Company Name

MADINA TRADING & CONTRACTING EST., Mechanical Division

KEY INFORMATION

QUESTIONS

ANSWERS

File Reference

File Details

KH/Excel/Welding/WPS003

Reviews & Approvals

Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department
Date Approved

R. VAIRAMANY
QA / QC
09-NOV-98
C.SIVAKUMAR
BUREAU VERITAS

Welder Details

Welder ID
Employee No.
Name
Location of Test

MW00072
00072
THOMAS MATHEW
SALWA, QATAR

Original PQR Details

WPS No.
Revision No.
Supporting PQR
Welding Process
Process Type
Testing Code
Others

021
00
021
GTAW
Manual
ASME IX
N/A

Welding Details

Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic

UPHILL
3 x Core Dia
MULTIPASS
MANUAL

Technique

WeavingTechnique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other

STRING / WEAVE
SINGLE
SINGLE
N/A
NOT APPLICABLE

Joint on Qualification Test

Joint Type
Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing

BUTT WELD
FLAME CUT &/OR GRIND
Sqare Edge
23.01mm
2.0 - 3.0 mm (rg)
N/A
Argon 99.999%

Base Metal Details

Material Specification
Type or Grade
From - P No.
To - P No.
Diameter of Test Coupon
Other

ASTM A106
GRADE B
GROUP I
GROUP I
8"
NONE

Welding Consumables

Electrode Brand
Size of Filler Metal
SFA / AWS No
Classification
Type of Flux
Other

TIMET or EQUI
2.5 mm & 3.2 mm
5.16
ERTi1
NOT APPLICABLE
NONE

Inert Gas Details

Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture

Argon 99.999%
8 l/min
N/A
N/A
7 l /min
N/A
N/A

Preheat Details

Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2

70C
127C
AMBIENT

Interpass Temperature

Interpass Temperature

MAX 127

PWHT Details

Temperature
Time
Equipment Type
Other
Line 5

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PQR Material Details

(QW 403) Qualified

Code/Testing Standard
Other Codes/Standards
P No. / Group No.

ANY METAL ASSIGNED TO

AWS D1.1
NOT APPLICABLE
51

Plate & Pipe Ranges

ASME IX
OTHERS
Diameter
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size

4.7 mm - UNLIMITED
NOT APPLICABLE
4" & OVER
F51
N/A
GRINDING & BRUSHING
MACHINING or GRIND
NOT APPLICABLE
NOT APPLICABLE

PASS
NUMBER
Pass No. 1.1
Pass No. 1.2
Pass No. 1.3
Pass No. 1.4
Pass No. 1.5
Pass No. 1.6
Pass No. 1.7
Pass No. 1.8
Pass No. 1.9
Pass No. 1.10
Pass No. 1.11
Pass No. 1.12
Pass No. 2.1
Pass No. 2.2
Pass No. 2.3
Pass No. 2.4
Pass No. 2.5
Pass No. 2.6
Pass No. 2.7
Pass No. 2.8
Pass No. 2.9
Pass No. 3.1
Pass No. 3.2
Pass No. 3.3
Pass No. 3.4
Pass No. 3.5
Pass No. 3.6
Pass No. 4.1
Pass No. 4.2
Pass No. 4.3
Pass No. 4.4
Pass No. 4.5
Pass No. 4.6
Pass No. 4.7
Pass No. 5.1

WELDING
ELECTRODE
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018

ELECTRODE
DIA (mm)
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm

CURENT TYPE ACTUAL

& POLARITY
AMPS
Direct -Ve
75.0
Direct +Ve
76.0
Direct +Ve
75.0
Direct +Ve
73.0
Direct +Ve
68.0
Direct +Ve
60.0
Direct +Ve
59.0
Direct +Ve
69.0
Direct +Ve
67.0
Direct +Ve
71.0
Direct +Ve
67.0
Direct +Ve
59.0
Direct +Ve
73.0
Direct +Ve
73.0
Direct +Ve
71.0
Direct +Ve
71.0
Direct +Ve
77.0
Direct +Ve
81.0
Direct +Ve
78.0
Direct +Ve
78.0
Direct +Ve
74.0
Direct +Ve
104.0
Direct +Ve
118.0
Direct +Ve
123.0
Direct +Ve
118.0
Direct +Ve
122.0
Direct +Ve
127.0
Direct +Ve
124.0
Direct +Ve
126.0
Direct +Ve
127.0
Direct +Ve
116.0
Direct +Ve
129.0
Direct +Ve
127.0
Direct +Ve
127.0
Direct +Ve
131.0

WPS
AMPS

68.25

75.11

118.67

125.14

ACTUAL WPS
TRAVEL
VOLTS VOLTS
SPEED
19.0
50.00
21.0
74.00
21.0
58.00
21.0
66.00
20.0
75.00
19.0
68.00
20.0
57.00
20.0
48.00
20.0
60.00
20.0
60.00
20.0
72.00
21.0
20.17
63.00
21.0
116.00
22.0
100.00
22.0
78.00
23.0
88.00
24.0
70.00
23.0
87.00
24.0
92.00
23.0
84.00
26.0
23.11
93.00
22.0
93.00
23.0
84.00
24.0
83.00
23.0
90.00
24.0
73.00
24.0
23.33
87.00
25.0
125.00
24.0
112.00
26.0
111.00
24.0
96.00
24.0
93.00
26.0
96.00
25.0
24.86 115.00
25.0
63.00

WPS
TRAVEL
SPEED

62.58

89.78

85.00

106.86

ACTUAL
KJ/mm
1.71
1.29
1.63
1.39
1.09
1.01
1.24
1.73
1.34
1.42
1.12
1.18
0.79
0.96
1.20
1.11
1.58
1.28
1.22
1.28
1.24
1.48
1.94
2.13
1.81
2.41
2.10
1.49
1.62
1.78
1.74
2.00
2.06
1.66
3.12

INTER
TempC
70
70
70
70
70
70
70
70
70
70
70
70
71
71
71
71
71
71
71
71
71
75
75
75
75
75
75
127
127
127
127
127
127
127
127

Pass No. 5.2

Pass No. 5.3
Pass No. 5.4
Pass No. 5.5
Pass No. 5.6
Pass No. 5.7
Pass No. 5.8
Pass No. 5.9
Pass No. 6.1
Pass No. 6.2
Pass No. 6.3
Pass No. 6.4
Pass No. 6.5
Pass No. 6.6
Pass No. 7.1
Pass No. 7.2
Pass No. 7.3
Pass No. 7.4
Pass No. 7.5
Pass No. 7.6
Pass No. 7.7
Pass No. 8.1
Pass No. 8.2
Pass No. 8.3
Pass No. 8.4
Pass No. 8.5
Pass No. 8.6
Pass No. 9.1
Pass No. 9.2
Pass No. 9.3
Pass No. 9.4
Pass No. 9.5
Pass No. 9.6
Pass No. 9.7
Pass No. 10.1
Pass No. 10.2
Pass No. 10.3
Pass No. 10.4

SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018

3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm

Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

131.0
136.0
136.0
121.0
122.0
132.0
130.0
134.0
157.0
159.0
159.0
161.0
163.0
167.0
163.0
160.0
161.0
169.0
166.0
167.0
173.0
173.0
173.0
171.0
163.0
165.0
164.0
160.0
164.0
167.0
164.0
164.0
164.0
164.0
109.0
110.0
121.0
124.0

130.33

161.00

165.57

168.17

163.86

23.0
25.0
26.0
24.0
23.0
26.0
24.0
23.0
22.0
22.0
24.0
21.0
25.0
24.0
23.0
23.0
23.0
26.0
23.0
23.0
24.0
25.0
25.0
24.0
23.0
23.0
23.0
24.0
24.0
23.0
24.0
24.0
24.0
24.0
24.0
24.0
26.0
26.0

24.33

23.00

23.57

23.83

23.86

59.00
68.00
69.00
49.00
62.00
55.00
54.00
91.00
110.00
96.00
100.00
92.00
102.00
161.00
40.00
48.00
70.00
99.00
57.00
85.00
109.00
68.00
96.00
109.00
72.00
67.00
85.00
69.00
81.00
82.00
70.00
71.00
83.00
86.00
80.00
105.00
112.00
95.00

63.33

110.17

72.57

82.83

77.43

3.06
3.00
3.07
3.56
2.72
3.74
3.47
2.03
1.88
2.19
2.29
2.21
2.40
1.49
5.62
4.60
3.17
2.66
4.02
2.71
2.29
3.82
2.70
2.26
3.12
3.40
2.66
3.34
2.92
2.81
3.37
3.33
2.85
2.75
1.96
1.51
1.69
2.04

127
127
127
127
127
127
127
127
90
90
90
90
90
90
90
90
90
90
90
90
90
100
100
100
100
100
100
90
90
90
90
90
90
90
88
88
88
88

Pass No. 10.5

Pass No. 10.6
Pass No. 10.7
Pass No. 11.1
Pass No. 11.2
Pass No. 11.3
Pass No. 11.4
Pass No. 11.5
Pass No. 11.6
Pass No. 12.1
Pass No. 12.2
Pass No. 12.3
Pass No. 12.4
Pass No. 12.5
Pass No. 12.6
Pass No. 13.1
Pass No. 13.2
Pass No. 13.3
Pass No. 13.4
Pass No. 13.5
Pass No. 14.1
Pass No. 14.2
Pass No. 14.3
Pass No. 14.4
Pass No. 14.5
Pass No. 14.6
Pass No. 14.7
Pass No. 14.8
Pass No. 14.9
Pass No. 14.10
Pass No. 14.11
Pass No. 14.12

SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018

Test Results

Visual Examination
Surface NDT
Radiography
Tensile Test
Bend Test

3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm

Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

NOT APPLICABLE

122.0
122.0
123.0
130.0
111.0
113.0
113.0
112.0
111.0
133.0
133.0
133.0
134.0
134.0
134.0
124.0
129.0
121.0
124.0
121.0
122.0
121.0
127.0
124.0
124.0
124.0
96.0
99.0
100.0
102.0
102.0
102.0

118.71

115.00

133.50

123.80

111.92

25.0
26.0
25.0
23.0
24.0
24.0
24.0
24.0
22.0
26.0
25.0
24.0
24.0
23.0
23.0
23.0
24.0
22.0
23.0
23.0
23.0
24.0
24.0
23.0
23.0
24.0
23.0
22.0
22.0
23.0
23.0
24.0

25.14

23.50

24.17

23.00

23.17

91.00
79.00
130.00
100.00
123.00
118.00
96.00
100.00
112.00
112.00
129.00
130.00
132.00
126.00
148.00
116.00
145.00
123.00
132.00
125.00
110.00
140.00
138.00
118.00
133.00
139.00
141.00
242.00
196.00
166.00
188.00
221.00

98.86

108.17

129.50

128.20

161.00

2.01
2.41
1.42
1.79
1.30
1.38
1.70
1.61
1.31
1.85
1.55
1.47
1.46
1.47
1.25
1.48
1.28
1.30
1.30
1.34
1.53
1.24
1.33
1.45
1.29
1.28
0.94
0.54
0.67
0.85
0.75
0.66

88
88
88
80
80
80
80
80
80
105
105
105
105
105
105
110
110
110
110
110
115
115
115
115
115
115
115
115
115
115
115
115

Macro Examination
Fillet Weld Fracture Test
NOT APPLICABLE
Charpy Vee Knotch Test
Other Tests
NOT APPLICABLE
OVERALL TEST RESULT

The
TheMadina
MadinaGroup
GroupW.L.L
W.L.L- -Mechanical
MechanicalDivision
Division
WELDING PROCEDURE SPECIFICATION - No. 021
WPS Details
WPS No.
Revision No
Supporting PQR
Welding Process
Process Type
Testing Code
Others

:
:
:
:
:
:
:

REV. :0

Welding Consumables

021
0
021 & 021A
GTAW

Manual
ASME IX
MITS - 12

Electrode Brand
SFA / AWS No
Classification
F.Number
Gas Type
Trailing Gas
Shielding Gas
Backing Gas

Technique

:
:
:
:
:
:
:
:

Base Metals

Loterios or EQUI
5.16
ERTi1
F 51
Argon 99.999%
40 l/Min
14 l/min
10 l/min

Material Qualified
ASTM B862 Gr 2 to ASTM B862 Gr2
Thickness & Diameter of Groove weld
Thickness : 1.6 -4.0 mm
Diameter : All
(see note for fillet)

Preheat Details Deg C

PWHT Details

Weld Direction
: UPHILL
Max Bead Width
: 3 x Core Dia
NOT REQUIRED
Multi / Single Pass
: Multipass or Single
(Dry out Moisture if any)
Manual Automatic
: MANUAL
Weaving Technique : STRING / WEAVE
Position
: All
Interpass Temperature
: MAX 120C
Joint Design

Temperature
Time
Equipment
Other

:
:
:
:

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

Qualified Weld Preparations - Qualified Joint Configuration

### Angle
Root Gap
Root Face
Backing

:
:
:
:

Square Groove
0.5mm
N/A
Argon 99.999%

POSITION QUALIFIED - ALL

Refer Drawing No: WPS-D-01-Rev(0) for other joint Configuration
Pass
Number

Welding Electrode
Welding Class

Pass No. 1
Pass No. 2

GTAW - ERTi1
GTAW - ERTi1

Electrode
Diameter

Current Type
& Polarity

1.6 mm
1.6 mm

Direct -Ve
Direct -Ve

Other Informations
1.
2.
3.
4

Weld Metal A Nos.

Method of Prepartion
Interpass Cleaning Method
Tungsten Type

:
:
:
:

Amps
(a)
65-80
65-80

Volts
(v)

Travel Speed
mm / min

8 - 12
8 - 12

73 - 100
73 - 100

Additional Notes

N/A
Machining or Grinding
Grinding & Brushing
2% Thoriated 2.5mm Dia

PREPARED BY

1. This WPS qualified for all fillet size & diameter

REVIEWED BY

APPROVED BY

Name

: R. VAIRAMANI

Name : C.SIVAKUMAR

Sign

Sign

Dept

: QA / QC

Dept

: QA / QC

Dept

: BUREAU VERITAS

Date

Date

Date

Name
Name

: R. MUTHUKUMAR

Sign

The
TheMadina
MadinaGroup
GroupW.L.L
W.L.L- -Mechanical
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR :
Company Name

021A REV : 01

Sheet : 1 of 2

: Madina Mechanical

Original Procedure Qualification Record No

: 021A

Date

: 22-10-2000

Original WPS No. : 021A

Welder ID

: MW0171

Welding Process

Name

: T. Srinu

Location

: Madina Workshop, Doha-Qatar

: GTAW

Type (Manual / Automatic / Semi-Automatic)

: MANUAL

JOINTS
##
##
##
##
##
##
## Angle
Thickness
Root Gap
Root Face
Backing

:
:
:
:
:

Square Groove
2mm
0.5mm
N/A
Argon 99.999%

TEST POSITION - 6G

BASE METAL
Material Specification
: Titanium B-862
Type or Grade
: Grade 2
From
ASTMB862 Gr 2 to ASTMB862 Gr 2
Thickness of Test Coupon
: 2mm
Diameter of Test Coupon
: 4"
Heat / Cast No.
: BN 4805B

POSTWELD HEAT TREATMENT

Temperature
Time
Equipment Type
Other

FILLER METAL
SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Weld Metal Deposit Thickness
Size of Filler Metal
Heat No.

:
:
:
:
:
:
:

5.16
ERTI-1
51
N/A
2mm
1.6mm
32 - 9

POSITION
Position of Groove
Welding Progression
Other

: 6G (Rotated)
: Uphill
: N/A
PRE - HEAT

Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other

:
:
:
:

Not Required
90
N/A
N/A

:
:
:
:

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

GAS
Type
Shielding
Backing
Trailing
Other
Batch Nos

Percent Composition
Gas(es)
Mixtures
Argon
99.999%
Argon
99.999%
Argon
99.999%
241958
241959

ADDITIONAL NOTES

Flow Rate
14 Lt/Min
10 Lt/Min
40 Lt/Min
241960

The
TheMadina
MadinaGroup
GroupW.L.L
W.L.L- -Mechanical
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR :
Company Name

021

REV : 0

Sheet : 1 of 2

: Madina Mechanical

Original Procedure Qualification Record No

: 021

Date

: 22-10-2000

Original WPS No. : 021

Welder ID

: MW0171

Welding Process

Name

: T. Srinu

Location

: Madina Workshop, Doha - Qatar

: GTAW

Type (Manual / Automatic / Semi-Automatic)

: MANUAL

JOINTS
##
##
##
##
##
##
## Angle
Thickness
Root Gap
Root Face
Backing

:
:
:
:
:

Square Groove
2mm
0.5mm
N/A
Argon 99.999%

TEST POSITION - 1G

BASE METAL
Material Specification
: Titanium B-862
Type or Grade
: Grade 2
From
ASTMB862 Gr 2 to ASTMB862 Gr 2
Thickness of Test Coupon
: 2mm
Diameter of Test Coupon
: 4"
Heat / Cast No.
: R 6821

POSTWELD HEAT TREATMENT

Temperature
Time
Equipment Type
Other

FILLER METAL
SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Weld Metal Deposit Thickness
Size of Filler Metal
Heat No.

:
:
:
:
:
:
:

5.16
ERTI-1
51
N/A
2mm
1.6mm
32 - 9

POSITION
Position of Groove
Welding Progression
Other

: 1G (Rotated)
: N/A
: N/A
PRE - HEAT

Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other

:
:
:
:

Not Required
105
N/A
N/A

:
:
:
:

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

GAS
Type
Shielding
Backing
Trailing
Other
Batch Nos

Percent Composition
Gas(es)
Mixtures
Argon
99.999%
Argon
99.999%
Argon
99.999%
241958
241959

ADDITIONAL NOTES

Flow Rate
14 Lt/Min
10 Lt/Min
40 Lt/Min
241960

The
TheMadina
MadinaGroup
GroupW.L.L
W.L.L- -Mechanical
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR : 021A REV :01

Sheet : 2 of 2

TECHNIQUE
String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number
1

:
:
:
:
:
:

Weave
10mm
Not Applicable
Not Applicable
Not Applicable
Single Pass

Welding Electrode
Welding Class

Electrode
Diameter

ERTI - 1 (GTAW)

TENSILE TEST
Mark No.
Type
244
245
BEND TEST
Mark No.

Cross-weld
Cross-weld

246
Face Bend
247
Face Bend
248
Root Bend
249
Root Bend
CHARPY IMPACT
Mark No.
Location Dimensions
mm

Current Type Amps

& Polarity
(a)

1.6

Dimensions
mm
1.62 X 12.3
1.56 X 12.1

Type

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code and testing standard
Other Application Code

DCEN

Area
mm2
19.92
18.88

Bend Angle

73.0

Volts
(v)

:
:
:
:

Single
3 X Core Dia
Square Butt
Grinding & Machining
ASME Sec IX
: MITS - 12

Heat Input Travel

Interpass
Kj / mm mm / min TempC

10.0

0.64

68.00

TEST SPECIFICATION : ASME Sec IX

UTL
UTS
Fracture Position
Comments
KN
N/MM2
Location
11.2
564
Weld Metal
12 o' clock
10.6
562
Weld Metal
6 o' clock
TEST SPECIFICATION : ASME Sec IX
Formar Diameter
Result
Comments/Location

180
180
180
180

4t
4t
4t
4t

Absorbed Energy
Joules, J

Acceptable
Acceptable
Acceptable
Acceptable
TEST SPECIFICATION Average
Temperature C
J

TEST HOUSE LABORITORY : Bodycote MTS Abu Dhabi

WITNESSED BY
: Bureau Veritas, Abu Dhabi, U.A.E

1-2 o' clock

7-8 o' clock
4-5 o' clock
10-11 o' clock
Comments

Report No.: AD 02515 Rev. 0

Visual Examination
: Satisfactory
Macro Examination
: Satisfactory
Surface NDT
: Satisfactory(MM/010/PT/036A)
Fillet Weld Fracture Test : Not Applicable
Radiography Test
: Satisfactory(MM/010/RT/035)
Charpy Vee Notch Test : Not Applicable
Tensile Test
: Satisfactory
Hardness Test
: Satisfactory
Bend Test
: Satisfactory
OVERALL TEST RESULT : ACCEPTABLE
We certify that the statements in this record are correct and that the test coupons were prepared welded
and tested in accordance with the requirements of code indicated above.
PREPARED BY

REVIEWED BY

APPROVED BY

Name

: R. Muthu Kumar

Name

: R. Vairamani

Name : C. Siva Kumar

Sign

Sign

Sign

Dept

: QA/QC

Dept

: QA/QC

Dept

: Bureau Veritas

Date

Date

Date :

FORM NO. QAF/029/PQR Sht. 2 Rev. (A)

90C

The
TheMadina
MadinaGroup
GroupW.L.L
W.L.L- -Mechanical
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR : 021

REV :0

Sheet : 2 of 2

TECHNIQUE
String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number

:
:
:
:
:
:

Weave
10mm
Brushing & grinding
Not Applicable
Not Applicable
Single Pass

Welding Electrode
Welding Class

1.1

Electrode
Diameter

ERTI - 1 (GTAW)

TENSILE TEST
Mark No.
233
234
BEND TEST
Mark No.

Type
Cross-weld
Cross-weld

235
Face Bend
236
Face Bend
237
Root Bend
238
Root Bend
CHARPY IMPACT
Mark No.
Location Dimensions
mm

Current Type Amps

& Polarity
(a)

1.6

Dimensions
mm
1.69 X 12.4
1.73 X 12.3

Type

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code and testing standard
Other Application Code

DCEN

Area
mm2
20.34
21.28

Bend Angle

72.3

Volts
(v)
10.0

:
:
:
:

Single
3 X Core Dia
Square Butt
Grinding & Machining
ASME Sec IX
: MITS - 12

Heat Input Travel

Interpass
Kj / mm mm / min TempC
0.433

TEST SPECIFICATION : ASME Sec IX

UTL
UTS
Fracture Position
KN
N/MM2
12.05
592
Weld Metal
12.1
570
Weld Metal
TEST SPECIFICATION : ASME Sec IX
Formar Diameter
Result

180
180
180
180

4t
4t
4t
4t

Absorbed Energy
Joules, J

Acceptable
Acceptable
Acceptable
Acceptable
TEST SPECIFICATION Average
Temperature C
J

TEST HOUSE LABORITORY : Bodycote MTS Abu Dhabi, U.A.E

WITNESSED BY
: Bureau Veritas, Abu Dhabi, U.A.E

100

Comments
Location
12 o' clock
6 o' clock
Comments/Location
1-2 o' clock
7-8 o' clock
4-5 o' clock
10-11 o' clock
Comments

Report No.: AD 02514 Rev. 0

Visual Examination
: Satisfactory
Macro Examination
: Satisfactory
Surface NDT
: Satisfactory(MM/010/PT/036A)
Fillet Weld Fracture Test : Not Applicable
Radiography Test
: Satisfactory(MM/010/RT/036)
Charpy Vee Notch Test : Not Applicable
Tensile Test
: Satisfactory
Other Tests : Hardness - Satisfactory
Bend Test
: Satisfactory
OVERALL TEST RESULT : ACCEPTABLE
We certify that the statements in this record are correct and that the test coupons were prepared welded
and tested in accordance with the requirements of code indicated above.
PREPARED BY

REVIEWED BY

APPROVED BY

Name

: R. Muthu Kumar

Name

: R. Vairamani

Name : C. Siva Kumar

Sign

Sign

Sign

Dept

: QA/QC

Dept

: QA/QC

Dept

: Bureau Veritas

Date

Date

Date :

FORM NO. QAF/029/PQR Sht. 2 Rev. (A)

105C

Madina Trading & Contracting Est. - Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 003A
REV : 00

ANNEXURE - 1
PAGE 01 OF 02
Pass
Number
Pass No. 1.1
Pass No. 1.2
Pass No. 1.3
Pass No. 1.4
Pass No. 1.5
Pass No. 1.6
Pass No. 1.7
Pass No. 1.8
Pass No. 1.9
Pass No. 1.10
Pass No. 1.11
Pass No. 1.12
Pass No. 2.1
Pass No. 2.2
Pass No. 2.3
Pass No. 2.4
Pass No. 2.5
Pass No. 2.6
Pass No. 2.7
Pass No. 2.8
Pass No. 2.9
Pass No. 3.1
Pass No. 3.2
Pass No. 3.3
Pass No. 3.4
Pass No. 3.5
Pass No. 3.6
Pass No. 4.1
Pass No. 4.2
Pass No. 4.3
Pass No. 4.4
Pass No. 4.5
Pass No. 4.6
Pass No. 4.7
Pass No. 5.1
Pass No. 5.2
Pass No. 5.3
Pass No. 5.4
Pass No. 5.5
Pass No. 5.6
Pass No. 5.7
Pass No. 5.8
Pass No. 5.9
Pass No. 6.1
Pass No. 6.2
Pass No. 6.3
Pass No. 6.4
Pass No. 6.5
Pass No. 6.6
Pass No. 7.1
Pass No. 7.2
Pass No. 7.3
Pass No. 7.4

Welding Electrode
Welding Class
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018

Electrode
Diameter
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm

Current Type
& Polarity
Direct -Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

PREPARED BY

Amps
(a)
75
76
75
73
68
60
59
69
67
71
67
59
73
73
71
71
77
81
78
78
74
104
118
123
118
122
127
124
126
127
116
129
127
127
131
131
136
136
121
122
132
130
134
157
159
159
161
163
167
163
160
161
169

Volts
(v)
19
21
21
21
20
19
20
20
20
20
20
21
21
22
22
23
24
23
24
23
26
22
23
24
23
24
24
25
24
26
24
24
26
25
25
23
25
26
24
23
26
24
23
22
22
24
21
25
24
23
23
23
26

Heat Input Travel

Interpass
Kj / mm mm / min TempC
1.71
50
70
1.29
74
70
1.63
58
70
1.39
66
70
1.09
75
70
1.01
68
70
1.24
57
70
1.73
48
70
1.34
60
70
1.42
60
70
1.12
72
70
1.18
63
70
0.79
116
71
0.96
100
71
1.20
78
71
1.11
88
71
1.58
70
71
1.28
87
71
1.22
92
71
1.28
84
71
1.24
93
71
1.48
93
75
1.94
84
75
2.13
83
75
1.81
90
75
2.41
73
75
2.10
87
75
1.49
125
127
1.62
112
127
1.78
111
127
1.74
96
127
2.00
93
127
2.06
96
127
1.66
115
127
3.12
63
127
3.06
59
127
3.00
68
127
3.07
69
127
3.56
49
127
2.72
62
127
3.74
55
127
3.47
54
127
2.03
91
127
1.88
110
90
2.19
96
90
2.29
100
90
2.21
92
90
2.40
102
90
1.49
161
90
5.62
40
90
4.60
48
90
3.17
70
90
2.66
99
90

REVIEWED BY

APPROVED BY

Name

: A.N. SENTHIL KUMAR

Name

: R. VAIRAMANI

Name :

Sign

Sign

Sign

Dept

: QA/QC

Dept

: QA/QC

Dept

Date

: 26-JUNE-2000

Date

: 26-JUNE-2000

Date :

C. SIVAKUMAR
QA/QC
26-JUNE-2000

Madina Trading & Contracting Est. - Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 003A
REV : 00

ANNEXURE - 1
PAGE 02 OF 02
Pass
Number
Pass No. 7.5
Pass No. 7.6
Pass No. 7.7
Pass No. 8.1
Pass No. 8.2
Pass No. 8.3
Pass No. 8.4
Pass No. 8.5
Pass No. 8.6
Pass No. 9.1
Pass No. 9.2
Pass No. 9.3
Pass No. 9.4
Pass No. 9.5
Pass No. 9.6
Pass No. 9.7
Pass No. 10.1
Pass No. 10.2
Pass No. 10.3
Pass No. 10.4
Pass No. 10.5
Pass No. 10.6
Pass No. 10.7
Pass No. 11.1
Pass No. 11.2
Pass No. 11.3
Pass No. 11.4
Pass No. 11.5
Pass No. 11.6
Pass No. 12.1
Pass No. 12.2
Pass No. 12.3
Pass No. 12.4
Pass No. 12.5
Pass No. 12.6
Pass No. 13.1
Pass No. 13.2
Pass No. 13.3
Pass No. 13.4
Pass No. 13.5
Pass No. 14.1
Pass No. 14.2
Pass No. 14.3
Pass No. 14.4
Pass No. 14.5
Pass No. 14.6
Pass No. 14.7
Pass No. 14.8
Pass No. 14.9
Pass No. 14.10
Pass No. 14.11
Pass No. 14.12

Welding Electrode
Welding Class
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018

Name

PREPARED BY
: A.N. SENTHIL KUMAR

Sign
Dept
Date

Electrode
Diameter
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm

Current Type
& Polarity
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

Amps
(a)
166
167
173
173
173
171
163
165
164
160
164
167
164
164
164
164
109
110
121
124
122
122
123
130
111
113
113
112
111
133
133
133
134
134
134
124
129
121
124
121
122
121
127
124
124
124
96
99
100
102
102
102

Volts
(v)
23
23
24
25
25
24
23
23
23
24
24
23
24
24
24
24
24
24
26
26
25
26
25
23
24
24
24
24
22
26
25
24
24
23
23
23
24
22
23
23
23
24
24
23
23
24
23
22
22
23
23
24

Heat Input Travel

Interpass
Kj / mm mm / min TempC
4.02
57
90
2.71
85
90
2.29
109
90
3.82
68
100
2.70
96
100
2.26
109
100
3.12
72
100
3.40
67
100
2.66
85
100
3.34
69
90
2.92
81
90
2.81
82
90
3.37
70
90
3.33
71
90
2.85
83
90
2.75
86
90
1.96
80
88
1.51
105
88
1.69
112
88
2.04
95
88
2.01
91
88
2.41
79
88
1.42
130
88
1.79
100
80
1.30
123
80
1.38
118
80
1.70
96
80
1.61
100
80
1.31
112
80
1.85
112
105
1.55
129
105
1.47
130
105
1.46
132
105
1.47
126
105
1.25
148
105
1.48
116
110
1.28
145
110
1.30
123
110
1.30
132
110
1.34
125
110
1.53
110
115
1.24
140
115
1.33
138
115
1.45
118
115
1.29
133
115
1.28
139
115
0.94
141
115
0.54
242
115
0.67
196
115
0.85
166
115
0.75
188
115
0.66
221
115

Name

REVIEWED BY
: R. VAIRAMANI

APPROVED BY
Name :
C. SIVAKUMAR

:
: QA/QC

Sign
Dept

:
: QA/QC

Sign
Dept

: 26-JUNE-2000

Date

: 26-JUNE-2000

Date : ### 26-JUNE-2000

:
:

QA/QC