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CrystaSulf Brochure

Natural gas purification

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13201940
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© © All Rights Reserved
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Available Formats
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Topics covered

  • safety practices,
  • engineering design,
  • project management,
  • cost efficiency,
  • CrystaSulf process,
  • construction industry,
  • high-pressure applications,
  • chemical processes,
  • safety management,
  • safety standards
0% found this document useful (0 votes)
339 views4 pages

CrystaSulf Brochure

Natural gas purification

Uploaded by

13201940
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Topics covered

  • safety practices,
  • engineering design,
  • project management,
  • cost efficiency,
  • CrystaSulf process,
  • construction industry,
  • high-pressure applications,
  • chemical processes,
  • safety management,
  • safety standards

gas processing

A better solution for difficult


to treat gas streams
The URS CrystaSulf Process
Mid-Range H2S Removal and Sulfur Recovery

URS Sulfur Recovery and


Management Experience
URS has more than 50 years of design
and construction expertise providing
sulfur recovery and handling facilities to

CrystaSulf

our clients for natural and synthetic gas


plant and refinery applications. We have
engineered over 11,000 t/d of sulfur

recovery and 24,000 t/d sulfur forming,


storage, and exporting facilities since
the 1970s. In addition to CrystaSulf,

Overview

URS provides amine, acid gas


enrichment (AGE), Claus, tail gas clean-

Recovering sulfur from gas streams that contain 0.2 to 25 LTPD

up (TGCU), cold bed adsorption (CBA),

of sulfur has historically been problematic. In this size range,

redox, and acid gas injection systems.

the operating cost of throw-away H2S scavenging chemicals is


high, and traditional amine/Claus units suffer from prohibitively
high capital costs. CrystaSulf, a breakthrough sulfur recovery

the crystaSulf process

technology, can remove sulfur economically without the


operating issues of aqueous-iron systems and with significantly

Treats H2S in high-CO2


applications

lower pumping costs for most applications.


Using SO2 as an oxidant, CrystaSulf converts inlet H2S to

Resilient to inlet heavy


hydrocarbons and BTEX

elemental sulfur through a modified liquid-phase Claus reaction.


Elemental sulfur is soluble in CrystaSulf solution, which

Works well at high pressure

eliminates circulating solids in high-pressure equipment. The

Small footprint

sulfur is crystallized and separated in equipment designed to

Low pumping cost

handle solids, while the rest of the process remains solids-free.

Single process for converting


H2S to elemental sulfur

Meeting pipeline H2S specifications of less than 0.25 grains


(4 ppmv) is achievable at pressures above 150 psig, and CO2
has been shown to have no effect on the CrystaSulf process.

Sweet
Gas
Lean Solution
Absorber
SO2

Flash Gas
Sour
Gas

SO2 delivery options:


Liquid SO2 purchase reagent and
meter into system

Flash
Vessel
Slurry
Tank

Heated
Surge
Tank

Burn sulfur or acid gas stream


SO2 introduced in separate
absorber
Catalytic convert portion of inlet
H2S to SO2

Scraped Surface
Crystallizer
Sulfur Filter System
Sulfur

Gas Processing and Sulfur


Removal experience

H 2S Concentration

5%

URS has nearly 50 years of sulfur removal and recovery

1%

experience and has maintained more than 85 years of

5000 ppm

continuous participation in the global oil, gas and chemical


1000 ppm

industries. Our clients have access to approximately 3,000 oil,

500 ppm

100 ppm

gas, and chemical professionals who represent all engineering


and design disciplines, project management, project controls,
1

10

50

100

500

1000

Gas Flowrate, MMscfd

procurement, construction, process safety management (PSM),


and quality assurance/quality control. We have experience in all
areas of natural gas, refinery gas, and synthesis gas production

CrystaSulf Advantages
Lower cost
Lower overall treatment cost, especially in high-CO2
applications
Lower maintenance and clean-out cost
Greater on-stream factor

Direct treatment of high-pressure streams


Solids-free solution is easy to pump
Low circulation rate

facilities, from the wellhead, gathering systems and pipelines, to


processing plants, sulfur recovery units, and compression/
re-injection units. These facilities have ranged from grass roots
and revamp field construction to the use of truckable-size
modules. We have also designed, fabricated, transported, and
erected super modules weighing over 2,000 tons.

Execution with CertaintySM


This program represents the framework for how we approach
and execute our work and incorporates the highest standards of
business management, ethics, project execution and safety.

Solvent with high solubility for elemental sulfur

Execution with CertaintySM encompasses the policies,

No sulfur settling additives or surfactants

procedures, and values that guide every employee and provides

No foaming or plugging problems (typical of aqueous


systems)

each client with industry-leading performance.

Common industrial equipment

Project Execution Procedures (PEP). These procedures guide our

No special design requirements for slurry handling

project teams to ensure the constant application of Best

No sulfur solids in circulating solution

Practices, as defined by the Construction Industry Institute (CII).

One process governed through Execution with Certainty is URS

Each project is carefully and consistently monitored and

Production of large sulfur particles

controlled to meet established parameters, scheduling

Easy handling, separation, and filtration of sulfur

requirements, and reporting/communications obligations for

Drier sulfur means less disposal cost associated with water

both the client and URS.

Easy control of H2S removal


Solution has buffering capacity (changes happen slowly)

Environmental, Safety & Health

Easily monitored compound correlates directly with removal

URS is one of the safest workforces in the world. Safety is a

Adjustable footprint
Modules can be designed for vertical placement (smaller
footprint)
Easy access to all equipment afforded by low-profile design
Ideal for retrofit in congested plants with space constraint

Expedited project schedule


Standardized and modular design
Fast-track schedule to engineer, procure, and construct
Readily available equipment

culture at our company, a core value, and a best business


practice. A few key safety facts include:

Named the Nations Safest Construction Company in


2010 by the Associated General Contractors of America
(AGC)
More than 70% of the nations CCHEST Safety Trained
Supervisors are URS employees or were trained under our
program
First engineering and construction company to form an
alliance with OSHA

POWER

INFRASTRUCTURE

FEDERAL

INDUSTRIAL & COMMERCIAL

URS is a full-service organization providing engineering, procurement, project management,


and construction services worldwide with annual revenues exceeding $10 billion. URS has
approximately 47,000 employees in a network of offices in major cities in the Americas,
Asia-Pacific, the Middle East and Europe. Our broad-based expertise is a valued resource
for federal, state, and local governmental agencies, as well as Fortune 500 and other
private industry clients worldwide.

URS Corporation
600 Montgomery Street
26th Floor
San Francisco, CA 94111
www.urscorp.com

2011 URS Corporation

FOR MORE INFORMATION CONTACT:


Dennis Dalrymple, PE
Tel: 512.419.5525
[email protected]
Bryan Petrinec
Tel: 512.419.5387
[email protected]
David Seeger, PhD
Tel: 512.419.5709
[email protected]

WHY SELECT URS?


URS is recognized for our ability to design projects of all complexities from
small, fit-for-purpose units to world-scale processing plants while treating
some of the most challenging gas compositions. Client-specified design
parameters have been successfully combined with URS technical expertise and
project execution methods to execute projects in remote locations, from the
desert to the arctic, using both stick-built and modular construction methods.
URS is a leading provider of engineering, construction and technical services for
public agencies and private sector companies worldwide. We offer a full range of
program management; planning, design and engineering; systems engineering
and technical assistance; construction and construction management;
operations and maintenance; and decommissioning and closure services. The
Engineering News-Record has ranked URS as one of the top three design firms
for the past decade.

9400 Amberglen Blvd.


Austin, TX 78729
www.crystasulf.com
Execution with Certainty is a service mark and CrystaSulf is a registered service mark of URS Corporation.

Common questions

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CrystaSulf effectively manages variability in gas stream compositions, including the presence of heavy hydrocarbons or BTEX, due to its resilient design. The process maintains efficient H2S conversion to elemental sulfur without the typical issues faced by aqueous systems. This robustness against variable compositions ensures consistent performance and reduces the risk of foaming, plugging, or operational instability. The process’s adaptability allows it to handle challenging gas streams while maintaining high conversion rates and low treatment costs .

CrystaSulf achieves flexibility in sulfur removal by using a solution with high solubility for elemental sulfur, eliminating the need for additional sulfur settling additives or surfactants. This prevents common issues like foaming and plugging. The process can easily control H2S removal due to the solution's buffering capacity; changes occur slowly and predictably, allowing for steady monitoring and adjustment. This correlates directly with efficient removal rates, ensuring the treatment process remains stable and responsive to varying conditions .

URS's extensive industry experience, spanning nearly 50 years in sulfur removal and recovery, plays a crucial role in supporting client success by providing tailored solutions that meet specific project requirements. Their expertise helps clients optimize performance across various aspects, including engineering design, project management, and execution in complex environments. URS's ability to offer comprehensive services from planning to decommissioning, combined with a deep understanding of market dynamics and technical advancements, ensures that clients achieve operational efficiency and project reliability. The 85-year participation in the global oil, gas, and chemical industries further emphasizes URS's capacity to deliver successful outcomes .

URS's competitive advantages in engineering and construction services stem from its ability to handle projects of varying complexities, from small purpose-fit units to large-scale processing plants. Their extensive experience across a wide array of challenging gas compositions and technical expertise allows for executing projects in diverse environments, including remote locations like deserts and arctic regions. URS employs both stick-built and modular construction methods, adapting to client-specific design parameters. Furthermore, URS's comprehensive offering includes program management, systems engineering, construction management, and decommissioning services, with a consistent ranking among the top design firms by Engineering News-Record .

The CrystaSulf system's standardized and modular design allows for vertical placement to minimize the footprint, making it ideal for retrofitting in congested plants where space is limited. This design ensures easy access to equipment due to a low-profile structure. The expedited project schedule for engineering, procurement, and construction facilitates faster implementation, leveraging readily available equipment and minimizing downtime during setup .

URS emphasizes environmental, safety, and health considerations as core values in its operations. Safety is ingrained in their culture, evidenced by being named the 'Nation’s Safest Construction Company' by the Associated General Contractors of America. URS also boasts a high number of 'Safety Trained Supervisors' nationwide and was the first engineering and construction company to form an alliance with OSHA. Their 'Execution with Certainty' approach includes policies and procedures ensuring best practices, guided by Construction Industry Institute standards, and focuses on minimizing environmental impact and ensuring worker safety throughout project execution .

The economic efficiency of the CrystaSulf process in treating high-CO2 gas streams is driven by its low overall treatment cost and minimal maintenance requirements. The process can efficiently handle H2S conversion to elemental sulfur due to high solubility in the CrystaSulf solution, eliminating solids circulation and reducing pumping costs. Additionally, the modular design and standard equipment use contribute to lower capital investments and expedited project timelines, further enhancing economic viability in high-CO2 environments .

URS ensures project execution standards are aligned with high management, ethics, and safety standards through its 'Execution with Certainty' framework. This includes the implementation of Project Execution Procedures (PEP) that guide project teams in applying best practices from the Construction Industry Institute. URS monitors and controls every project to meet parameters, scheduling requirements, and reporting obligations, ensuring consistent delivery according to client and company standards. The focus on business management, ethical practices, and robust safety measures drives URS's commitment to excellence and reliability .

URS's broad-based expertise, with approximately 47,000 employees across major global cities, enables effective management of international projects through localized knowledge and resource availability. This extensive network helps URS to align closely with federal, state, and local government agencies, along with Fortune 500 companies, ensuring compliance with local regulations and standards. The diverse expertise, encompassing all engineering disciplines, project management, and safety protocols, supports the seamless execution of complex projects and fosters innovation and efficiency in project delivery on a global scale .

The CrystaSulf process uses SO2 as an oxidant to convert inlet hydrogen sulfide (H2S) into elemental sulfur through a modified liquid-phase Claus reaction. Elemental sulfur is soluble in the CrystaSulf solution, which prevents the problems associated with circulating solids in high-pressure equipment. This process is advantageous because it overcomes the high operating costs of traditional H2S scavenging chemicals, avoids the capital intensity of amine/Claus units, and operates without the pumping issues typical of aqueous-iron systems. The process is also more economical in terms of maintenance due to its solids-free nature, its adaptability to high-pressure streams, and lower overall treatment costs, especially in high-CO2 applications .

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