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Electro Polishing

Passivation and electropolishing are both chemical processes used to increase corrosion resistance in metal parts, but they differ significantly. Passivation involves submerging parts in an acid bath to remove contaminants from the surface. Electropolishing submerges parts in a chemical bath with electricity to uniformly remove a thin layer of surface material, smoothing imperfections. While both increase corrosion resistance, electropolishing is more aggressive and provides longer-lasting benefits like removing burrs and improving the microfinish, making it increasingly preferred over passivation, especially for industries requiring these advantages.

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105 views1 page

Electro Polishing

Passivation and electropolishing are both chemical processes used to increase corrosion resistance in metal parts, but they differ significantly. Passivation involves submerging parts in an acid bath to remove contaminants from the surface. Electropolishing submerges parts in a chemical bath with electricity to uniformly remove a thin layer of surface material, smoothing imperfections. While both increase corrosion resistance, electropolishing is more aggressive and provides longer-lasting benefits like removing burrs and improving the microfinish, making it increasingly preferred over passivation, especially for industries requiring these advantages.

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Smilind
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© © All Rights Reserved
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PASSIVATION

ELECTROPOLISHING

Embedded contaminants. Surface defects. Oxide scale. Imperfections like these threaten the life of any part, and
while the right nishing operation can reduce or eliminate their effects, how do you choose?
Passivation and electropolishing are two widely used nishing operations that many industries specify for their metal parts. While they're both
chemical processes, they're signicantly different from one another. Ready to nd out how?

PAS- ELECTSI V A- ROPOLTI O N ISHING

Passivation is a chemical
process designed to
increase the corrosion
resistance of stainless
steel parts.

CORROSION

RESISTANCE

Electropolishing is an
electrochemical process
that provides a variety of
benefits, including
deburring, microfinish
improvement, and
improved corrosion
resistance by eliminating
embedded contaminants
and surface
imperfections.

Parts are placed in a basket and submerged in a nitric or citric

A part is submerged in a chemical bath and treated with

acid bath. Depending on the stainless steel alloy, the acid

electricity, making it shed a uniform layer of surface

concentration, temperature and time are set to effectively

material. This strips away contaminants and burrs while

remove free iron and other foreign materials on the part's

smoothing out imperfections like microscopic cracks and

surface introduced during machining, stamping, etc.

jagged edges.

The passivation leaves the part clean and more corrosion

The part is left visibly bright and shiny, and it retains these

resistant but does not change the aesthetics of the part.

characteristics even in highly corrosive environments.

You know what the processes are.

BUT HOW DO THEY COMPARE


TO EACH OTHER?
Requires pre-cleaning operation

PASSIVATION
Passivation alone is not always effective at removing surface contaminants, and frequently
requires an additional pre-cleaning step.
In most instances electropolishing removes all traces of surface and embedded
contaminants in one operation.

Removes surface contaminants

PASSIVATION / ELECTROPOLISHING
Brightens and polishes

ELECTROPOLISHING
Effective on all grades of stainless steel

ELECTROPOLISHING
Not recommended for certain free-machining alloys.

Removes heat tint and oxide scale

ELECTROPOLISHING
Deburring

ELECTROPOLISHING
Microfinish Improvement

ELECTROPOLISHING
Improves corrosion resistance

PASSIVATION / ELECTROPOLISHING
30 times greater corrosion resistance than passivation

Passivation and electropolishing are both methods for increasing


corrosion resistance. But the similarities end there.
As a more aggressive and comprehensive operation with longer-lasting benets, electropolishing is increasingly
replacing passivation, especially in industries that depend on its unique advantages.

Advantage:

ELECTROPOLISHING

Since 1954, Able Electropolishing has been an industry pioneer providing electropolishing, passivation, titanium anodizing and other metal nishing
services for clients around the world. Able works with stainless steels, aluminum, brass, copper and a wide variety of everyday and specialty alloys.

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