International Conference on Mechatronics, Electronic, Industrial and Control Engineering (MEIC 2015)
Dynamics Simulation of Cam Mechanism
Based on Pro/E
Liu Deliang
Cao Shuhua
Transportation Equipments and Ocean Engineering
College
Dalian Maritime University
Dlain, China
e-mail: liudeliang@[Link]
Transportation Equipments and Ocean Engineering
College
Dalian Maritime University
Dlain, China
e-mail: daliankangbao@[Link]
Lu Huibiao
Sun Ang
Transportation Equipments and Ocean Engineering
College
Dalian Maritime University
Dlain, China
e-mail: lhm_an@[Link]
Transportation Equipments and Ocean Engineering
College
Dalian Maritime University
Dlain, China
e-mail: sunangdl772@[Link]
In recent years, with the widespread application and
development of three-dimensional CAD / CAE / CAM
technology, the efficiency and quality of cam mechanism
design and manufacture has greatly improved [2-5]. With
Kinematics and dynamics simulation of cam mechanism,
the mechanism movement can be observed very intuitive,
and follower displacement, velocity, acceleration motion
curve can be drawn, so that designers can grasp and
control the movement of bodies and accuracy, increasing
design safety factor [6-7].
In this paper, direct-acting roller follower disk cam
mechanism is design and simulation with PRO / E
software, computer-aided cam mechanism design and
simulation methods are introduced, design solutions and
reliability are tested by analysis and comparing the design
and of simulation results.
Abstract Cam mechanism is widely used as a common
mechanism in automated or semi-automated machinery. To
improve the cam mechanism design, efficiency and quality of
machining process, a direct-acting roller follower disk cam
mechanism was designed and simulated based on PRO/E.
Computer-aided design and simulation methods of Cam
mechanism were introduced, the movement of mechanism
was very intuitive and the curve of each power parameter
was available. The simulation allows designers to grasp and
control the movement of mechanism and accuracy, increases
design safety factor. The validity and reliability of the design
were tested by comparing the results of the design and
simulation analysis.
Keywords- cam mechanism; dynamics; simulation; CAD;
reliability
I.
INTRODUCTION
II.
Cam mechanism is widely used as a common
mechanism in automated or semi-automated machinery. Its
advantages are compact, high-precision indexing, smooth
transmission, good dynamic characteristics, small shock
and vibration, big transmission torque, smooth movement
and so on; its disadvantage is that the contact between the
cam profile and follower is a point or line contact, easy to
wear. So it often uses in the control mechanism that
transmit force not great [1].
Depending on the shape of the cam mechanism can be
divided into disc-shaped cam, movement cam and cylinder
cam. According to the type of cam follower mechanism
can be divided into the spire follower, roller follower and
peaceful end follower.
Cam mechanism consists of three main components,
cam, follower and rack. Cam mechanism is easy to design,
that the movement principle of the driven element can be
obtained only requires the design of appropriate cam
profile. so the key of cam design is to get the cam profile
contour surfaces.
2015. The authors - Published by Atlantis Press
DETERMINATION OF THE CAM WORK PROFILE
Design requirements: direct-acting roller follower disk
cam mechanism, cam is rotated counterclockwise in equal
angular velocity, offset e = 10mm, cam base circle radius
r0 = 60mm, roller radius rt = 10mm, follower lift h = 30mm,
pushing away movement angle = 180 , far repose angle
s = 30 , return movement angle '= 120 , closed
repose angle 's = 60 , during pushing and return way, the
follower both do simple harmonic motion.
Determining the movement of the follower according
to job requirements, and then following the movement, the
cam profile curve is designed, the cam working outline
shown in Fig .1 could be got, the cam model shown in
Fig .2 also could be established [8].
816
Figure 1. Cam work profile
Figure 4. Cam motion model
Upon completion of the connection and drive,
kinematic analysis is organized; the end time is set to 60,
exactly one rotation of the cam, the motor choose the
default pre-set motor.
In kinematics analysis, measuring the displacement,
velocity and acceleration were selected in order and the
displacement, velocity and acceleration curves were shown
in Fig .5-7.
Figure 2. Cam model
III.
MOTION SIMULATION AND ANALYSIS OF CAM
MECHANISM
After the establishment of the cam, slide lever, roller,
rack part model, using predefined connection conditions
assembly in the PRO / E component modules, the
assembly model shown in Fig .3 is established [9-10].
After the establishment of the assembly model,
transferring into the agency work platform, adding the
servo motor, the "Type" select "Connect axis", "Standard"
choose "Speed", "initial position" is set to "0" , "model"
select constant and input 6. Selecting the outer surface of
the cam and the outer surface of the roller cam mechanism
to establish the connection, the movement model shown in
Fig .4 is established.
Figure 5. Displacement curve
Figure 6. Velocity curve
Figure 3. Cam mechanism model
Figure 7. Acceleration curve
817
each of the respective measurement results are shown in
following Fig.
Figure 8. Spring model
Figure 9. Acceleration curve
Displacement, velocity and acceleration curves show
that during 0-10 seconds (360 -300 ) in the vertical
direction follower is static, during 10-30 seconds (300 180 ) follower does simple harmonic motion, the follower
stroke h = 30mm or swing angle = 120 , during 30-35
seconds (180 -150 ) in the vertical direction follower is
static, during 10-30 seconds (150 -0 ) follower does
simple harmonic motion, the follower stroke h = 30mm or
swing angle = 150 , regardless of displacement, velocity
or acceleration curves are consistent with the theoretical
design law.
IV.
DYNAMICS SIMULATION ANALYSIS OF CAM
Figure 10. Spring model
MECHANISM
A. Adding quality attributes
With "gravity tool" in "dynamic" toolbar, the mold for
gravity is set as 9806.65mm / sec2, gravity direction is
negative Y axis. With "quality attributes" tool in the
"dynamic" toolbar, "density" options are defined, selecting
the coordinate system to the local coordinate system LCS,
in the basic properties options group giving the density as
7.82e-9tonne / mm3 (45 steel), in the inertia tab defining at
the center of gravity, then the cam, slide lever, roller and
rack quality attribute definitions are completed.
Figure 11. Acceleration curve
B. Establishing a spring connection
With the "spring" tool in the "dynamic" toolbar, each a
point on slide bar and rack is selected as the start and end
point of the spring, as shown in Fig .8. In the property
options the spring elastic coefficient is defined as 0.5N /
mm, spring original length is defined as 45mm; spring
diameter is defined as 9mm.
C. Defining dynamic analysis
Upon completion of the connection and drive, clicking
"institutional analysis" button, "analysis of the definition
of" dialog box is pop-up, accepting the default name, in the
"Type" drop-down list box choose "dynamic" option, in
the "Preferences" tab, setting end time is 60s, exactly one
rotation of the cam, the motor choose the default pre-set
one, in the "external load" tab, checking the "enable
gravity 'checkbox. Click the operation "run" to see bodies.
Figure 12. Spring model
V.
CONCLUSION
Motion simulation and dynamic analysis is a procedure
of establishing a virtual mechanism designed on a
computer to achieve the purpose of simulating real bodies
moving in a virtual environment. It has a significant role to
improve Design efficiency, reduce costs and shorten the
design cycle. For the cam mechanism widely used in
automated or semi-automated machinery, in order to
improve the design, processing efficiency and quality, it
D. Measurement Results
In the dynamic analysis, the axis shaft stress, the axis
largest shaft, motor torque, the maximum torque of the
motor, the maximum pressure angle and the force of the
spring are analyzed respectively in order. Assuming no
friction between the cam and the follower roller, and no
sliding, the cam roller contact force was carried out only,
818
2nd International Conference on Computing, Control and Industrial
Engineering, v 1, p 345-347 .
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Motion Simulation for Conjugate Cam Mechanism. Proceedings of
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[Link] 18 - 21, 2007, Jinan, China.
[6] Yin Ming-Fu,Zhao Zhen-Hong. Study on One-side Machining
Principle and Tool Path Control Method of the Globoidal Cam.
China MechanicalEngineering, 2005, 02, 127-130.
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[8] Tang Zhaoping, Sun Jianping. The parametric design and motion
analysis of disc cam mechanism with straight motion and deviation
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VOL.33 No.4105-108
[9] Liao Haiping, Liu Qiyue, Zeng Cuihua, Ren Hongbing. Flat
translating follower disk cam mechanism EHL design. JOURNAL
OF MACHINE DESIGN, 2009VOL.26 No.571-72.
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Mechanism.
IEEE/ASME
TRANSACTIONS
ON
MECHATRONICS, VOL. 1, NO. 4, 284-289, DECEMBER 1996.
was designed and simulated with PRO / E software,
computer-aided cam mechanism design and simulation
methods are introduced, the movement of bodies was very
visually observe, and the power curve of each parameter
was got, so that designers can grasp and control the
movement of bodies and precision, increasing the safety
factor. Design solutions correctness and reliability are
tested by analysis and comparing the design and of
simulation results.
[1]
[2]
[3]
[4]
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