Aimee Takamura
Systems Analysis Research Project
Due: November 3, 2014
Problem
The buffet line at The Madeira School moves too slowly during the lunch
period, leaving some students with inadequate time to finish their meals.
Background research
Recent changes to the academic calendar have altered the schools lunch
schedule, shortening this period from 45 minutes to 30 minutes. Now, lunch
is served from 11:40am to 12:40pm, with the girls eating in two shiftsthe
first at 11:40am and the second at 12:10pm. Regardless of the time cuts, all
the students need to be fed within this allotted time period. The manager
has asked for recommendations and/or ideas on how to speed up the lines
and serve everyone in a timely fashion. He believes that the girls are taking
too long to serve themselves due to being picky, as well as and distractions
like their cell phones or talking with their friends. Since this is the first year
with this new lunch schedule, no previous observations or documentation
exists.
Hypothesis
The long lunch lines are caused by girls being distracted by their cell phones,
friends, etc., and taking too long to serve themselves in the buffet line.
Data Collection
To gain a better understanding of this problem, a thorough investigation of
the service area was conducted. This included evaluating the dining service
layout and current serving equipment, as well as monitoring the line flow
during the lunch services. The following data were collected: daily entre,
average time spent in line from the first person to the last, and any
distractions like cell phone use or hold-ups due to serving.
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Date
9/9/14
Entre
Macaroni and
Wait
Observations &
time
Distractions/Hold-ups
(min)
20
Girls taking a long
Cut the mac and
time to serve
cheese in the pan
themselves; many
for easier serving
took more than one
and portion control
Cheese
Recommendations
scoop, causing
holdups (and a lot of
9/10/1
Fried Fish
Sandwiches
13
spills).
Minimal hold-ups.
Serve sandwiches
Sandwiches are easy
more frequently
to take and therefore
the line moved
through relatively
9/11/1
Beef Chili/Bean
Chili
15
17
quickly.
No one was picky
The line could not
when serving
have been sped up
themselves, but the
any faster; the
line moved slower due
nature of the food
to girls being more
made it more
careful when serving
difficult than
themselves the rice,
others to serve.
which was very grainy.
This is a very popular
Since it is a buffet
9/12/1
Chicken
Nuggets and
lunch item. The girls
style lunch, there
Fries
take many helpings of
is nothing stopping
fries and chicken
the girls from
nuggets. This results
taking as much
in longer wait times,
food as they want.
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9/16/1
Baked Potato
Bar
9/17/1
Chicken Pot Pie
12
18
as there are only so
Aside from the
many nuggets and
potentially
fries that can be
distractive
picked up with tongs
chatting, there is
at once. Girls were
no way (with the
extra chatty today
current set-up) to
perhaps because it
speed up the line.
was Friday.
This lunch was faster
Individually
because most of the
portioned out
toppings were in the
items have worked
salad bar area where
best (sandwiches,
girls could help
potatoes) in terms
themselves form
of speeding up the
either side of the cart.
This dish was made in
lunch lines.
While the nature of
a large pan with the
this dish is a little
chicken and
more complex, it is
vegetables on the
a fun item that the
bottom and topped
girls seemed to
with biscuits. What
enjoy. Pre-
made this line slow
portioning out
was the fact that the
servings might
girls had to scoop the
speed up the line,
biscuit first then go
but this would
back and take the
require extra time
chicken filling
and effort by the
underneath it. This
staff
created many spills as
9/18/1
Turkey and
Cheese
12
well.
Like the fish
It is definitely a
sandwiches, the
good idea to have
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Sandwiches/Veg
turkey and veggie
sandwiches
gie Sandwiches
sandwiches were
offered throughout
quick to take and thus
the week so
resulted in a shorter
students have the
wait time.
option of grabbing
something quick if
they are short on
9/19/1
Greek Lemon
Chicken
17
Girls were picking out
time.
This is a very
certain pieces of
popular dish. A few
chicken and thus
girls (and faculty)
holding up the line.
said it was their
Also, many wanted
favorite lunch. For
the sauce that the
some, it might be
chicken was cooked
worth the wait.
in, which increased
Having another
the time it took the
sandwich station,
girls to serve
for example, would
themselves.
give the girls
another option if
they do not want
to wait in line for
the chicken.
Additionally, information regarding the layout of the kitchen was gathered.
Currently, there is one drop in hot/cold well that can accommodate 4 full
sized hotel pans, and one drop in cold well that can accommodate 3 full sized
hotel pans. Most entrees take up only two pans; the other ones are used for
the side dishes or leftovers from previous meals. These two wells are located
on either side of a long countertop. During meals, there is only line for the
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hot food since there is only one hot well. The other three pans remain empty
or filled with fresh fruits most of the time.
Data Analysis and Conclusion
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The graph above depicts the average time (in minutes) spent waiting in line
versus the daily entre. Based on data collection, it is evident that the line
moves faster when there are finger foodslike sandwichesor when the
service lines are spread over two locationslike the baked potato bar. The
times spent in line varied throughout the weekthere was no apparent
trend. Of course, it is unrealistic to serve sandwiches or similar foods five
days a week just for the sake of speeding up the lines. Since Madeira is a
boarding school, there needs to be variety with the daily entres. Also, based
on observations, many students and faculty enjoy items like the Greek lemon
chicken. Even though this day experienced a longer than average wait time,
it would not fair be to remove this item from the menu. Indeed, removing
these types of entrees from the menu would leave many diners dissatisfied
as well as affect the quality and creativity inherent in the current menu. A
longer-term solution is necessary.
During lunchtime, no cell phones or other electronics were out. The only
distraction was the girls talking to one another. However, this did not appear
to slow them down in regards to serving themselves from the buffet or cause
any other obvious holdups. What did cause the most holdups was the actual
act of serving the food. As noted in the table above, the macaroni and
cheese, chicken potpie, chicken nuggets and fries, and Greek lemon chicken
took longer to serve due to the nature of the food or serving utensils used.
For example, the chicken potpie was difficult to serve due to the way it was
presented in the pan. Two scoops were often needed to get a biscuit and the
chicken stew part. For the chicken nuggets, the tongs could only grab about
2-3 at a time; many girls took 6-8 nuggets.
Service appeared to be the main issue with the long lunch lines, not
distractions from other students or electronics. Certain entrees,
therefore, worked better than others regarding this problem.
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Once this main cause was identified, the layout of the kitchen was further
considered. It was discovered during data collection that there was only one
hot well unit installed. The other well was unutilized most of the time. It was
suggested that a second hot well unit be installed so two hot buffet lines
could set up. This would allow for two lines to form, thus cutting the wait
time in half. Having different serving stations worked well for the baked
potato bar, so this setup would ideally work just as well, if not better.
Additional data was collected regarding this task, such as the equipments
manufacturer and make and model number. We contacted Alto Hartleythe
distributor for Atlas Metal Company that serviced the greater D.C. areato
get a quote for a new unit. It turned out that a hot unit could not be added to
an already existing unit; a new hot/cold well would need to be installed. A
quote was requested and sent to the financial department at The Madeira
School for their evaluation. Quote from Alto Hartley is attached.
PES statement: Insufficient time to eat lunch R/T long wait time in line AEB
inadequate serving space
Recommendation
The recommendation was to install the new heating/cooling drop-in well unit
upon approval of the financial department. While menu revisions might have
alleviated the problemlike offering sandwiches or finger foods dailyit
would have affected customer satisfaction, hampered chef creativity and
overall been more of a short-term solution. Reconfiguring the set-up of the
service area is a more permanent solution that would have no impact on the
types of foods served.
Results of Action
The Madeira School is still waiting for approval from the financial department
to purchase and install the drop-in unit. In the meantime, more sandwiches
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have been added to the menu. However, favorites like the Greek lemon
chicken and chicken nuggets still remain.
Alto-Hartley Quote
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