GEAR OPERATORS
INDEX
SL.
NO.
TOPIC
Pages Nos.
1.
Introduction to Auma (India) Gear Operators
01 - 02
2.
Technical Data of Flange Mounted Worm Gear Operators GS 40 - GS 125
03
3.
Dimensional Details of Flange Mounted Worm Gear Operators GS 40 - GS 125
04 - 05
4.
Technical Data of Flange Mounted Worm Gear Operators GS 160 - GS 500
6-7
5.
Dimensional Details of Flange Mounted Worm Gear Operators GS 160 - GS 500
8 - 11
6.
Technical Data of Foot Mounted Worm Gear Operators GF 40 - GF 125
12
7.
Dimensional details of Foot Mounted Worm Gear Operators GF 40 - GF 125
13 - 14
8.
Technical Data of Foot Mounted Worm Gear Operators GF 160 - GF 250
15
9.
Dimensional details of Foot Mounted Worm Gear Operators GF 160 - GF 250
16 - 17
10.
Technical Data and Dimensional Details Of Bevel Gear Operators GK 10 - GK 35
18
11.
Output drive details of Bevel Gear Operators
GK 10 - GK 35 & Spur Gear Operators GST 12 - GST 800
19
12.
Technical Data and Dimensional Details of Flange Mounted Spur Gear Operators
GST 12 - GST 1600
20
13.
Benefits of Auma India Worm Gear Boxes
21
14.
Actuator / Gear Operator Selection Procedure
22 - 23
15.
Specifications for Worm Gear Operator
24
16.
Specifications for Bevel Gear Operator
25
AUMA INDIA GEAR OPERATORS
Gear Boxes combine with auma
india Actuators to complete the valve control
service. There are basically three types of Gear
Boxes, namely Worm Gear Boxes (GS & GF Series),
Bevel Gear Boxes (GK Series) and Spur Gear Boxes
(GST Series).
The Gear Boxes are designed for output torque
from 300 Nm (GS 40) to 250,000 Nm (GS 500) for
motor operation. The main features of GS Gear
Boxes are:
- Full 360O worm wheel design, making the Gear
Box suitable either for multiturn or quarter turn
operation.
All Gear Boxes are manufactured to comply with
auma Germany specifications. The housings are
designed for high rigidity to absorb high
torsional and thrust loads. The Gear Box
enclosure conforms to IP 67 class. IP 68 enclosures
can also be supplied on request. All Gear Boxes are
lubricated with special grease for life.
In case of quarter turn operation, additional three
segments are available for repositioning, thus
extending the life of worm wheel by three times.
- A separate coupling with involute splines is
provided for coupling to the valve. The
coupling is removable for machining the bore
to suit valve shaft. The orientation of the Gear
Box while mounting on valve is made simple
due to involute splines on the coupling.
WORM GEAR BOXES
TYPE GS 40 TO GS 500
auma india GS type Gear Boxes are designed for
O
O
rotation upto 135 with end stop or 360
operation of Ball Valves, Butterfly Valves, Plug
Valves, Dampers etc. The extremely rugged
construction features positive adjustable end stop
on input shaft for precise valve positioning.
- Unique design of end stoppers on input shaft
with screws and nut mechanism allows precise
and positive setting upto 135O operation.
- Each Gear Box is designed for use with auma
india
Actuator to facilitate economical
automation of valves.
GS 40.2 - GS 125.2
- To reduce the input torque, for a given output of
Worm Gear Box, a primary reduction Gear
Box can be easily attached at input of the Gear
Boxes. For this purpose, GS 100 & GS 125
Gear Boxes are fitted with planetary reduction
Gear Box (VZ4) and higher series are fitted
with Spur Reduction Gear Boxes (GZ) of
various ratios. This feature enables selection
of smaller actuators for economical sizing.
GS 160 - GS 500
WORM GEAR BOXES
TYPE GF 40 - GF 250
GK bevel Gear Boxes are available for wide
range of torque and thrust load capacity ranging
from 120 Nm torque x 60 KN thrust (GK 10) to
8000 Nm torque x 820 KN thrust (GK 35).
Various types of output drives (Type A to Type E) are
available, depending upon application.
GF Series of Gear Boxes are specially used for
actuation of Dampers and Fly Valves which
require quarter turn applications.
GK Gear Boxes are designed considering power
to auma
operation and are easily adapted to
india Actuators, thus enabling small actuators to be
economically sized for operation of large valves.
GF 40.2 - GF 125.2
SPUR GEAR BOXES
TYPE GST 12 - GST 1600
auma india
GST range of spur Gear Boxes are
designed for operation of rotating stem valves.
They can be combined with auma india
Actuators or can be easily operated by hand
wheels. GST Gear Boxes can be easily adapted
for Globe, Angle and Non return valves. They
produce an output torque of 120 Nm (GST 12)
to 16000 Nm (GST 1600).
The gear operator is a worm Gear Box of GS
Series with a built-in floor stand and a crank
lever. The crank lever is provided with a number of
mounting ball and socket joints at varying
moment arms to suit given damper/valve
application. All other features of GF series are
same as GS Gear Boxes. GF Gear Boxes in sizes
higher than GF 250 can be supplied on request.
GF Series Gear Boxes can also be coupled to
primary reduction Gear Boxes and also toto auma
india Actuators to obtain ON-OFF Control or
regulating duty.
BEVEL GEAR BOXES
TYPE GK 10-GK 35
auma india
Bevel Gear Boxes are designed to
operate all types of rising or non-rising stem
valves and gate valves where thrust may or may
not be taken by the Gear Box. The bore of the
output bevel gear allows valve stem to pass
through it to reach its full travel.
GST 12 - GST 1600
GS 10.1 - GK 35.1
TECHNICAL DATA
Output torque for manual operation1) max
Output torque for manual operation
2)
TN
Operator
Nm
420
850
1400
2800
5600
lbs. ft.
310
625
1030
2060
4120
Nm
300
600
1000
2000
4000
lbs. ft.
220
440
750
1500
3000
GS 40.2
__
GS 63.2
__
GS 80.2
__
__
21:1
39:1
40:1
Nm
47
51
lbs. ft
35
Nm
lbs. ft.
Type
Reduction
Type
Total reduction ratio
GS(+VZ4)i=
Input torque at max. output torque
1)
Input torque at nominal output torque
Mechanical advantage
Tums for 90
2)
3)
Valve mounting flange
4)
Dimensions according to ISO 5211
Valve shaft diameter
Valve shaft square
Input shaft diameter
Handwheel diameter
5)
Weight (without handwheel)
6)
Mounting flange for multi-turn actuator
Standard
Operating time in sec. for 90O at actuator
speed 7)
Operating times shorter than indicated
(13-17 sec) only after consultation with
factory
GS. 100.2
GS. 125.2
VZ 4
__
VZ 4
40:1
157:1
52:1
204:1
81
162
48
250
74
38
60
120
35
184
54
33
36
58
116
34
178
53
24
26
43
85
25
131
39
16.7
17.3
17.3
58.5
22.5
75.5
5.25
9.75
10
10
39
13
51
F07
F10
F12
F14
F16
F12
F14
F16
F25
8)
Special
F05
F10
max. mm.
25
36
48
60
80
max. inch
1716
17 8
23 8
31 8
max. mm.
22
27
41
50
65
max. inch
15 6
21 2
mm
20
20
20
20
20
30
20
inch
0.787
0.787
0.787
0.787
0.787
1.181
0.787
mm
250/300
250/300
300/400
300/400
250/300
400/500
300/400
inch
10/12
10/12
12/16
12/16
10/12
16/20
12/16
kg
3.5
13.5
30
34
43
47
lbs.
20
30
66
75
95
104
ISO 5210
F07/F10
F07/F10
F07/F10
F10
F10
F14
F10
DIN 3210
G0
G0
G0
G0
G0
G1 2
G0
SA 6
SA 6
SA 6
SA 12
SA 6
SA 25
SA 6
kg
30
30
30
40
30
70
30
lbs.
66
66
66
88
66
155
66
8 1/min
11 1/min
16 1/min
22 1/min
32 1/min
45 1/min
63 1/min
90 1/min
40
28
20
14
73
53
36
27
18
13
75
55
38
27
19
14
75
55
38
27
19
14
296
216
148
108
74
54
37
27
98
70
49
35
24
17
384
274
192
137
99
69
48
35
Suitable multi-turn actuator (with output drive type E)
Max. permissible weight of multi-turn
actuator
GS 40 - GS 125
Preferred output speeds/operating times
1)
For rare operation, based on a service life of min. 2000 cycles of 90O
5)
Observing the permissible effort at handwheel
2)
Nominal torque for frequent operation, based on a service life of
6)
With centre hole in coupling and grease filling
min 15000 operating cycles of 90O
7)
3)
Conversion factor output torque to input torque
4)
On request, other sizes can be supplied
The operating times mentioned are approximate for service at 50 Hz, at 60 Hz,
the speeds increase by 20% and the operating times reduce to 83% of the stated values
8)
Without spigot
Gear boxes suitable for IP67 enclosure. IP68 enclosure can be provided on request.
STANDARD WORM GEAR OPERATOR
FLANGE MOUNTED
GS 40 - GS 125
DIMENSIONS
GS 40 - GS 125
Dimensions
GS 40.2
GS 63.2
GS 80.2
GS 100.2
GS 100/VZ4
GS 125.2
GS 125/VZ4
40
63
80
100
125
B1
72
85
92
127
138
B2
72
85
92
118
128
73
96
113
149
174
56
77
95
113
143
113
127
133
185
195
E1
120
147
156
220
230
145
159
165
89
100
124
203
262
234
150
274
163
50
56
70
84
93
13
15
16
16
18
40
65
75
90
105
20
35
40
53
65
41.8
51.8
67.6
81.6
105.8
O max
25
36
48
60
80
1)
10
14
18
22
1)
28.3
39.3
51.8
105
118
125
163
174
R1
222
234
M5
M6
M6
M6
U PCD
70
90
110
125
X max
10
20
20
30
Y max
10
Z1
40
40
40
40
a f7
20
20
20
20
40
40
40
43
125
150
175
210
64.4
85.4
M6
150
218
228
60
40
20
30
20
40
60
40
d1
90
d2 f8
55
70
85
100
130
d3
70
102
125
140
165
d4
M8
M10
M12
M16
M20
3
30
h1
15
18
20
24
h2
16
16
16
16
I - max
75
85
105
130
22.5
22.5
22.5
22.5
Mounting flange
for
multi-turn actuator
22
16
140
33
22.5
ISO 5210
F07
F10
F14
DIN 3210
G0
G1 2
d5
90
125
125
175
d6
55
70
60
100
d7
70
102
102
140
d8
11
11
18
h3
10
10
17
TECHNICAL DATA
Output torque for manual operation1) max
Output torque for motor operation
2)
TN
Operator
WORM GEAR OPERATORS
Nm
11250
22500
45000
lbs. ft.
8300
16600
33200
Nm
8000
16000
32000
lbs. ft.
5900
11800
23600
GS 160
GS 200
GS 250
Type
Reduction
Type
__
Reduction ratio
GSi =
Reduction ratio
GZi =
54:1
__
Total Reduction ratio
GS+GZi =
Input torque at max. output torque
1)
Input torque at nominal output torque
Mechanical advantage
Tums for 90
__
2)
8:1
16:1
212:1
424:1
848:1
52:1
4:1
__
208:1
69
1923
560
lbs. ft
343
102
51
694
204
102
51
1420
414
Nm
330
98
49
670
196
98
50
1370
400
lbs. ft.
243
72
36
495
145
72
37
1010
295
24.2
82
164
23.9
82
163
320
23.4
80
13.5
54
108
13.25
53
106
212
13
52
4)
F25
F30
F35
max. mm.
100
125
160
max. inch
61 4
kg
85
106
106
150
180
180
180
290
325
lbs.
187
233
233
330
396
396
396
639
715
mm
640/800
400
300
500/640
400
300
800
25/32
16
12
20/25
16
12
32
F14
F10
F10
F16
F14
F10
F10
F25
F14
G0
G0
G1 2
G0
G0
G1 2
SA 50
SA 12
SA6
SA100
SA 25
SA12
SA 6
SA50
kg
100
60
60
160
80
60
60
300
100
lbs.
220
135
135
350
180
135
135
660
220
16 1/min
22 1/min
32 1/min
45 1/min
63 1/min
90 1/min
125 1/min
180 1/min
51
37
25
18
X
X
X
X
204
148
102
72
51
36
25
18
296
204
144
102
72
51
36
50
35
25
18
X
X
X
X
200
144
100
72
50
36
25
18
288
200
144
100
72
50
36
288
200
144
100
72
49
35
24
X
X
X
X
X
196
140
98
70
49
35
24
17
7)
DIN 3210
Suitable multi-turn actuator (with output drive type E)
4:1
52:1
__
138
ISO 5210
Operating time in sec. for 90 at actuator
8)
speed
X-Operating times shorter than indicated
(18-25 sec) only after consultation with
factory
53:1
276
inch
Max. permissible weight of multi-turn actuator
216:1 432:1
__
53:1
940
Valve shaft diameter
Mounting flange for multi-turn actuator
8:1
53:1
69
ISO 5211
6)
4:1
53:1
__
138
Handwheel diameter
54:1
GZ 25
465
3)
5)
54:1
GZ 16
Nm
Valve mounting flange
Weight
GZ 14
1)
For rare operation, based on a service life on min. 2000 cycles of 90O
6)
Observing the permissible effort at handwheel
2)
Nominal torque for frequent operation, based on a service life of
7)
Flanges at GS and GZ according to ISO 5210 are standard
min 15000 operating cycles of 90O
8)
3)
Conversion factor output torque to input torque
4)
Other sizes can be supplied on request
5)
With pilot hole in coupling and grease filling
The operating times mentioned are approximate for service at 50 Hz,
at 60 Hz, the speeds increase by 20% and the operating times
reduce to 83% of the stated values
9)
Sizes beyond scope of ISO 5211
AND PRIMARY REDUCTION GEARS
GS 160 - GS 500
45000
90000
180000
360000
33200
66400
132800
265600
32000
63000
125000
250000
23600
46500
92200
184400
GS 250
GS 315
GS 400
GS 500
GZ 25
GZ 30
GZ 35
GZ 40
52:1
52:1
53:1
53:1
53:1
53:1
54:1
54:1
54:1
54:1
52:1
52:1
52:1
GZ 40 /
GZ 16
52:1
8:1
16:1
8:1
16:1
32:1
8:1
16:1
32:1
16:1
32:1
64:1
416:1
832:1
424:1
848:1
1696:1
432:1
864:1
1728:1
832:1
1664:1
3328:1
280
140
3766
556
278
139
7410
1090
545
273
15385
1126
563
314
207
104
2782
410
205
103
5473
806
403
202
11365
832
416
232
200
100
2640
388
194
97
5140
760
380
190
10700
780
390
218
148
74
1950
286
143
72
3790
560
280
140
7890
576
288
161
160
320
23.9
162
325
650
24.3
165
330
660
23.4
320
640
1147
104
208
13.25
106
212
424
13.5
108
216
432
13
208
416
832
9)
F35
F40
F48
F60
160
200
250
315
614
10
121 2
325
325
520
630
630
630
980
1100
1100
1100
1800
2000
2000
2030
715
715
1144
1386
1386
1386
2156
2420
2420
2420
3960
4400
4400
4466
500/640
400
800
500/640
400
800
500/640
800
500/640
20/25
16
32
20/25
16
32
20/25
32
20/25
F14
F10
F30
F14
F14
F10
F35
F16
F14
F14
F40
F16
F14
F14
G0
G1
G1
G1
G3
G1
G12
SA 25
SA 12
SA 50
80
60
400
180
135
392
392
280
196
140
98
70
36
25
X
X
X
X
X
G1
280
196
140
98
70
48
35
G0
G3
G1
SA 25
SA 12
SA 100
SA 50
SA 25
SA 100
SA 50
SA 25
100
80
60
800
160
100
80
1000
160
100
80
880
220
180
135
1760
350
220
180
2200
350
220
180
50
288
200
144
100
72
50
36
288
200
144
100
72
288
200
144
51
37
25
X
X
X
X
X
296
204
144
102
72
51
36
288
204
144
102
72
49
35
24
X
X
X
X
X
392
280
196
140
98
70
280
196
140
392
280
Versions
O
for rotation of 0 upto 135
GSD
multiturn (>135 ) without endstops
GSE
GSDE
for buried service; pointer replaced by lid
288
204
144
All worm gear boxes (type GS) and
reduction gears (type GZ) have as
standard enclosure IP 67, i.e. totally
enclosed, protection against short
time immersion in water
IP 68 enclosure can be provided on
request
GS
GS 160 - GS 500
DIMENSIONS
Dimensions
GS 160
GS 200
GS 250
GS 315
GS 400
GS 500
160
200
250
315
400
500
248
305
400
490
610
738
173
215
268
340
430
540
340
400
490
550
765
880
260
340
420
500
600
740
165
210
266
305
370
470
25
27
35
40
45
55
76
101
134
145
175
225
20
25
30
40
45
55
110
140
180
203
250
315
70
94
105
128
160
195
149.2
189
209
249
338
418
O max
100
125
160
200
250
315
1)
28
32
40
45
56
70
1)
106.4
132.4
169.4
210.5
262.4
329.4
200
260
320
380
480
590
25
33
37
40
30
35
M 6 x 10
M 8 x 15
M 10 x 15
M 12 x 20
M 12 x 20
M 12 x 20
185
230
260
310
410
510
0-12
0-22
0-22
0-26
0-36
0-40
a g6
30
40
50
60
80
100
12
14
18
22
28
M8
M16
M16
M20
M20
M24
d1
300
350
415
475
560
910
d2 f8
200
230
260
300
370
450
d3
254
298
356
406
483
600
d4
M16
M20
M30
M36
M36
M42
d5
175
210
300
350
415
475
d6
100
130
200
230
260
300
d7
140
165
254
298
356
406
d8
18
22
18
22
33
39
h1
25
30
40
50
50
65
h2
16
32
32
39
39
48
h3
10
12
12
12
14
I-max
120
160
200
230
285
375
50
67
85
105
120
150
n
DIN 5480
q
150 x 3 x 48
90 x 3 x 26
210 x 5 x 40
250 x 5 x 48
340 x 10 x 32
420 x 10 x 40
M 6 x 10
M 8 x 13
M 10 x 18
M 12 x 20
M 16 x 27
M 16 x 27
33
43
53.5
64
85
106
U PCD
X min-max
STANDARD WORM GEAR OPERATOR
- FLANGE MOUNTED
GS 160 - GS 500
WORM GEAR OPERATORS WITH PRIMARY
REDUCTION GEARS - FLANGE MOUNTED
10
GS 160 - GS 500
with
GZ 14 - GZ 40
GS 160 - GS 500
DIMENSIONS
Dimensions
i (GZ)
1)
DIN 3210
A
1)
GZ 14 - GZ 40
GS 160/GZ
/ 14
8:1
4:1
ISO 5210
with
GS 200/GZ
/ 16
4:1
F10
F14
G0
G12
8:1
GS 250/GZ
/ 25
16:1
4:1
F10
G0
8:1
545
16:1
8:1
16:1
16:1
GS 500/GZ
/ 40
32:1
8:1
F10
F14
F10
F16
F14
F16
F14
G12
G0
G12
G0
G3
G12
G3
G12
250
525
GS 400/GZ
/ 35
F14
200
160
GS 315/GZ
/ 30
315
627
607
32:1
16:1
500
400
726
725
32:1
1090
1070
B
C
445
248
305
400
490
610
786
D
E
173
215
268
340
430
540
340
400
490
550
765
880
294
324
324
666
666
837
165
210
266
305
370
470
I
J
25
27
35
40
45
55
76
101
134
145
176
225
K
L
M
20
25
35
40
45
55
110
140
180
203
250
315
70
94
105
128
160
195
N
O max
P 2)
149.2
189
209
249
338
418
100
125
160
200
250
315
28
32
40
45
56
70
Q 2)
R1
106.4
132.4
169.4
210.5
262.4
329.4
405
485
567
766
1010
M 6 x 10
M 8 x 15
M 10 x 15
M 12 x 20
M 12 x 20
U
V
W
185
230
260
310
410
510
100
115
115
240
240
295
200
230
230
480
480
590
X min-max
a g6
c
0-12
0-22
0-22
0-26
0-36
0-40
d1
d2 f8
20
30
43
60
20
30
43
60
846
826
666
685
M 12 x 20
20
30
43
63
20
40
43
73
30
40
63
73
30
63
300
350
415
475
560
910
200
230
260
300
370
450
d3
254
298
356
406
483
600
d4
M 16
M 20
M 30
M 36
M 36
M 42
e
h
38
h1
I-max
25
30
40
50
50
65
120
160
200
230
285
375
150 x 3 x 48
190 x 5 x 36
210 x 5 x 40
250 x 5 x 48
340 x 10 x 32
420 x 10 x 40
55
38
55
38
M 8 x 13
M 6 x 10
55
n DIN 5480
q
r
38
65
55
M 16 x 27
M 12 x 20
M 16 x 27
16
22
16
22
16
22
11
32
22
32
22
M6
M 10
M6
M 10
M6
M 10
M6
M16
M 10
M16
M10
mounting flange for multi-turn actuator
ISO 5210 DIN 3210
55
M 10 x 18
65
Weight
a g6
d5
d6
d7
d8
h3
z1
kg
lbs
70
102
11
40
22.5
12
2.2
2.2
F10
20
125
F14
G0
G12
G3
20
125
60
102
11
40
22.5
12
30
175
100
140
18
60
33
17
2.3
40
12
210
130
165
22
80
43
25
11
F16
1) Mounting flange for actuator
2) According to IS:2048 at max. dia ''0''
For GS 500 / GZ 40 / GZ 16, i.e. reduction ratio 64:1, refer to separate dimension drawing
11
TECHNICAL DATA
1)
Output torque for manual operation
Output torque for motor operation
2)
max
TN
Operator
GF 40 - GF 125
Nm
420
850
1400
2800
5600
lbs. ft.
625
1030
2060
4120
Nm
310
__
600
1000
2000
4000
lbs. ft.
__
440
750
1500
3000
GF 40.2
__
GF 63.2
__
GF 80.2
__
__
21:1
39:1
40:1
Nm
47
51
lbs. ft
Nm
35
__
lbs. ft.
__
Type
VZ 4
VZ 4
40:1
157:1
52:1
204:1
81
162
48
250
74
38
60
120
35
184
54
36
58
116
34
178
53
26
43
85
25
131
39
16.7
17.3
17.3
58.5
22.5
75.5
5.25
9.75
10
10
39
13
51
max. mm
20
20
20
20
20
30
20
max. inch
0.787
0.787
0.787
0.787
0.787
1.181
0.787
mm
250/300
250/300
300/350
350/400
250/300
400/500
300/350
inch
10/12
10/12
12/14
14/16
12/14
16/20
12/14
kg
10
19
26
48
54
57
61
lbs.
42
57
105
120
115
128
DIN 3210
22
__
G0
G0
G0
G0
G1 2
G0
ISO 5210
__
F10
F10
F10
F10
F14
F10
__
SA 6
SA 6
SA 12
SA 6
SA 25
SA 6
kg
__
30
30
30
30
70
30
lbs.
__
66
66
66
66
155
66
73
53
36
27
18
13
75
55
38
27
19
14
75
55
38
27
19
14
296
216
148
108
74
54
37
27
98
70
49
35
24
17
384
274
192
137
96
69
48
35
Type
Total reduction ratio
GF(+VZ4)i=
1)
Input torque at nominal output torque
Mechanical advantage
Tums for 90
2)
3)
Input shaft diameter
Handwheel diameter
4)
Weight (without handwheel)
Mounting flange for actuator
Suitable actuator (with output drive type E) Type
Max. permissible weight of actuator
8
11
16
22
32
45
63
90
5)
Operating time in sec. for 90 at actuator speed
Operating times shorter than indicated (13-17 sec)
only after consultation with factory
GF 125.2
__
Reduction
Input torque at max. output torque
GF 100.2
Ambient temperature range
GF
- 20 C - +80 C
- 4 F - +176 F
1)
For rare operation, based on a service life of min. 2000 cycles of 90O
2)
Nominal torque for frequent operation, based on a service life of min 15000 operating cycles of 90O
3)
Conversion factor output torque to input torque
Type of enclosure IP 67 dust proof and watertight
IP 68 enclosure on request
4)
Recommendation, based on an usual manual effort for most of the travel and a permissible higher force in order to fully close or break open the valve
5)
The operating times mentioned are approximate for service at 50 Hz, at 60 Hz the speeds increase by 20% and the operating times reduce to 83% of the stated values
12
STANDARD WORM GEAR OPERATOR
- FOOT MOUNTED
13
GF 40 - GF 125
DIMENSIONS
GF 40 - GF 125
Dimensions
GF 40.2
GF 63.2
GF 80.2
40
63
80
100
125
145
190
225
265
335
73
96
113
149
174
110
130
150
190
210
120
147
156
220
230
145
159
165
203
234
80
110
110
140
200
40
45
50
60
60
20
25
23
25
40
15
15
15
25
30
80
90
100
125
150
89
123
125
150
170
M1
150
150
150
300
300
M2
200
200
350
M3
200
250
250
400
400
N h11
20
26
26
30
30
65
82
87.5
100
123
47
53
63
76
81
25
32
32
40
40
118
125
163
174
R1
222
234
10
10
12
18
12
S1
12
16
16
16
18
60
100
100
100
100
23
28
28
32
32
a f7
20
20
20
40
40
40
M6
M6
M6
M6
d1
11
14
18
18
18
d2 H8
16
22
22
26
26
d3
55
55
55
55
55
d4
M 16 x 1.5
M 24 x 1.5
M 24 x 1.5
M 24 x 1.5
M 24 x 1.5
d5
125
125
125
175
125
d6
60
60
60
100
60
d7 PCD
102
102
102
140
102
d8
11.5
11.5
11.5
18
11.5
h2
16
16
16
16
22
16
h3
40
40
40
40
60
40
22.5
22.5
22.5
22.5
33
22.5
G0
G1
G0
DIN 3210
G0
GF 100.2
GF 100/VZ4
14
GF 125/VZ4
228
20
30
20
60
40
M 10
M6
218
43
G0
GF 125.2
40
TECHNICAL DATA
Output torque for
manual operation
Output torque for
motor operation
1)
max
2)
TN
GF 160 - GF 250
Nm
11250
22500
45000
lbs. ft.
8300
16600
33200
Nm
8000
16000
32000
lbs. ft.
5900
11800
23600
Operator
Type
GF 160
GF 200
GF 250
Reduction
Type
GZ 14
GZ 16
GZ 25
Reduction ratio
GFi =
Reduction ratio
GZi =
Total reduction ratio
__
GF+GZi =
1)
Input torque at max.
output torque
Input torque at
nominal output
54:1
__
2)
Mechanical advantage
Mounting flange for 5)
multi-turn actuator
6)
Operating time in sec.
O
for 90 at actuator speed
x Operating times
shorter than indicated
(18-25 sec) only after
consultation with
factory
216:1
432:1
__
53:1
53:1
52:1
52:1
52:1
16:1
52:1
__
4:1
8:1
4:1
8:1
16:1
208:1
416:1
832:1
212:1
424:1
848:1
__
69
940
276
138
69
1923
560
280
140
lbs. ft
343
102
51
694
204
102
51
1420
414
207
104
Nm
330
98
49
670
196
98
50
1370
400
200
100
lbs. ft.
243
72
36
495
145
72
37
1010
295
148
74
24.2
82
164
23.9
82
163
320
23.4
80
160
320
13.5
54
108
13.25
53
106
212
13
52
104
208
kg
175
195
195
320
350
350
350
490
525
525
525
lbs.
385
429
429
704
770
770
770
1078
1155
1155
1155
mm
640/800
400
300
500/640
400
300
800
500/640
400
inch
25/32
16
12
20/25
16
12
32
20/25
16
ISO 5210
F 14
F 10
F 10
F 16
F 14
F 10
F 10
F 25
F 14
F 14
F 10
DIN 3210
G0
G0
G1 2
G0
G0
G1 2
G1 2
G0
SA 50
SA 12
SA 6
SA 100
SA 25
SA 12
SA 6
SA 50
SA 25
SA 12
kg
100
60
60
160
80
60
60
300
100
80
60
lbs.
220
135
135
350
180
135
135
660
220
180
135
16 1/min
22 1/min
32 1/min
45 1/min
63 1/min
90 1/min
125 1/min
180 1/min
51
37
25
18
X
X
X
X
204
148
102
72
51
36
25
18
296
204
144
102
72
51
36
50
36
25
18
X
X
X
X
200
144
100
72
50
36
25
18
288
200
144
100
72
50
36
288
200
144
100
72
49
35
24
X
X
X
X
X
196
140
98
70
49
35
24
17
392
280
196
140
98
70
49
35
392
280
196
140
98
70
Suitable multi-turn actuator
(with output drive)
Max. permissible weight
of multi-turn actuator
8:1
53:1
138
Tums for 90
4)
4:1
53:1
__
465
Handwheel diameter
54:1
Nm
3)
Weight
54:1
Ambient temperature range
GF
1)
2)
- 20 C - +80 C
For rare operation, based on a service life of
4)
Observing the permissible effort at handwheel
min. 2000 cycles of 90O
5)
Flanges at GF and GZ according to ISO 5210 are standard
6)
Nominal torque for frequent operation, based on
O
3)
Type of enclosure IP 67 dust proof and watertight
IP 68 enclosure on request
- 4 F - +176 F
The operating times mentioned are approximate for service at
a service life of min 15000 operating cycles of 90O
50 Hz, at 60Hz, the speeds increase by 20% and the operating
Conversion factor output torque to input torque
times reduce to 83% of the stated values
15
STANDARD WORM GEAR OPERATOR
- FOOT MOUNTED
16
GF 160 - GF 250
GF 160 - GF 250
DIMENSIONS
Dimensions
GF 160
GF 160 / GZ 14
GF 200
GF 200 / GZ 16
GF 250
GF 250 / GZ 25
i (GZ)
4:1
160
200
250
410
500
630
250
305
400
300
375
380
340
400
490
260
8:1
4:1
8:1
340
16:1
4:1
8:1
420
220
360
400
120
180
125
114
141
90
60
50
45
250
300
260
202
278
257
M1
400
500
600
M2
500
600
800
N h11
30
40
42
143
198
211
90
110
132
210
405
274
10
12
14
485
17
336
12
567
17
16
S1
20
30
30
100
130
130
32
43
43
c
d
53
43
79
M8
M6
60
43
M 16
M8
M6
12
105
60
43
M 16
M8
M6
d1
26
33
33
d2 H8
26
38.5
38
d3
55
65
65
d4
M 24 x 1.5
M 24 x 1.5
M 24 x 1.5
h2
16
12
32
16
12
16:1
16
32
12
Mounting dimensions for multi-turn actuator
a g6
d5
d6
d7
d8
h3
20
125
70
102
11
40
G0
20
125
60
102
11
F 14
G1
30
175
100
140
18
F 16
G3
40
12
210
130
165
F 25
50
14
300
200
G4
50
14
300
160
ISO 5210
DIN 3210
F 10
Weight
t
kg
lbs
22.5
2.2
40
22.5
2.2
50
33
2.3
22
80
43
11
254
18
100
53.5
11
24
254
18
100
53.5
11
24
17
BEVEL GEAR OPERATOR
TECHNICAL DATA / DIMENSIONS
Max
Output
torque
Nm
lbsft
120
Reduction
1)
Input
torque
ratio
2)
Mech.
Gear box
advantage
Type
Nm
lbsft
132
1:1
G0
100
67
GK 10.1
2:1
1.8
90
500
375
1000
G12
(F14)
3.5
GK 16.1
G3
(F16)
5.4
GK 25.1
G4
(F25)
7.2
GK 30.1
G5
(F30)
105
280
4:1
750
2000
210
370
6:1
1500
4000
270
560
8:1
3000
8000
410
1100
8:1
GK 35.1
7.2
6000
60
810
Actuator
mounting
flange
DIN 3210
350/400
14/16
Suitable
actuator
Weight
of actuator
auma
type
max.Kg
max.lbs
SA12/
SA15
40
SA6
88
G0
(F10)
GK 14.1
3.6
5)
4)
13500
13
250/350
10/14
160
36000
11
24
350/400
14/16
G12
SA12/
SA15
40
88
190
42700
22
48
400/640
16/25
G12
SA25/
SA30
70
155
320
72000
53
117
500/640
20/25
G12
SA50
90
200
450
101500
74
163
640/800
25/32
G12
SA50/
SA60
90
200
820
185000
123
271
800
32
G3
SA100
112
50
140
4:1
3)
Thrust
Weight Hand wheel
Stem
diameter
diameter permissible
for Type A for Type A
DIN 3210 max.mm
max.kN
Kg
mm
(ISO 5210) max.inch
max.lbs
lbs
inch
Output
drive
38
0.9
90
120
GK 10 - GK 35
52
2
65
212
86
338
102
4
121
G6
(F35)
434
1) At max output torque
2) Conversion factor output torque : input torque
3) The permissible axial forces are considerably beyond the max. thrust of actuators
available when converting rotary to linear movement by using trapezoidal thread
150
330
6)
4) Gear box without drive adapter and without mounting flange for actuator
5) Observing the permissible effort at hand wheel
6) Depending on required Gearbox output torque
* Type of Enclosure IP67 dust proof & watertight.. IP68 enclosure on request
STANDARD BEVEL GEAR OPERATOR
Dimensions
GK 10.1
130
65
160
GK 14.1
180
90
160
D2
R 2''
1 ''
2
D3
60 x 3.7
69
105
150
76 x 3.7
76
130
G0
L
G 12
G3
d1
g1
g2
195
110
134
125
37
50
15
135
137
175
51
65
22
229
GK 16.1
230
115
193
R3''
89 x 4.1
103
164
175
-
169
166
210
69
80
30
GK 25.1
340
170
230
R4''
114 x 4.5
129
236
301
241
M12
200
300
90
110
35
GK 30.1
370
185
244
R4''
114 x 4.5
138
256
322
262
M16
215
350
152
130
35
GK 35.1
450
225
283
R5''
140 x 4.9
165
303
389
309
M20
253
410
150
180
40
kg
lbs
R2
Dimensions of flange and input shaft
DIN 3210
Actuator
mounting
flange
b5
d10
d11
d12
h3
t4
G0
125
12
20g6
11
102
60
40
11
M5
22.5
2.2
G12
175
17
30g6
18
140
100
60
17
M8
33
2.3
G3
210
25
12
40g6
22
165
130
80
32
M16
43
11
18
GK 10 - GK 35
GST 12 - GST 800
OUTPUT DRIVE TYPE
ACCORDING TO DIN 3210
Bevel / Spur Gear Box Type
Output Drives
Dimensions
GK 10.1
GST 12
GK 14.1
GST 25
GK 16.1
GST 100
GK 25.1
GST 200
GK 30.1
GST 400
GK 35.1
GST 800
G0
60
125
60
M10
40
38
37
3
15
102
1
40
4
2
G1/2
160
175
100
M16
55
52
51
4
22
140
2
51
4
6
G3
190
210
130
M20
70
65
69
4
30
165
2
70
4
12
G4
320
300
160
M16
90
86
90
4
25*
254
2
85
8
32
G5
450
350
180
M20
110
105
152
5
25*
300
2
150
8
40
G6
820
410
220
M30
125
121
150
5
30*
356
2
146
8
85
lbs
b1 JS9
d4
d5 max
d6 H8
g1
h1
L3
t1
kg
weight
lbs
b2 H11
d4
d5
DIN 3210
d5 max
d7
g1
h1
h3
kg
weight
lbs
b3 h9
d8 g6
g2
L4
L5
t2
kg
weight
lbs
b4 JS 9
d9 (H8)
DIN 3210
d9 max
g2
h1
L6
t3
4.4
12
40
38
42
50
2
45
45.3
2
13
18
55
52
60
65
2
65
64.4
6
26
22
70
65
80
80
2
80
85.4
12
70
28
90
86
100
110
2
110
106.4
32
88
32
110
105
120
130
3
130
127.4
40
187
40
125
121
160
180
3
180
169.4
85
4.4
14
40
13
20
55
26
24
70
70
30
90
88
40
110
187
45
125
28
38
47
64
75
105
38
50
50
3
10
2
52
75
65
4
12
6
65
100
80
4
15
12
86
130
110
4
16
32
86
150
130
5
18
40
121
205
180
5
22
85
4.4
6
20
15
50
55
22.5
1.5
13
8
30
22
70
76
33
3.5
26
12
40
30
90
96
43
6
70
14
50
35
110
116
53.5
15
88
18
60
35
120
127
64
17
187
22
80
40
120
127
85
30
3.3
6
7.7
8
13
12
33
14
37
18
66
22
20
30
40
50
60
80
32
15
3
55
22.8
45
22
4
77
33.3
60
30
4
97
43.3
80
35
4
130
53.8
80
35
5
130
64.4
110
40
5
130
85.4
kg
1.5
3.5
15
17
30
lbs
3.3
7.7
13
33
37
66
DIN 3210
F max k N
d1
d2 f8
d3
d4
d5-max
g
h1
h2
k
L1
L2
z
kg
weight
weight
19
SPUR GEAR OPERATOR
- TECHNICAL DATA / DIMENSIONS
max.Nm
lbs. ft.
Output torque
120
90
GST12
Operator Type
Reduction ratio 1)
Input torque
max.Nm
2)
lbs. ft.
Mechanical advantage
Weight
4000
3000
GST400
8000
6000
GST800
2:1
4:1
2:1
4:1
2:1
4:1
4:1
8:1
4:1
8:1
8:1
16:1
8:1
16:1
142
105
71
52
285
210
142
105
570
420
285
210
570
420
285
210
1140
840
570
420
1180
880
590
440
2360
1760
1180
880
0.9
1.7
1.7
3.5
1.7
3.5
1.7
3.5
3.5
3.5
6.8
13.5
6.8
13.5
lbs
max.mm.
inch
Mounting flange for
actuator DIN 3210
G0
G1
G1
G3
G4
G5
G6
G7
60
13500
38
11 2
120
27000
52
2
160
36000
52
2
190
42700
65
21 2
320
72000
86
3 38
450
101250
86
3 38
820
185000
121
4 34
1375
310200
121
4 34
18
40
200
8
33
73
250
10
37
82
250
10
52
115
400
16
145
320
640
25
170
375
640
25
210
463
800
32
235
518
800
32
G0
G0
G1 2
G1 2
G1 2
G0
G3
G1 2
1) Special reduction ratio on request
2) At max. output torque
D1
D2
D3
H1
GST 12
160 50
GST 25
220 50
R2 1 2 '' 76x3.7 105 120
GST 50
220 50
R2 1 2 '' 76x3.7 105 120
GST 100
275 60
R3''
89x4.1 125 135
GST 200
430 60
R3''
114x4.5 195 210
GST 400
430 60
R4''
114x4.5 195 210
GST 800
535 75
R5''
140x4.9 275 285
GST 1600 535 75
R5''
140x4.9 275 285
R2''
60x3.7
75 105
H2
stroke
+
70
stroke
+
100
stroke
+
100
stroke
+
120
stroke
+
190
stroke
+
190
stroke
+
270
stroke
+
270
G3
G3
SA100
5)
5) Depending on required
Gearbox output torque
3) Conversion factor output torque to input torque
4) Gear box without drive adapter and without mounting flange for actuator
STANDARD SPUR GEAR OPERATOR
G1 2
G3
SA12 SA6 SA12 SA6
SA12
5)
5)
SA30
SA60 SA30 SA60 SA30 SA100 SA60 SA100 SA60
SA15 SA12 SA15 SA12
SA15
Suitable actuator
Dimensions
16000
12000
GST1600
68
50
inch
kg.
Handwheel
diameter
2000
1500
GST200
2:1
max.KN
max.lbs
max.mm
4)
1000
750
GST100
1:1
Output drive DIN 3210
Stem diameter
for Type A
500
375
GST50
135
100
3)
Thrust Permissible
for Type A
250
185
GST25
GST 12 - GST 1600
Type of Enclosure : IP 54
d10h9
g1
g2
r1
S1
125
20
37
50
15
30
M8 22.5
175
20
51
65
22
30
M8 22.5
42 145 75
175
30
51
65
22
30
M8
54
42 175 75
12 210
30
69
80
30
30 M16 43
67
63
50 280 100 12 300
30
90 110 35
30 M16 43
225 50
67
63
50 280 100 12 350
40
152 130 35
30 M16 43
300 60
77
73
60 290 115 14 410
40
150 180 40
30 M16 53.5
300 60
77
73
60 290 115 14 475
50
180 200 45
30 M16 53.5
H3
L1
L2
L3
R1
b5
d1
120 45
57
54
42
75
75
135 45
57
54
42 145 75
135 45
57
54
150 50
58
225 50
20
t4
33
Features & Benefits of Auma India Worm Gear Operators
FEATURES
BENEFITS
Rigid Casting
Strong & Reliable
Manufactured according to Auma Germany
Drawings
Reliable, proven design, German know how
360 Worm wheel
Enchanced life since 3 extra segments
are available for future use
Removable Splined coupling
No orientation hassles
Enclosure protection : IP67
Safe for outdoor application
Grease lubrication
Ensures smooth operation
Freedom of ''any position mounting''
Mechanical end stoppers at the gearbox input
Allows easy setting for the desired
output travel
Imparts a positive feeling when end positions
are reached, during manual operation
Only input torque is sensed by the mechanical
stoppers (and not the output torque which is
very high)
No chance of damage to gearbox housing
Available with various reduction ratios
Meets different operating time requirement
and optimizes electrical actuator selection
High mechanical advange
Results in lesser input torque requirement,
thus optimizing electrical actuator selection
Different versions
Provides ''choice of selection'' to meet
plant requirement
21
SELECTION PROCEDURE
Choose the nearest available actuator output speed
(refer auma Actuator catalogue for details) i.e. 125
rpm.
LINEAR OR MULTI TURN VALVES
(Eg : GATE, GLOBE DIAPHRAGM TYPE ETC.)
For output thrust upto 190kN and output torque upto
100 kgm, auma multiturn actuators can be directly
selected and mounted on the valve. However, a
also offers bevel gear boxes type ''GK'' and spur gear
boxes type ''GST'' for upto and higher torque/thrust
requirements.
Hence,
the
selected
combination is
GK25. 1A/SA50E125 and the revised operating time
~ 52 secs.
Where actuator designation SA50E125 indicates
open-close duty actuator SA50 with output drive type
E having output rpm of 125
Data required:
1. Type of valve
2. Max. thrust in case of rising stem valves
3. Max. torque in case of rotating stem valves
4. Type of service/duty
5. No. of turns of stem per stroke or stroke and
stem thread details
6. Operating time
7. Stem diameter
8. Mounting details
Note: When coupling auma actuator with auma gear
box, always employ output drive type 'E'.
After selecting the suitable model, the following points
should be verified:
1. Output torque capacity (refer ''Technical Data'' for
details).
2. Max. stem acceptance dia. (refer ''Technical Data''
and ''Output Drive'' for details).
3. Mounting flange compatibility (refer ''Technical
Data'' and ''Output Drive'' for details).
Example :
Minimum data:
1. Max. thrust = 300kN = 30000 Kgf
2. No. of turns/stroke = 20
3. Operating time = 60 secs.
4. Open - Close duty
Note: 1. In case of multi turn, non-rising (rotating)
stem valves, same selection procedure
should be followed except for the following :
Output torque valves are to be compared
and evaluated
Output drive types B,C,D or E should be
selected, depending on type of coupling
required (normally, the output drive
type will be either 'B' or 'E')
Step 1 : Selection of Gear Box
Refer ''Technical Data'' and ''Output Drive Types'' of
gear boxes (GK10-35) in catalogue
For rising stem valves, always select output drive
'type A'
2. The same selection procedure is applicable
for auma spur gear boxes ''GST''.
Select gear box type whose max. thrust permissible
is more than or equal to required thrust.
In this case, gear box type is GK25.1, whose
maximum thrust permissible is 320kN.
Step 2 : Selection of Actuator
Referring to the ''Technical Data'' of Gear Box
catalogue (GK10-35), suitable actuator model given
in the table is to be selected.
The required output rpm of the actuator can be
calculated as follows:
Actuator output rpm =
No. of turns of valve/stroke x Reduction ratio of gearbox
x 60
Operating time in Secs.
In this case, suitable actuator model is SA50
and
Actuator output rpm =
20 x 6
x 60 = 120 rpm
60
22
In this case, three options are available for selection:
PART TURN VALVES: (Eg: BUTTERFLY
VALVES, BALL VALVES, PLUG VALVES,
LOUVRE DAMPERS ETC.)
Option 1 : Referring to first column of ''Technical
Data'' of GS 160.
Model : GS 160 with SA50E32 actuator.
Operating time = 25 secs. (for 90O)
Actuator designation SA50E32 indicates
open-close duty actuator SA50 with output
drive type E, having output speed of 32.
In part turn valves, the final movement of valve shaft
O
required is normally 90 . The electrical actuators are
primarily multi-turn type and hence, it is necessary to
employ an intermediate worm gear box between the
actuator and the valve so as to achieve 90O angle of
rotation.
Option 2 : Referring to second column of GS 160.
Model : GS 160 + GZ 14 (216:1) with
SA 12E125 actuator.
O
Operating time = 25 secs. (for 90 )
auma offers the following two types of worm gear
boxes:
Direct flange mounting type ''GS''
Foot mounting type ''GF''
Where GZ 14 in the primary reduction gear
box and 216:1 is the total reduction ratio of
the gear box.
Data required:
1. Type of valve
2. Max. Valve torque *(unseating torque)
3. Type of service/duty
4. Angle of travel (normally 90O)
5. Operating time required
6. Shaft dia.
7. Mounting flange details
*Note: In case of regulating/modulating service, max.
(or unseating) torque and regulating (or
running) torque are required for proper
selection. Regulating torque should not exceed
50 % of max. torque.
Option 3 : Referring to the third column of GS 160
Model : GS 160 + GZ 14 (432:1) with
SA6E180
O
Operating time = 36 secs. (for 90 )
Note: Always select output drive type 'E' for Actuator
when coupling auma actuator with auma Gear
Box.
Out of the above three options, any one suitable
combination can be selected, considering the operating
time.
Example :
Minimum data:
1.
2.
3.
After selecting the suitable model, following important
points should be checked:
Max. valve torque = 7000Nm (~ 700 kgm)
Open - Close duty
Operating time = 30 secs.
1. Max. stem/shaft dia. (refer ''Technical Data'' for
details).
2. Max. stem/shaft length acceptance(refer dimension)
'I max' of Dimensions sheet)
3. Mounting flange compatibility (refer ''Technical
Data'' for details).
Step 1 : Selection of Gear Box
Refer ''Technical Data'' of gear box catalogue
(GS 40 - GS 125 & GS 160 - GS 500)
Note: i. The selection procedure is same for foot
mounted type worm gear boxes ''GF''.
Select a gear box type whose ''Output torque for
motor operation'' is more than or equal to required
''valve torque''
In this case, gear box type is GS 160 whose maximum
torque capacity for motor operation is 8000Nm
ii. In case of manually operated valves, select
the gear box model whose ''output torque for
manual operation'' is more than or equal to
required valve torque.
Step 2 : Selection of Actuator
Referring to the ''Technical Data'' of Gear Box
catalogue, suitable multi-turn actuator (given in the
bottom row) is to be selected.
Please note that economical sizing of actuator can be
done by using higher reduction ratios considering
operating time requirement. This is achieved by
employing a primary reduction gear box having
different ratios.
Refer to the bottom-most row in the ''Technical Data''
O
for different operating time in seconds for 90 at
different actuator output speed.
23
SPECIFICATIONS FOR SECONDARY WORM GEAR OPERATOR
1.
FLANGE MOUNTED SECONDARY WORM GEAR OPERATOR GS
1.1
The secondary Worm Gear Box shall be so selected that in combination with Electrical
Actuator, it shall meet specified torque and operating time.
1.2 Secondary Gear Box shall be flange mounted.
1.3 The secondary Gear Box shall be self-locking, having 360 degree full worm wheel. It
shall be possible to position and use extra 3 quadrants of worm wheel available.
1.4 Gear Box shall be provided with adjustable mechanical stoppers (travelling nut
arrangement) on the input shaft so that only the input torque is sensed, ensuring safety
and to have positive feeling when end position is reached while operating manually.
1.5 The Gear Box shall be provided with adjustable mechanical stopper arrangement
adjustable from 80 to 120 degree angle of travel.
1.6 The secondary Gear Box shall have minimum IP67 protection class.
1.7 The Gear Box housing shall be grease filled and suitable for any position mounting.
1.8 A separate splined coupling shall be provided for fixing the Gear Box on to valve to
avoid orientation problems while mounting.
1.9 It shall be possible to change the version of the Gear Box for the following operation:
a) Clockwise rotation at the input shaft of Gear Box, resulting in clockwise
rotation of the valve shaft.
b) Clockwise rotation at the input shaft of Gear Box, resulting in anti-clockwise
rotation of the valve shaft.
This shall be an inherent feature of the Gear Box, to have maximum flexibility at site.
1.10 An adjustable mechanical pointer cover to show valve position shall be available.
1.11 The Gear Box shall be painted with corrosion proof epoxy resin paint. Paint shade shall
be manufacturer's standard.
2.
FOOT MOUNTED SECONDARY WORM GEAR OPERATOR GF
2.1
The secondary Worm Gear Box shall be so selected that in combination with Electrical
Actuator, it shall meet specified torque and operating time.
2.2 Secondary Gear Box shall be foot mounted with lever arrangement design.
2.3 The secondary Gear Box shall be self-locking having 360 degree full worm wheel. It
shall be possible to position and use extra 3 quadrants of worm wheel available.
2.4 Gear Box shall be provided with adjustable mechanical stoppers (travelling nut
arrangement) on the input shaft so that only the input torque is sensed, ensuring safety
and to have positive feeling when end position is reached while operating manually.
2.5 The Gear Box shall be provided with adjustable mechanical stopper arrangement
adjustable from 80 to 120 degree angle of travel.
2.6 The secondary Gear Box shall have minimum IP67 protection class.
2.7 The Gear Box housing shall be grease filled and suitable for any position mounting.
2.8 It shall be possible to change the version of the Gear Box for the following operation:
a) Clockwise rotation at the input shaft of Gear Box, resulting in clockwise
rotation of the valve shaft.
b) Clockwise rotation at the input shaft of Gear Box, resulting in anti-clockwise
rotation of the valve shaft.
This shall be an inherent feature of the Gear Box, to have maximum flexibility at site.
2.9 An adjustable mechanical pointer cover to show valve position shall be available.
2.10 The Gear Box shall be painted with corrosion proof epoxy resin paint. Paint shade shall
be manufacturer's standard.
24
SPECIFICATIONS FOR BEVEL GEAR OPERATOR
1.
All Gear Operators shall have bevel gear transmission with completely enclosed
construction. The gear casing shall be designed adequately to withstand shock and vibration
of the pipeline. The design shall be compact and of light weight and shall not cause any
trouble during operation at sites.
2.
The Gear Box shall be filled with grease. The specification of lubricant i.e., grease, shall be
furnished. There
Thereshall
shallbebenonoleakage
leakage
lubricant
from
of of
lubricant
from
the the
GearGear
Box.Box.
3.
The Gear Operator shall be suitable for mounting in any position to suit the site requirements.
4.
It shall be possible to use the same Gear Operator for different applications (rising and
non-rising stem) by changing only the output drive of the Gear Operator.
5.
The Gear Operator shall have a base suitable to take the thrust with needle roller bearing. A
blank high tensile brass or aluminium bronze drive sleeve shall be provided as a standard
supply.
6.
The assembly of all gears, shafts etc., shall be done properly to have smooth, noise free
operation.
7.
The flange for connecting the valve shall have dimensions as per DIN 3210 / ISO 5211
standards.
8.
Wherever Gear Boxes are required to be assembled with electrical actuators, Gear Operators
are to be supplied with input flanges to suit the keyed shaft of the actuator. The design
besuitable
suitablefor
forboth
bothmanual
manual
well
as electrical
operation.
should be
as as
well
as electrical
operation.
9.
The bevel pinion shall be of case hardened steel and gear of alloy steel EN19 with suitable
heat treatment.
10. All Gear Operators shall have stem protection covers for rising stem application.
11.
The Gear Operator shall be painted with corrosion protection epoxy based paint.
12. The Gear Operator shall be enclosed to a minimum of IP67 protection class.
13. Gear Operators shall be suitable for an ambient temperature range of -20OC to +80OC.
14. Supplier will furnish the general arrangement drawing of the Gear Operator incorporating
the material specification for all critical components and overall dimensional details for
approval.
15. The Gear Operator shall be tested to the design requirement of torque / thrust wherever
and type
type test
testcertificates
certificatesshall
shallbebefurnished.
furnished.
applicable and
25
NOTES
automates valves
WORM GEARBOXES
GS40.2 - GS125.2
Output torque from 300 to 5600 Nm
WORM GEARBOXES
GS160 - GS500
Output torque from 8000 to 360000 Nm
SPUR GEARBOXES
GST12 - GST1600
Output torque from 120 to 16000 Nm
BEVEL GEARBOXES
GK10.2 - GK35.1
Output torque from 120 to 8000 Nm
WORM GEARBOXES
GF40.2 - GF250
Output torque from 300 to 45000 Nm
Regd. Office & Works:
Branch:
Branch:
PLOT NO. 39-B, II PHASE
PEENYA INDUSTRIAL AREA
BANGALORE - 560 058
PH: 8394655 - 56 / 8392808
FAX: 080 - 8392809
EMAIL:
[email protected]8-C, BLOCK-B-H, MUNIRKA
NEW DELHI - 110 067
PH: 011 - 26187063
TELEFAX: 011 - 26109637
EMAIL:
[email protected][email protected]''KALPADRUM'', 12, PANDURANGA COLONY
BEHIND NEW KARNATAKA HIGH SCHOOL
ERANDWANA, PUNE - 411 038
PH: 020 - 25410465
TELEFAX: 020 - 25443186
EMAIL:
[email protected]We reserve the right to alter data, dimensions and weights according to improvements made. Figures and diagrams are not binding.
DD/CT. 002 Issue 01/01
