SAGAR INDUSTRIES.

C-1,1104,PH-04, Nr.GAYATRI MATA MANDIR, G.I.D.C NARODA, AHMEDABAD-382330. GUJ. INDIA.

E-mail:- [email protected] Ph:- 079 22831201. Cell No:- +91 9898037972
Company Profile
Prologue & Progress:
Sagar Industries, our plant is based in GIDC Estate, Naroda, Ahmedabad, the
Western region of Gujarat.
For everything there is a small beginning. Our factory commenced its working with
less manpower & minimum funds in the year 1978, & gradually progressed. Initially
our growth was slow, but the never fail attitude of our Founder Shri Om Prakash
Sharma with the practical technology, business knowledge, know-how & vast
experience gained by associating with Brittania & Parle and with sustained efforts to
cater to the needs of the Biscuit Industry, he decided to devise, design & practically
manufacture the complete machinery moulding, die rollers & ovens as per customers
requirements indigenuously. Now we are proud that our complete biscuit plant
machinery are working throughout India & at Overseas clients also successfully.
Infrastructure And R & D Facility:
Our manufacturing unit is spread in an area of biscuit manufacturing
machineries
with well equipped & latest machinery like CNC machines,
grinders, lathes, welding equipments, press brakes, fabrication, die manufacturing
department, inspection and R & D facilities to mention a few.
Quality:
We never compromise on the quality & for the trust bestowed on us by our valued
customers , we fulfil their requirements as our motto is Once a Customer, Always a
Customer. We keep up that ideal always.
Projection & Prosperity:
As the Founder, he thought it better to train & transfer the activities to his two sons,
Mr Shivkumar Sharma & Mukesh Sharma as his predecessors & educated them in
all technical, marketing & business dealings. They are well trained. The production &
inspection is entirely handled by his elder son Mr Shivkumar Sharma & Purchase,
Commercial & Finance matters by his brother Mr Mukesh Sharma.
Our Vision & Mission:
We aspire that the Indian Buiscuit manufacturing should spread to the heights
globally , & produce quality products with Indian indigenuous manufacture of buiscuit
plant, for that we assure latest know-how, technically sound & well-built quality
machinery to our valued customers equivalent
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SAGAR INDUSTRIES.
C-1,1104,PH-04, Nr.GAYATRI MATA MANDIR, G.I.D.C NARODA, AHMEDABAD-382330. GUJ. INDIA.
E-mail:- [email protected] Ph:- 079 22831201. Cell No:- +91 9898037972
Details of Workshop Machineries

Sr.No
01.
02.
03.
04.
05.
06.
07.
08.
09.
10.

Detail for machinery

Lathe machine
Shapping machine
Phantogharp machine
Welding machine
Drilling machine
Hand drilling machine
Hand Grinding machine
Compress machine
Bench Grinding
Measuring tools

Product Portfolio
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Nos. Amt(Rs.)
4 1200000
1
175000
1
150000
6
330000
3
305000
3
65000
8
76000
1
115000
2
43000
135000

SAGAR INDUSTRIES.
C-1,1104,PH-04, Nr.GAYATRI MATA MANDIR, G.I.D.C NARODA, AHMEDABAD-382330. GUJ. INDIA.
E-mail:- [email protected] Ph:- 079 22831201. Cell No:- +91 9898037972
Our team of experts makes use of all their expertise and knowledge in delivering
flawless range of biscuit, cracker & cookies manufacturing machines.
Our range is mentioned below:

Main Category

Sub Category

Preparation Section

Flour Sifter, Sugar Grinder, Biscuit Grinder,

Syrup Mixer

Dosing Section

Floor Handling & Dosing systems. Liquid

Handling & Dosing System

Mixing Section

Single Arm Dough Mixers. Double Arm Dough

Mixers
Continuous Mixers

Dough Feeding Section

Dough Feeding Systems

Sheet / Shape Forming Section

Laminators. Biscuit Cutting Machine / Cracker

Cutting Machine
Rotary Biscuit Moulding Machine

Baking Section

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Direct Fired Oven. Indirect Fired Oven

SAGAR INDUSTRIES.
C-1,1104,PH-04, Nr.GAYATRI MATA MANDIR, G.I.D.C NARODA, AHMEDABAD-382330. GUJ. INDIA.
E-mail:- [email protected] Ph:- 079 22831201. Cell No:- +91 9898037972
Post Baking Section

Stripper Unit, Cooling Conveyor. Stacking Unit.

Packing Table

Ancillary Section

Planetary Mixer. Oil spraying Unit. Sandwiching

Machine

Salient features: Compact design. High performance & low on maintenance.

Rugged construction. Easy to operate and maintain. Trouble free operation.

Sugar Grinder.
Application:
The machine is used to grind granule (crystal) sugar into powder form.
Design:
Pin mill type / Hammer mill type, fully automatic including feeding system.
Capacity:
From 200 kg to 1000 kg / hr.
Syrup Cooker
Capacity 500 Liters.
Machine consist of 2 tankers, one tanker being thermo oil filled, 4kw, three heaters (2
heater on working and one as spare ) hollow shaft motor 3HP. S.S studded electric
control panel with timer and digital temperature controller .
MIXTURE MACHINE.
.
1 nos.

Biscuit Mixer, to the following specifications:

a.

Capacity 350 kg. Of short dough.

b.

Bowl, Beater, Beater Shaft in Stainless Steel.

c.

Beater Speeds: 40/20 r.p.m.

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SAGAR INDUSTRIES.
C-1,1104,PH-04, Nr.GAYATRI MATA MANDIR, G.I.D.C NARODA, AHMEDABAD-382330. GUJ. INDIA.
E-mail:- [email protected] Ph:- 079 22831201. Cell No:- +91 9898037972
d.

Bowl provided with water jacket in stainless steel

e.

Canopy and outer covers in stainless steel

e.

Electrical Panel provided with frequency controller

f.

Electrical Panel provided with bowl lifting/ lowering/ inching pushbuttons

and digital display of frequency controller with 12 inputs PLC.
Outer covers in stainless steel.

g.
Motors:- 20 .0kw. (Main Motor) + 0.50 kw. Brake Motor. (for tilting).
h.

ROTARY MOULDEER MACHINE .

The sagar industries rotary moulder type meets upper requirements to industrial
standards where high production speeds are required the machine is for the
moulding of a wide range of products such as biscuits, butte cookies, ginger nuts,
dog biscuits and low fat biscuits.
CONSTRUCTION.
The high-speed rotary moulder is built on 2 strong 60 mm side plates of stainless
steel cladding which is supplied with machine shoes.
The rotary moulder is delivered with dia 254 mm die roller, 270 mm dia feed roller
and 270 mm dia rubber roller.
The knife system consists of a sharp and hardened knife, mounted on a rigid holder
for long term durability and optimum weight accuracy. The knife is adjustable in a
true circular motion around the centre of the die roller.
The feed roller is designed as a grooved roller which ensures a uniform depositing
pressure across the grooved roller and thereby secures optimal weight accuracy.
The material has been selected to maximize the ability to hold the dough and
consequently minimize the waste of product.
For minimum downtime the die roller of no-lead tin bronzed certified of foodstuff
production can be changed without removing or tilting the hopper and without using
any tools. Further it is possible to dismantle the knife without any use of tools from
the backside of the machine.
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SAGAR INDUSTRIES.
C-1,1104,PH-04, Nr.GAYATRI MATA MANDIR, G.I.D.C NARODA, AHMEDABAD-382330. GUJ. INDIA.
E-mail:- [email protected] Ph:- 079 22831201. Cell No:- +91 9898037972
This means that it is not necessary to remove the die roller to get access to the knife.
DESCRIPTION OF THE PROCESS.
The biscuit dough is delivered from the dough feeding system to the top and falls into
the gap between the feed roller and the engraved die roller.
A level to sensor keeps a constant, low dough level to ensure optimum production
conditions and maximum weight accuracy.
The grooved feed roller rotates towards the die roller so that the dough is forced into
the gap between these two rollers, and the pressure in the dough increases. Hereby
the dough is pressed into the cavities of the die roller, and the biscuit takes shape.
A knife situated in the gap scrapes off the excess dough. The rear side of the knife
blade ensures that the surplus dough is returned to the feed roller. The rubber roller
is pushed up against the web under the die roller.
This ensures that the biscuit base sticks to the web and hereby extracts the biscuits
from the die roller.The product are placed on the web facing the mouled side up.
By means of a sharp delivery nose the biscuits are released from the web and
placed on the following conveyor for further process treatment.
ROTARY MOULDING MACHINE
QTY.

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SAGAR INDUSTRIES.
C-1,1104,PH-04, Nr.GAYATRI MATA MANDIR, G.I.D.C NARODA, AHMEDABAD-382330. GUJ. INDIA.
E-mail:- [email protected] Ph:- 079 22831201. Cell No:- +91 9898037972
1 no.

Rotary Moulder, to following specifications:-

a.

Rotary moulder to suit 260 mm dia, Moulding Roller

( Moulding Roller, its gears and bearings excluded)

b.

Feed Roller of 238mm dia

c.

Side Plates 58 mm thick.

e.

Gap between Moulding and Feed Rollers manually adjustable.

f.

Feed Hopper with safety Grill in stainless steel ( 304 quality).

g.

Scraper adjustable in height by spring operated handle with locking facility on

gradated segment. Scraper knife of 5.4 mm. Thickness.

h.

Rubber Roller friction driven, with no separate drive.

i.

Main drive through Shanthi make gear box and Siemens make motor (5.5.
kw.) + Endless web driven by geared motor (2.2.kw.) (Bonfiglioli make),
moulding roller driven by separate geared motor (2.2.kw.) (Bonfiglioli make), all
motors fitted with frequency controllers.

j.

No Panning conveyor provided.

k.

Cross Conveyor, with 6 wide cotton canvas Geared motor: 0.17 kw, fixed
speed (Bonfiglioli make).

PROCESS ADJUSTMENTS.
All setting are fully repeatable for maximum productivity of the machine. All drives,
rubber roller, feed roller and die roller are controlled by individual frequency inverters,
so all speeds of the rotary moulder can be controlled and adjusted independently to
ensure full flexibility of the machine. A variable distance between the feed roller and
the die roller contributes to the adjustment of the dough pressure during moulding.
The fully adjustable position of the knife is another important process parameter for
optimizing the filling and extraction of the engraving. The pressure between the web
and the extraction roller is adjusted pneumatically, individually in each side of the
machine which is controlled via an HMI panel and a pneumatic proportional valve.
# Stainless steel Hopper to hold the dough the hopper is overturning for an easy
replacement of the moulding roller.
BISCUIT BACKING OVEN .
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SAGAR INDUSTRIES.
C-1,1104,PH-04, Nr.GAYATRI MATA MANDIR, G.I.D.C NARODA, AHMEDABAD-382330. GUJ. INDIA.
E-mail:- [email protected] Ph:- 079 22831201. Cell No:- +91 9898037972
QTY
1 no.
A.
a.

b.
c.

Indirect Convection Type, 35 feet long 2 zones each of 17.5 feet length, as
per following specifications:
2 nos Heater Units, each Heater Unit fitted with a heat exchanger in stainless
steel with burner tube and pipes, circulation fan fitted with motor 7.5 kw.
Oven Structure i.e. supporting stools etc. in 4.0 mm. thick M.S. sheet.
Baking Chambers, fabricated from mild steel sheets, with heat resistant
aluminum paint. The chambers will have top and bottom ducts/ nozzle boxes to
blow hot air above wire band.
Skids, with chilled and hardened top surface to support wire band.
Band edge screens, fitted with adjustment from outside of baking chamber.

d.
e.

3 nos. Extraction fans fitted with motors: 2.2 kw. X 3 nos. the rate of extraction
will be controlled by dampers.
Expansion Joints made from stainless steel, fitted between zones.

f.

Access Clean Out Doors provided.

g.

Inspection Windows (one per zone) provided with spotlights.

h.

Insulation for Biscuit Oven, in the form of lightly resin bonded mattresses on
both sides of density 120 kg. per cum and bottom. Top part above baking
chamber filled with loose mineral wool.

i.
j.

k.

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Outer Covers made from mild steel sheets of 16 gauges (1.6 mm.thick).
These sheets will be powder coated from outside and painted from inside with
heat resistant aluminum paint.

SAGAR INDUSTRIES.
C-1,1104,PH-04, Nr.GAYATRI MATA MANDIR, G.I.D.C NARODA, AHMEDABAD-382330. GUJ. INDIA.
E-mail:- [email protected] Ph:- 079 22831201. Cell No:- +91 9898037972
ii.
Scraper provided with scrap collection tray.
iii.

Side Frame in mild steel angles and channels with mild steel side.

iv.

Stripper Conveyor provided with LK-6 wire mesh conveyor driven by 6 dia.
mild steel drum and rollers, Stripper conveyor driven separately through geared
motor 2.2kw.(fixed speed).

v.

Separate canvas conveyor, provided for taking out rejected biscuits driven by
geared motor 0.25 kw.(fixed speed)

vi.

Plough provided to push out biscuits dropped on return band top.

vii.

Driven for wire band through 5.5 kw. Geared motor fitted with frequency
controller.
Extraction Fan provided at Delivery End of oven with 1.5 kw. Motor. Top
covers at feed end & delivery end in stainless steel.
Bottom covers in mild steel (powder coated).

h
Band Cleaning Unit provided with 2 nos. band Cleaning Brushes and 1 no.
flapper i.e. mild steel drum with felt pieces, motor: 1.5 kw. Separates top brush
fitted with 1.5kw. Motor.
i.
Outer Sheets for oven in 16 gauge in mild steel (powder coated).
Roof sheets in mild steel of 14 gauge.
j.
k.

Insulation will be L.R.B. Slabs of 200 mm. thickness on both sides density 120
kgs./cu.mtr. Loose mineral wool around return ducts and welded Heater Units.

Exclusions from our supply:

a.

Burners and their fitment.

b.

Wire band and its fitment.

c.

Chimneys and their fitment.

1 no.
5 nos.

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Oven Wire Band for Biscuit oven ( z 47, India make)

Dual Fuel Burner for Biscuit Oven Model no. MULTICAL 35P AB MCTL,