Internal Use Only
Website [Link]
SERVICE MANUAL
MODEL: HT964TZ (HT964TZ-AM, SH94TZ-F/S/C/W)
P/NO : AFN73178955
JUNE, 2009
DVD Receiver System
SERVICE MANUAL
MODEL: HT964TZ
(HT964TZ-AM, SH94TZ-F/S/C/W)
[CONTENTS]
SECTION 1. GENERAL
SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
SERVICE INFORMATION FOR EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
SECTION 2. ELECTRICAL PART
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING . . . . . . . . . . . . . . . 2-13
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
SMPS BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
CIRCUIT VOLTAGE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59
PRINTED CIRCUIT DIARGAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63
SECTION 3. EXPLODED VIEWS
CABINET AND MAIN FRAME SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
DECK MECHANISM EXPLODED VIEW (DP-15A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
PACKING ACCESSORY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
SPEAKER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
SECTION 4. MECHANISM (DP-15A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
SECTION 5. REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
1-1
SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
Storage in conductive bag
Drop impact
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
NEVER look directly at the laser beam, and dont allow
contact with fingers or other exposed skin.
5) Cleaning the lens surface
If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort lens.
Pressure
Magnet
Pressure
How to hold the pick-up
Cotton swab
Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-2
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnetism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M )
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 M )
Resistor
(1 M )
Conductive
Sheet
1-3
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE
SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.
1-4
SERVICE INFORMATION FOR EEPROM
POWER ON
DVD LOGO Status (NO Disk status)
Remote control
Pause key1472 in order.
Press number 0~9, Press character
A~F (1~6 for a while)
Use arrow key (
) to move
to appropriate position and make
changes
DETECT NEW EEPROM
(OPTION EDIT SCREEN)
NAME
HEX
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
21
01
CC
DD
00
09
E4
24
C1
00
1
2
3
4
5
6
7
8
9
A
Press pause key once
Change will be applied when power
OFFON.
1-5
HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS
1. How to update AUDIO MICOM program.
[Update using CD]
1. Change the filename to download as (MODEL NAME)_(Version).HEX. Only upper cases are permitted.
ex) HT964 : HT964_0810010.HEX
2. Copy the file to the root folder of a CD and burn it.
3. Insert the CD to the SET, and move to the DVD function. Then the upgrade process will be started with
the upgrade information.
4. If the upgrade process is complete, the set will be rebooted with Complete message.
[Update using USB]
1. Change the filename to download as (MODEL NAME)_(Version).HEX. Only upper cases are permitted.
ex) HT964 : HT964_0810010.HEX
2. Copy the file to the root folder of USB storage.
3. Put the USB into the SET, and move to the USB function. Then the upgrade process will be started with
the upgrade information.
4. If the upgrade process is complete, the set will be rebooted with Complete message.
2. How to update DVD program.
[Update using CD]
1. Rename the filename to download as LOGO_MODELNAME.ROM in upper cases.
ex) HT964 : LG_HT964.ROM
2. Copy the file to CD, and burn it.
3. Insert the CD to the SET, then after a while the CD tray will be opened with upgrade information on the
screen.
4. Remove the CD, and press PLAY key in remote controller.
5. Remove and reconnect the power cable when it changes to logo screen from upgrade information.
Then the upgrade process is completed.
[Update using USB]
1. Rename the filename to download as LOGO_MODELNAME.ROM in upper cases.
ex) HT964 : LG_HT964.ROM
2. Copy the file to the formatted USB, and burn it.
3. Move to the USB function, and insert the USB to the set.
The upgrade information will be shown on the screen.
4. Remove the USB, press PLAY key of the remote controller.
5. Remove and reconnect the power cable when it changes to logo screen from upgrade information. Then
the upgrade process is completed.
1-6
SPECIFICATIONS
GENERAL
Power supply
Power consumption
Net Weight
External dimensions (W x H x D)
Operating conditions Temperature
Operating humidity
Laser
TUNER
FM
FM Tuning Range
FM Intermediate Frequency
AM [MW]
AM Tuning Range
AM Intermediate Frequency
Refer to main label.
Refer to main label.
3.7 kg
430 x 73 x 303 mm
5C to 35C, Operation status: Horizontal
5% to 85%
Semiconductor laser, wavelength 650 nm
87.5 - 108.0 MHz
128 kHz
552 - 1,620 kHz or 520 - 1,720 kHz or 522 - 1,710kHz
45 kHz
AMPLIFIER
Stereo mode
Surround mode
(* Depending on the sound mode
settings and the source, there may
be no sound output.)
155 W + 155 W (4 at 1 kHz, THD 10 %)
Front: 155 W + 155 W (THD 10 %)
Center*: 155 W
Surround*: 155 W + 155 W (4 at 1 kHz, THD 10 %)
Subwoofer*: 225 W (3 at 30 Hz, THD 10 %)
SPEAKERS (HT964TZ)
Type
Impedance
Rated Input Power
Max. Input Power
Net Dimensions (W x H x D)
Net Weight
Front Speaker
(SH94TZ-F)
2 Way 3 Speaker
4
155 W
310 W
300 x 1265 x 300 mm
5.0 kg
Rear Speaker
(SH94TZ-S)
2 Way 3 Speaker
4
155 W
310 W
300 x 1265 x 300 mm
4.7 kg
Type
Impedance
Rated Input Power
Max. Input Power
Net Dimensions (W x H x D)
Net Weight
Center Speaker
(SH94TZ-C)
2 Way 3 Speaker
4
155 W
310 W
350 x 105 x 88 mm
1 kg
Passive Subwoofer
(SH94TZ-W)
1 Way 1 Speaker
3
225 W
450 W
216 x 405 x 360 mm
7.3 kg
1-7
SPEAKERS (HT964PZ)
Type
Impedance
Rated Input Power
Max. Input Power
Net Dimensions (W x H x D)
Net Weight
Front Speaker
(SH94PZ-F)
2 Way 3 Speaker
4
155 W
310 W
300 x 1265 x 300 mm
5.0 kg
Rear Speaker
(SH94PZ-S)
2 Way 3 Speaker
4
155 W
310 W
115 x 270 x 115 mm
0.8 kg
Type
Impedance
Rated Input Power
Max. Input Power
Net Dimensions (W x H x D)
Net Weight
Center Speaker
(SH94PZ-C)
2 Way 3 Speaker
4
155 W
310 W
350 x 105 x 88 mm
1 kg
Passive Subwoofer
(SH94PZ-W)
1 Way 1 Speaker
3
225 W
450 W
216 x 405 x 360 mm
7.3 kg
1-8
SECTION 2. ELECTRICAL PART
TROUBLESHOOTING GUIDE
1. Power Supply Circuit
Insert power cord.
YES
Is the Digitron on correctly?
NO
Check power plug and power
supply circuit.
YES
Turn power on.
YES
Is power on?
NO
Check power supply circuit.
YES
Does initial read work?
NO
YES
Check laser circuit.
Check focus circuit.
Check disc.
Does it play?
NO
Check tracking servo circuit.
YES
Does it output
audio?
NO
YES
OK
2-1
Check audio circuit.
2. Front circuit (1/2)
Power on.
YES
Red LED turn off?
NO
Check if CN302
and PN331 are ok?
YES
Is the Digitron on
correctly?
NO
Reconnect it.
YES
NO
Check if the front
power is ok?(*1)
NO
Refer to SMPS part.
YES
YES
Check if all
buttons are ok?
NO
YES
Check if the remote
control is ok?
NO
YES
Front B/D ok.
Check if
DIS301 is ok?
*1 : PN106 Pins.
PIN1 : -34 VKK, PIN2 : -28 FL+, PIN3 : -32 FL-,
PIN12 : +5.6VA, PIN13 : +5V
2-2
NO
Check pattern and resoldering
3. Front circuit (2/2)
1
Check if the
power part of the
front is ok?
NO
Refer to power(SMPS).
YES
Check if
R203~R210, R149 are
ok?
NO
Replace R203~R210, R149.
YES
Refer to MICOM circuit.
Check if the
power part of the front
is ok?
NO
Refer to power(SMPS).
YES
Check if the remote
control waveform of CN302
pin11 is ok?
NO
Refer to MICOM circuit.
YES
Check if RC01
voltage is ok(5V)?
NO
Check RM circuit
YES
Resolder or Replace RC01.
2-3
4. System operation flow
POWER ON.
1. Initializes SERVO, DSP & RISC registers.
2. Write RISC code to SDRAM.
3. Reset RISC.
Show LOGO.
YES
Tray closed?
NO
Tray close to closed position.
YES
SLED at inner
side?
NO
SLED moves to inner position.
1. Judge whether have disc and disc type.
2. Jump to related disc reading procedure.
Recieve
OPEN/ CLOSE
Key?
NO
1. Execute Pressed Key & IR Key.
2. System operation routine loop.
1. Stop Playback & Open Tray.
2. Display tray open message & LOGO.
YES
NO
YES
Receive
CLOSE Key?
2-4
5. Test & debug flow
TEST.
YES
Check the
AC voltage Power PCBA (110V
or 220V).
NO
Check the POWER PART.
YES
Switch on the Power PCBA.
YES
Are the
DC Voltage outputs OK? (-34V, -28V, -32V, 12V,
3.5V, 5.6VA, 5V, 7V).
NO
Check the POWER PART.
YES
Are 3.3V and
5V DC outputs normal on main
PCBA?
NO
YES
Update
FLASH successfully?
NO
YES
Check the regulators or diode.
1. Check 27MHz system clock.
2. Check system reset circuit.
3. Check FLASH R/W enable signal PRD,
RWR.
4. Check FLASH Memory related circuit.
NO
A
Replace FLASH.
2-5
A
YES
Power On.
YES
Show LOGO?
NO
Flash
Memory operates
properly?
NO
Check connection lines
between FLASH & MT1389MH
and the FLASH access time
whether is suitable or not.
YES
YES
SDRAM
works properly?
NO
Check connection lines
between SDRAM(IC503) &
MT1389MH and the SDRAM
is damaged.
YES
MT1389MH
VIDEO outputs
properly?
NO
Check the related circuit of
MT1389MH IC501 Pins138,
142, 144, 145.
NO
Check the load OPEN &
CLOSE switch.
NO
Check the Tray control IO pins
on MT1389MH.
NO
Check the Tray control MOTOR
& SERVO circuit IC400.
YES
Check AV cable
connection to TV set.
Does Tray
move inside when it
is not at closed
position?
YES
NO
Normal
OPEN_SW,
CLOSE_SW
signal?
YES
Normal
TROPEN & TRCLOSE
signal?
YES
Normal
LOAD+ & LOADsignal?
YES
Check AV cable connection
between main PCBA and
loader. (MECHA)
2-6
B
YES
Does
the SLED move to inner
side when it is at outer
position?
NO
Motor
Driver M_STBY
pin is high?
NO
Check the connection line of
M_STBY.
NO
Check the related circuit of
SLD.
NO
Check the amp circuit on
motor driver.
YES
YES
Motor
Driver M_STBY
pin is High?
YES
SLED+ and
SLED- output
properly?
YES
Do not put in disc
and close tray.
Optical Lens
has movements for
searching Focus?
YES
Check the cable connection
with MECHA.
NO
Proper
Focus outputs
to motor driver?
NO
Check Focus connection on
MT1389MH and motor driver.
NO
Check the amp circuit on motor
driver.
YES
Proper F+ & Foutputs?
YES
Check cable connection with
pick-up head.
2-7
C
YES
Laser
turns on when
reading disc?
NO
DVDLD or
CDLD output
property?
NO
Check the laser power circuit
on MT1389MH and
connecting to power
transistor.(Q403, Q405)
YES
YES
Collector
voltage of power transistor
is OK?(Q403, Q405)
NO
Check the related circuit on
laser power transistor.
NO
Check the related circuit on
MT1389MH RF signal.
NO
Check the SPINDLE related
circuit on MT1389MH.
NO
Check the spindle control amp
circuit of motor driver.
YES
Check cable connection
between transistor output and
pick-up head.
Put disc in?
NO
Laser off.
YES
Disc ID is correct?
NO
Proper
RF signal on
MT1389MH.
YES
YES
Check the RF connection
between AM5890 and MT1389MH.
Does spindle rotate?
YES
NO
Proper
SPINDLE signal on
MT1389MH.
YES
SPNP
& SPNN output
properly?
YES
Check the cable connection
between spindle and main
PCB.
2-8
D
YES
Focus on ok?
NO
Proper
signals on A, B, C,
D of MT1389MH.
NO
Check connections between
MT1389MH and pick-up head.
NO
Check the related circuit on
MT1389MH CD_DVDCT.
NO
Check the related circuit on
MT1389MH.
NO
Check the TRACK connection
on MT1389MH and motor driver.
NO
Check the tracking control amp
circuit on motor driver.
YES
YES
Proper
CD_DVDCT signal on
MT1389MH.
YES
Check CD_DVDCT connection
between AM5890 and
MT1389MH.
Track On OK?
NO
Proper
CD_DVDCT signal on
MT1389MH.
YES
YES
Proper
TRACK signal
on MT1389MH.
YES
T+ & T- output
properly?
YES
Check cable connection
on pick-up head.
Disc Playback?
NO
Check RF signal waveform.
YES
2-9
E
YES
Normal Audio
output when disc
playback?
YES
NO
PWM IC
received correct data
stream?
Check connection between
IC601 BCK, LRCK, ADATA0,
ADATA1, ADATA2(Pins19, 20,
23, 24, 25).
YES
Normal
PWM IC out?(IC601).
YES
TEST END.
NO
Check Digital Amp circuit
(IC701, IC702, IC703, IC704).
2-10
NO
Check the related circuit of
PWM.(Check Audio out
Pins 54, 55, 58, 59, 61, 62, 67,
68, 70, 71, 74, 75)
6. AMP Protection
"PROTECTION" appears on the FLD.
YES
After unplug power cord, connect again.
YES
Power on.
YES
"PROTECTION"
appears continuously on the FLD.
NO
OK.
YES
Is the IC101 pin53
"LOW" signal(0V)?
NO
Replace IC101.
YES
Is the Q703, Q704 and
Q705 normal?
NO
YES
Replace TI AMP IC(IC701, IC702, IC703, IC704)
2-11
Replace the Q703, Q704 and Q705.
7. AUDIO -COM Circuit(DVD & AMP)
Power On.
YES
Does
CD/DVD appear at
FLD?
Does AV1,
TV AUDIO, AV1 OPT and
FM 87.5 appear
at FLD.
NO
NO
YES
Does
Reading appear
at FLD?
NO
Does
NO
it appear DVD Error
at FLD?
YES
YES
Does
NO
no Disc or Time
appear at
FLD?
Check
power part of Main
B/D.
NO
Refer to SMPS.
YES
YES
Check
oscillator of
X100.
Check
if DVD/CD insert is
OK.
NO
Refer to oscillator circuit.
YES
Check Power.
YES
Check DVD Module.
NO
Check
if IC101 Pin29
is high.
NO
Check IC101 Pin29
reset waveform.
YES
Check if
NO
IC101 Pins 14, 40, 55, 89
are high(5V).
Check 5V line.
YES
YES
Check SMPS.
Check
if IC101 Pin58
is high.
NO
YES
Replace IC101.
2-12
Check power section
circuit.
YES
OK
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING
1. SYSTEM 27MHz CLOCK,RESET,FLASH R/W SIGNAL
1) MT1389MH main clock is at 27MHz(X500)
1
1
FIG 1-1
2) MT1389MH reset is high active.
Power Cord in
P_CTL
DVD_RST
4
RESET_IN
IC101
FIG 1-2
IC501
IC501
2-13
3) Flash R/W enable signal during download(Downloading)
SF_DI
SF_DO
FIG 1-3
2. SDRAM CLOCK
1) MT1389MH main clock is at 27MHz(X500)
DCLK = 93MHz, Vp-p=2.2, Vmax=2.7V
SDCLK
7
7
FIG 2-1
2-14
3. TRAY OPEN/CLOSE SIGNAL
1) Tray open/close waveform
OPENSW
2) Tray close waveform
8
OPENSW
CLOSESW
8
CLOSESW
OPEN
CLOSE
9
10
11
OPEN
10
CLOSE
11
FIG 3-1
FIG 3-2
3) Tray open waveform
8
OPENSW
CLOSESW
OPEN
10
CLOSE
11
FIG 3-3
10
11
2-15
4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)
SLD
M-STBY
12
13
SL+
12
14
SL-
15
FIG 4-1
13
14
15
2-16
5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)
FOD
16
F+
16
17
F-
18
FIG 5-1
18
17
6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION)
IC501
MDI1
19
DVDLD
20
CDLD
21
21
19
FIG 6-1
2-17
20
7. DISC TYPE JUDGEMENT WAVEFORMS
F+
22
PU_DET
23
24
22
RF
FIG 7-1 (DVD)
23 : This signal can see using special debug program
F+
PU_DET
RF
IC501
22
23
24
23
FIG 7-2 (DVD)
24
2-18
F+
22
PU_DET
23
24
RF
22
FIG 7-3 (CD)
23 : This signal can see using special debug program
IC501
22
F+
PU_DET
23
RF
24
23
FIG 7-4 (CD)
24
2-19
8. FOCUS ON WAVEFORMS
25 : This signal can see using special debug program
IC501
PU_DET
25
FOD
26
F+
27
F-
25
28
FIG 8-1 (DVD)
26
PU_DET
25
FOD
26
F+
27
F-
28
FIG 8-2 (CD)
28
27
2-20
9. SPINDLE CONTROL WAVEFORMS (NO DISC CONDITION)
SPIND
SP-
29
30
29
SP+
31
31
FIG 9-1
30
2-21
10. TRACKING CONTROL RELATED SIGNAL(System checking)
32 : This signal can see using special debug program
IC501
PU_DET
32
TRO
33
T-
34
T+
35
32
FIG 10-1(DVD)
PU_DET
32
33
TRO
33
T-
34
T+
35
FIG 10-2(CD)
34
35
2-22
11. MT1389MH VIDEO OUTPUT WAVEFORMS
1) Full colorbar signal(COMPOSIT)
CVBS
36
36
IC501
FIG 11-1
2) Y
37
Y_G
37
IC501
FIG 11-2
12. AUDIO OUTPUT FROM PWM IC
1) Audio related Signal
ADATA0
ASDATA3
38
39
BCK
39
LRCK
40
FIG 12-1
2-23
38 40
IC501
13. DVD & AMP WAVEFORMS MT1389MH
1)
41
41
FL+ : R705 TP601
or
FL- : R710 TP602
42
2)
42
RL+ : R718 TP603
or
RL- : R722 TP604
43
3)
43
WF- : R745 TP605
or
WF+ : R748 TP606
2-24
4)
44
44
C+: R731 TP609
or
C- : R736 TP610
5)
45
FR+ : R775 TP611
or
FR- : R780 TP612
45
6)
46
RR+ : R788 TP607
or
RR- : R792 TP608
2-25
46
2-26
WIRING DIAGRAM
A/V IN/OUT
SCART
SP
DIF
HDMI
IN
CN603
2 PIN
CN602
14 PIN
15 PIN
9 PIN
PN106
23 PIN
CN402
CN401
FAN
SPK Terminal
CN201
CABLE 4
(FFC, 20 PIN)
20 PIN
20 PIN
CN250
I/O Bd
iPod
Tuner
HDMI
OUT
MAIN PCB
MD
13 PIN
11 PIN
CABLE 1
(FFC, 20 PIN)
CN202
PTB
2 MIC
WIRELESS OPTIONAL PART
FRONT PCB
VFD
CN302
MIC PCB
Wireless Tx
20 PIN
USB
CN903
CABLE 5
(FFC, 11 PIN)
CN902
CABLE 3
(FFC, 13 PIN)
15 PIN
11 PIN
14 PIN
13 PIN
20 PIN
CN204
CN102
CN103
SMPS PCB
CN303
6 PIN
CABLE 2
(FFC, 6 PIN)
6 PIN
CN201
TOUCH
2-27
2-28
WIRING DIAGRAM
HT964
2009. 01. 29
OVERALL BLOCK DIAGRAM
SPDIF
D+, D-
X100
9.8304 MHz
27 MHz
HDMI
HDMI
RX
RX
RX SPDIF
12bit
VIDEO
TUNER
Portable
IPOD
MCLK,BCLK
LRCLK,DATA
12bit
VIDEO
DVD_RESET
DVD_RX
DVD_TX
27 MHz
MCLK, BCLK, LRCK, DATA, SCL, SDA
SCART AUDIO
AUX AUDIO
TUNER AUDIO
PORT AUDIO
IC201
IC201
CS5346
CS5346
(ADC)
(ADC)
MIC L/R
MPEG Composite
IC250
MM1692
RL+/-, RR+/CENTER+/WOOFER+/-
OPEN/CLOSE
FOCUS/SLED
SPINDLE/TRACKING
6315_DO
6315_DI
IC503
IC503
SDRAM
SDRAM
Composite
Y, Pb, Pr
FL+/-, FR+/-
TAS5352
TAS5352
Power
Power Amp
Amp
(IC701~704)
(IC701~704)
IC502
IC502
FLASH
FLASH
RL
RR
C/T
S/W
A, B, C, D, E, F, RF
IC501
MT1389MH
(176PIN)
LRCLK, BCLK
MCLK
5345_DATA
SCART
R, G, B
FR
SW_SPDIF
IPOD AUDIO
IC2A1
S4308
TAS5352_SD
LRCLK, BCLK
FRONT(ADATA0)
REAR(ADATA1)
C/W(ADATA2)
D/M(ADATA3)
RST
MIC
Component
9830_RESET
9830_CLK
FL
TAS5352_PDN
IC601
IC601
PWM
PWM
MODULATOR
MODULATOR
(PS9830)
(PS9830)
IC504
IC504
EEPROM
EEPROM
GR[1-12]
SG[1-16]
TOUCH
TOUCH IC
IC
Y/G, Pb/B, Pr/R
Y, C
MD_DVD, MD_CD
LD_DVD, LD_CD
VR_DVD, VR_CD
6315_CLK
6315_STB
ET16315
ET16315
VFD
VFD
DRIVER
DRIVER
SDA
Aux-IN
TX/RX
TX/RX
SW
SW
12bit
SCL
W/TX
Module
HDMI
HDMI
TX
TX
9830_DAT
SDA
TMDS
HDMI
OUT
IC101
IC101
AUDIO
AUDIO
MICOM
MICOM
(100Pin)
(100Pin)
MCLK,BCLK
LRCLK,DATA
12bit
AMP BOARD
X601
12.288 MHz
SPDIF
SPDIF
SW
SW
DMA[0-10]
TMDS
HDMI
IN
MAIN BOARD
SCL
USB
DB[0-15]
OPTICAL
IN
VFD
VFD
IC400
IC400
Motor
Motor
Driver
Driver
F+/-, T+/-
SLED+/SPINDLE+/LOAD+/-
PICK-UP
PICK-UP
Motor
Motor
BLOCK DIAGRAM
HT964
2009. 01. 29
2-29
2-30
CIRCUIT DIAGRAMS
IMPORTANT SAFETY NOTICE
WHEN SERVICING THIS CHASSIS, UNDER NO
CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE
MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE LG CORPORATION. ALL COMPONENTS
SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL
TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL
1. SMPS(POWER) CIRCUIT DIAGRAM
COMPONENTS ARE SHADED ON THE SCHEMATIC
FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
PERFORMANCE IMPROVEMENT CHANGES INTO
THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
LITERATURE IS PRINTED.
NOTE :
1. Voltages are DC-measured with a digital voltmeter
during Play mode.
12
11
10
NOTES)
Symbol denotes AC ground.
NOTES)
Symbol denotes DC chassis ground.
NOTE)
NOTE)
NOTE)
NOTE)
SMPS
HT964/HT904
(3H266W/L/H/W-1)
CPZ33190-502A
2009. 02. 24
Warning
Parts that are shaded are critical
With respect to risk of fire or
electricial shock.
2-31
2-32
2. MPEG CIRCUIT DIAGRAM
12
11
10
6
5
9
36
37
7
39
6
38
40
5
19
1
21
20
23 25 32
MPEG
HT904/HT964/HT994
EBY57656101(#1) REV 10.2
2009. 05. 27
WAVEFORM
A
2-33
2-34
3. SERVO CIRCUIT DIAGRAM
12
11
10
24
26
16
13
12
33
10
7
30
29
11
14
6
31
15
34
18
17
35
28
22
27
SERVO
HT904/HT964/HT994
EBY57656101(#2) REV 10.2
2009. 05. 27
WAVEFORM
A
2-35
2-36
4. I/O CIRCUIT DIAGRAM
12
11
10
I/O
HT904/HT964/HT994
EBY57656101(#3) REV 10.2
2009. 05. 27
2-37
2-38
5. MICOM CIRCUIT DIAGRAM
12
11
10
3
4
MICOM
HT904/HT964/HT994
EBY57656101(#4) REV 10.2
2009. 05. 27
WAVEFORM
A
2-39
2-40
6. HDMI RX CIRCUIT DIAGRAM
12
11
10
HDMI RX
HT904/HT964/HT994
EBY57656101(#5) REV 10.2
2009. 05. 27
2-41
2-42
7. HDMI TX CIRCUIT DIAGRAM
12
11
10
HDMI TX
HT904/HT964/HT994
EBY57656101(#6) REV 10.2
2009. 05. 27
2-43
2-44
8. I-POD REAR CIRCUIT DIAGRAM
12
11
10
I-POD REAR
HT904/HT964/HT994
EBY57656101(#7) REV 10.2
2009. 05. 27
2-45
2-46
9. AMP CIRCUIT DIAGRAM
12
11
10
43
42
41
5
45
44
46
WAVEFORM
AMP
HT904/HT964/HT994
EBY57656101(#8) REV 10.2
2009. 05. 27
2-47
2-48
10. DSP & PWM CIRCUIT DIAGRAM
12
11
10
DSP&PWM
HT904/HT964/HT994
EBY57656101(#9) REV 10.2
2009. 05. 27
2-49
2-50
11. I/O JACK CIRCUIT DIAGRAM
12
11
10
I/O JACK
HT964/HT904
EBY57025201 REV 7.3
2009. 02. 19
2-51
2-52
12. TOUCH CIRCUIT DIAGRAM
12
11
10
TOUCH KEY
HT964
EBY57656201 REV 3.2
2009. 01. 29
2-53
2-54
13. MIC & USB CIRCUIT DIAGRAM
12
11
10
MIC&USB
HT964
EBY57847101 REV 6.2
2009. 02. 19
2-55
2-56
14. FRONT CIRCUIT DIAGRAM
TIMER PART
KEY PART
12
11
10
POWER KEY
HT964
EBY57656601 REV 6.1
2009. 01. 29
TIMER
HT964
EBY57656501 REV 9.1
2009. 02. 19
2-57
2-58
CIRCUIT VOLTAGE CHART
1. ICs on BOARD
MAIN
IC255 (IPOD, MM1225XFBE)
IC100 (EEPROM, M24C16-WMN6TP)
Pin No.
SPEC
DVD PB (V)
4.94
IC101 (A-Micom) LC87F5N62BVU
Pin No.
SPEC
DVD PB (V)
Pin No.
SPEC
DVD PB (V)
Pin No.
SPEC
DVD PB (V)
Pin No.
SPEC
DVD PB (V)
Pin No.
SPEC
VOLT
27
3.3
3.24
32
35
35.43
79
1.8
1.77
25
3.3
3.3
5.0
5.06
43
3.3
3.24
35
35
35.44
89
3.3
3.3
40
3.3
3.3
49
3.3
3.24
40
35
35.43
92
1.8
1.77
46
3.3
3.3
41
35
35.43
94
1.8
1.77
49
3.3
3.3
98
1.8
1.77
55
3.3
3.3
61
3.3
3.3
IC2A1 (MIC, S4308)
Pin No.
SPEC
VOLT
12.0
11.4
IC504 (EEPROM, KS24C021CS)
Pin No.
SPEC
VOLT
14
5.0
4.94
40
5.0
4.94
Pin No.
SPEC
VOLT
55
5.0
4.94
5.0
5.05
Pin No.
SPEC
5.0
4.94
19
5.0
5.05
3.3
89
IC104 (KIA278R33PI)
Pin No.
SPEC
1
3
IC400 (MOTOR, AM5890)
Pin No.
8
SPEC
DVD PB (V)
3.3
3.24
Pin No.
SPEC
DVD PB (V)
99
3.3
3.3
26
35
35.44
105
1.8
1.77
FRONT
DVD PB (V)
27
35
35.43
109
1.8
1.77
IC301 (VFD, PT6315)
3.25
32
35
35.43
114
1.8
1.77
Pin No.
SPEC
VOLT
35
35
35.44
122
3.3
3.3
13
5.0
5.08
DVD PB (V)
40
35
35.43
128
1.8
1.77
43
5.0
4.99
41
35
35.43
134
3.3
3.3
139
1.8
1.77
IC542
IC501 (MPEG, MT1389MH)
IC703 (AMP, TAS5352)
IC601 (PWM, PS9830)
VOLT
Pin No.
SPEC
DVD PB (V)
5.0
5.0
1.8
1.88
3.3
3.21
3.3
3.3
3.3
3.22
10
3.3
3.21
12
3.3
3.22
22
3.3
3.21
Pin No.
SPEC
DVD PB (V)
IC105 (CP2.0B)
Pin No.
SPEC
IC704 (AMP, TAS5352)
IC850 (KIA78R33F)
Pin No.
SPEC
DVD PB (V)
22
3.3
3.22
29
3.3
3.21
26
35
35.44
Pin No.
SPEC
VOLT
3.3
3.23
25
1.8
1.88
39
3.3
3.21
27
35
35.43
5.0
4.99
38
3.3
3.24
47
3.3
3.21
32
35
35.43
3.3
3.29
IC106 (KIA78R05PI)
Pin No.
SPEC
VOLT
57
3.3
3.24
56
3.3
3.21
35
35
35.44
5.6
5.6
67
3.3
3.24
65
3.3
3.21
40
35
35.43
Pin No.
SPEC
DVD PB (V)
79
1.8
1.87
72
3.3
3.21
41
35
35.43
12
1.8
1.77
92
3.3
3.24
91
3.3
3.21
IC801 (EEPROM, S-24CS02AFJ)
14
3.3
3.3
94
3.3
3.21
Pin No.
SPEC
DVD PB (V)
28
1.8
1.77
4.93
32
1.8
1.77
38
1.8
1.77
IC201 (ADC, CS5346)
IC851 (HDMI SW, SiI9034)
Pin No.
SPEC
VOLT
101
3.3
3.24
3.3
3.24
109
1.8
1.87
14
5.05
114
3.3
3.24
Pin No.
SPEC
DVD PB (V)
36
3.3
3.26
119
1.8
1.87
12
3.3
3.22
Pin No.
SPEC
DVD PB (V)
42
1.8
1.77
46
3.3
3.24
125
3.3
1.88
24
3.3
3.22
3.3
3.31
44
3.3
3.3
134
3.3
3.22
37
3.3
3.22
16
3.3
3.31
45
5.06
IC202 (DIR, CS8422)
IC602 (DSP, CS48560)
IC803 (HDMI Rx, SIL9025)
Pin No.
SPEC
DVD PB (V)
139
3.3
3.22
48
3.3
3.22
22
1.8
1.77
53
3.3
3.3
3.3
3.24
141
3.3
3.22
16
1.8
1.85
23
1.8
1.77
55
1.8
1.77
19
3.3
3.24
150
3.3
3.22
28
1.8
1.85
26
1.8
1.78
64
1.8
1.77
22
3.3
3.24
42
1.8
1.85
35
1.8
1.77
66
3.3
3.3
37
3.3
3.31
76
1.8
1.77
3.3
3.29
1.8
1.77
151
3.3
3.22
IC203 (SW, NLASB3157DFT2G)
163
3.3
3.22
Pin No.
SPEC
DVD PB (V)
164
3.3
3.22
Pin No.
SPEC
DVD PB (V)
38
1.8
1.78
89
3.3
3.22
165
1.8
1.88
26
35
35.44
42
3.3
3.31
99
27
35
35.43
46
3.3
3.3
IC204 (DIR, CS8422)
Pin No.
SPEC
IC502 (FLASH, MX25L1605DM2I)
DVD PB (V)
3.3
3.22
19
3.3
3.22
22
3.3
3.22
IC701 (AMP, TAS5352)
IC852 (LM1117_1.8V)
Pin No.
SPEC
DVD PB (V)
32
35
35.43
50
3.3
3.3
Pin No.
SPEC
VOLT
3.3
3.22
35
35
35.44
55
3.3
3.3
1.8
1.77
40
35
35.43
57
3.3
3.3
3.3
3.3
41
35
35.43
61
3.3
3.3
65
3.3
3.3
IC503 (SDRAM/PROMOS, V54C3128164VBI6)
Pin No.
SPEC
DVD PB (V)
IC250 (SCART, MM1692XVBE)
3.3
3.22
Pin No.
SPEC
VOLT
3.3
3.25
Pin No.
SPEC
DVD PB (V)
69
3.3
3.3
3.3
3.3
5.0
5.06
3.3
3.24
26
35
35.44
74
1.8
1.77
12
3.3
3.3
5.0
5.06
14
3.3
3.25
27
35
35.43
76
1.8
1.77
19
3.3
3.3
IC702 (AMP, TAS5352)
2-59
2-60
IC853
Pin No.
SPEC
DVD PB (V)
2. CAPACITORS on BOARD
No
Value (uF)
Voltage_Spec
positive (+) negative (-)
voltage
No
Value (uF)
Voltage_Spec
C101
10uF
16
4.94
C106
100uF
16
C116
47uF
16
C117
10uF
16
positive (+) negative (-)
voltage
No
Value (uF)
Voltage_Spec
0.00
4.94
C418
47uF
6.30
3.19
5.00
0.00
5.00
C419
100uF
6.30
4.95
0.00
4.95
C420
100uF
6.30
3.90
0.00
3.90
C421
100uF
positive (+) negative (-)
voltage
3.04
0.15
C878
10uF
25
1.78
0.00
1.78
3.19
0.00
3.19
C880
10uF
25
1.78
0.00
1.78
5.03
0.00
5.03
C882
10uF
25
3.31
0.00
3.31
6.30
5.03
0.00
5.03
C888
10uF
25
1.78
0.00
1.78
C120
47uF
16
4.95
0.00
4.95
C422
100uF
6.30
1.89
0.00
1.89
C894
10uF
25
5.03
0.00
5.03
C123
100uF
16
3.30
0.00
3.30
C423
100uF
6.30
5.04
0.00
5.04
C130
10uF
16
3.23
0.00
3.23
C133
100uF
16
5.04
0.00
5.04
C426
47uF
16
2.05
0.00
2.05
C3A2
47uF
50
0.00
-27.60
27.6V
C201
10uF
16
2.50
2.16
0.34
C427
47uF
16
1.43
0.00
1.43
C307
47uF
16
-21.60
-24.56
2.96V
C202
10uF
16
2.51
2.24
0.27
C553
10uF
25
1.31
1.04
0.27
C3A1
47uF
16
5.00
0.00
5V
C203
10uF
16
2.50
2.22
0.28
C554
10uF
25
1.29
1.06
0.23
C309
220uF
6.3
4.91
0.00
4.91V
C204
10uF
16
2.10
2.10
0.00
C555
47uF
16
3.24
0.00
3.24
C2D1
220uF
6.3
5.03
0.00
5.03V
C205
10uF
16
2.51
2.23
0.28
C556
47uF
6.30
1.88
0.00
1.88
C2D3
4.7uF
50
1.62
1.33
0.29V
C206
10uF
16
2.50
2.22
0.28
C557
47uF
6.30
1.88
0.00
1.88
C2D4
4.7uF
50
1.56
1.01
0.55V
C207
10uF
16
2.51
2.24
0.27
C558
47uF
16
3.22
0.00
3.22
C208
10uF
16
2.51
2.19
0.32
C559
47uF
6.30
1.87
0.00
1.87
C211
10uF
16
2.41
0.00
2.41
C560
47uF
6.30
1.57
0.00
1.57
C212
47uF
16
4.83
0.00
4.83
C561
47uF
6.30
1.36
0.00
1.36
C213
10uF
16
5.05
0.00
5.05
C563
10uF
25
3.21
0.00
3.21
C214
10uF
16
0.52
0.51
0.01
C564
10uF
25
3.25
0.00
3.25
C215
10uF
16
0.52
0.42
0.10
C565
10uF
25
3.25
0.00
3.25
C223
10uF
16
3.24
0.00
3.24
C618
10uF
16
1.92
0.00
1.92
C224
10uF
16
3.24
0.00
3.24
C620
10uF
16
1.93
0.00
1.93
C228
10uF
16
2.47
0.00
2.47
C622
220uF
6.30
3.21
0.00
3.21
C229
10uF
16
3.24
0.00
3.24
C625
10uF
16
1.85
0.00
1.85
C275
10uF
16
2.99
2.63
0.36
C630
10uF
16
3.22
0.00
3.22
C276
10uF
16
2.38
2.21
0.17
C652
220uF
6.30
1.93
0.00
1.93
C278
100uF
16
5.04
0.00
5.04
C707
47uF
25
11.79
0.00
11.79
C284
47uF
16
5.03
0.00
5.03
C749
47uF
25
11.79
0.00
11.79
C285
22uF
16
2.51
0.00
2.51
C785
47uF
25
11.79
0.00
11.79
C286
470uF
6.30
2.41
1.44
0.97
C7B5
47uF
25
11.78
0.00
11.78
C288
470uF
6.30
1.70
0.00
1.70
C7F7
10uF
16
11.77
0.00
11.77
C289
470uF
6.30
2.34
0.00
2.34
C7F9
47uF
25
11.76
0.00
11.76
C290
470uF
6.30
2.34
0.00
2.34
C7G3
47uF
25
11.77
0.00
11.77
C2A3
22uF
16
1.95
0.00
1.95
C801
10uF
25
4.94
0.00
4.94
C2A5
100uF
16
1.99
0.84
1.15
C852
47uF
16
3.31
0.00
3.31
C2A7
1uF
50
0.00
0.00
0.00
C854
10uF
25
3.31
0.00
3.31
C2A9
100uF
16
11.07
0.00
11.07
C858
10uF
25
3.31
0.00
3.31
C2C2
10uF
16
3.25
0.00
3.25
C861
10uF
25
3.31
0.00
3.31
C2C4
10uF
16
3.22
0.00
3.22
C863
10uF
25
3.31
0.00
3.31
C2C6
10uF
16
2.48
0.00
2.48
C866
10uF
25
1.87
0.00
1.87
C3D2
47uF
16
4.95
0.00
4.95
C875
10uF
25
1.78
0.00
1.78
C417
47uF
6.30
3.19
2.27
0.92
C876
10uF
25
3.31
0.00
3.31
2-61
2-62
3. DIODES on BOARD
ZD2M1 (BZX84-C5V1)
Pin No.
VOLT
-0.01 V
-0.28 V
0.02 V
ZD2M2 (BZX84-C5V1)
Pin No.
VOLT
-0.01 V
-0.13 V
-0.01 V
ZD302 (BZX84-C5V1)
Pin No.
VOLT
0V
0V
5.07 V
ZD500 (BZX84-C5V1)
Pin No.
VOLT
-0.01 V
-0.23 V
0V
D801 (DAN202K)
Pin No.
VOLT
-0.01 V
-0.23 V
0V
PRINTED CIRCUIT BOARD DIAGRAMS
1. MAIN P.C. BOARD DIAGRAM (TOP VIEW)
2-63
2-64
MAIN P.C. BOARD DIAGRAM (BOTTOM VIEW)
2-65
2-66
2. SMPS P.C. BOARD DIAGRAM (TOP VIEW)
SMPS P.C. BOARD DIAGRAM (BOTTOM VIEW)
NOTE: Warning
Parts that are shaded are critical With
respect to risk of fire or electrical shock.
NOTE: Warning
Parts that are shaded are critical With
respect to risk of fire or electrical shock.
2-67
2-68
3. TOUCH P.C. BOARD DIAGRAM
4. FRONT P.C. BOARD DIAGRAM
TIMER PART
KEY PART
MIC & USB PART
TIMER
HT964
EAX58008805
MIC & USB
HT964
EAX58009305
PWR KEY
HT964
EBY58009204
2-69
2-70
SECTION 3. EXPLODED VIEWS
CABINET AND MAIN FRAME SECTION
NOTES) THE EXCLAMATION POINT WITHIN AN
463
251
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.
462
250
B
452
A50
452
A43
275
CABLE1
PN331
A43A
281
479
452
463
273
452
459
CABLE2
CABLE4
B
J
479
CABLE3
A49
283
463
PN106
MAIN
C
282
284
A46
464
470
263
262
265
267
A44
463
464
G
E
F
464
260
267
464
SMPS
266
261
A47
320
278
261
264
261
3-1
3-2
300
DECK MECHANISM EXPLODED VIEW (DP-15A)
001
002
A02
A01
003
439
018
013
014
020
017
435
016
015B
015
015A
440
026
010
442
012A
012
A03
037
019
012
442
3-3
3-4
Packing Accessory Section
805 CLEAR SHEET
808 BATTERY
823 HDMI CABLE
811 RCA CABLE VIDEO(1WAY)
824 AM LOOP ANTENNA
818 PORTABLE IN CABLE
825 FM WIRE ANTENNA
900 REMOTE CONTROL
801 OWNER'S MANUAL
804 BAG
803 PACKING, CASING
803 PACKING, CASING
802 BOX
SPEAKER CABLE
WIRE80
WIRE81
WIRE70
WIRE90
WIRE60
WIRE61
FRONT LEFT 3M
FRONT RIGHT 3M
CENTER 3M
SUBWOOFER 3M
REAR LEFT 10M
REAR RIGHT 10M
3-
SPEAKER SECTION
1. CENTER SPEAKER (SH94TZ-C)
757
754
755A
755B
A700
757
753
757
757
756
757
751
752
757
757
751
750
3-
2. FRONT/REAR SPEAKER (SH94TZ-F/S)
856
857
A800F :Front SPK Top
A800R :Rear SPK Top
865
853
851F :Front
851R :Rear
854
850
858
865
852
865
860
866
859
855A
851F
851R
866
861
865
865
864
866
862
855B
865
863
A800B
865
3-
855C
3-
3. PASSIVE SUBWOOFER (SH94TZ-W)
A900
953
954B
958
951
952
950
955
957
954A
3-
956
3-10
SECTION 4. MECHANISM (DP-15A)
[CONTENTS]
DECK MECHANISM PARTS LOCATIONS
Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Top View(without Tray Disc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
DECK MECHANISM DISASSEMBLY
1. Main Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1. Clamp Assembly Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-1. Plate Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-2. Magnet Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-3. Clamp Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Tray Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3
4-3
4-3
4-3
4-3
4-3
3. Base Assembly Sled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Gear Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. Gear Middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3. Gear Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4
4-4
4-4
4-4
4. Rubber Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Frame Assembly Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. Belt Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. Gear Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. Gear Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. Guide Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. PWB Assembly Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11. Base Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4
4-5
4-5
4-5
4-5
4-5
4-5
4-5
EXPLODED VIEW
1. DECK MECHANISM EXPLODED VIEW (DP-15A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-1
DECK MECHANISM PARTS LOCATIONS
Top View
Procedure
Parts
Starting No.
Fixing Type
Disass Figembly ure
Main Base
4-1
Clamp Assembly
4-1
1, 2
Plate Clamp
4-1
1, 2, 3
Magnet Clamp
4-1
1, 2, 3, 4
Clamp Upper
4-1
Tray Disc
4-2
1, 6
Base Assembly Sled
4-3
1, 2, 6
Gear Feed
Disc
4 Screws,
4-3
1 Connector
1 Locking Tabs
1, 2, 6, 8
Top View(without Tray Disc)
Gear Middle
1, 2, 6, 8, 9 10 Gear Rack
1, 2, 7
11 Rubber Rear
1, 2, 7
12 Frame Assembly
4-3
1 Screw
4-3
4-3
1 Screw
Bottom 4-4
Up/Down
1, 2
13 Belt Loading
1, 2 ,13
14 Gear Pulley
1, 2, 13, 14 15 Gear Loading
1 Locking Tab
4-4
4-4
1 Locking Tab
1, 2, 7, 12, 16 Guide Up/Down
4-4
4-4
13, 14
1, 2, 13
17 PWB Assembly
Loading
1 Locking Tab
Bottom 4-4
1 Hook
2 Screw
1, 2, 7, 12, 13, 18 Base Main
2 Locking Tabs
4-4
14, 15, 16, 17
Bottom View
Note
When reassembling, perform the procedure in
reverse order.
The Bottom on Disassembly column of above
Table indicates the part should be disassembled
at the Bottom side.
4-2
DECK MECHANISM DISASSEMBLY
TRAY DISC
MAIN BASE
DISC CLAMP ASSEMBLY
PLATE CLAMP
MAGNET CLAMP
CLAMP UPPER
(Fig. A)
BASE MAIN
HOLDER
LEVER
BASE MAIN
BASE MAIN
BOTTOM SIDE VIEW
Fig. 4-1
Fig. 4-2
1. Main Base (Fig. 4-1)
2. Tray Disc (Fig. 4-2)
1-1. Clamp Assembly Disc
1) Place the Clamp Assembly Disc as Fig. (A)
2) Lift up the Clamp Assembly Disc in direction of
arrow(A).
3) Separate the Clamp Assembly Disc from the
Holder Clamp.
1-1-1. Plate Clamp
1) Turn the Plate Clamp to counterclockwise
direction and then lift up the Plate Clamp.
1-1-2. Magnet Clamp
1-1-3. Clamp Upper
4-3
1) Insert and push a Driver in the emergency eject
hole(A) at the right side, or put the Driver on the
Lever(B) of the Gear Emergency and pull the
Lever(B) in direction of arrow so that the Tray
Disc is ejected about 15~20mm.
2) Pull the Tray Disc until it is separated from the
Base Main completely.
RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)
RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)
RUBBER DAMPER
BASE PU
(S2)
(S2)
RUBBER DAMPER
GENERAL PICK UP ASSEMBLY
GEAR RACK
SPINDLE MOTOR ASSEMBLY
Fig. 4-3
3. Base Assembly Sled (Fig. 4-3)
1) Release 4 Screw(S2).
2) Disconnect the FFC Connector(C1)
4. Rubber Rear (Fig. 4-3)
3-1. Gear Feed
3-2. Gear Middle
3-3. Gear Rack
4-4
GUIDE UP/DOWN
GEAR LOADING
GEAR PULLEY
(L6)
SCREW INSERTION
TORGUE CONTROL
(L6)
(800gf DOWN)
BASE MAIN
(L4)
BELT LOADING
(H1)
(C2)
PWB ASSEMBLY LOADING
(S5)
(S4)
BASE MAIN
(S4)
(A)
(A)
GUIDE UP/DOWN
(A)
(B)
(L5)
UP/DOWN FRAME ASSEMBLY
(B)
FIG. (A)
FIG. (B)
GUIDE UP/DOWN
(C)
(B)
GUIDE UP/DOWN
FIG. (C)
Fig. 4-4
5. Frame Assembly Up/Down (Fig. 4-4)
Note
Put the Base Main face down(Bottom Side)
1) Release the screw(S4)
2) Unlock the Locking Tab(L3) in direction of arrow
and then lift up the Frame Assembly Up/Down to
separate it from the Base Main.
8. GEAR LOADING (FIG. 4-4)
9. GUIDE UP/DOWN (FIG. 4-4)
1) Move the Guide Up/Down in direction of arrow(A) as
Fig.(A)
2) Push the Locking Tab(L5) down and then lift up the
Guide Up/Down to separate it from the Base Main.
Note
When reassembling place the Guide Up/Down as Fig.(C)
and move it in direction arrow(B) until it is locked by the
Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)
Note
When reassembling move the Guide Up/Down
in direction of arrow(C) until it is positioned as
Fig.(C).
When reassembling insert (A) portion of the Frame
Assembly Up/Down in the (B) portion of the Guide
Up/Down as Fig.(B)
10. PWB Assembly Loading (Fig. 4-4)
Note
Put the Base Main face down(Bottom Side)
1) Release 1 Screws(S5)
2) Unlock the Loading Motor (C2) from the Hook (H1) on
the Base Main.
3) Unlock 2 Locking Tabs(L6) and separate the PWB
Assembly Loading from the Base Main.
6. Belt Loading(Fig. 4-4)
Note
Put the Base Main on original position(Top Side)
7. Gear pulley (Fig. 4-4)
1) Unlock the Locking Tab(L4) in direction of arrow(B) and
then separate the Gear Pulley from the Base Main.
11. Base Main(Fig. 4-4)
4-5
DECK MECHANISM EXPLODED VIEW (DP-15A)
001
002
A02
A01
003
439
018
013
014
020
017
435
016
015B
015
015A
440
026
010
442
012A
012
A03
037
019
4-6
012
442
