Engine

Procedimientos de prueba de banco

Bench Test Procedure For A 777F Off-Highway Truck Transmission{3030, 3073}
Nmero de medio -REHS3436-00

Fecha de publicacin -08/03/2007

Fecha de actualizacin -08/03/2007

i02630853

Bench Test Procedure For A 777F Off-Highway Truck

Transmission{3030, 3073}
SMCS - 3030; 3073
Off-Highway Truck/Tractor:
777F (S/N: JRP1-UP)

Introduction
This special instruction contains the necessary information that is required to bench test specific
transmission arrangements. Refer to Table 1 for the correct arrangements. Bench testing the
transmission ensures correct assembly and operation of the component. Rotating a transmission
provides the most conclusive evaluation. This allows the dealer to ensure that the transmission will
operate properly in the machine. The specifications in this guideline are specific to bench testing the
component. Every effort has been made in order to provide the most current information that is known
to Caterpillar. Continuing improvement and advancement of product design might have caused changes
to your product which are not included in this publication. This guideline must be used with the latest
technical information that is available from Caterpillar.
Table 1
Machine Model

Transmission Arrangement

777F

246-2647

Collecting the Test Data

Since conditions vary for each test bench, it is important to use the data that is collected from your test
bench. The collected data is used to compare test results. The data should be collected and maintained
by the operator.
Data from each transmission arrangement is collected and stored. Averages from each transmission
arrangement are often used in order to compare values on portions of transmission tests. Always
compare data that is collected from the same transmission arrangement that is being tested. Averages
for the last 20 transmission arrangements should be maintained.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine(S... Page 2 of 31

Personal injury or death can result from escaping fluid under pressure.
Escaping fluid under pressure, even a very small pin-hole size leak, can
penetrate body tissue and cause serious injury and possible death. If
fluid is injected into your skin, it must be treated immediately by a
doctor familiar with this type of injury.
Always use a board or cardboard when checking for a leak.

Hot oil and components can cause personal injury.

Do not allow hot oil or components to contact skin.

Personal injury or death can result from not following the proper
procedures.
To avoid the possibility of injury or death, follow the established
procedure.

Tools Needed
Note: Pressures will be sensitive to tooling setup. The diameter of the hose, the diameter of a fitting,
and additional filtering can affect pressure. The required tools that are listed in Table 2 were used in
order to develop this test procedure.
Table 2
Required Tools
Tool

Part Number

1U-9584

Rail As

1U-5810

Plate As (Spindle Adapter)

1A-8063

Bolt (3/4-10X2.5 inch)

5P-8248

Hard Washer

2J-3506

Full Nut

9F-2535

90o Pipe Street Elbow

140-7299

Pipe Nipple

Part Description

Qty

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine(S... Page 3 of 31

1U-9586

Swivel Head Support Gp

4C-9908

Drive Adapter

5B-0841

Bolt (5/8-18X1.75 inch)

3B-4510

Lockwasher

1U-9131

Drive Adapter (Key) (1)

1U-9359

Drive Adapter (2)

138-7574

Link Bracket

0S-1587

Bolt (1/2-13X1.75 inch)

5P-8245

Hard Washer

1U-9722

Load Binder As (Ratchet Type)

1U-8653

Adapter (Splined)

1U-5999

Spindle Gp

8B-7997

Bolt (1/2-13X2.0 inch)

3B-4506

Lockwasher

Fitting

9U-7446

Adapter

1P-4579

Half Flange

8C-9024

Fitting As (Plain)

6V-3965

Fitting As (Quick Disconnect)

3J-1907

O-Ring Seal

0T-0772

Bolt (7/16-14x1.5 inch)

5P-8244

Hard Washer

Fitting

9U-7446

Adapter

1P-4579

Half Flange

8C-9024

Fitting As (Plain)

6V-3965

Fitting As (Quick Disconnect)

3J-1907

O-Ring Seal

0T-0772

Bolt (7/16-14x1.5 inch)

5P-8244

Hard Washer

Manifold

1U-8301

1U-8301

305-7492

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine(S... Page 4 of 31

1F-6296

Bolt (5/16-18X5.0 inch)

061-8246

Connector

1S-7462

O-Ring Seal

004-7270

Nipple (Pipe)

3B-6554

Elbow

Test Cover

Bolt (3/8-16X.75 inch)

26

Fitting

7X-7646

Nipple (Plain)

6B-9081

Bushing (Reducing)

Electronic Control Gp

Adapter Cable As (Test)

305-7491
P
0S-0509
6L-5295
Q

277-2363
R
305-7401
(1)

This drive adapter is used with the small drive shaft.

(2)

This drive adapter is used with the large drive shaft.

Installation Procedure

Illustration 1

g01319479

1. Install Tooling (A) on the rails of the test bench, as shown.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine(S... Page 5 of 31

Illustration 2

g01319482

2. Remove threaded plug (1) .

Illustration 3

g01319484

3. Install Tooling (B) .

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine(S... Page 6 of 31

Illustration 4

g01319487

4. Install Tooling (C) to Tooling (B) .

Illustration 5

g01319488

5. Use a hoist to install the transmission on the test bench. The weight of the transmission is 1587.6
kg (3500 lb).

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine(S... Page 7 of 31

Illustration 6

g01319531

6. Install Tooling (D) to the input yoke.

Illustration 7

g01319532

7. Install Tooling (E) on Tooling (D) .

Note: Tooling (E) will adapt to the small drive shaft. If you are using the large drive shaft it will
be necessary to install Tooling (F) on Tooling (D) .

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine(S... Page 8 of 31

Illustration 8

g01319533

8. Align the transmission with the input drive shaft.

9. Connect the input drive shaft to Tooling (E) .

Illustration 9

g01319543

10. Install Tooling (G) to the input end of the transmission.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine(S... Page 9 of 31

Illustration 10

g01319545

Illustration 11

g01319550

11. Install Tooling (H), as shown.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 10 of 31

Illustration 12

g01319579

12. Install Tooling (J) .

Illustration 13

g01319581

13. Use a hoist to install Tooling (K). The weight of Tooling (K) is 121 kg (267 lb).
Note: Refer to Special Instruction, SEHS8763, "Assembly and Operation of 1U-5999 Spindle
Group Used for Testing Transmissions on Hydraulic Test Bench" for additional information.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 11 of 31

Illustration 14

g01319583

14. Loosen bolt (2) .

Illustration 15

g01319585

15. Use bolt (3) to adjust Tooling (K) inward until Tooling (K) contacts the carrier. Tooling (K) will
slide into Tooling (J) .

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 12 of 31

Illustration 16

g01319586

16. Tighten the collet on Tooling (K) in order to connect Tooling (K) to Tooling (J) .
17. Adjust Tooling (K) in order to provide a 3.0 - 4.0 mm (0.12 - 0.16 inch) gap spacing between
Tooling (K) and the carrier.
Note: The measurement may be taken through the access hole in Tooling (B) .
18. Tighten bolt (2) .

Illustration 17

g01319665

19. Remove cover (4) .

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 13 of 31

Illustration 18

g01319611

20. Install Tooling (L) .

Illustration 19

g01319612

21. Install Tooling (M) .

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 14 of 31

Illustration 20

g01319614

22. Remove cover (5) .

Illustration 21

g01319615

23. Remove oil lines (6) from valve (7) .

24. Remove valve (7) .

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 15 of 31

Illustration 22

g01319619

25. Install Tooling (N) .

Illustration 23

g01319621

26. Install valve (7) to Tooling (N) .

27. Install oil lines (6) to valve (7) .

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 16 of 31

Illustration 24

g01319698

28. Install Tooling (P) .

Illustration 25

g01319699

29. Install Tooling (Q) .

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 17 of 31

Illustration 26
(8) Transmission Supply Oil

g01319715

30. Connect Hose Assembly (8) from the pressurized flow meter on the test bench to Tooling (L) .

Illustration 27

g01319716

31. Connect Hose Assembly (9) from Tooling (Q) to the inlet of the "Number 2" flow meter.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 18 of 31

Illustration 28

g01319718

32. Connect Hose Assembly (10) from the outlet of the "Number 2" flow meter to Tooling (M).
Note: The "Number 2" flow meter will measure the lube flow.

Illustration 29

g01319719

33. Connect Hose Assembly (11) from the auxiliary oil supply at the test bench to Tooling (K).
Maintain an oil pressure of 275 kPa (40 psi).

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 19 of 31

Illustration 30
(12) System Pressure

g01319720

34. Connect a pressure gauge to test port (12) .

Illustration 31
(13) Input Transfer Gear Lube Pressure

g01319722

35. Connect a pressure gauge to test port (13) .

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 20 of 31

Illustration 32
(14) Lubrication Pressure

g01319723

36. Connect a pressure gauge to test port (14) .

Illustration 33

g01319724

(15) No. 6 Clutch Pressure

(16) No. 5 Clutch Pressure
(17) No. 7 Clutch Pressure
(18) No. 4 Clutch Pressure
(19) No. 3 Clutch Pressure

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 21 of 31

(20) No. 2 Clutch Pressure

(21) No. 1 Clutch Pressure

37. Connect a pressure gauge to each of the clutch pressure taps (15), (16), (17), (18), (19), (20), and
(21) .

Illustration 34
Tooling (R)

g01332830

Illustration 35

g01319727

38. Install Tooling (R).

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 22 of 31

Note: Refer to Tool Operating Manual, NEHS0966 for the correct operating instructions.

Test Procedure
Solenoid Test
1. Make sure that the harness is properly connected.
2. Use Tooling (R) to perform the solenoid test.
3. Record the values in Table 7.

Preliminary Checks
Note: Refer to Testing and Adjusting, RENR8303, "777F Off-Highway Truck Power Train" for the
correct adjusting procedures.
1. If you are using SAE 10W oil, warm the oil to 50 C (125 F). If you are using Mobil DTE11 oil,
warm the oil to 34 C (95 F). Maintain this temperature for the duration of the test.
2. Adjust the input flow to 170.3 3.8 L/min (45.0 1.0 US gpm).

Illustration 36

g01319754

3. With the transmission in the NEUTRAL position, rotate the input shaft in a counterclockwise
direction. Adjust the input rotation to 700 30 rpm.
Note: The input shaft will be rotated in a counterclockwise direction for the duration of this test.
The direction is determined as you face the drive motor of the test bench.
4. Shift the transmission through all directions and through all speed ranges in order to eliminate air
from the transmission controls.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 23 of 31

5. Check for lockup or excessive drag in all speed ranges.

6. Stop the input rotation.

Lube Check
1. Adjust the input flow to 170.3 3.8 L/min (45.0 1.0 US gpm).
2. Adjust the input rotation to 1300 10 rpm.
3. Shift the transmission to the REVERSE position.
4. Record the lubrication pressure in Table 8.
5. Record the lube flow in Table 8.
6. The lubrication pressure must be 620.5 34.5 kPa (90.0 5.0 psi).
7. The lube flow must be 170.3 3.8 L/min (45.0 1.0 US gpm).
8. Shift the transmission through positions NEUTRAL, FORWARD 1, FORWARD 2, FORWARD
3, FORWARD 4, FORWARD 5, FORWARD 6, and FORWARD 7. Repeat Steps 4 through 5 for
each gear range.
9. Adjust the input rotation to 800 10 rpm.
10. Shift the transmission to the NEUTRAL position.

Pressure Check (Low Idle)

1. Adjust the input flow to 107.9 3.8 L/min (28.5 1.0 US gpm).
2. Adjust the input rotation to 800 10 rpm.
3. Shift the transmission through ranges REVERSE, NEUTRAL, FORWARD 1, FORWARD 2,
FORWARD 3, FORWARD 4, FORWARD 5, FORWARD 6, and FORWARD 7.
4. Record the clutch pressure for each range in Table 9.
5. Verify that the clutch pressures match the values in Table 3.
Table 3
Pressure Check (Low Idle)
Clutch
Speed Range

No.

No.

No.

No.

No.

(1)

(1)

(1)

(1)

(1)

(1)

Engaged
Clutches

1 and 7
REVERSE

No.
2

No.
7 (1)

Pressure

2765
kPa

2820
kPa

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 24 of 31

(401
psi)

NEUTRAL

FORWARD
1

2 and 6

FORWARD
2

1 and 6

FORWARD
3

3 and 6

FORWARD
4

1 and 5

FORWARD
5

3 and 5

FORWARD
6

1 and 4

FORWARD
7

3 and 4

(1)

(409
psi)

2765
kPa
(401
psi)
2103
kPa
(305
psi)

2792
kPa
(405
psi)

2765
kPa
(401
psi)

2806
kPa
(407
psi)
2289
kPa
(332
psi)

2792
kPa
(405
psi)

2758
kPa
(400
psi)

2096
kPa
(304
psi)
2289
kPa
(332
psi)

2737
kPa
(397
psi)

2096
kPa
(304
psi)
2124
kPa
(308
psi)

2282
kPa
(331
psi)

2137
kPa
(310
psi)

The tolerance is 68.9 kPa ( 10 psi).

Pressure Check (High Idle)

1. Adjust the input flow to 170.3 3.8 L/min (45.0 1.0 US gpm).

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 25 of 31

2. Adjust the input rotation to 1925 10 rpm.

3. Shift the transmission through ranges REVERSE, NEUTRAL, FORWARD 1, FORWARD 2,
FORWARD 3, FORWARD 4, FORWARD 5, FORWARD 6, and FORWARD 7.
4. Record the clutch pressure for each range in Table 10.
5. Verify that the clutch pressures match the values in Table 4.
Table 4
Pressure Check (High Idle)
No.
1 (1)

Clutch
Speed Range

REVERSE

NEUTRAL

FORWARD
1

No.
2 (1)

No.
3 (1)

Engaged
Clutches

1 and 7

1 and 6

FORWARD
3

3 and 6

FORWARD
4

1 and 5

No.
5 (1)

No.
6 (1)

No.
7 (1)

Pressure

2813
kPa
(408
psi)

2910
kPa
(422
psi)

2834
kPa
(411
psi)
2144
kPa
(311
psi)

2 and 6

FORWARD
2

No.
4 (1)

2889
kPa
(419
psi)

2827
kPa
(410
psi)

2916
kPa
(423
psi)
2324
kPa
(337
psi)

2827
kPa
(410
psi)

2882
kPa
(418
psi)
2124
kPa
(308
psi)

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 26 of 31

FORWARD
5

3 and 5

FORWARD
6

1 and 4

FORWARD
7

3 and 4

(1)

2324
kPa
(337
psi)
2813
kPa
(408
psi)

2124
kPa
(308
psi)
2165
kPa
(314
psi)

2317
kPa
(336
psi)

2172
kPa
(315
psi)

The tolerance is 68.9 kPa ( 10 psi).

Clutch Leakage Check

1. Adjust the input flow to 170.3 3.8 L/min (45.0 1.0 US gpm). Maintain this flow for the
duration of this check.
2. Shift the transmission to the NEUTRAL position.
3. Adjust the input rotation to 1925 10 rpm.
4. Record the supply pressure in Table 11. The correct supply pressure is 2964.8 34.5 kPa (430.0
5.0 psi).
5. Record the input flow in Table 11.
6. Record the cooler flow in Table 11.
7. The leakage is obtained by subtracting the cooler flow from the input flow.
8. Record the calculation in Table 11.
9. Adjust the input rotation to 800 10 rpm.
10. Shift the transmission through positions FORWARD 1, FORWARD 2, FORWARD 3,
FORWARD 4, FORWARD 5, FORWARD 6, FORWARD 7, and REVERSE. Repeat Steps 2
through 9 for each gear range. Adjust the input rotation to 800 30 rpm for all shifts.
11. Verify that the clutch leakages match the values in Table 5.
Table 5
Clutch Leakage Check
Clutch

Subtract
2-1

Minimum Value

Maximum Value

-0.8 L/min (- 0.2 US gpm)

1.7 L/min (0.5 US gpm)

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 27 of 31

2-3
1

4-5
6-7
1-2

-5.6 L/min (-1.5 US gpm)

-1.6 L/min (-0.4 US gpm)

-5.4 L/min (-1.4 US gpm)

-1.7 L/min (-0.4 US gpm)

-6.2 L/min (-1.6 US gpm)

-2.7 L/min (-0.7 US gpm)

-1.7 L/min (-0.5 US gpm)

0.8 L/min (0.2 US gpm)

-6.0 L/min (-1.6 US gpm)

-2.2 L/min (-0.6 US gpm)

2.2 L/min (0.6 US gpm)

6.0 L/min (1.6 US gpm)

1.6 L/min (0.4 US gpm)

5.6 L/min (1.5 US gpm)

1.7 L/min (0.4 US gpm)

5.4 L/min (1.4 US gpm)

2.7 L/min (0.7 US gpm)

6.2 L/min (1.6 US gpm)

5.1 L/min (1.3 US gpm)

10.2 L/min (2.7 US gpm)

5.0 L/min (1.3 US gpm)

10.1 L/min (2.7 US gpm)

5.4 L/min (1.4 US gpm)

10.1 L/min (2.7 US gpm)

5.7 L/min (1.5 US gpm)

11.2 L/min (3.0 US gpm)

6.0 L/min (1.6 US gpm)

11.0 L/min (2.9 US gpm)

-1.5 L/min (-0.4 US gpm)

1.1 L/min (0.3 US gpm)

-1.7 L/min (-0.4 US gpm)

1.6 L/min (0.4 US gpm)

-10.1 L/min (-2.7 US gpm)

-5.4 L/min (-1.4 US gpm)

-1.6 L/min (-0.4 US gpm)

1.2 L/min (0.3 US gpm)

-11.0 L/min (-2.9 US gpm)

-6.0 L/min (-1.6 US gpm)

-1.7 L/min (-0.5 US gpm)

1.6 L/min (0.4 US gpm)

2
1-3
3-1
3-2
3
5-4
7-6
6-R
6-2
4

6-4
7-3
7-5
4-R
4-2

4-6
5-3
5-7
2-R

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 28 of 31

2-4
2-6

-1.6 L/min (-0.4 US gpm)

1.7 L/min (0.4 US gpm)

-10.1 L/min (-2.7 US gpm)

-5.0 L/min (-1.3 US gpm)

-1.2 L/min (-0.3 US gpm)

1.6 L/min (0.4 US gpm)

-11.2 L/min (-3.0 US gpm)

-5.7 L/min (-1.5 US gpm)

-1.6 L/min (-0.4 US gpm)

1.7 L/min (0.5 US gpm)

-1.1 L/min (-0.3 US gpm)

1.5 L/min (0.4 US gpm)

-10.2 L/min (-2.7 US gpm)

-5.1 L/min (-1.3 US gpm)

6
3-5
3-7
R-2
7

R-4
R-6

Contamination Control
1. Take an oil sample of the test bench oil supply. Oil contamination must be maximum ISO 16/13.
2. Record the results in Table 12.
3. Remove the transmission from the test bench if the test bench oil supply is within specifications.

Transmission Bench Test Data Sheet

Table 6
Test Date:
CATERPILLAR

Transmission Bench Test Data Sheet

Model:

Work Order:

Serial No.:

Solenoid Test
Table 7

Solenoid
Test

Solenoid
1
ohms

Solenoid
2

Solenoid
3

Solenoid
4

Solenoid
5

Solenoid
6

Solenoid
7

ohms

ohms

ohms

ohms

ohms

ohms

Lube Check
Table 8

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 29 of 31

Lube Check
Gear Range

Input Speed (1300 10 rpm)

Lubrication Pressure

Lube Flow

REVERSE
kPa (psi)

L/min (US gpm)

kPa (psi)

L/min (US gpm)

kPa (psi)

L/min (US gpm)

kPa (psi)

L/min (US gpm)

kPa (psi)

L/min (US gpm)

kPa (psi)

L/min (US gpm)

kPa (psi)

L/min (US gpm)

kPa (psi)

L/min (US gpm)

kPa (psi)

L/min (US gpm)

NEUTRAL

FORWARD 1

FORWARD 2

FORWARD 3

FORWARD 4

FORWARD 5

FORWARD 6

FORWARD 7

Pressure Check (Low Idle)

Table 9
Pressure Check (Low Idle)
Gear Range

Active Clutches

REVERSE

NEUTRAL

FORWARD 1

Input Speed (800 10 rpm)

1

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 30 of 31

FORWARD 2

FORWARD 3

FORWARD 4

FORWARD 5

FORWARD 6

FORWARD 7

Pressure Check (High Idle)

Table 10
Pressure Check (High Idle)
Gear Range

Active Clutches

REVERSE

NEUTRAL

FORWARD 1

FORWARD 2

FORWARD 3

FORWARD 4

FORWARD 5

FORWARD 6

FORWARD 7

Input Speed (1925 10 rpm)

1

Clutch Leakage Check

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009

777F Off-Highway Truck JRP00001-UP (MACHINE) POWERED BY C32 Engine... Page 31 of 31

Table 11
Clutch Leakage
Check
Gear Range

Input Speed (1925 10 rpm)

Input Flow
170.3 3.8 L/min (45.0 1.0 US gpm)

1F

2F

3F

4F

5F

6F

7F

Supply
Pressure

______ ______ ______ ______ ______ ______ ______ ______ ______

Input Flow

______ ______ ______ ______ ______ ______ ______ ______ ______

Cooler Flow

Leakage

______ ______ ______ ______ ______ ______ ______ ______ ______

______ ______ ______ ______ ______ ______ ______ ______ ______

Average of
Arrangement ______ ______ ______ ______ ______ ______ ______ ______ ______

Contamination Control
Table 12
Contamination Control

Sample the test bench oil

supply.

________/________Particle Count

Table 13

______________________________________ ______________________________________
Supervisor
Technician

Copyright 1993 - 2009 Caterpillar Inc.

Todos los derechos reservados.
Red privada para licenciados del SIS.

Fri Aug 7 23:26:19 UTC-0400 2009

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/08/2009