Sr. no.
Process
Contributing sub-process
Activity
Body
Eng. Room Line
Respot line
ELPO
Before and after check by
passing bolt on 25 vehicles
Body Sealer
applied some sealer to child
part's nut and tightened on
bench wise using wrench
Assembly
SOS followed; DC tool
calibrated; Happy tool ok;
Torque ok- QCOS sheet
Paint
GA
Observation
ok
not ok
ok
Sr. no.
Part
Engine mount
Bolt
Longi with M10 nut-Body
Activity
Observation
Found 1 part which washed out 1 vehicle
Not ok
Visual check and hand tightened random
20 bolts on good child part
ok
check by passing bolt at Body shop (Out
of 433, 13 part not ok)
Not ok
Month
April
May
June
July
Aug
Sept
Oct
No. of washouts
2
0
0
0
1
0
2
3
3
0
2
2
4
0
0
1
1
1
4
2
5
2
0
1
1
7
No. fwashouts(Def ctsBo kedinGSIP)
8
7
Stared
workingon
theis ue
6
5
No. f
washou
ts
4
3
2
1
0
123456789 10 1 1213 14 15 1617 18 19 20 21 2 23 24 25 26 27 28
No. fwashouts(Def ctsBo kedinGSIP)
8
7
6
5
Stared
workingon
theis ue
No. f
washou
ts
4
3
2
1
0
123456789 10 1 12 13 14 15 16 17 18 19 20 21 2 23 24 25 26 27 28
ts
3
2
1
0
123456789 10 1 12 13 14 15 16 17 18 19 20 21 2 23 24 25 26 27 28
Sr no
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Date
Shift
9/24/2013
B
Supplier
Manpower
Mr. Swapnil
Jadhav
Total checked
106
Found Not ok and
reworked
9/25/2013
A
9/26/2013
A
Mr. Roshan
10/2/2013
A
10/3/2013
B
Mr. Roshan
Mr. Swapnil
Jadhav
Mr. Roshan
Mr. Roshan
51
81
62
83
51
434
13
Total
Observation
Sr. no.
Model
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
M300
M300
M300
M300
SGM
M300
M300
SGM
M300
SGM
M300
M300
M300
SGM
SGM
SGM
SGM
M300
M300
SGM
M300
SGM
M300
SGM
M300
SGM
M300
M300
M300
M300
SGM
SGM
M300
M300
M300
SGM
M300
M300
SGM
M300
SGM
Hand pre-tight (before)
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
42
43
44
45
46
47
48
SGM
M300
SGM
SGM
SGM
SGM
M300
ok
ok
ok
ok
ok
ok
ok
Observation: Since nut were visually checked as well as hand pre-tightened before assembly and f
incoming material at GA is ok
Observation
Assembly (After)
ok
ok
ok
ok
ok
ok
ok
NOT ok (RH RR)
ok
ok
ok
ok
NOT ok (RH FRT)
ok
ok
ok
ok
ok
ok
ok
ok
ok
Finally ok (but CROSS initially RH FRT)
ok
ok
ok
ok
Finally ok (but CROSS initially RH FRT)
ok
ok
ok
ok
ok (Vishal Took considerable time)
ok
ok
ok
ok
ok
ok
ok
ok
AGV no.
9
7
6
4
1
9
7
6
4
1
9
7
6
4
1
9
7
6
4
1
9
7
6
4
1
9
7
6
4
1
9
7
6
4
operator
LH
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Vishal
Vishal
Vishal
Vishal
Vishal
Vishal
Vishal
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
RH
Prashant
Prashant
Prashant
Prashant
Prashant
Prashant
Prashant
Prashant
Prashant
Prashant
Prashant
Prashant
Prashant
Prashant
Prashant
Prashant
Prashant
Prashant
Prashant
Prashant
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vishal
Vishal
Vishal
Vishal
Vishal
Vishal
Vishal
Vishal
Vishal
Vishal
Vishal
Vishal
Vishal
Vishal
ok
ok
ok
ok
ok
ok
ok
1
9
7
6
4
1
9
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vishal
Vishal
Vishal
Vishal
Vishal
Vishal
Vishal
checked as well as hand pre-tightened before assembly and found ok conclusion is that
incoming material at GA is ok
Observation
Sr. no.
Model
8
9
10
11
12
13
23
28
33
43
44
45
46
47
48
SGM
M300
SGM
M300
M300
M300
M300
M300
M300
M300
SGM
SGM
SGM
SGM
M300
Hand pre-tight (before)
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
Observation: Since nut were visually checked as well as hand pre-tightened before assembly and f
incoming material at GA is ok
Observation
Assembly (After)
NOT ok (RH RR)
ok
ok
ok
ok
NOT ok (RH FRT)
Finally ok (but CROSS initially RH FRT)
Finally ok (but CROSS initially RH FRT)
ok (Vishal Took considerable time)
ok
ok
ok
ok
ok
ok
AGV no.
9
7
6
4
1
9
9
9
9
9
7
6
4
1
9
operator
LH
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Dhananjay
Vishal
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
Vanraj
RH
Prashant
Prashant
Prashant
Prashant
Prashant
Prashant
Vanraj
Vishal
Vishal
Vishal
Vishal
Vishal
Vishal
Vishal
Vishal
checked as well as hand pre-tightened before assembly and found ok conclusion is that
incoming material at GA is ok
