Basic Engine Model:
Curve Number:
KTA19-G4
FR-4212
Engine Critical Parts List:
Date:
CPL: 4153
09Dec98
CUMMINS ENGINE COMPANY, INC
Columbus, Indiana 47201
ENGINE PERFORMANCE CURVE
Displacement : 18.9 litre (1150 in3 )
Bore : 159 mm (6.25 in.) Stroke : 159 mm (6.25 in.)
No. of Cylinders : 6
Aspiration : Turbocharged and Aftercooled
Engine Speed
Standby Power
Prime Power
Page
No.
Continuous Power
RPM
kWm
BHP
kWm
BHP
kWm
BHP
1500
504
675
448
600
355
475
1800
563
755
507
680
429
575
Engine Performance Data @ 1500 RPM
OUTPUT POWER
%
kWm
Litre/h
FUEL CONSUMPTION
kg/
kWmh
lb/
BHPh
litre/
hour
U.S. Gal/
hour
675
0.204
0.336
121
31.9
BHP
1500 RPM
STANDBY POWER
100
504
PRIME POWER
100
448
600
0.203
0.336
107
28.4
75
336
450
0.207
0.341
82
21.6
50
224
300
0.216
0.353
57
14.9
25
112
150
0.228
0.383
30
8.1
0.207
0.340
86
22.8
CONTINUOUS POWER
100
355
475
Gross Engine Power Output - kWm
Engine Performance Data @ 1800 RPM
OUTPUT POWER
%
kWm
U.S. Gallons/hour
FUEL CONSUMPTION
kg/
kWmh
lb/
BHPh
litre/
hour
U.S. Gal/
hour
755
0.206
0.338
136
35.9
BHP
1800 RPM
STANDBY POWER
100
563
PRIME POWER
100
507
680
0.205
0.337
122
32.3
75
380
510
0.210
0.346
94
24.8
50
254
340
0.218
0.355
65
17.0
25
127
170
0.241
0.401
36
9.6
0.207
0.340
104
27.5
CONTINUOUS POWER
100
429
CONVERSIONS:
575
(Litres = U.S. Gal x 3.785)
Gross Engine Power Output - BHP
(Engine kWm = BHP x 0.746)
(U.S. Gal = Litres x 0.2642)
(Engine BHP = Engine kWm x 1.34)
Data shown above represent gross engine performance capabilities obtained and corrected in accordance with ISO-3046 conditions of 100 kPa (29.53 in Hg)
barometric pressure [110 m (361 ft) altitude], 25 C (77 F) air inlet temperature, and relative humidity of 30% with No. 2 diesel or a fuel corresponding to ASTM D2.
See reverse side for application rating guidelines.
The fuel consumption data is based on No. 2 diesel fuel weight at 0.85 kg/litre (7.1 lbs/U.S. gal).
Power output curves are based on the engine operating with fuel system, water pump and lubricating oil pump; not included are battery charging alternator, fan,
optional equipment and driven components.
TECHNICAL DATA DEPT.
CERTIFIED WITHIN 5%
CHIEF ENGINEER
KTA19-G4
POWER RATING APPLICATION GUIDELINES
FOR
GENERATOR DRIVE ENGINES
These guidelines have been formulated to ensure proper application of generator drive engines
in A.C. generator set installations. Generator drive engines are not designed for and shall not be
used in variable speed D.C. generator set applications.
STANDBY POWER RATING is applicable
for supplying emergency power for the
duration of the utility power outage. No
overload capability is available for this
rating. Under no condition is an engine
allowed to operate in parallel with the
public utility at the Standby Power rating.
This rating should be applied where
reliable utility power is available. A
standby rated engine should be
sized for a maximum of an 80%
average load factor and 200 hours
of operation per year. This includes
less than 25 hours per year at the
Standby Power rating. Standby
ratings should never be applied
except in true emergency power
outages. Negotiated power outages
contracted with a utility company
are not considered an emergency.
CONTINUOUS POWER RATING is applicable
for supplying utility power at a constant
100% load for an unlimited number of hours
per year. No overload capability is available
for this rating.
PRIME POWER RATING is applicable for supplying electric power in lieu of commercially
purchased power. Prime Power applications
must be in the form of one of the following two
categories:
UNLIMITED TIME RUNNING PRIME POWER
Prime Power is available for an unlimited number of
hours per year in a variable load application. Variable
load should not exceed a 70% average of the Prime
Power rating during any operating period of 250
hours.
The total operating time at 100% Prime Power shall
not exceed 500 hours per year.
A 10% overload capability is available for a period of
1 hour within a 12 hour period of operation. Total
operating time at the 10% overload power shall not
exceed 25 hours per year.
LIMITED TIME RUNNING PRIME POWER
Prime Power is available for a limited number of
hours in a non-variable load application. It is intended
for use in situations where power outages are
contracted, such as in utility power curtailment.
Engines may be operated in parallel to the public
utility up to 750 hours per year at power levels never
to exceed the Prime Power rating. The customer
should be aware, however, that the life of any engine
will be reduced by this constant high load operation.
Any operation exceeding 750 hours per year at the
Prime Power rating should use the Continuous Power
rating.
Reference Standards:
BS-5514 and DIN-6271 standards are based on ISO-3046.
Operation At Elevated Temperature And Altitude:
The engine may be operated at:
1800 RPM up to 5,000 ft (1500 m) and 104o F (40o C) without
power deration.
1500 RPM up to 3,300 ft (1000 m) and 104o F (40o C) without
power deration.
For sustained operation above these conditions, derate by 4% per 1,000 ft
(300 m), and 1% per 10o F (2% per 11o C).
Cummins Engine Company, Inc.
Engine Data Sheet
ENGINE MODEL :
KTA19-G4
CONFIGURATION NUMBER : D193091DX02
INSTALLATION DIAGRAM
: 3003983
Fan to Flywheel
Heat Exchanger Cooled :
DATA SHEET : DS-4212-A
DATE : 09Dec98
PERFORMANCE CURVE : FR-4212
CPL NUMBER
Engine Critical Parts List
4153
GENERAL ENGINE DATA
Type ...............................................................................................................................................................
Aspiration .......................................................................................................................................................
Bore x Stroke.............................................................................................................. in x in (mm x mm)
Displacement.............................................................................................................................. in3 (liter)
Compression Ratio........................................................................................................................................
Dry Weight
Fan to Flywheel Engine..........................................................................................................
Heat Exchanger Cooled Engine............................................................................................
Wet Weight
Fan to Flywheel Engine..........................................................................................................
Heat Exchanger Cooled Engine............................................................................................
4 Cycle; In-line; 6 Cylinder Diesel
Turbocharged and Aftercooled
6.25 x 6.25 (159 x 159)
1150 (18.9)
13.9 : 1
lb (kg)
lb (kg)
4085
4572
(1855)
(2076)
lb (kg)
lb (kg)
4245
4808
(1927)
(2183)
Moment of Inertia of Rotating Components
with FW 4001 Flywheel .......................................................................................... lbm ft2 (kg m2)
with FW 4006 Flywheel ........................................................................................... lbm ft2 (kg m2)
Center of Gravity from Rear Face of Flywheel Housing (FH 4018)........................................ in (mm)
Center of Gravity above Crankshaft Centerline........................................................................ in (mm)
Maximum Static Loading at Rear Main Bearing.......................................................................... lb (kg)
170
199
28.4
9.0
2000
(7.2)
(8.4)
(721)
(229)
(908)
1000
(1356)
(76)
25
10
15
(635)
(254)
(381)
8.0
17.5
(30)
(66)
10
8
60
180 - 200
10
220 / 212
54
50
(69)
(55)
(18.3)
(82 - 93)
(69)
(104 / 100)
(204)
(345)
20
50 - 70
250
10 - 8.5
13.2
(138)
(345 - 483)
(121)
(38 - 32)
(50)
30
30
30
ENGINE MOUNTING
Maximum Bending Moment at Rear Face of Block ......................................................... lb ft (N m)
EXHAUST SYSTEM
Maximum Back Pressure at Standby Power Rating .................................................... in Hg (mm Hg)
AIR INDUCTION SYSTEM
Maximum Intake Air Restriction
with Dirty Filter Element......................................................................................... in H2O (mm H2O)
with Normal Duty Air Cleaner and Clean Filter Element...................................... in H2O (mm H2O)
with Heavy Duty Air Cleaner and Clean Filter Element....................................... in H2O (mm H2O)
COOLING SYSTEM
Coolant Capacity Engine Only.................................................................................... US gal (liter)
with HX 4073 Heat Exchanger...................................................... US gal (liter)
Maximum Coolant Friction Head External to Engine
1800 rpm................................. psi (kPa)
1500 rpm................................. psi (kPa)
Maximum Static Head of Coolant Above Engine Crank Centerline............................................. ft (m)
Standard Thermostat (Modulating) Range................................................................................. F (C)
Minimum Pressure Cap ........................................................................................................... psi (kPa)
Maximum Top Tank Temperature for Standby / Prime Power ................................................. F (C)
Minimum Raw Water Flow @ 90F to HX 4073 Heat Exchanger ....................... US gpm (liter / min)
Maximum Raw Water Inlet Pressure at HX 4073 Heat Exchanger...................................... psi (kPa)
LUBRICATION SYSTEM
Oil Pressure @ Idle Speed.................................................................................................... psi (kPa)
@ Governed Speed ......................................................................................... psi (kPa)
Maximum Oil Temperature.......................................................................................................... F (C)
Oil Capacity with OP 4019 Oil Pan : High - Low ............................................................... US gal (liter)
Total System Capacity (Including Bypass Filter)............................................................... US gal (liter)
Angularity of OP 4019 Oil Pan
Front Down .....................................................................................
Front Up ..........................................................................................
Side to Side.....................................................................................
FUEL SYSTEM
Type Injection System...................................................................................................................................................................... Direct Injection Cummins PT
Maximum Restriction at PT Fuel Injection Pump with Clean Fuel Filter.................................................... in Hg (mm Hg)
4.0
(102)
with Dirty Fuel Filter......................................................... in Hg (mm Hg)
8.0
(203)
Maximum Allowable Head on Injector Return Line (Consisting of Friction Head and Static Head).............. in Hg (mm Hg)
6.5
(165)
Maximum Fuel Flow to Injection Pump......................................................................................................... US gph (liter / hr)
58
(220)
ELECTRICAL SYSTEM
Cranking Motor (Heavy Duty, Positive Engagement)......................................................................................................... volt
Battery Charging System, Negative Ground ............................................................................................................... ampere
Maximum Allowable Resistance of Cranking Circuit......................................................................................................... ohm
Minimum Recommended Battery Capacity
Cold Soak @ 50 F (10 C) and Above ............................................................................................................. 0F CCA
Cold Soak @ 32 F to 50 F (0 C to 10 C)...................................................................................................... 0F CCA
Cold Soak @ 0 F to 32 F (-18 C to 0 C)....................................................................................................... 0F CCA
24
35
0.002
600
640
900
COLD START CAPABILITY
Minimum Ambient Temperature for Aided (with Coolant Heater) Cold Start within 10 seconds ............................... F (C)
Minimum Ambient Temperature for Unaided Cold Start............................................................................................... F (C)
50
32
(10)
(0)
PERFORMANCE DATA
All data is based on:
Engine operating with fuel system, water pump, lubricating oil pump, air cleaner and exhaust
silencer; not included are battery charging alternator, fan, and optional driven components.
Engine operating with fuel corresponding to grade No. 2-D per ASTM D975.
ISO 3046, Part 1, Standard Reference Conditions of:
Barometric Pressure : 100 kPa (29.53 in Hg)
Air Temperature
: 25 C (77 F)
Altitude
: 110 m (361 ft)
Relative Humidity : 30%
Steady State Stability Band at any Constant Load .............................................................................................................. %
Estimated Free Field Sound Pressure Level of a Typical Generator Set;
Excludes Exhaust Noise; at Rated Load and 7.5 m (25 ft); 1800 rpm / 1500 rpm ..................................................... dBA
Exhaust Noise at 1 m Horizontally from Centerline of Exhaust Pipe Outlet Upwards at 45; 1800 rpm / 1500 rpm ........... dBA
STANDBY
Governed Engine Speed.............................................................. rpm
Engine Idle Speed ....................................................................... rpm
Gross Engine Power Output........................................... BHP (kWm)
Brake Mean Effective Pressure........................................... psi (kPa)
Piston Speed................................................................. ft / min (m / s)
Friction Horsepower ......................................................... HP (kWm)
Engine Water Flow at Stated Friction Head External to Engine:
3 psi Friction Head .......................................... US gpm (liter / s)
Maximum Friction Head.................................. US gpm (liter / s)
50 hz
1800
675 - 775
755
(563)
287 (1979)
1875
(9.5)
85
(63)
1500
675 - 775
675
(504)
310 (2137)
1562
(7.9)
60
(45)
(12.4)
(11.0)
162
145
91 / 89
119 / 118.5
PRIME POWER
60 hz
196
175
+/- 0.25
(10.2)
(9.1)
60 hz
1800
675 - 775
680
(507)
260 (1793)
1875
(9.5)
85
(63)
196
175
(12.4)
(11.0)
50 hz
1500
675 - 775
600 (448)
275 (1896)
1562
(7.9)
60
(45)
162
145
(10.2)
(9.1)
Engine Data with Dry Type Exhaust Manifold
Intake Air Flow ................................................................ cfm (liter / s)
Exhaust Gas Temperature...................................................... F (C)
Exhaust Gas Flow .......................................................... cfm (liter / s)
Air to Fuel Ratio ..................................................................... air : fuel
Radiated Heat to Ambient ..................................... BTU / min (kWm)
Heat Rejection to Coolant ...................................... BTU / min (kWm)
Heat Rejection to Exhaust ..................................... BTU / min (kWm)
1517
(716)
939
(504)
3945 (1862)
25.5:1
4700
(83)
16350
(287)
24000
(423)
1226
(579)
1034
(557)
3400 (1604)
22.5:1
4100
(72)
15340
(270)
20530
(361)
1455
(687)
898
(481)
3673 (1734)
27.2:1
4200
(74)
14350
(252)
21500
(378)
1126 (532)
1000 (538)
3100 (1463)
23.2:1
3645
(64)
13660 (240)
18125 (319)
N.A. - Data is Not Available
N/A - Not Applicable to this Engine
TBD - To Be Determined
CUMMINS ENGINE COMPANY, INC.
Columbus, Indiana 47202-3005
ENGINE MODEL : KTA19-G4
DATA SHEET : DS-4212-A
DATE : 09Dec98
CURVE NO. : FR-4212