Single Roll Crushers
Single Roll Crushers
When Accurate Size Reduction of Materials with
Moderate to High Compression Strength Matters!
Pennsylvania Crusher Type K single roll crushers have a low profile (also referred to as low headroom) and are relatively compact,
yet have very large mouths, enabling them to accept large slabs. The curvature of their breaker plates ensures that no large slabs of
material can simply fall through the chamber without being crushed to the proper output size.
Models To Fit Your Needs
Pennsylvania Crusher brand single roll crushers are
available in a variety of models:
Type K suited for the size reduction of
materials having a compressive strength
of 8,000 p.s.i. or less. Materials crushed
typically include coal, petroleum coke, lignite
and other friable substances. This model is
also employed as a lump breaker for potash,
chemicals, salts and similar minerals.
lease note that the Pennsylvania Crusher brand
P
includes numerous other types of crushers
including hammermills, granulators, impactors,
Bradford Breakers and even other single roll
models.
Multiple Crushing Action
These single roll crushers employ 3 distinct
methods for reducing material: impact, shear
and compression. As material enters the crusher
through the feeder hopper, it is struck sharply
by the teeth of the revolving roll. Initial breakage
occurs from impact. The rotation of the roll guides
then guides the material further into the crushing
chamber, which is encompassed by the breaker
plate and the roll itself.
The roll then pinches the material against the
stationary breaker plate, and simultaneously,
the material is crushed by the shearing action of
the roll teeth and by compression, providing final
sizing.
The bottom discharge portion of the crusher is
completely open; sized material falls through as
quickly as it is crushed. There are no screen bars,
and consequently, there is no re-crushing of sized
material. That minimizes the production of fines
and is the major reason why the power demand
of our single roll crushers is so low. Because the
toothed rolls revolve at very low speeds, material
is fractured along its natural cleavage lines, which
further assists in minimizing the generation of fines.
Your completion of our Crusher Application Analysis Form
will enable us to determine which crusher models and
sizes are best suited to your application. This form is part
of our Handbook of Crushing (page 8). You can also find it
online at terrasource.com/forms/size-reduction-rfq. Simply
print out that page, complete the form, and return to us.
www.terrasource.com
[email protected]The brands comprising TerraSource Global are wholly-owned subsidiaries of Hillenbrand, Inc. (NYSE: HI), which is based in Indiana. 2014 TerraSource Global. All Rights Reserved.
Single Roll Crushers
Impact
Feeding
Shear
The clearance between the bottom lip
of the breaker plate and the rotating
roll determines product output size.
Once they reach operating speed,
all three crushers may be choke-fed
from hoppers or fed at continuous,
controlled rates from vibratory
screens, apron feeders or belts.
Adjusting the output size is done from
behind the breaker plate by means of
a shim arrangement that changes the
size of the gap. In all three models,
jacking screws are provided to make
this task easier and faster.
Belt conveyors are normally used for
removal of the material beneath the
crusher.*
Discharge
Compression
Dimensions and Weights
B
FEED OPENING
FEED OPENING
CRUSHER SHEAVE
(OPTIONAL)
OUTPUT OPENING
D
DIAMETER
X LENGTH
IN. (MM)
OUTPUT OPENING
F
G
TYPE K SINGLE ROLL CRUSHERS
APPROXIMATE LAYOUT DIMENSIONS** AND SHIPPING WEIGHTS
C
D
E
F
G
24" X 30" (610 x 762) 31-1/4" (794)
36" (914) 35-3/8" (899)
24" X 40" (610 x 1016) 41-1/4" (1048)
36" (914) 35-3/8" (889)
24" X 50" (610 x 1270) 51-1/4" (1302)
36" (914) 35-3/8" (889)
24" X 60" (610 x 1524) 61-1/4" (1556)
36" (914) 35-3/8" (889)
30" X 50" (762 x 1270) 51-1/4" (1302) 46-1/2" (1181) 43-1/2" (1105)
30" X 60" (762 x 1524) 61-1/4" (1556) 46-1/2" (1181) 43-1/2" (1105)
30" X 72" (762 x 1829) 72-1/2" (1842) 44-3/4" (1137) 43-1/2" (1105)
30" X 100" (762 x 2540) 101-1/4" (2572) 46-1/2" (1181) 44-1/8" (1121)
88" (2235)
88" (2235)
88" (2235)
88" (2235)
112" (2845)
112" (2845)
114" (2896)
117" (2972)
67-1/2" (1715)
67-1/2" (1715)
67-1/2" (1715)
67-1/2" (1715)
86-3/8" (2194)
86-3/8" (2194)
86-3/8" (2194)
74" (1880)
LBS (KG)
33-1/4" (845) 49-1/4" (1251) 10,050 (4,559)
43-1/4" (1099) 59-1/4 (1505) 10,150 (4,604)
53-1/4" (1353) 69-1/4 (1759) 10,500 (4,763)
63-1/4" (1607) 79-1/4 (2013) 12,800 (5,806)
54" (1372) 74-3/4 (1899) 16,400 (7,439)
64" (1626)
84-3/4 (2153)
17,600 (7,983)
76" (1930) 108-3/4 (2762) 22,500 (10,206)
104" (2642) 124-11/16 (3167) 28,800 (13,063)
* When selecting the belt, the size of the belt and its speed must be matched to the capacity of the crusher. In addition, the belt must be sized to handle occasions
where an exceptionally large volume of sized input material may simply flow through the crusher at a high rate.
** All dimensions are approximate. Certified drawings will be furnished for installation. Installation supervision is available.
www.terrasource.com [email protected]
The brands comprising TerraSource Global are wholly-owned subsidiaries of Hillenbrand, Inc. (NYSE: HI), which is based in Indiana. 2014 TerraSource Global. All Rights Reserved.
Single Roll Crushers
Product Size Control
