Page : 1 of 51
KLM Technology
Group
Project Engineering
Standard
KLM Technology Group
#03-12 Block Aronia,
Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru
Malaysia
Rev: 01
[Link]
Sept 2012
SPECIFICATION FOR MARINE
LOADING/UNLOADING FACILITIES
(PROJECT STANDARDS AND SPECIFICATIONS)
TABLE OF CONTENT
1.0 SCOPE
2.0 WORK PROCEDURE
2.1 Input to the Design
2.2 Output from Design
2.3 Work Steps
3.0 SYSTEM DESCRIPTION
4.0 SYSTEM DESIGN
4.1 Mooring Facility
4.2 Loading/ Unloading Facility
4.3 Interconnecting Piping and Auxiliary Facility
4.4 Marine Loading Pump
5.0 LOADING ARM OPERATION PROCEDURES
5.1 Crude Oil and White and Black Oils
5.2 High Pressure LPG Loading
5.3 High Pressure LPG Unloading
5.4 Low Pressure LPG Loading/ Unloading
6.0 BERTHS AND SPOTS ARRANGEMENT
6.1 General
6.2 Basic Requirement of Design
6.3 Design Procedures
6.4Related Figures and Tables
7.0 DEFINITIONS OF TERMS
8.0 REFERENCES
8.1 Related COMPANY
8.2 Related Standards
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KLM Technology
Group
Project Engineering Standard
SPECIFICATION FOR MARINE
LOADING/UNLOADING
FACILITIES
(PROJECT STANDARDS AND
SPECIFICATIONS)
Page 2 of 51
Rev: 01
Sept 2012
1.0 SCOPE
This manual covers basic design procedures for marine loading/unloading
facilities for flammable liquid except for LNG, Ethylene, liquid sulphur and etc.
and should be used for the Front End Engineering or verification stage of the
project.
Basic design of marine loading/unloading facilities is closely related to Civil and
HSE engineering.
2.0 WORK PROCEDURE
2.1 Inputs to the Design
2.1.1 Data to be provided by The Client
1. Annual Shipment
Products handled and annual quantity
2. Lot Size of Loading/Unloading
Tanker size and/or lot size per product
3. Maximum berth occupancy time per shipment, if available
(Berthing/de-berthing time + Loading or unloading time)
4. Annual Berth Operation Time
Annual operation days
Daily operation hours
5. Ballast water disposal quantity
6. Required Utilities for tankers
7. Seasonal variations for each product, if available.
2.1.2 Process Conditions
1. Source of the data
The design data shall be obtained from, but is not limited to, the following
documents:
Refinery Scheme including material balances for all operation cases.
The design philosophy of the process units (hereinafter called as onsite), product blenders, and marine loading/unloading facilities
Process Flow Diagram (PFD): Refer to Note 1
Basic Engineering Design Data (BEDD)
Piping & Instrument Diagram (P&ID): Refer to Note below.
Note: This manual includes a definitive study to determine berth spot
arrangement. At this stage, Flow Schemes are not available.
KLM Technology
Group
Project Engineering Standard
SPECIFICATION FOR MARINE
LOADING/UNLOADING
FACILITIES
(PROJECT STANDARDS AND
SPECIFICATIONS)
Page 3 of 51
Rev: 01
Sept 2012
2. Design basis
Maximum, normal and minimum flow rate and corresponding physical
properties should be used for designing loading pumps and
Loading/unloading facilities.
2.2 Output from Design
The process data to be prepared based on this manual should be as follows:
1.
2.
Name of Facilities
Berth
Loading/unloading facilities
3.
Interconnecting piping
4.
5.
Loading Pump
Measuring facilities
6.
Utility supply facilities
7.
8.
ESD Systems
Oily Sewer Systems
Process Data
Tanker size and number of berths
Number, types and size of loading/unloading
spots, and process conditions for loading
arms.
Number and size of piping and process
conditions
Pump data sheet
Number and type of facilities, and process
conditions
Type and quality of utility and conditions of tiein with tankers and miscellaneous uses on
platform
ESV, Emergency Release Coupler, etc
Oily water drainage system
KLM Technology
Group
Project Engineering Standard
SPECIFICATION FOR MARINE
LOADING/UNLOADING
FACILITIES
(PROJECT STANDARDS AND
SPECIFICATIONS)
Page 4 of 51
Rev: 01
Sept 2012
2.3 Work Steps
As a guideline the design of marine loading/unloading facilities should be
conducted according to the following work steps.
By Client
Annual Shipment
By Process
By Process & Other Discipline
Lot Size of Loading/ Unloading
By Client Discipline
Tanker Type & Size (To be discussed with The Client)
Tanker Type Distribution (To be confirmed with The Client)
Average Tanker Capacity
Annual Berth Occupancy Time for Average Tanker Capacity
Average Number of
Queuing Tanker &
Average Queuing Time
Annual Berth
Operation Time
Annual Berth Occupancy Time
Estimation of
Number of Berths
Average Berth Occupancy Ratio
Yes
Detailed Study excluding
Spot Arrangement
No
Number of Berths
Detailed Study including Spot Arrangement
Decision of Number of Berth & Spot Arrangement
Berth Type & Location
Loading Equipment Specification (Arm/ Hose)
Pre-determination of Loading Arm Layout
Hydraulic Calculation of Interconnection Piping
Metering System Design
Loading Pump Specification
Simple Piping Layout on Platform
Minimum Platform Length
Vendor Quotation
KLM Technology
Group
Project Engineering Standard
SPECIFICATION FOR MARINE
LOADING/UNLOADING
FACILITIES
(PROJECT STANDARDS AND
SPECIFICATIONS)
Page 5 of 51
Rev: 01
Sept 2012
Sizing & Plotting of Gang Way Fire Fighting Equipment, etc
Platform Sizing
Hydraulic Calculation Check for Interconnection Piping
Detailed Design of Berth Facilities
Fig. 2.3 Work Steps for Marine Loading/Unloading Facilities
3.0 SYSTEM DESCRIPTION
The marine loading/unloading facilities are mainly composed of the followings:
1. Berth
Fixes tankers at a certain point to connect with the loading/unloading facilities
that are of a fixed type and include a specific mooring type.
2. Loading/Unloading Equipment
Connects loading/unloading piping with the tanker and shall compensate for
tanker movements.
3. Interconnecting Piping
Connects loading/unloading equipment and refinery/oil terminal pumps and
tanks.
4. Loading/Unloading Pumps
The loading pumps such as centrifugal or rotary types shall be provided.
However, pumps provided on the tanker are used for unloading, therefore, a
new pump for the unloading operation will not be necessary.
5. Measuring Facilities
Measures the volume of oil for the custody transfer of oil loaded or unloaded.
The following methods shall be used to measure the volume of oil loaded or
unloaded.
Special flow meters such as PD meters or turbine meters should be used
when a higher accuracy is required. A flow meter shall also be used for
loading flow rate control.
Tank level gauges on cargo tanks or shore tanks
KLM Technology
Group
Project Engineering Standard
SPECIFICATION FOR MARINE
LOADING/UNLOADING
FACILITIES
(PROJECT STANDARDS AND
SPECIFICATIONS)
Page 6 of 51
Rev: 01
Sept 2012
6. Ballast Water Facilities
Ballast water is to stabilize the empty tanker by seawater. Therefore, the
necessity for ballast water facilities shall be confirmed with the Client.
7. Utility Supply Facilities
Piping systems in the berth area for supplying bunker fuel oil, potable water,
and other water necessary for tanker navigation and general uses shall be
necessary. However, there is a case that bunker fuel is supplied using a
supply boat. When a buoy mooring type berth is used, utilities are supplied
using small ships; therefore, utility supply facilities should not be necessary. A
utility supply facility to the small ships, such as tag boats, is considered, if
necessary.
8. ESD Systems
For safety isolation of the tanker and berthing facilities as well as for the
refinery and interconnecting piping.
4.0 SYSTEM DESIGN
4.1 Mooring Facility
4.1.1 Type of Berth
The type of berth can be classified into one of the following groups.
1. Fixed Type
a. Dolphin Type
b. Pier Type
2. Buoy Mooring
a. Single Point Mooring Type
b. Multi Buoy Mooring Type
On the basis of conditions for selecting a berth type, the type of a berth most
suitable for the job concerned should be selected by the project team members
and respective disciplines or a marine consultant. Table 4.1.1 below shows a
comparison between the fixed and floating types for reference.
