2009 World of Coal Ash (WOCA) Conference - May 4-7, 2009 in Lexington, KY, USA
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DryBottomAshHandling
Options&NewTechnology
WorldofCoalAshConference2009
EliminationofFlyAshfromAshPonds
Options&Advantages
p
g
VacuumSystemtoSilo
Nochangesunderprecip,usesexistingintakes
N h
d
i
i ti i t k
Limitonconveyingcapacityvs.distance
Dilute
DilutePressureSystemtoSilo
Pressure System to Silo
MostPressureSystemsareDry
Vacuum/PressureTransferSystemtoSilo
V
/P
T
f S t
t Sil
Useexistingashintakes
Nolimitonconveyingcapacityanddistance
DensePressuretoSilo
Canreplacevacuumsystem
Limitonconveyingcapacityanddistance
DryFlyAshConveying
Dilute/DenseFlowRegimes
g
DryFlyAshConveying
Capacityvs.Distance
p y
DryFlyAshConveying
VacuumSystemtoSilo
y
DryFlyAshConveying
PressureSystem
y
MostAlreadyDry
y y
DryFlyAshConveying
Vacuum/PressureTransferStation
DryFlyAshConveying
Vacuum/PressureTransferStation
DryFlyAshConveying
EnclosedVacuum/PressureTransferStation
DryFlyAshConveying
Vacuum/PressureTransferSilo
DryFlyAshConveying
Vacuum/PressureTransferSiloInstallation
DryFlyAshConveying
PressureFeedersUnderTransferSilo
DryFlyAshConveying
PressureFeedersUnderTransferSilo
DryFlyAshConveying
PressureLinetoRemoteSilo
DryFlyAsh
DensePhasePressure CanReplaceVacuumSystem
p
y
15
DryBottomAshConveying
1940s1950s:UCCdevelops
drybottomashconveying
withNUVEYOR pneumatic
ashconveyingsystems,
g
gravitydischargeashpit
y
g
p
hoppers.
RenditionofaUCCNUVEYORsystemfora
utilityboiler,includinggravitydischarge
ashpithopper.
DryBottomAshConveying
Temperature
p
DryBottomAshConveying
SlagFalls
g
EliminationofBottomAshfromAshPonds
Options&Advantages
p
g
ReCirculatingWaterSystem
Nochangesunderboiler,usesexistinghopper
No changes under boiler uses existing hopper
Switchtonewsystemin3dayoutage
SubmergedFlightConveyor
g
g
y
SFC
Mosteconomicalchoice
Simplesolutionifspaceisavailable
DryHopperPneumaticConveying
i C
i
PAX
Nowater,returnsheatbacktoboiler
Easiest100%dryoptiontogetoutofboilerbuilding
VibratoryConveying VAX
Nowater,returnsthemostheatbacktoboiler
Continuousremovalofbottomash
DryBottomAsh ReCirculationSystem
DryBottomAsh ReCirculationSystem
DryBottomAsh SFC
DryBottomAsh SFC
DryBottomAsh SFC
DryBottomAsh PAXSystem
DryBottomAsh PAXSystem
DryBottomAsh VAX
DryBottomAsh VAX
DryBottomAsh VAX
DryBottomAsh
FeaturesComparison
p
ReCircTanks
SFC
PAX
VAX
DesignandmaterialCosts
$5M
$2M
$3.5M
$3.5M
InstallationCost
$4.5M
$1.5M
$3.5M
$2.5M
PreOutageConstruction
Duration
6 months
6months
2 months
2months
2 months
2months
2 months
2months
OutageConstruction
3days
3weeks
8weeks
6weeks
OutageStartUp
2 3days
1 2days
3 4days
1 2days
9months
9months 12months 12months
Costs
OutageRequirement
LeadTime
DryBottomAsh
FeaturesComparison
p
Boiler&YardSpace
MultipleUnitsynergies
Re Circ Tanks
ReCircTanks
SFC
SFC
PAX
PAX
VAX
VAX
YardPipingCorridor
Yes
No
Yes
No
BoilerHouseExitCorridor
forMechanicalConveyor
No
Yes
No
Yes
YardFootPrint
6500sqft
StorageBinServesmore
Storage
Bin Serves more
thanoneboiler
Yes
1500sqft 1500sqft 1000sqft
No
Yes
No
DryBottomAsh
FeaturesComparison
p
OperationsandMaintenance
O
ti
dM i t
Costs
RecircTanks
SFC
PAX
VAX
HighPressurePumps
Yes
No
No
No
Vacuum/Pressure
Blowers
No
No
Yes
No
Refractory
Yes existing
Usually
none
Yes
Usually
none
No
Yes
Yes
Secondary
Conveyor
Yes(3)
Yes(1)
Yes
No
ConveyorChain
Replacement
Crushers
Conveying
Conveying
pipeline/valves
No
Yes
Yes existing Usually
(3)
none
Yes
No
DryBottomAsh
FeaturesComparison
p
Re Circ Tanks
ReCircTanks
SFC
SFC
PAX
PAX
VAX
VAX
Makeupwater
100gpm
50gpm
None
None
Cooling Water
CoolingWater
400 gpm
400gpm
400 gpm
400gpm
None
None
ConveyingWater
(recirculating)
2500gpm
None
None
None
Pumps
600HP
50HP
None
None
Blowers/Fans
None
None
200 HP
200HP
50 HP
50HP
MechanicalDrives
50HP
100HP
50HP
75HP
WaterConsumption
Power Consumption
PowerConsumption
DryBottomAshDecisionAnalysis
Technology Alternatives
1 = Worst, 5 = Best
Scale 1-5
Criteria for Determing Technology Selection
WT
Re-Circ
System
SFC
PAX
SC Total SC Total SC Total
VAX
SC
Total
Water Usage/Availability
Outage Time Available
Total Installed Cost
Operation & Maintenance Cost
Power Consumption
Boiler House Corridor Availability
Multiple Unit Synergies
Weighted Total Score
DecisionAnalysisFavorsReCirculationSystem
Technology Alternatives
1 = Worst, 5 = Best
Scale 1-5
Criteria for Determing
g Technology
gy Selection
WT
Re-Circ
System
SC Total
SFC
PAX
SC Total
SC Total
VAX
SC Total
Water Usage/Availability
10
10
Outage Time Available
25
20
10
15
Total Installed Cost
10
Operation & Maintenance Cost
10
Power Consumption
10
Boiler House Corridor Availability
25
15
25
15
Multiple Unit Synergies
25
10
20
10
Weighted Total Score
87
79
81
74
DecisionAnalysisFavorsSFCSystem
Technology Alternatives
1 = Worst, 5 = Best
Scale 1-5
Criteria for Determing Technology Selection
WT
Re-Circ
System
SC Total
SFC
PAX
SC Total
SC Total
VAX
SC Total
Water Usage/Availability
12
20
20
Outage Time Available
25
20
10
15
Total Installed Cost
20
12
12
Operation & Maintenance Cost
15
12
Power Consumption
10
Boiler House
Ho se Corridor A
Availability
ailabilit
Multiple Unit Synergies
Weighted Total Score
55
80
64
74
DecisionAnalysisFavorsPAXSystem
Technology Alternatives
1 = Worst, 5 = Best
Scale 1-5
Criteria for Determing
g Technology
gy Selection
WT
Re-Circ
System
SC Total
SFC
PAX
SC Total
SC Total
VAX
SC Total
Water Usage/Availability
10
15
25
25
Outage Time Available
T t l Installed
Total
I t ll d Cost
C t
15
Operation & Maintenance Cost
15
12
Power Consumption
12
15
Boiler House Corridor Availability
25
15
25
15
Multiple Unit Synergies
25
10
20
10
Weighted Total Score
77
86
96
89
DecisionAnalysisFavorsVAXSystem
T h l
Technology
Alternatives
Alt
ti
1 = Worst, 5 = Best
Scale 1-5
Criteria for Determing Technology Selection
WT
Re-Circ
System
SC Total
SFC
PAX
SC Total
SC Total
VAX
SC Total
Water Usage/Availability
10
15
25
25
Outage Time Available
Total Installed Cost
15
Operation & Maintenance Cost
15
12
Power Consumption
20
10
25
Boiler House Corridor Availability
10
10
Multiple Unit Synergies
Weighted Total Score
44
77
69
82
PreAssemblyOptions
PreAssemblyOptions
PreAssemblyOptions
ThanksforListening!
Q
Questions?
