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WPS - 006

This welding procedure specification document provides details for WPS No. 006 including welding consumables, base metal specifications, joint details, preheat requirements, welding technique, and results of qualification tests. Key information includes welding process is SMAW, electrode is E309L-16, base metal is ASTM A240-316L, joint is a single V groove butt weld with root gap of 2.5-3mm and root face of 1-2mm, and interpass temperature must not exceed 250°C. Welding was qualified according to ASME Section IX and tests including tensile, bend, and impact met the specification requirements.

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1K views13 pages

WPS - 006

This welding procedure specification document provides details for WPS No. 006 including welding consumables, base metal specifications, joint details, preheat requirements, welding technique, and results of qualification tests. Key information includes welding process is SMAW, electrode is E309L-16, base metal is ASTM A240-316L, joint is a single V groove butt weld with root gap of 2.5-3mm and root face of 1-2mm, and interpass temperature must not exceed 250°C. Welding was qualified according to ASME Section IX and tests including tensile, bend, and impact met the specification requirements.

Uploaded by

MAT-LION
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
  • Key Information
  • Welding Parameters
  • Test Results
  • Technical Specifications
  • Additional Records
  • Procedure Qualification Record

Company Name

Madina Trading & Contracting Est. Mechanical Division

KEY INFORMATION

QUESTIONS

ANSWERS

File Reference

File Details

KH/Excel/Welding/WPS006

Test Conducted On

Date of Test

16 MARCH 1999

Reviews & Approvals

Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department
Date Approved

STEVE LANGLEY
QA / QC
18-MARCH-1999
KEITH HARMER
ENGINEERING
18-MARCH-99
SATHIS KULKARNI
BUREAU VERITAS
18-MARCH-1999

Welder Details

Welder ID
Employee No.
Name
Location of Test

MW 0162
162
KODUTHUWAKKU
MADINA WORKSHOP, SALWA, QATAR.

Original PQR Details

WPS No.
Revision No.
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

006
000
006
SMAW
+VE
3G
ALL

Welding Details

Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic

UPHILL
3 x Core Dia
MULTIPASS
MANUAL

Technique

Technique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other

STRING / WEAVE
SINGLE
SINGLE
N/A
N/A

Joint on Qualification Test Joint Type


Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing

BUTT WELD
PLASMA CUT &/OR GRIND
30-35 Deg
16mm
2.5 - 3.0 mm
1.0 - 2.0 mm
NONE

Base Metal Details

ASTM A240-316L/BS4360-43A

Material Specification

Type or Grade
Heat Number
From - Group No.
To - Group No.
Diameter of Test Coupon
Other

316L / 43A
314827 / 9407053
1
8
N/A
PLATE

Welding Consumables

Electrode Brand
Size of Filler Metal
Filler Metal No
Classification
Type of Flux
Other

HOBART
2.5 / 3.25
5.4
E309L- 16
N/A
NONE

Inert Gas Details

Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture

N/A
N/A
N/A
N/A
N/A
N/A
N/A

Preheat Details

Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

Interpass Temperature

Interpass Temperature

NOT TO EXCEED 250C

PWHT Details

Temperature
Time
Equipment Type
Other
Line 5

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PQR Material Details

Material Specification
Section
Other Codes/Standards
P No

ASME
ASME IX
NOT APPLICABLE
P1 - P8

OTHERS
Diameter O/S
PQR Filler Metal Group No.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size

NOT APPLICABLE
ALL
5
A8
GRINDING & BRUSHING
NOT APPLICABLE
2 % THORIATED
2.4 mm

Plate & Pipe Ranges

PASS
NUMBER
Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5
Pass No. 6

WELDING
ELECTRODE
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16

ELECTRODE CURENT TYPE ACTUAL WPS


DIA (mm)
& POLARITY
AMPS
AMPS
2.4 mm
Direct +Ve
69
60-80
2.4mm
Direct +Ve
70
65-85
3.25 mm
Direct +Ve
78
67-89
2.4mm
Direct +Ve
41
35-54
2.4mm
Direct +Ve
48
40-60
2.4mm
Direct +Ve
50
45-60

ACTUAL
VOLTS
28
28
20
24
22
24

WPS
VOLTS
26-30
26-30
19-23
22-26
20-24
22-26

Type
Cross-weld
Cross-weld

Dimensions
mm
14.9 x 19.0
14.9 x 19.9

Area mm2
283.1
281.6

UTL kN
124.6
125.0

Fracture
Position

Comments
Location
43A Side
43A Side

Type
Side Bend
Side Bend
Side Bend
Side Bend

Bend Angle
180
180
180
180

Former Dia
mm
4t
4t
4t
4t

Result
Acceptable
Acceptable
Acceptable
Acceptable

Location

Dimensions
mm
10 X 10
10 X 10
10 X 10

Temperature
C
-29
-29
-29

TENSILE TEST
Mark No.
'754
755

UTS
N/mm2
440
444

Parent Mat'l
Parent Mat'l

BEND TEST
Mark No.
756
757
758
759

Comments
Location

CHARPY IMPACT
Mark No.
762
763
764
TEST RESULTS

WCL
HAZ
HAZ

Visual Examination
Surface NDT
Radiography
Tensile Test
Bend Test
Macro Examination
Fillet Weld Fracture Test
Charpy Vee Notch Code
Charpy Vee Notch Test
Other Tests
OVERALL TEST RESULT

SATISFACTORY
QIS/DP/WPS/VP/006
QIS/RT/WPS/VP/39
SATISFACTORY
SATISFACTORY
SATISFACTORY
NOT APPLICABLE
Section VIII
Refer to Report
Refer to Report
ACCEPTABLE

Absorbed Energy
Joules, J
88
89
78
166
201
228
28
10
12

Average

85
198
17

TRAVEL
SPEED
84
44
46
69
88
82

Comments
Location
43A Side
43A Side

Comments
Nil
316L Side
43A Side

WPS
TRAVEL
SPEED
72-96
35-55
36-56
58-80
75-98
70-95

ACTUAL INTER
KJ/mm
TempC
1.38
Ambient
2.67
43
2.03
70
1.45
78
1.27
111
2.47
112

TEST SPECIFICATION kN
N/mm2

mm2

TEST SPECIFICATION -

4
4
4
4

t
t
t
t

Interpass Temperature
Position

Location

Parent Mat'l

Interpass Temperature
Location
Acceptable
Acceptable
Acceptable
Acceptable

1 - 2 o'clock
7 - 8 o'clock
4 - 5 o'clock
10-12 o'clock

Madina Trading & Contracting Est. Mechanical Division

###

WELDING PROCEDURE SPECIFICATION - No. : 006


WPS Details
WPS No.
Revision No
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

:
:
:
:
:
:
:

006
000
006
SMAW

+VE
3G
ALL

Welding Consumables
Electrode Brand
SFA / AWS No
Classification
Type of Flux
Gas Type
Gas Flow Rate
Backing Gas

PQR Details
Weld Direction
: UPHILL
Max Bead Width
: 3 x Core Dia
Multi / Single Pass : MULTIPASS
Manual Automatic : MANUAL
Technique
: STRING / WEAVE
Oscillation
: N/A

Pass
Number
Pass No. 1
Pass No. 2
Pass No. 3
Others
1.
2.
3.
4.

:
:
:
:
:
:

SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
ASME Notes:

PQR Base Mat'l P No's


PQR Filler Metal (F) No.
PQR Filler Metal (A) No.
Interpass Cleaning Method

Mat'l Spec: ASTM A240-316L/BS4360-43A


Section
: ASME-IX
P No
: P1 / P8
Plate & Pipe Details
Range
Thickness : 16mm (Plate) 4.75-32mm
Diameter : ALL
PWHT Details

Plate to Plate
: NOT APPLICABLE
Pipe to Fittings : NOT APPLICABLE
Fitting to Fitting : NOT APPLICABLE

Interpass Temperature

Temperature
Time
Equipment
Other

:
:
:
:

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

: NOT TO EXCEED 250C

Qualified Weld Preparations - Qualified Joint Configuration

30-35 Deg
16mm
(t)
2.5 - 3.0 mm (rg)
1.0 - 2.0 mm (rf)
NONE
ALL
Welding Electrode
Welding Class

HOBART
5.4
E309L- 16
N/A
N/A
N/A
N/A

Preheat Details Deg C

Joint Details

### Angle
Thickness
Root Gap
Root Face
Backing
Pipe Dia

:
:
:
:
:
:
:

PQR Material Details

TEST POSITION 3G
Root Gap 2.5 - 3.0 mm
Electrode
Diameter

Current Type
& Polarity

2.4 mm
2.4mm
3.25 mm
2.4mm

Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

:
:
:
:

Root Face 1.0 - 2.0mm


Amps
(a)

Volts
(v)

60-80
65-85
67-89
40 - 89

26-30
26-30
19-23
22-26
Additional Notes

Travel Speed
mm / min
72-96
35-55
36-56
58-80

P 1 / P8
F5
A8
GRINDING & BRUSHING

PREPARED BY

REVIEWED BY

APPROVED BY

Name
Name

: [Link]

Name

: KEITH HARMER

Name

: SATHIS KULKARNI

Sign

Sign

Sign

Dept

: QA/QC

Dept

: ENGINEERING

Dept

: BUREAU VERITAS

Date

: 18-MAR 1999

Date

: 18-MAR 1999

Date

: 18 MAR 1999

KH/Excel/Welding/WPS006

Madina Trading & Contracting Est. Mechanical Division


PROCEDURE QUALIFICATION RECORD
PQR : 006

REV : 000

Sheet : 1 of 2

Company Name : Madina Trading & Contracting Est. Mechanical Division


Original Procedure Qualification Record N : 006

Date

: 16 MARCH 1999

Original WPS No : 006

Welder ID

: MW 0162

Welding Process : SMAW

Name

: KODUTHUWAKKU

Type (Manual / Automatic / Semi-Automatic: MANUAL

Location

: MADINA WORKSHOP, SALWA, QATAR.

JOINTS (QW - 402)

###
###
###
###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing

6
3
2

:
:
:
:
:

30-35 Deg
16mm
(t)
2.5 - 3.0 mm (rg)
1.0 - 2.0 mm (rf)
NONE

TEST POSITION 3G
Root Gap : 2.5 - 3.0 mm

BASE METAL (QW - 403)


Material Specification : ASTM A240-316L/BS4360-43A
Type or Grade
: 316L / 43A
Heat Number
: 314827 / 9407053
From
P No. 1 To P No. 8
Thickness of Test Coupon
: 16mm
Diameter of Test Coupon
: N/A

POSTWELD HEAT TREATMENT (QW - 407)


Temperature
Time
Equipment Type
Other

FILLER METAL (QW - 404)


SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Size of Filler Metal
Weld Metal Thickness
Other

:
:
:
:
:
:
:

5.4
E309L- 16
F5
A8
2.5 / 3.25
16.0 mm
NOT APPLICABLE

POSITION (QW - 405)


Position of Groove
Welding Progression
Other

: 3G
: UPHILL
: NOT APPLICABLE

PRE - HEAT (QW - 405)


Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other
KH/Excel/Welding/WPS006

:
:
:
:

NOT APPLICABLE
NOT TO EXCEED 250C
NOT APPLICABLE
NOT APPLICABLE

Root Face : 1.0 - 2.0 mm

:
:
:
:

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

GAS (QW - 408)


Type
Shielding
Trailing
Backing
Other

Percent Composition
Gas(es)
Mixtures
N/A
N/A
N/A
N/A
ADDITIONAL NOTES

Flow Rate
N/A
N/A
-

Madina Trading & Contracting Est. Mechanical Division


PROCEDURE QUALIFICATION RECORD
PQR : 006

REV : 000

Sheet : 2 of 2

TECHNIQUE (QW - 410)


:
:
:
:
:
:

String or Weave Bead


Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass

STRING / WEAVE
N/A
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
MULTIPASS

Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5
Pass No. 6

SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16

2.4 mm
2.4mm
3.25 mm
2.4mm
2.4mm
2.4mm

TENSILE TEST
Mark No.
754
755

Type

BEND TEST
Mark No.
756
757
758
759

Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

69
70
78
41
48
50

283.1
281.6

180
180
180
180

CHARPY IMPACT
Mark No. Location Dimensions
mm
762
WCL
10 x 10
763
HAZ
10 x 10
764
HAZ
10 x 10
TEST HOUSE LABORITORY:
WITNESSED BY

28
28
20
24
22
24

124.6
125.0

Bend Angle Former Diameter

Side Bend
Side Bend
Side Bend
Side Bend

SINGLE
3 x Core Dia
BUTT WELD
PLASMA CUT &/OR GRIND
ASME IX
NOT APPLICABLE

Heat Input Travel Interpass


Kj / mm mm / min TempC
1.38
2.67
2.03
1.45
1.27
2.47

84
44
46
69
88
82

Ambient
43
70
78
111
112

440
444

Par't Mtl 43A Side


Par't Mtl 43A Side

TEST SPECIFICATION ASME IX


Result
Comment

4t
4t
4t
4t

Absorbed Energy
Joules, J

Volts
(v)

:
:
:
:
:
:

TEST SPECIFICATION ASME IX


UTL
UTS
Fracture Comments/Location
kN
N/mm2
Position

Area
mm2

14.9 x 19.0
14.9 x 18.9

Type

Visual Examination
Surface NDT
Radiography
Tensile Test
Bend Test
Macro Examination

Current Type Amps


& Polarity
(a)

Dimensions
mm

Cross Weld
Cross Weld

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes

Acceptable
Acceptable
Acceptable
Acceptable
TEST SPECIFICATION Section VIII
Average
Temperature C
Comments
J

89
78
Nil
88
85
-29
201
228
316L Side
166
198
-29
28
10
12
43A Side
17
-29
MTS INTERNATIONAL HOLDING Test Report No AD 90577 Rev 0

: BUREAU VERITAS, INTERNATIONAL REGISTER, ABU DHABI UAE


:
:
:
:
:
:

SATISFACTORY
QIS/DP/WPS/VP/006
QIS/RT/WPS/VP/039
SATISFACTORY
SATISFACTORY
SATISFACTORY

PREPARED BY

Fillet Weld Fracture Test


NOT APPLICABLE
Charpy Vee Notch Test
Refer to Report
Other Tests
Refer to Report
OVERALL TEST RESULT
ACCEPTABLE
We certify that the statements in the record above
are correct in accordance with the standard.

REVIEWED BY

APPROVED BY

Name

: STEVE LANGLEY

Name

: KEITH HARMER

Name :

SATHIS KULKARNI

Sign

Sign

Sign

Dept

: QA / QC

Dept

: ENGINEERING

Dept

BUREAU VERITAS

Date

: 18-MARCH-1999

Date

: 18-MARCH-1999

Date

08-03-1999

KH/Excel/Welding/WPS006

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