Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
108
Introduction
Exploded view
Disassembly DCC
Assembling DCC
2
3
4
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Dual Compression Control
03/2002
Dual Compression Control
Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Introduction
General notice
Pay attention to the following notes, when you are working
with WP suspension products as described in this
workshop manual:
Always use clean and professional tools.
Regular you need next to the general equipment, the
special tools of WP Suspension.
These tools with a unique T number (available at
WP Suspension) protect you from damaging the parts.
Always use aluminium protector-plates, when clamping
our products or parts in the vice.
Always replace damaged or worn parts.
Clean all parts before assembling.
This workshop Manual of the DCC is for the
ROAD shockabsorbers, the DCC for the
OFF ROAD shockabsorbers is the same only
without the adjustment knobs.
Dual Compression Control
03/2002
Caution:
Many times it is necesarry to assemble parts with T131,
T132 and T163.
These parts must dry for at least four hours!!
Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Dual Compression Control
03/2002
Exploded view
Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Disassembly DCC
Dual Compression Control
03/2002
DCC for the OFF ROAD shock
absorbers.
Hexagonal size 17 for the High-Speed
compression adjustment.
Adjusting screw for the Low-Speed
compression adjustment.
Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
1. Remove the screw-cap with the
hexagonal high-speed adjustment.
03/2002
2.
Dual Compression Control
Turn clockwise the hexagonal
adjustment part out of the screw-cap.
(size 17)
Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
The hexagonal adjustment part out of
the screw-cap.
03/2002
Remove the plate (backplate) from the
spring.
Dual Compression Control
Remove the high-speed spring.
Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Dual Compression Control
03/2002
Clamp the mechanism in T1208S.
Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Unscrew the nut.
(size 10)
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Turn the nut of the dampings adaptor.
Dual Compression Control
Remove the piston with check-valve
mechanism.
Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Check-valve side.
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DCC piston side.
Dual Compression Control
Disassemble the O-ring.
Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Disassemble the entire dampings
(shims) package.
Pay attention to the assembling
direction!!!
Dual Compression Control
03/2002
Remove the disk.
Pay attention to the assembling
direction!!!
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Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Remove the locking ring of the dampings
adaptor.
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Clamp the mechanism not too tight in
the clamping block in this position.
Dual Compression Control
Turn with the knob or screwdriver
the Low-Speed compression fully
inwards.
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Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Remove the springring out of the
dampings adaptor.
Dual Compression Control
03/2002
Turn with the adjusting knob or
screwdriver the Low-speed needle
completely out.
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Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Disassemble or pull the Low-Speed
adjustment needle out.
Pay attention to the spring and steel ball.
Dual Compression Control
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Remove the steel ball and spring.
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Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Remove the O-ring out of the groove of
the screw-cap.
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Remove the O-ring out of the groove of
the High-Speed hexagonal.
Dual Compression Control
Remove the O-ring inside.
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Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Dual Compression Control
03/2002
All parts of the DCC mechanism.
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Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Assembly DCC
Assemble the spring into the Low-Speed
adjustment needle.
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Grease some T159 on top of the spring
and also on the O-ring.
Dual Compression Control
Place the steel ball on the spring.
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Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
1. Assemble the Low-Speed adjustment
needle dampings adaptor.
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2.
Dual Compression Control
Turn completely the needle inwards.
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Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Assemble the springring into the groove
of the dampings adaptor.
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Assemble the locking ring.
Dual Compression Control
Assemble the disk.
Pay attention to the assembling
direction!!!
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Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Replace the entire DCC setting.
Pay attention to the assembling
direction!!!
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1. Replace the piston with check-valve
mechanism.
Dual Compression Control
2.
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Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Wet the thread of the nut with T132.
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Tighten the nut to a torque of 4Nm.
Dual Compression Control
Assemble the spring of the High-Speed
adjustment.
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Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Replace the plate (backplate).
Dual Compression Control
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High-Speed adjustment part with the
assembled O-ring.
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Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Assemble the O-ring inside the groove of
the hexagonal High-speed adjustment
part.
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Grease the O-ring with T159.
Dual Compression Control
Grease with T159 the O-ring inside.
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Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
Assemble the O-ring into the groove of
the screw-cap.
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Assemble the hexagonal into the
screw-cap.
Dual Compression Control
Turn the hexagonal High-Speed
adjustment part anti clock wise through
the screw-cap of the DCC.
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