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Fr-d700 Instruction Manual (Basic)

This 3 sentence summary provides the essential information about the document: The document is an instruction manual for Mitsubishi inverters models FR-D700, FR-D720, FR-D740, FR-D720S, and FR-D710W. It contains information for installation and basic operation of the inverters. The manual is intended for users who simply want to operate the inverter and refers readers to a separate applied instruction manual for using advanced functions.

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Arifin Jr.
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© © All Rights Reserved
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0% found this document useful (0 votes)
445 views147 pages

Fr-d700 Instruction Manual (Basic)

This 3 sentence summary provides the essential information about the document: The document is an instruction manual for Mitsubishi inverters models FR-D700, FR-D720, FR-D740, FR-D720S, and FR-D710W. It contains information for installation and basic operation of the inverters. The manual is intended for users who simply want to operate the inverter and refers readers to a separate applied instruction manual for using advanced functions.

Uploaded by

Arifin Jr.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

FR-D700

INVERTER
FR-D700
INSTRUCTION MANUAL (BASIC)
FR-D720-0.1K to 15K
FR-D740-0.4K to 15K
FR-D720S-0.1K to 2.2K
FR-D710W-0.1K to 0.75K

INVERTER

Thank you for choosing this Mitsubishi Inverter.


This Instruction Manual (Basic) is intended for users who "just want to run the inverter".
If you are going to utilize functions and performance, refer to the Instruction Manual (Applied) [IB-0600366ENG]. The
Instruction Manual (Applied) is separately available from where you purchased the inverter or your Mitsubishi sales
representative.

CONTENTS
1

PRODUCT CHECKING AND PARTS IDENTIFICATION ............................. 1

INSTALLATION AND WIRING ..................................................................... 2


2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8

DRIVE THE MOTOR ................................................................................... 31


3.1
3.2
3.3
3.4
3.5
3.6

FR-D700
MODEL INSTRUCTION MANUAL (BASIC)
MODEL
CODE
IB(NA)-0600365ENG-F(0910)MEE Printed in Japan

1A2-P34

Specifications subject to change without notice.

INSTRUCTION MANUAL (BASIC)

HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

700

Reset method of protective function ....................................................................... 96


List of fault or alarm indications .............................................................................. 97
Causes and corrective actions................................................................................ 98
Correspondences between digital and actual characters..................................... 107
Check and clear of the faults history..................................................................... 108
Check first when you have a trouble..................................................................... 110

PRECAUTIONS FOR MAINTENANCE AND INSPECTION..................... 117


5.1

Step of operation..................................................................................................... 31
Operation panel....................................................................................................... 32
Before operation...................................................................................................... 40
Start/stop from the operation panel (PU operation)................................................ 54
Make a start and stop with terminals (External operation) ..................................... 62
Parameter list .......................................................................................................... 72

1
2
3

TROUBLESHOOTING ................................................................................ 96
4.1
4.2
4.3
4.4
4.5
4.6

Peripheral devices..................................................................................................... 3
Removal and reinstallation of the cover.................................................................... 4
Installation of the inverter and instructions ............................................................... 7
Wiring ........................................................................................................................ 9
When using the brake resistor (MRS type, MYS type, FR-ABR) ........................... 26
Power-OFF and magnetic contactor (MC).............................................................. 27
Precautions for use of the inverter.......................................................................... 28
Failsafe of the system which uses the inverter....................................................... 30

Inspection items .................................................................................................... 117

4
5

SPECIFICATIONS..................................................................................... 125
6.1
6.2
6.3

Rating .................................................................................................................... 125


Common specifications......................................................................................... 127
Outline dimension drawings.................................................................................. 128

APPENDIX................................................................................................. 131

This Instruction Manual (Basic) provides handling information and precautions for use of the equipment.
Please forward this Instruction Manual (Basic) to the end user.

This section is specifically about safety matters


Do not attempt to install, operate, maintain or inspect the
inverter until you have read through the Instruction Manual
(Basic) and appended documents carefully and can use the
equipment correctly. Do not use this product until you have
a full knowledge of the equipment, safety information and
instructions.
In this Instruction Manual (Basic), the safety instruction
levels are classified into "WARNING" and "CAUTION".

WARNING

Incorrect
handling
may
cause
hazardous conditions, resulting in
death or severe injury.

CAUTION

Incorrect
handling
may
cause
hazardous conditions, resulting in
medium or slight injury, or may cause
only material damage.

CAUTION level may even lead to a serious


The
consequence according to conditions. Both instruction
levels must be followed because these are important to
personal safety.

1. Electric Shock Prevention

WARNING
z While power is ON or when the inverter is running, do not
open the front cover. Otherwise you may get an electric
shock.
z Do not run the inverter with the front cover or wiring cover
removed. Otherwise you may access the exposed highvoltage terminals or the charging part of the circuitry and
get an electric shock.
z Even if power is OFF, do not remove the front cover
except for wiring or periodic inspection. You may access
the charged inverter circuits and get an electric shock.
z Before wiring or inspection, power must be switched OFF.
To confirm that, LED indication of the operation panel
must be checked. (It must be OFF.) Any person who is
involved in wiring or inspection shall wait for at least 10
minutes after the power supply has been switched OFF
and check that there are no residual voltage using a tester
or the like. The capacitor is charged with high voltage for
some time after power OFF, and it is dangerous.
z This inverter must be earthed (grounded). Earthing
(grounding) must conform to the requirements of national
and local safety regulations and electrical code (NEC
section 250, IEC 536 class 1 and other applicable
standards).
A neutral-point earthed (grounded) power supply for 400V
class inverter in compliance with EN standard must be
used.
z Any person who is involved in wiring or inspection of this
equipment shall be fully competent to do the work.
z The inverter must be installed before wiring. Otherwise
you may get an electric shock or be injured.
z Setting dial and key operations must be performed with
dry hands to prevent an electric shock. Otherwise you
may get an electric shock.
z Do not subject the cables to scratches, excessive stress,
heavy loads or pinching. Otherwise you may get an
electric shock.
z Do not change the cooling fan while power is ON. It is
dangerous to change the cooling fan while power is ON.
z Do not touch the printed circuit board with wet hands.
Otherwise you may get an electric shock.
z When measuring the main circuit capacitor capacity, the
DC voltage is applied to the motor for 1s at powering OFF.
Never touch the motor terminal, etc. right after powering
OFF to prevent an electric shock.

2. Fire Prevention

CAUTION
z Inverter must be installed on a nonflammable wall without
holes (so that nobody touches the inverter heatsink on the
rear side, etc.). Mounting it to or near flammable material
can cause a fire.
z If the inverter has become faulty, the inverter power must
be switched OFF. A continuous flow of large current could
cause a fire.
z When using a brake resistor, a sequence that will turn OFF
power when a fault signal is output must be configured.
Otherwise the brake resistor may excessively overheat due
to damage of the brake transistor and such, causing a fire.
z Do not connect a resistor directly to the DC terminals P/+
and N/-. Doing so could cause a fire.

A-1

3.Injury Prevention

(3) Trial run

CAUTION
z The voltage applied to each terminal must be the ones
specified in the Instruction Manual. Otherwise burst,
damage, etc. may occur.
z The cables must be connected to the correct terminals.
Otherwise burst, damage, etc. may occur.
z Polarity must be correct. Otherwise burst, damage, etc.
may occur.
z While power is ON or for some time after power-OFF, do
not touch the inverter since the inverter will be extremely
hot. Doing so can cause burns.

4. Additional Instructions
Also the following points must be noted to prevent an
accidental failure, injury, electric shock, etc.

(1) Transportation and Mounting

CAUTION

Environment

z The product must be transported in correct method that


corresponds to the weight. Failure to do so may lead to
injuries.
z Do not stack the boxes containing inverters higher than
the number recommended.
z The product must be installed to the position where
withstands the weight of the product according to the
information in the Instruction Manual.
z Do not install or operate the inverter if it is damaged or
has parts missing.
z When carrying the inverter, do not hold it by the front
cover or setting dial; it may fall off or fail.
z Do not stand or rest heavy objects on the product.
z The inverter mounting orientation must be correct.
z Foreign conductive bodies must be prevented to enter the
inverter. That includes screws and metal fragments or
other flammable substance such as oil.
z As the inverter is a precision instrument, do not drop or
subject it to impact.
z The inverter must be used under the following
environment: Otherwise the inverter may be damaged.
Surrounding
air
temperature
Ambient
humidity
Storage
temperature
Atmosphere
Altitude/
vibration

-10C to +50C (non-freezing)


(-10C to +40C for totally-enclosed structure
feature)
90%RH or less (non-condensing)
-20C to +65C *1
Indoors (free from corrosive gas, flammable gas,
oil mist, dust and dirt)
Maximum 1,000m above sea level.
5.9m/s2 or less at 10 to 55Hz (directions of X, Y, Z
axes)

1 Temperature applicable for a short time, e.g. in transit.

(2) Wiring

CAUTION
z Do not install a power factor correction capacitor or surge
suppressor/capacitor type filter on the inverter output
side. These devices on the inverter output side may be
overheated or burn out.
z The connection orientation of the output cables U, V, W to
the motor affects the rotation direction of the motor.

A-2

CAUTION
z Before starting operation, each parameter must be
confirmed and adjusted. A failure to do so may cause
some machines to make unexpected motions.

(4) Usage

WARNING
z Any person must stay away from the equipment when the
retry function is set as it will restart suddenly after trip.
z Since pressing

key may not stop output depending

on the function setting status, separate circuit and switch


that make an emergency stop (power OFF, mechanical
brake operation for emergency stop, etc.) must be
provided.
z OFF status of the start signal must be confirmed before
resetting the inverter fault. Resetting inverter alarm with
the start signal ON restarts the motor suddenly.
z The inverter must be used for three-phase induction
motors.
Connection of any other electrical equipment to the
inverter output may damage the equipment.
z Do not modify the equipment.
z Do not perform parts removal which is not instructed in
this manual. Doing so may lead to fault or damage of the
product.

CAUTION
z The electronic thermal relay function does not guarantee
protection of the motor from overheating. It is
recommended to install both an external thermal and PTC
thermistor for overheat protection.
z Do not use a magnetic contactor on the inverter input for
frequent starting/stopping of the inverter. Otherwise, the
life of the inverter decreases.
z The effect of electromagnetic interference must be
reduced by using an EMC filter or by other means.
Otherwise nearby electronic equipment may be affected.
z Appropriate measures must be taken to suppress
harmonics. Otherwise power supply harmonics from the
inverter may heat/damage the power factor correction
capacitor and generator.
z When driving a 400V class motor by the inverter, the
motor must be an insulation-enhanced motor or measures
must be taken to suppress surge voltage. Surge voltage
attributable to the wiring constants may occur at the
motor terminals, deteriorating the insulation of the motor.
z When parameter clear or all parameter clear is performed,
the required parameters must be set again before starting
operations because all parameters return to the initial
value.
z The inverter can be easily set for high-speed operation.
Before changing its setting, the performances of the
motor and machine must be fully examined.
z Stop status cannot be hold by the inverter's brake
function. In addition to the inverter's brake function, a
holding device must be installed to ensure safety.
z Before running an inverter which had been stored for a
long period, inspection and test operation must be
performed.
z For prevention of damage due to static electricity, nearby
metal must be touched before touching this product to
eliminate static electricity from your body.

(5) Emergency stop

CAUTION
z A safety backup such as an emergency brake must be
provided to prevent hazardous condition to the machine
and equipment in case of inverter failure.
z When the breaker on the inverter input side trips, the
wiring must be checked for fault (short circuit), and
internal parts of the inverter for a damage, etc. The cause
of the trip must be identified and removed before turning
ON the power of the breaker.
z When any protective function is activated, appropriate
corrective action must be taken, and the inverter must be
reset before resuming operation.

(6) Maintenance, inspection and parts replacement

CAUTION
z Do not carry out a megger (insulation resistance) test on
the control circuit of the inverter. It will cause a failure.

(7) Disposal

CAUTION
z The inverter must be treated as industrial waste.

General instruction
Many of the diagrams and drawings in this Instruction
Manual (Basic) show the inverter without a cover or partially
open for explanation. Never operate the inverter in this
manner. The cover must be always reinstalled and the
instruction in this Instruction Manual (Basic) must be
followed when operating the inverter.

A-3

CONTENTS
1

PRODUCT CHECKING AND PARTS IDENTIFICATION

INSTALLATION AND WIRING

2.1

Peripheral devices ................................................................................................... 3

2.2

Removal and reinstallation of the cover ............................................................... 4

2.2.1

Front cover..................................................................................................................................... 4

2.2.2

Wiring cover................................................................................................................................... 6

2.3

Installation of the inverter and instructions ......................................................... 7

2.4

Wiring ....................................................................................................................... 9

2.4.1

Terminal connection diagram ........................................................................................................ 9

2.4.2

Specification of main circuit terminal ........................................................................................... 10

2.4.3

Terminal arrangement of the main circuit terminal, power supply and the motor wiring.............. 10

2.4.4

Control circuit terminal ................................................................................................................. 15

2.4.5

Changing the control logic ........................................................................................................... 17

2.4.6

Wiring of control circuit ................................................................................................................ 19

2.4.7

Safety stop function ..................................................................................................................... 22

2.4.8

Connection to the PU connector.................................................................................................. 24

2.5

When using the brake resistor (MRS type, MYS type, FR-ABR) ....................... 26

2.6

Power-OFF and magnetic contactor (MC) ........................................................... 27

2.7

Precautions for use of the inverter ...................................................................... 28

2.8

Failsafe of the system which uses the inverter .................................................. 30

DRIVE THE MOTOR

31

3.1

Step of operation ................................................................................................... 31

3.2

Operation panel ..................................................................................................... 32

3.2.1

Names and functions of the operation panel ............................................................................... 32

3.2.2

Basic operation (factory setting) .................................................................................................. 33

3.2.3

Easy operation mode setting (easy setting mode)....................................................................... 34

3.2.4

Operation lock (Press [MODE] for a while (2s))........................................................................... 35

3.2.5

Monitoring of output current and output voltage .......................................................................... 36

3.2.6

First priority monitor ..................................................................................................................... 36

3.2.7

Setting dial push .......................................................................................................................... 36

Changing the parameter setting value......................................................................................... 37

3.2.9

Parameter clear/all parameter clear ............................................................................................ 38

3.2.10 Initial value change list ................................................................................................................ 39

3.3

Before operation ................................................................................................... 40

3.3.1

Simple mode parameter list......................................................................................................... 40

3.3.2

Overheat protection of the motor by the inverter (Pr. 9) .............................................................. 41

3.3.3

When the rated motor frequency is 50Hz (Pr. 3) ........................................................................ 43

3.3.4

Increasing the starting torque (Pr. 0) .......................................................................................... 44

3.3.5

Setting the maximum and minimum output frequency (Pr. 1, Pr. 2) ............................................ 45

3.3.6

Changing acceleration and deceleration time of the motor (Pr. 7, Pr. 8)..................................... 46

3.3.7

Selection of the start command and frequency command locations (Pr. 79) .............................. 47

3.3.8

Acquiring large starting torque and low speed torque (General-purpose magnetic
flux vector control (Pr. 71, Pr. 80))............................................................................................... 48

3.3.9

Exhibiting the best performance for the motor (offline auto tuning)
(Pr. 71, Pr. 80, Pr. 82 to Pr. 84, Pr. 90, Pr. 96)............................................................................ 50

3.4

Start/stop from the operation panel (PU operation) .......................................... 54

3.4.1

Setting the frequency by the operation panel .............................................................................. 54

3.4.2

Using the setting dial like a potentiometer to perform operation ................................................. 56

3.4.3

Setting the frequency by switches (three-speed setting) (Pr. 4 to Pr. 6) ..................................... 57

3.4.4

Setting the frequency by analog input (voltage input) ................................................................. 59

3.4.5

Setting the frequency by analog input (current input).................................................................. 60

3.5

Make a start and stop with terminals (External operation) ............................... 62

3.5.1

Setting the frequency by the operation panel (Pr. 79 = 3)............................................................ 62

3.5.2

Setting the frequency by switches (three-speed setting) (Pr. 4 to Pr. 6) ..................................... 64

3.5.3

Setting the frequency by analog input (voltage input) ................................................................. 66

3.5.4

Changing the output frequency (60Hz, initial value) at the maximum voltage input
(5V, initial value) .......................................................................................................................... 68

3.5.5

Setting the frequency by analog input (current input).................................................................. 69

3.5.6

Changing the output frequency (60Hz, initial value) at the maximum current input
(at 20mA, initial value) ................................................................................................................. 71

3.6

Parameter list ........................................................................................................ 72

3.6.1

List of parameters classified by the purpose ............................................................................... 72

3.6.2

Displaying the extended parameters ........................................................................................... 74

3.6.3

Parameter list .............................................................................................................................. 75

4
4.1

TROUBLESHOOTING

96

Reset method of protective function .................................................................. 96

II

CONTENTS

3.2.8

4.2

List of fault or alarm indications .......................................................................... 97

4.3

Causes and corrective actions ............................................................................ 98

4.4

Correspondences between digital and actual characters ............................... 107

4.5

Check and clear of the faults history ................................................................ 108

4.6

Check first when you have a trouble ................................................................. 110

4.6.1

Motor does not start................................................................................................................... 110

4.6.2

Motor or machine is making abnormal acoustic noise............................................................... 112

4.6.3

Inverter generates abnormal noise ............................................................................................ 113

4.6.4

Motor generates heat abnormally .............................................................................................. 113

4.6.5

Motor rotates in the opposite direction....................................................................................... 113

4.6.6

Speed greatly differs from the setting ........................................................................................ 113

4.6.7

Acceleration/deceleration is not smooth .................................................................................... 114

4.6.8

Speed varies during operation................................................................................................... 114

4.6.9

Operation mode is not changed properly................................................................................... 115

4.6.10 Operation panel display is not operating ................................................................................... 115


4.6.11 Motor current is too large........................................................................................................... 115
4.6.12 Speed does not accelerate ........................................................................................................ 116
4.6.13 Unable to write parameter setting.............................................................................................. 116

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

5.1

Inspection items .................................................................................................. 117

5.1.1

Daily inspection.......................................................................................................................... 117

5.1.2

Periodic inspection..................................................................................................................... 117

5.1.3

Daily and periodic inspection ..................................................................................................... 118

5.1.4

Display of the life of the inverter parts ....................................................................................... 119

5.1.5

Cleaning..................................................................................................................................... 121

5.1.6

Replacement of parts................................................................................................................. 121

III

117

SPECIFICATIONS

125

6.1

Rating ................................................................................................................... 125

6.2

Common specifications ...................................................................................... 127

6.3

Outline dimension drawings .............................................................................. 128

131

Appendix1 For customers replacing the conventional model with this inverter ... 131
appendix 1-1

Replacement of the FR-S500 series ............................................................................. 131

Appendix 2 Instructions for Compliance with the EU Directives ............................ 133


Appendix 3 Instructions for UL and cUL.................................................................... 136
<Abbreviations and terms>
PU: Operation panel and parameter unit (FR-PU04/FR-PU07)
Inverter: Mitsubishi inverter FR-D700 series
FR-D700: Mitsubishi inverter FR-D700 series
Pr.: Parameter number
PU operation: Operation using the PU (operation panel/FR-PU04/FR-PU07)
External operation: Operation using the control circuit signals
Combined operation: Operation using both the PU (operation panel/FR-PU04/FR-PU07) and External operation
Operation panel for E500, PA02: FR-E500 series operation panel
Mitsubishi standard motor: SF-JR
Mitsubishi constant-torque motor: SF-HRCA
<Trademarks>
Company and product names herein are the trademarks and registered trademarks of their respective owners.

<Marks>
: Indicates functions available during V/F control

V/F

GP MFVC

: Indicates functions available during General-purpose magnetic flux vector control

REMARKS :Additional helpful contents and relations with other functions are stated
NOTE

:Contents requiring caution or cases when set functions are not activated are stated.

POINT

:Useful contents and points are stated.

IV

CONTENTS

APPENDIX

MEMO

1 PRODUCT CHECKING AND PARTS IDENTIFICATION


Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to ensure that
the product agrees with your order and the inverter is intact.

zInverter model

FR - D740 - 1.5 K
Symbol
D720
D740
D720S
D710W

Voltage class
Three-phase 200V class
Three-phase 400V class
Single-phase 200V class
Single-phase 100V class

Represents the
inverter capacity [kW]

Operation panel
(Refer to page 32)
Voltage/current input switch
(Refer to page 15)

PU connector
(Refer to page 16)

Front cover
(Refer to page 4)

Control circuit terminal


block
(Refer to page 15)
Control logic switchover
jumper connector
(Refer to page 17)

PRODUCT CHECKING AND PARTS IDENTIFICATION

Main circuit
terminal block
(Refer to page 10)
Combed shaped
wiring cover
(Refer to page 6)

Capacity plate
1.5K
Inverter model

Rating plate
Inverter model
Input rating
Output rating

Serial number

FR-D740-1.5K

Serial number

Accessory

Fan cover fixing screws (M3 35mm)


These screws are necessary for compliance with the EU Directive. (Refer to page 133)
Capacity

Number

1.5K to 3.7K
5.5K to 15K

1
2

Harmonic suppression guideline (when inverters are used in Japan)


All models of general-purpose inverters used by specific consumers are covered by "Harmonic suppression guideline for consumers who
receive high voltage or special high voltage". (For further details,

refer to Chapter 3 of the Instruction Manual (Applied).)

2 INSTALLATION AND WIRING


AC power supply
Use within the permissible power supply
specifications of the inverter. To ensure
safety, use a moulded case circuit breaker,
earth leakage circuit breaker or magnetic
contactor to switch power ON/OFF.

(Refer to page 125)

Moulded case circuit breaker


(MCCB) or earth leakage circuit
breaker (ELB), fuse
The breaker must be selected carefully
since an in-rush current flows in the
inverter at power on.

By connecting the connection cable


(FR-CB2) to the PU connector,

(Refer to page 24)

(Refer to page 3)

RS-485 RS-232C
Converter

S1
S2
SC

(Refer to page 3)

Reactor (FR-HAL, FR-HEL option)


Reactors (option) must be used when
power harmonics measures are taken,
the power factor is to be improved or the
inverter is installed near a large power
supply system (500kVA or more). The
inverter may be damaged if you do not
use reactors. Select the reactor according
to the model. Remove the jumpers across
terminals P/+ and P1 to connect the DC reactor.

Install an EMC filter (ferrite core)


to reduce the electromagnetic
noise generated from the
inverter. Effective in the range
from about 1MHz to 10MHz.
When more wires are passed
through, a more effective result
can be obtained. A wire should
be wound four turns or more.

Approved safety
relay module
Required for
compliance with
safety standard.

Brake resistor (FR-ABR,


MRS type, MYS type)

DC reactor (FR-HEL) *

EMC filter (ferrite core) *


(FR-BSF01, FR-BLF)

(
Refer to Chapter 4
of the Instruction Manual
(Applied))

Parameter unit operation can be performed from


FR-PU07, FR-PA07.
(FR-PU07)

Magnetic contactor (MC)


Install the magnetic contactor to ensure
safety. Do not use this magnetic contactor
to start and stop the inverter. Doing so will
cause the inverter life to be shorten.

AC reactor (FR-HAL)

RS-232C - RS-485 converter is


required when connecting to PC
with RS-232C interface.

Enclosure surface operation


panel (FR-PA07)

Braking capability can be


improved. (0.4K or more)
Always install a thermal relay
when using a brake resistor
whose capacity is 11K or more.
(Refer to page 26)
P/+
PR

Inverter (FR-D700)
P/+ P1
R/L1 S/L2 T/L3

Earth (Ground)

EMC filter
(capacitor) *
(FR-BIF)

P/+ N/-

Reduces the
radio noise.

U VW

EMC filter (ferrite core)


(FR-BSF01, FR-BLF)
Install an EMC filter (ferrite core)
to reduce the electromagnetic
noise generated from the inverter.
Effective in the range from about
1MHz to 10MHz. A wire should be
wound four turns at a maximum.
Motor

* Filterpack (FR-BFP2), which contains DC reactor and EMC filter in one package, is also available.

Brake unit
(FR-BU2)

P/+ PR
P/+
PR

High power factor


converter (FR-HC)
Power supply harmonics
can be greatly suppressed.
Install this as required.

Power regeneration
common converter
(FR-CV)
Great braking capability
is obtained.
Install this as required.

Resistor unit (FR-BR)


Discharging resistor (GZG, GRZG)
The regenerative braking capability
of the inverter can be exhibited fully.
Install this as required.

Earth (Ground)
Devices connected to the output
Do not install a power factor correction capacitor,
surge suppressor or EMC filter (capacitor) on the output
side of the inverter. When installing a moulded case
circuit breaker on the output side of the inverter,
contact each manufacturer for selection of the
moulded case circuit breaker.
Earth (Ground)
To prevent an electric shock, always earth (ground)
the motor and inverter. For reduction of induction noise
from the power line of the inverter, it is recommended
to wire the earth (ground) cable by returning it to the
earth (ground) terminal of the inverter.

NOTE
The life of the inverter is influenced by surrounding air temperature. The surrounding air temperature should be as low as
possible within the permissible range. This must be noted especially when the inverter is installed in an enclosure. (Refer to page 7)
Wrong wiring might lead to damage of the inverter. The control signal lines must be kept fully away from the main
circuit to protect them from noise. (Refer to page 9)
Do not install a power factor correction capacitor, surge suppressor or EMC filter (capacitor) on the inverter output
side. This will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above
devices are connected, immediately remove them.
Electromagnetic wave interference
The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the
communication devices (such as AM radios) used near the inverter. In this case, install the FR-BIF optional EMC filter
(capacitor) (for use in the input side only) or FR-BSF01 or FR-BLF EMC filter (ferrite core) to minimize interference.
(
Refer to Chapter 3 of the Instruction Manual (Applied)).
Refer to the Instruction Manual of each option and peripheral devices for details of peripheral devices.

Peripheral devices

2.1

Peripheral devices

Check the inverter model of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity.
Refer to the following list and prepare appropriate peripheral devices:

Inverter Model

Output

Single-Phase 100V Single-Phase 200V

Three-Phase 400V

Three-Phase 200V

(kW)

2
3

4
5
6

Moulded Case Circuit Breaker


(MCCB) 1
or Earth Leakage Circuit Breaker
(ELB) 2
Reactor connection
without
with

Magnetic Contactor (MC)


3
Reactor connection
without
with

Reactor

FR-HAL

FR-HEL

FR-D720-0.1K

0.1

30AF 5A

30AF 5A

S-N10

S-N10

0.4K 5

0.4K 5

FR-D720-0.2K

0.2

30AF 5A

30AF 5A

S-N10

S-N10

0.4K 5

0.4K 5

FR-D720-0.4K

0.4

30AF 5A

30AF 5A

S-N10

S-N10

0.4K

0.4K

FR-D720-0.75K

0.75

30AF 10A

30AF 5A

S-N10

S-N10

0.75K

0.75K

FR-D720-1.5K

1.5

30AF 15A

30AF 10A

S-N10

S-N10

1.5K

1.5K

FR-D720-2.2K

2.2

30AF 20A

30AF 15A

S-N10

S-N10

2.2K

2.2K

FR-D720-3.7K

3.7

30AF 30A

30AF 30A

S-N20, S-N21

S-N10

3.7K

3.7K

FR-D720-5.5K

5.5

50AF 50A

50AF 40A

S-N20, S-N21 S-N20, S-N21

5.5K

5.5K

FR-D720-7.5K

7.5

100AF 60A

50AF 50A

S-N25

S-N20, S-N21

7.5K

7.5K

FR-D720-11K

11

100AF 75A

100AF 75A

S-N35

S-N35

11K

11K

FR-D720-15K

15

225AF 125A

100AF 100A

S-N50

S-N50

15K

15K

FR-D740-0.4K

0.4

30AF 5A

30AF 5A

S-N10

S-N10

H0.4K

H0.4K

FR-D740-0.75K

0.75

30AF 5A

30AF 5A

S-N10

S-N10

H0.75K

H0.75K

FR-D740-1.5K

1.5

30AF 10A

30AF 10A

S-N10

S-N10

H1.5K

H1.5K

FR-D740-2.2K

2.2

30AF 15A

30AF 10A

S-N10

S-N10

H2.2K

H2.2K

FR-D740-3.7K

3.7

30AF 20A

30AF 15A

S-N10

S-N10

H3.7K

H3.7K

FR-D740-5.5K

5.5

30AF 30A

30AF 20A

S-N20, S-N21 S-N11, S-N12

H5.5K

H5.5K

FR-D740-7.5K

7.5

30AF 30A

30AF 30A

S-N20, S-N21 S-N20, S-N21

H7.5K

H7.5K

FR-D740-11K

11

50AF 50A

50AF 40A

S-N20, S-N21 S-N20, S-N21

H11K

H11K

FR-D740-15K

15

100AF 60A

50AF 50A

S-N25

S-N20, S-N21

H15K

H15K

FR-D720S-0.1K

0.1

30AF 5A

30AF 5A

S-N10

S-N10

0.4K 5

0.4K 5

FR-D720S-0.2K

0.2

30AF 5A

30AF 5A

S-N10

S-N10

0.4K 5

0.4K 5

FR-D720S-0.4K

0.4

30AF 10A

30AF 10A

S-N10

S-N10

0.75K 5

0.75K 5

FR-D720S-0.75K

0.75

30AF 15A

30AF 10A

S-N10

S-N10

1.5K 5

1.5K 5

FR-D720S-1.5K

1.5

30AF 20A

30AF 20A

S-N10

S-N10

2.2K 5

2.2K 5

FR-D720S-2.2K

2.2

50AF 40A

30AF 30A

S-N20, S-N21

S-N10

3.7K 5

3.7K 5

FR-D710W-0.1K

0.1

30AF 10A

30AF 5A

S-N10

S-N10

0.75K 4, 5

FR-D710W-0.2K

0.2

30AF 10A

30AF 10A

S-N10

S-N10

1.5K 4, 5

FR-D710W-0.4K

0.4

30AF 15A

30AF 15A

S-N10

S-N10

2.2K 4, 5

FR-D710W-0.75K

0.75

30AF 30A

30AF 20A

S-N10

S-N10

3.7K 4, 5

Select an MCCB according to the power supply capacity.


Install one MCCB per inverter.

MCCB

INV

IM

MCCB

INV

IM

For the use in the United States or Canada, select a UL and cUL certified fuse with Class T fuse equivalent cut-off
speed or faster with the appropriate rating for branch circuit protection. Alternatively, select a UL489 molded case circuit breaker (MCCB). (Refer to page 136)
Magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic contactor is
used for emergency stop during motor driving, the electrical durability is 25 times.
When using the MC for emergency stop during motor driving or using on the motor side during commercial-power supply operation, select the MC with class
AC-3 rated current for the motor rated current.
When connecting a single-phase 100V power input model to a power transformer (50kVA or more), install an AC reactor (FR-HAL) so that the performance
is more reliable. (
Refer to Chapter 3 of the Instruction Manual (Applied))
The power factor may be slightly lower.
Single-phase 100V power input model is not compatible with DC reactor.

NOTE
y When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the inverter model
and cable and reactor according to the motor output.

y When the breaker on the inverter input side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter, etc.
Identify the cause of the trip, then remove the cause and power ON the breaker.

INSTALLATION AND WIRING

Motor

Removal and reinstallation of the cover

2.2

Removal and reinstallation of the cover

2.2.1

Front cover

3.7K or less
zRemoval (Example of FR-D740-1.5K)
1) Loosen the installation screws of the front cover. (The screws cannot be removed.)
2) Remove the front cover by pulling it like the direction of arrow.

1)

2)

Installation screw

zReinstallation (Example of FR-D740-1.5K)


1) Place the front cover in front of the inverter, and install it straight.
2) Tighten the installation screws on the front cover.

1)

2)

Installation screw

Removal and reinstallation of the cover


5.5K or more
zRemoval (Example of FR-D740-7.5K)
1) Loosen the installation screws of the front cover. (The screws cannot be removed.)
2) Remove the front cover by pulling it like the direction of arrow with holding the installation hook on the front cover.
Installation hook

1)

2)

Installation
screw

zReinstallation (Example of FR-D740-7.5K)


1) Insert the two fixed hooks on the lower side of the front cover into the sockets of the inverter.
2) Tighten the installation screws on the front cover.

1)

2)

2
INSTALLATION AND WIRING

Installation screw

Fixed hook

Socket of the inverter

NOTE
Fully make sure that the front cover has been reinstalled securely.
The same serial number is printed on the capacity plate of the front cover and the rating plate of the inverter. Since
these plates have the same serial numbers, always reinstall the removed cover onto the original inverter.

Removal and reinstallation of the cover


2.2.2

Wiring cover

zRemoval and reinstallation


3.7K or less

y Hold the side of the wiring cover, and pull it downward for y Also pull the wiring cover downward by holding a
removal.

frontal part of the wiring cover.

To reinstall, fit the cover to the inverter along the guides.

Wiring cover

Guide
Wiring cover

Example of FR-D740-1.5K

y See below diagram for wiring cover of FR-D720-3.7K.


Hold the dent of the wiring cover (marked with an
arrow) with thumb and the side with other fingers and
pull downward for removal.

Wiring cover
Example of FR-D740-1.5K

5.5K or more

y The cover can be removed easily by pulling it toward you.


To reinstall, fit the cover to the inverter along the guides.

Guide

Guide
Wiring cover

Example of FR-D740-7.5K

Installation of the inverter and instructions

2.3

Installation of the inverter and instructions

Installation of the inverter


Enclosure surface mounting
Remove the front cover and wiring cover to fix the inverter to the surface.
FR-D720-0.1K to 0.75K

FR-D720-1.5K or more

FR-D720S-0.1K to 0.75K

FR-D740-0.4K or more

FR-D710W-0.1K to 0.4K

FR-D720S-1.5K, 2.2K
FR-D710W-0.75K

Front cover
Front cover

Wiring cover

Wiring cover

Note
When encasing multiple inverters, install them in parallel as a
cooling measure.

clearances
below.

2
INSTALLATION AND WIRING

Refer to the

Vertical

Install the inverter vertically.

Installation of the inverter and instructions


Install the inverter under the following conditions.
Surrounding air temperature and humidity

5cm

Inverter

Measurement
position

5cm

10cm or more

1cm
or more*

1cm
or more*

1cm

Inverter

or more
*

Temperature: -10 C to +50 C


-10 C to +40 C for totally
-enclosed structure feature
Humidity: 90% RH maximum
Leave enough clearances and
take cooling measures.

Clearances (side)

Clearances (front)

Measurement
position
5cm

10cm or more
* When using the inverters at the surrounding air
temperature of 40 C or less, the inverters can be
installed without any clearance between them (0cm
clearance).
When surrounding air temperature exceeds 40 C,
clearances between the inverters should be 1cm or
more (5cm or more for the 5.5K or more).

* 5cm or more for the 5.5K


or more

The inverter consists of precision mechanical and electronic parts. Never install or handle it in any of the following
conditions as doing so could cause an operation fault or failure.

Direct sunlight

When mounted inside


enclosure

Vibration
(5.9m/s2 or more at
10 to 55Hz (directions
of X, Y, Z axes))

Transportation by
holding front cover
or setting dial

High temperature,
high humidity

Oil mist, flammable


gas, corrosive gas,
fluff, dust, etc.

Horizontal placement

Mounting to
combustible material

Wiring

2.4
2.4.1

Wiring
Terminal connection diagram
*1. DC reactor (FR-HEL)
When connecting a DC reactor, remove the
jumper across P1 and P/+
Single-phase 100V power input model is not
compatible with DC reactor.

Sink logic
Main circuit terminal
Control circuit terminal

Single-phase power input


MCCB

*7 A brake transistor is not built-in to the


0.1K and 0.2K.

Brake unit
(Option)

MC

Single-phase
AC power
supply

R/L1
S/L2

*1

*8

P1
*6

MC
R/L1
S/L2
T/L3

Three-phase
AC power
supply

*8 Brake resistor (FR-ABR, MRS type, MYS


type)
Install a thermal relay to prevent an
overheat and burnout of the brake resistor.
(The brake resistor can not be connected
to the 0.1K and 0.2K.)

Earth
(Ground)
Jumper

MCCB

*6 Terminal P1 is not available for singlephase 100V power input model.

Earth
(Ground)

P/+

PR N/*7

Motor

U
V
W

IM

Main circuit

Earth (Ground)

Control circuit

STR

RH

RL
SD

Contact input common


24VDC power supply

Open collector output


RUN
Running

SE

PC *2

(Common for external power supply transistor)

Frequency setting signals (Analog)


*3 Terminal input specifications
can be changed by analog
input specifications
switchover (Pr. 73).
Terminal 10 and terminal 2
are used as PTC input
terminal (Pr. 561).
*4 It is recommended to
use 2W1k when the
frequency setting signal
is changed frequently.

3
Frequency
setting
potentiometer
1/2W1k
*4
1

Open collector output common


Sink/source common

+
2 0 to 5VDC *3
(0 to 10VDC)
5(Analog common)

Terminal 4
(+)
input
(Current (-)
input)

4 4 to 20mADC
0 to 5VDC
0 to 10VDC *5

*5 Terminal input specifications can be changed by analog


input specifications switchover (Pr. 267). Set the
voltage/current input switch in the "V" position to select
voltage input (0 to 5V/0 to10V) and "I" (initial value) to
select current input (4 to 20mA).
To use terminal 4 (initial setting is current input), set "4"
in any of Pr.178 to Pr.182 (input terminal function
selection) to assign the function, and turn ON AU signal.

Safety stop signal


Safe stop input (Channel 1)
Safe stop input (Channel 2)
Safe stop input common

Shorting
wire

Terminal functions vary by


Pr. 190 RUN terminal function
selection

Calibration resistor

10(+5V)
2

Terminal functions vary


by Pr. 192 A,B,C terminal
function selection

Relay output
(Fault output)

RM
SINK

*2 When using terminals PCSD as a 24VDC power


supply, take care not to
short across terminals
PC and SD.

High
speed
Middle
speed
Low
speed

SOURCE

terminal assignment
(Pr. 178 to Pr. 182).
Multi-speed selection

Relay output

STF

FM
SD

PU
connector

*9

Indicator
(Frequency meter, etc.)
Moving-coil type
1mA full-scale

*9 It is not necessary when


calibrating the indicator
from the operation panel.

INSTALLATION AND WIRING

Control input signals (No voltage input allowed)


Forward
The function of these
rotation start
terminals can be
Reverse
changed to the reset
signal, etc. with the input rotation start

Voltage/current
input switch *5

S1
S2
SC

SO

Terminal functions vary by Pr. 197 SO


terminal function selection
Safety monitor output *10
*10 Common terminal of terminal SO is
terminal SC. (Connected to terminal SD
inside of the inverter.)

NOTE
To prevent a malfunction caused by noise, separate the signal cables more than 10cm from the power cables. Also
separate the main circuit wire of the input side and the output side.
After wiring, wire offcuts must not be left in the inverter.
Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes
in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter.
The output of the single-phase power input model is three-phase 200V.

Wiring
2.4.2

Specification of main circuit terminal

Terminal

Terminal Name

Symbol
R/L1,

Description
Connect to the commercial power supply.

S/L2,

AC power input

Keep these terminals open when using the high power factor converter (FR-HC) or

T/L3 1
U, V, W

Inverter output

P/+, PR

Brake resistor connection

power regeneration common converter (FR-CV).


Connect a three-phase squirrel-cage motor.
Connect a brake resistor (FR-ABR, MRS type, MYS type) across terminals P/+ and PR.

P/+, N/-

Brake unit connection

P/+, P1 2

DC reactor connection

(The brake resistor can not be connected to the 0.1K and 0.2K.)
Connect the brake unit (FR-BU2), power regeneration common converter (FR-CV)
or high power factor converter (FR-HC).
Remove the jumper across terminals P/+ and P1 and connect a DC reactor.
Single-phase 100V power input model is not compatible with DC reactor.

Earth (Ground)

For earthing (grounding) the inverter chassis. Must be earthed (grounded).

When using single-phase power input, terminals are R/L1 and S/L2.

Terminal P1 is not available for single-phase 100V power input model.

2.4.3

Terminal arrangement of the main circuit terminal, power supply and the motor
wiring

zThree-phase 200V class


FR-D720-0.1K to 0.75K

FR-D720-1.5K to 3.7K
Jumper

Screw size (M3.5)

Jumper
N/- P/+

N/-

P/+

Screw size (M4)


R/L1 S/L2 T/L3

PR

R/L1 S/L2 T/L3


PR
Screw size
(M3.5)
Power supply

Screw size
(M4)

IM

Power supply

Motor

FR-D720-5.5K, 7.5K

IM
Motor

FR-D720-11K, 15K

Screw size (M5)


N/P/+ PR R/L1 S/L2 T/L3

Screw size (M5 for 11K, M6 for 15K)


R/L1 S/L2 T/L3 N/P/+ PR

Jumper

Screw size (M5)

IM
Jumper
Power supply Motor

Screw size
(M5)
Power supply

IM
Motor

* For wiring to earth (ground) terminals of FR-D720-5.5K and 7.5K, use the earthing cable wiring space (marked with an arrow) to route the wires.

10

Wiring
zThree-phase 400V class
FR-D740-0.4K to 3.7K

FR-D740-5.5K, 7.5K
Jumper

Screw size (M4)

Jumper

N/- P/+

R/L1 S/L2 T/L3

Screw size (M4)


R/L1 S/L2 T/L3

N/-

P/+ PR

PR
Screw size
(M4)

IM

IM

Screw size
(M4)
Power supply
Motor

Power supply Motor

FR-D740-11K, 15K
Screw size (M4 for 11K, M5 for 15K)
P/+ PR R/L1 S/L2 T/L3

N/-

Jumper

Screw size
(M4 for 11K, M5 for 15K)
Power supply

IM
Motor

zSingle-phase 200V class


FR-D720S-0.1K to 0.75K

FR-D720S-1.5K, 2.2K
Jumper

Jumper
Screw size (M3.5)

N/-

N/- P/+
P/+

Screw size (M4)


R/L1 S/L2

PR
PR

R/L1 S/L2

Screw size
(M3.5)
Power supply

Screw size
(M4)

IM

Power supply

IM
Motor

Motor

zSingle-phase 100V class


FR-D710W-0.75K

Screw size (M3.5)

N/-

N/- P/+
P/+

PR

Power supply

Screw size (M4)


R/L1 S/L2

PR

R/L1 S/L2

Screw size
(M3.5)

INSTALLATION AND WIRING

FR-D710W-0.1K to 0.4K

IM

Power supply

Screw size
(M4)

IM
Motor

Motor

NOTE
Make sure the power cables are connected to the R/L1, S/L2, T/L3. (Phase need not be matched.) Never connect the
power cable to the U, V, W of the inverter. Doing so will damage the inverter.
Connect the motor to U, V, W. Turning ON the forward rotation switch (signal) at this time rotates the motor
counterclockwise when viewed from the load shaft.

11

Wiring
(1)

Cable sizes etc., of the main control circuit terminals and earth (ground) terminals

Select the recommended cable size to ensure that a voltage drop will be 2% max.
If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to
decrease especially at the output of a low frequency.
The following table indicates a selection example for the wiring length of 20m.

Three-phase 200V class (when input power supply is 220V)


Applicable Inverter
Model
FR-D720-0.1K to 0.75K
FR-D720-1.5K, 2.2K
FR-D720-3.7K
FR-D720-5.5K
FR-D720-7.5K
FR-D720-11K
FR-D720-15K

Crimping
Terminal
Terminal Tightening
Screw
Torque
R/L1
Size 4
Nm
S/L2 U, V, W
T/L3
M3.5
M4
M4
M5
M5
M5
M6 (M5)

1.2
1.5
1.5
2.5
2.5
2.5
4.4

2-3.5
2-4
5.5-4
5.5-5
14-5
14-5
22-6

2-3.5
2-4
5.5-4
5.5-5
8-5
14-5
22-6

Cable Size
AWG 2
HIV Cables, etc. (mm2) 1
R/L1
Earth R/L1
S/L2 U, V, W (ground) S/L2 U, V, W
T/L3
cable
T/L3
2
2
3.5
5.5
14
14
22

2
2
3.5
5.5
8
14
22

2
2
3.5
5.5
5.5
14
14

14
14
12
10
6
6
4

14
14
12
10
8
6
4

PVC Cables, etc. (mm2) 3


R/L1
Earth
S/L2 U, V, W (ground)
T/L3
cable
2.5
2.5
4
6
16
16
25

2.5
2.5
4
6
10
16
25

2.5
2.5
4
6
6
16
16

Three-phase 400V class (when input power supply is 440V)


Applicable Inverter
Model
FR-D740-0.4K to 3.7K
FR-D740-5.5K
FR-D740-7.5K
FR-D740-11K
FR-D740-15K

Crimping
Terminal
Terminal Tightening
Screw
Torque
R/L1
Size 4
Nm
S/L2 U, V, W
T/L3
M4
M4
M4
M4
M5

1.5
1.5
1.5
1.5
2.5

2-4
5.5-4
5.5-4
5.5-4
8-5

2-4
2-4
5.5-4
5.5-4
8-5

Cable Size
AWG 2
HIV Cables, etc. (mm2) 1
R/L1
Earth R/L1
S/L2 U, V, W (ground) S/L2 U, V, W
T/L3
cable
T/L3
2
3.5
3.5
5.5
8

2
2
3.5
5.5
8

2
3.5
3.5
8
8

14
12
12
10
8

14
14
12
10
8

PVC Cables, etc. (mm2) 3


R/L1
Earth
S/L2 U, V, W (ground)
T/L3
cable
2.5
4
4
6
10

2.5
2.5
4
6
10

2.5
4
4
10
10

Single-phase 200V class (when input power supply is 220V)


Applicable Inverter
Model
FR-D720S-0.1K to 0.75K
FR-D720S-1.5K
FR-D720S-2.2K

Cable Size
Crimping
Terminal
Terminal Tightening
AWG 2
HIV Cables, etc. (mm2) 1
PVC Cables, etc. (mm2) 3
Screw
Torque
Earth
Earth
R/L1
R/L1
R/L1
R/L1
Size 4
Nm
U, V, W
U, V, W (ground)
U, V, W
U, V, W (ground)
S/L2
S/L2
S/L2
S/L2
cable
cable
M3.5
M4
M4

1.2
1.5
1.5

2-3.5
2-4
5.5-4

2-3.5
2-4
2-4

2
2
3.5

2
2
2

2
2
3.5

14
14
12

14
14
14

2.5
2.5
4

2.5
2.5
2.5

2.5
2.5
4

Single-phase 100V class (when input power supply is 100V)


Applicable Inverter
Model
FR-D710W-0.1K to 0.4K
FR-D710W-0.75K
1
2
3
4

Cable Size
Crimping
Terminal
Terminal Tightening
AWG 2
HIV Cables, etc. (mm2) 1
PVC Cables, etc. (mm2) 3
Screw
Torque
Earth
Earth
R/L1
R/L1
R/L1
R/L1
Size 4
Nm
U, V, W
U, V, W (ground)
U, V, W
U, V, W (ground)
S/L2
S/L2
S/L2
S/L2
cable
cable
M3.5
M4

1.2
1.5

2-3.5
5.5-4

2-3.5
2-4

2
3.5

2
2

2
2

14
12

14
14

2.5
4

2.5
2.5

2.5
2.5

The cable size is that of the cable (HIV cable (600V class 2 vinyl-insulated cable) etc.) with continuous maximum permissible temperature of 75C. Assumes
that the surrounding air temperature is 50C or less and the wiring distance is 20m or less.
The recommended cable size is that of the cable (THHW cable) with continuous maximum permissible temperature of 75C. Assumes that the surrounding
air temperature is 40C or less and the wiring distance is 20m or less.
(Selection example for use mainly in the United States.)
The recommended cable size is that of the cable (THHW cable) with continuous maximum permissible temperature of 70C. Assumes that the surrounding
air temperature is 40C or less and the wiring distance is 20m or less.
(Selection example for use mainly in Europe.)
The terminal screw size indicates the terminal size for R/L1, S/L2, T/L3, U, V, W, PR, P/+, N/-, P1 and a screw for earthing (grounding).
Screw size for earthing (grounding) the FR-D720-15K is indicated in parenthesis.
For single-phase power input, the terminal screw size indicates the size of terminal screw for R/L1, S/L2, U, V, W, PR, P/+, N/-, P1 and a screw for earthing
(grounding).

NOTE
Tighten the terminal screw to the specified torque. A screw that has been tightened too loosely can cause a short circuit or
malfunction. A screw that has been tightened too tightly can cause a short circuit or malfunction due to the unit breakage.
Use crimping terminals with insulation sleeve to wire the power supply and motor.

12

Wiring
The line voltage drop can be calculated by the following formula:

3 wire resistance[m/m] wiring distance[m] current[A]


1000
Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop (torque
Line voltage drop [V]=

reduction) in the low speed range.

(2)

Earthing (Grounding) precautions

Leakage currents flow in the inverter. To prevent an electric shock, the inverter and motor must be earthed (grounded). This
inverter must be earthed (grounded). Earthing (Grounding) must conform to the requirements of national and local safety
regulations and electrical codes. (NEC section 250, IEC 536 class 1 and other applicable standards)
Use an neutral-point earthed (grounded) power supply for 400V class inverter in compliance with EN standard.
Use the dedicated earth (ground) terminal to earth (ground) the inverter. (Do not use the screw in the casing, chassis, etc.)
Use the thickest possible earth (ground) cable. Use the cable whose size is equal to or greater than that indicated on page
12 , and minimize the cable length. The earthing (grounding) point should be as near as possible to the inverter.

POINT
To be compliant with the EU Directive (Low Voltage Directive), earth (ground) the inverter according to the
instructions on page 133.

INSTALLATION AND WIRING

13

Wiring
(3)

Total wiring length


The overall wiring length for connection of a single motor or multiple motors should be within the value in the table
below.

100V, 200V class


Pr. 72 PWM frequency
selection Setting
(carrier frequency)

0.1K

0.2K

0.4K

0.75K

1.5K or
More

1 (1kHz) or less

200m

200m

300m

500m

500m

30m

100m

200m

300m

500m

Pr. 72 PWM frequency


selection Setting
(carrier frequency)

0.4K

0.75K

1.5K

2.2K

3.7K
or More

1 (1kHz) or less

200m

200m

300m

500m

500m

30m

100m

200m

300m

500m

2 to15
(2kHz to 14.5kHz)

400V class

2 to15
(2kHz to 14.5kHz)

Total wiring length (FR-D720-1.5K or more, FR-D720S-1.5K or more,


FR-D740-3.7K or more)

500m or less

300m

300m
300m+300m=600m

When driving a 400V class motor by the inverter, surge voltages attributable to the wiring constants may occur at the
motor terminals, deteriorating the insulation of the motor. Take the following measures 1) or 2) in this case.
1) Use a "400V class inverter-driven insulation-enhanced motor" and set frequency in Pr. 72 PWM frequency selection
according to wiring length
50m or less
Carrier frequency

14.5kHz or less

Wiring Length
50m to 100m
8kHz or less

Exceeding 100m
2kHz or less

2) Connect the surge voltage suppression filter (FR-ASF-H/FR-BMF-H) on the inverter output side.

NOTE
Especially for long-distance wiring, the inverter may be affected by a charging current caused by the stray
capacitances of the wiring, leading to a malfunction of the overcurrent protective function, fast response current limit
function, or stall prevention function or a malfunction or fault of the equipment connected on the inverter output side.
If malfunction of fast-response current limit function occurs, disable this function. If malfunction of stall prevention
function occurs, increase the stall level. (
Refer to Pr. 22 Stall prevention operation level and Pr. 156 Stall prevention
operation selection in the chapter 4 of the Instruction Manual (applied))
Refer to Chapter 4 of the Instruction Manual (Applied) for details of Pr. 72 PWM frequency selection. Refer to the manual
of the option for details of surge voltage suppression filter (FR-ASF-H/FR-BMF-H).
When using the automatic restart after instantaneous power failure function with wiring length exceeding below,
select without frequency search (Pr. 162 = "1, 11"). (

Motor capacity
Wiring length

14

Refer to Chapter 4 of the Instruction Manual (Applied))

0.1K

0.2K

0.4K or more

20m

50m

100m

Wiring
2.4.4

Control circuit terminal


indicates that terminal functions can be selected using Pr. 178 to Pr. 182, Pr. 190, Pr. 192, Pr. 197 (I/O terminal function

selection). (

Type

Refer to Chapter 4 of the Instruction Manual (Applied)).

Input signal
Terminal
Symbol

Terminal Name

STF

Forward rotation start

STR

Reverse rotation start

RH,
RM,

Multi-speed selection

RL
Contact input common
Contact input

(sink) (initial setting)


External transistor
SD

common (source)

24VDC power supply


common
External transistor
common (sink)
PC

(initial setting)
Contact input common
(source)
24VDC power supply

10

Frequency setting

Description
Turn ON the STF signal to
start forward rotation and
turn it OFF to stop.
Turn ON the STR signal to
start reverse rotation and
turn it OFF to stop.

When the STF and STR


signals are turned ON
simultaneously, the stop
command is given.

Multi-speed can be selected according to the


combination of RH, RM and RL signals.

Rated Specifications
Input resistance 4.7k
Voltage when contacts are
open
21 to 26VDC
When contacts are shortcircuited
4 to 6mADC

Common terminal for contact input terminal (sink logic)


and terminal FM.
When connecting the transistor output (open collector
output), such as a programmable controller, when
source logic is selected, connect the external power

supply common for transistor output to this terminal to


prevent a malfunction caused by undesirable currents.
Common output terminal for 24VDC 0.1A power
supply (PC terminal).
Isolated from terminals 5 and SE.
When connecting the transistor output (open collector
output), such as a programmable controller, when sink
Power supply voltage range
logic is selected, connect the external power supply
common for transistor output to this terminal to prevent 22 to 26.5VDC
a malfunction caused by undesirable currents.
permissible load current
Common terminal for contact input terminal (source
100mA
logic).

Can be used as 24VDC 0.1A power supply.


Used as power supply when connecting potentiometer
for frequency setting (speed setting) from outside of
5VDC
Frequency setting power
the inverter.
permissible load current
supply
10mA
(
Refer to Chapter 4 of the Instruction Manual
(Applied))
Inputting 0 to 5VDC (or 0 to 10V) provides the maximum Input resistance10k 1k
Frequency setting
output frequency at 5V (10V) and makes input and output
Permissible maximum
proportional. Use Pr. 73 to switch between input 0 to
(voltage)
voltage 20VDC
5VDC input (initial setting) and 0 to 10VDC.
Current input:
Inputting 4 to 20mADC (or 0 to 5V, 0 to 10V) provides
Input resistance 233 5
the maximum output frequency at 20mA and makes

Frequency setting
(current)

input and output proportional. This input signal is valid


only when the AU signal is ON (terminal 2 input is
invalid). To use terminal 4 (initial setting is current
input), set "4" in any of Pr.178 to Pr.182 (input terminal
function selection) to assign the function, and turn ON
AU signal.
Use Pr. 267 to switch from among input 4 to 20mA
(initial setting), 0 to 5VDC and 0 to 10VDC. Set the
voltage/current input switch in the "V" position to select
voltage input (0 to 5V/0 to 10V).

Refer to
Page

62

64

18

59, 66

2
59, 66

INSTALLATION AND WIRING

(1)

Maximum permissible
current 30mA
Voltage input:
Input resistance10k 1k
Permissible maximum

60, 69

voltage 20VDC
Current input
(initial status) Voltage input

(
Refer to Chapter 4 of the Instruction Manual
(Applied)).

PTC thermistor

10
2

Frequency setting
common

PTC thermistor input

Frequency setting signal (terminal 2, 4) common


terminal. Do not earth (ground).
For connecting PTC thermistor output.
When PTC thermistor protection is valid (Pr. 561
"9999"), terminal 2 is not available for frequency
setting.

Adaptive PTC thermistor


specification
Heat detection resistance :
500 to 30k (Set by Pr. 561)

Instruction
Manual
(applied)

15

Wiring
NOTE
Set Pr. 267 and a voltage/current input switch correctly, then input analog signals in accordance with the settings.
Applying a voltage with voltage/current input switch in "I" position (current input is selected) or a current with switch in
"V" position (voltage input is selected) could cause component damage of the inverter or analog circuit of output
devices.

(2)

Output signal
Terminal

Relay

Type

Symbol
A, B, C

Terminal Name

Description

Rated Specifications

1 changeover contact output indicates that the inverter

Contact capacity:230VAC

Relay output (fault

protective function has activated and the output stopped.

0.3A

output)

Fault: discontinuity across B-C (continuity across A-C),

(power factor =0.4)

Normal: continuity across B-C (discontinuity across A-C)

30VDC 0.3A

Switched Low when the inverter output frequency is equal


Open collector

to or higher than the starting frequency (initial value 0.5Hz).


RUN

Inverter running

Switched High during stop or DC injection brake operation.


(Low is when the open collector output transistor is ON
(conducts). High is when the transistor is OFF (does not
conduct).)

Open collector

SE

output common

Reference
Page
Instruction
Manual
(applied)

Permissible load 24VDC


(maximum 27VDC) 0.1A
(a voltage drop is 3.4V
maximum when the signal

Instruction
Manual
(applied)

is ON)

Common terminal of terminal RUN.

Select one e.g. output

Pulse

frequency from monitor items.


FM

For meter

Not output during inverter reset. Output item:

Permissible load current

Not output during inverter reset. Output frequency (initial

1mA

The output signal is proportional setting)

1440 pulses/s at 60Hz

Instruction
Manual
(applied)

to the magnitude of the


corresponding monitoring item.

(3)

Communication
Terminal

Type

Symbol

Terminal Name

Reference

Description

Page

With the PU connector, communication can be made through RS-485.


RS-485

Conforming standard: EIA-485 (RS-485)

PU connector

Transmission format: Multidrop link

24

Communication speed: 4800 to 38400bps


Overall length: 500m

(4)

Safety stop signal

Terminal
Symbol
S1

Terminal Name

Description

Safety stop input

Terminals S1 and S2 are for safety stop input signals used

(Channel 1)

with the safety relay module. Terminals S1 and S2 are used


simultaneously (dual channel). Inverter output is shut off by
shortening/opening across terminals S1 and SC and across

S2

Safety stop input


(Channel 2)

S2 and SC. In the initial status, terminals S1 and S2 are


shorted with terminal SC by shortening wire.
Remove the shortening wire and connect the safety relay

Rated Specifications

Reference
Page

Input resistance: 4.7k


Current: 4 to 6 mA
(In case of shorted to
SC)
Voltage: 21 to 26 V
(In case of open from
SC)

module when using the safety stop function.


The signal indicates the status of safety stop input. Low
indicates safe state, and High indicates drive enabled or fault

22

detected.
SO

Safety monitor output


(open collector output)

(Low is when the open collector output transistor is ON

Load: 24VDC/0.1A max.

(conducts). High is when the transistor is OFF (does not

Voltage drop: 3.4V max.

conduct).)

(In case of 'ON' state)

If High is output when both of terminals S1 and S2 are open,


refer to the Safety stop function instruction manual (BCN-A211508000) for the cause and countermeasure.
SC

16

Safety stop input

Common terminal for terminals S1, S2 and SO. Connected to

terminal common

terminal SD inside of the inverter.

----------

Wiring
Changing the control logic
The input signals are set to sink logic (SINK) when shipped from
the factory.
To change the control logic, the jumper connector above the
control terminal must be moved to the other position.
Change the jumper connector in the sink logic (SINK) position
to source logic (SOURCE) position using tweezers, a pair of
long-nose pliers etc. Change the jumper connector position
before switching power ON.

NOTE
Fully make sure that the front cover has been reinstalled securely.
The capacity plate is placed on the front cover and the rating plate is on the inverter. Since these plates have the
same serial numbers, always reinstall the removed cover onto the original inverter.
The sink-source logic change-over jumper connector must be fitted in only one of those positions. If it is fitted in both
positions at the same time, the inverter may be damaged.

2
INSTALLATION AND WIRING

2.4.5

17

Wiring
(1) Sink logic type and source logic type
In sink logic, a signal switches ON when a current flows from the corresponding signal input terminal.
Terminal SD is common to the contact input signals. Terminal SE is common to the open collector output signals.
In source logic, a signal switches ON when a current flows into the corresponding signal input terminal.
Terminal PC is common to the contact input signals. Terminal SE is common to the open collector output signals.
Current flow concerning the input/output signal when sink logic is

Current flow concerning the input/output signal when source logic is

selected

selected
Source logic

Sink logic

PC
Current
STF

Sink
connector

STR

Current
STF

STR

Source
connector

SD

DC input (sink type)


<Example: QX40>

Inverter

RUN

TB1

DC input (source type)


<Example: QX80>

Inverter

TB1

RUN

R
R

R
SE

TB17

SE

TB18

24VDC

24VDC
Current flow

Current flow

When using an external power supply for transistor output


Sink logic type
Use terminal PC as a common terminal, and perform

Source logic type


Use terminal SD as a common terminal, and perform

wiring as shown below. (Do not connect terminal SD of the

wiring as shown below. (Do not connect terminal PC of the

inverter with terminal 0V of the external power supply.

inverter with terminal +24V of the external power supply.

When using terminals PC-SD as a 24VDC power supply,

When using terminals PC-SD as a 24VDC power supply,

do not install an external power supply in parallel with the

do not install an external power supply in parallel with the

inverter. Doing so may cause a malfunction in the inverter

inverter. Doing so may cause a malfunction in the inverter

due to undesirable currents.)

due to undesirable currents.)


Inverter

QY40P type transistor


output unit
TB1 STF

Inverter

QY80 type transistor


output unit
PC

24VDC
(SD)

TB1

STF

TB2

STR

Constant
voltage
circuit

TB17
PC
TB18
24VDC SD
Current flow

18

Constant
voltage
circuit

Fuse

TB17
TB18

24VDC

TB2 STR

SD

Current flow

24VDC
(SD)

Wiring
2.4.6
(1)

Wiring of control circuit

Standard control circuit terminal layout


Recommend wire size:
0.3mm2 to 0.75mm2

10

FM

RUN SE SO S1 S2 SC SD

(2)

RL RM RH SD PC STF STR

Wiring method

zWiring
Use a blade terminal and a wire with a sheath stripped off for the control circuit wiring. For a single wire, strip off the sheath of
the wire and apply directly.
Insert the blade terminal or the single wire into a socket of the terminal.
1) Strip off the sheath about the length below. If the length of the sheath peeled is too long, a short circuit may occur
among neighboring wires. If the length is too short, wires might come off.
Wire the stripped wire after twisting it to prevent it from becoming loose. In addition, do not solder it.
Wire stripping length

10mm

2) Crimp the blade terminal.


Insert wires to a blade terminal, and check that the wires come out for about 0 to 0.5 mm from a sleeve.
Check the condition of the blade terminal after crimping. Do not use a blade terminal of which the crimping is
inappropriate, or the face is damaged.

ll
he

Unstranded
wires

ire
W

m
.5m

o0

0t

Damaged

INSTALLATION AND WIRING

S
ve

lee

Wires are not inserted


into the shell

Crumpled tip

Blade terminals available on the market: (as of Oct. 2008)


zPhoenix Contact Co.,Ltd.
Wire Size (mm2)

with insulation sleeve

Blade Terminal Model


without insulation sleeve

for UL wire*

0.3

AI 0,5-10WH

0.5

AI 0,5-10WH

AI 0,5-10WH-GB

0.75

AI 0,75-10GY

A 0,75-10

AI 0,75-10GY-GB

AI 1-10RD

A1-10

AI 1-10RD/1000GB

1.25, 1.5

AI 1,5-10BK

A1,5-10

AI 1,5-10BK/1000GB

0.75 (for two wires)

AI-TWIN 2 x 0,75-10GY

Blade terminal
crimping tool

CRIMPFOX ZA3

*A blade terminal with an insulation sleeve compatible with MTW wire which has a thick wire insulation

zNICHIFU Co.,Ltd.
Wire Size (mm2)

Blade terminal product


number

Insulation product number

Blade terminal
crimping tool

0.3 to 0.75

BT 0.75-11

VC 0.75

NH 67

19

Wiring
3) Insert the wire into a socket.

When using a single wire or a stranded wire without a blade terminal, push an open/close button all the way down
with a flathead screw driver, and insert the wire.
Open/close button

Flathead screwdriver

NOTE
When using a stranded wire without a blade terminal, twist enough to avoid short circuit with a nearby terminals or
wires.
Place the flathead screwdriver vertical to the open/close button. In case the blade tip slips, it may cause to damage of
inverter or injury.

zWire removal
Pull the wire with pushing the open/close button all the way down firmly with a flathead screwdriver.
Open/close button

Flathead screwdriver

NOTE
Use a small flathead screwdriver (Tip thickness: 0.4mm/tip width: 2.5mm).
If a flathead screwdriver with a narrow tip is used, terminal block may be damaged.
Introduced products :(as of Oct. 2008)

Product

Type

Maker

Flathead screwdriver

SZF 0- 0,4 x 2,5

Phoenix Contact Co.,Ltd.

Place the flathead screwdriver vertical to the open/close button. In case the blade tip slips, it may cause to damage of
inverter or injury.

20

Wiring
(3)

Control circuit common terminals (SD, 5, SE)

Terminals SD, SE and 5 are common terminals for I/O signals.(All common terminals are isolated from each other.) Do not
earth them. Avoid connecting the terminal SD and 5 and the terminal SE and 5.
Terminal is a common terminal for the contact input terminals (STF, STR, RH, RM, RL) and frequency output signal (FM). The
open collector circuit is isolated from the internal control circuit by photocoupler
Terminal 5 is a common terminal for the frequency setting signals (terminals 2 or 4). It should be protected from external noise
using a shielded or twisted cable.
Terminal SE is a common terminal for the open collector output terminal (RUN). The contact input circuit is isolated from the
internal control circuit by photocoupler.

(4)

Signal inputs by contactless switches

The contacted input terminals of the inverter (STF, STR,


+24V

RH, RM, RL) can be controlled using a transistor


instead of a contacted switch as shown on the right.

STF, etc.

Inverter

SD

External signal input using transistor

Wiring instructions

1) It is recommended to use the cables of 0.3mm2 to 0.75mm2 gauge for connection to the control circuit terminals.
2) The maximum wiring length should be 30m (200m for terminal FM).
3) Do not short across terminals PC and SD. Inverter may be damaged.
4) Use two or more parallel micro-signal contacts or twin contacts to prevent
contact faults when using contact inputs since the control circuit input signals
are micro-currents.

Micro signal contacts

Twin contacts

5) Use shielded or twisted cables for connection to the control circuit terminals
and run them away from the main and power circuits (including the 200V relay sequence circuit).
6) Do not apply a voltage to the contact input terminals (e.g. STF) of the control circuit.
7) Always apply a voltage to the fault output terminals (A, B, C) via a relay coil, lamp, etc.

21

INSTALLATION AND WIRING

(5)

Wiring
2.4.7
(1)

Safety stop function

Description of the function

The terminals related to the safety stop function are shown below.
Refer to page 15 for the rated specification of each terminal.
Terminal
Symbol

SO 2

For input of safety stop channel 1.

S21

For input of safety stop channel 2.

SAFE
signal
SC

RUN
3

SAFE2
signal
SE

Description

S11

Between S1 and SC / S2 and SC


Open: In safety stop mode.
Short: Other than safety stop mode.

For output of safety stop condition.


OFF: Drive enabled
The signal is output when inverter output is shut off due to the safety stop
ON: Output shutoff, no fault
function.
Common terminal for S1,S2,SO signals. (SC is connected terminal SD internally.)
---------OFF: Safety circuit fault (E.SAF)
As output for failure detection and alarm.
ON: Status other than Safety circuit
The signal is output while safety circuit fault (E.SAF) is not activated.
fault (E.SAF)
Common terminal for open collector outputs (terminal RUN)
----------

In the initial status, terminal S1 and S2 are shorted with terminal SC by shortening wire. Remove the shortening wire and connect the safety relay module
when using the safety stop function.

In the initial setting, safety monitor output signal (SAFE signal) is assigned to terminal SO. The function can be assigned to other terminals by setting "80
(positive logic) or 180 (negative logic)" to any of Pr. 190, Pr. 192 or Pr. 197 (Output terminal function selection). (

Refer to Chapter 4 of the Instruction Manual

(Applied))
3

In the initial setting, inverter running (RUN signal) is assigned to terminal RUN. Set "81" to Pr. 190 RUN terminal function selection to assign SAFE2 signal. The
function can be assigned to other terminals by setting "81 (positive logic) or 181 (negative logic)" to any of Pr. 190, Pr. 192 or Pr. 197 (Output terminal function
selection). (

Refer to Chapter 4 of the Instruction Manual (Applied))

NOTE
y Use SAFE signal for the purpose to monitor safety stop status. SAFE signal cannot be used as safety stop input
signal to other devices (other than the safety relay module.)
y SAFE2 signal can only be used to output an alarm or to prevent restart of an inverter. The signal cannot be used as
safety stop input signal to other devices.

(2)

Wiring connection diagram

To prevent restart at fault occurrence, connect terminals RUN (SAFE2 signal) and SE to terminals XS0 and XS1, which are
the feedback input terminals of the safety relay module.
By setting Pr.190 RUN terminal function selection = "81 (SAFE2 signal)", terminal RUN is turned OFF at fault occurrence.
Pr. 178 = "60 (initial value)"
Pr. 179 = "25"
Pr. 190 = "81"
Pr. 197 = "80 (initial value)"

Inverter

SO (SAFE)*1
monitor

R S T

RUN (SAFE2)*1
START/RESET

SE
STF
STF*2
STR(STOP)*2

Emergency stop button

STOP

S1
S2

+24V

X0 COM0 X1 COM1

XS0 XS1

Z00 Z10 Z20

I/O control

Output
shutoff
circuit

SC
SD

Internal
Safety
Circuit

DC24V

K1
U VW
K2
IM

24G

Z01 Z11 Z21

MITSUBISHI MELSEC Safety relay module


QS90SR2SN-Q

*1 Output signals differ by the setting of Pr. 190, Pr. 192


and Pr. 197 (Output terminal function selection).
*2 Input signals differ by the setting of Pr. 178 to Pr. 182
(Input terminal function selection).

NOTE
y Changing the terminal assignment using Pr. 190, Pr. 192, Pr. 197 (output terminal function selection) may affect the other
functions. Make setting after confirming the function of each terminal.

22

Wiring
(3)

Safety stop function operation

Input power
OFF

Input signal
S1-SC S2-SC
-----

-----

Short

Short

Open

Open

Short

Open

Open

Short

ON

Failure
----No failure
Detected
No failure
(SA)
Detected
Detected
(E.SAF)
Detected
(E.SAF)

Output signal
SAFE1
SAFE21

Operation state

OFF
OFF
OFF

OFF
ON
OFF

Output shutoff (Safe state)


Drive enabled
Output shutoff (Safe state)

ON

ON

Output shutoff (Safe state)

OFF

OFF

Output shutoff (Safe state)

OFF

OFF

Output shutoff (Safe state)

OFF

OFF

Output shutoff (Safe state)

ON: Transistor used for an open collector output is conducted.


OFF: Transistor used for an open collector output is not conducted.

For more details, refer to the Safety stop function instruction manual (BCN-A211508-000).

INSTALLATION AND WIRING

23

Wiring
2.4.8

Connection to the PU connector

Using the PU connector, you can perform communication operation from the parameter unit (FR-PA07), enclosure surface
operation panel (FR-PA07), or a personal computer, etc.
Parameter setting and monitoring can be performed by FR Configurator (FR-SW3-SETUP-W ).
Remove the inverter front cover when connecting.

zWhen connecting the parameter unit or enclosure surface operation panel using a connection cable
Use the optional FR-CB2

or connector and cable available on the market.

Insert the cable plugs securely into the PU connector of the inverter and the connection connector of the FR-PU07, FR-PA07
along the guide until the tabs snap into place.
Install the inverter front cover after connecting.

Parameter unit connection cable


(FR-CB2)(option)
PU connector

STF FWD PU

FR-PA07

FR-PU07

NOTE
Do not connect the PU connector to the computer's LAN port, FAX modem socket or telephone connector. The inverter
and machine could be damaged due to differences in electrical specifications.

REMARKS
When using a commercially available connector and cable as a parameter unit connection cable,
Instruction Manual (Applied).

24

refer to Chapter 4 of the

Wiring
zRS-485 communication
When the PU connector is connected with a personal, FA or other computer by a communication cable, a user program can
run and monitor the inverter or read and write to parameters.
The protocol can be selected from Mitsubishi inverter and Modbus-RTU.

PU connector pin-outs
Pin
Number

Inverter
(receptacle side)
Viewed from bottom

8) to 1)

Name

Description
Earth (ground)

1)

SG

2)

Parameter unit power supply

3)

RDA

Inverter receive+

4)

SDB

Inverter send-

5)

SDA

Inverter send+

6)

RDB

Inverter receive-

7)

SG

8)

(connected to terminal 5)

Earth (ground)
(connected to terminal 5)
Parameter unit power supply

NOTE
Pins No. 2 and 8 provide power to the parameter unit. Do not use these pins for RS-485 communication.
When making RS-485 communication with a combination of the FR-D700 series, FR-E500 series and FR-S500 series,
incorrect connection of pins No.2 and 8 (parameter unit power supply) of the above PU connector may result in the
inverter malfunction or failure.
Do not connect the PU connector to the computer's LAN board, FAX modem socket or telephone modular connector.
The product could be damaged due to differences in electrical specifications.

Refer to Chapter 4 of the Instruction Manual (Applied).

2
INSTALLATION AND WIRING

For further details,

25

When using the brake resistor (MRS type, MYS type, FR-ABR)

2.5

When using the brake resistor (MRS type, MYS type, FR-ABR)

It is recommended to configure a sequence, which shuts off power in the input side of the inverter by the external thermal
relay as shown below, to prevent overheat and burnout of the brake resistor (MRS type, MYS type) and high duty brake
resistor (FR-ABR) in case the regenerative brake transistor is damaged. (The brake resistor can not be connected to the
FR-D720-0.1K or 0.2K, FR-D720S-0.1K or 0.2K and FR-D710W-0.1K or 0.2K.)
<Example 1>

MC

Power supply
T *2

Thermal relay High-duty brake


(OCR) (*1)
Inverter
resistor (FR-ABR)
R/L1
P/+
R
S/L2
T/L3
PR

<Example 2>
Power supply

OFF MC

MC

Thermal relay
(OCR) (*1)
Inverter
R/L1
P/+
S/L2
T/L3
PR

High-duty brake
resistor (FR-ABR)
R

T *2
F

F
ON

MC

ON
OCR
Contact

MC

B
OFF MC
OCR
Contact

Refer to the table below for the type number of each capacity of thermal relay and the diagram below for the connection.
(Always install a thermal relay when using a brake resistor whose capacity is 11K or more)

When the power supply is 400V class, install a step-down transformer.

Power
Supply

Brake Resistor

Voltage

Thermal Relay Type

Contact Rating

(Mitsubishi product)

MRS120W200

TH-N20CXHZ-0.7A

MRS120W100

TH-N20CXHZ-1.3A

110VAC 5A,

100V,

MRS120W60

TH-N20CXHZ-2.1A

220VAC 2A(AC11 class)

200V

MRS120W40

TH-N20CXHZ-3.6A

110VDC 0.5A,

MYS220W50
(two units in parallel)

Power
Supply
Voltage

100V,
200V

400V

Brake Resistor

TH-N20CXHZ-5A

220VDC 0.25A(DC11class)

Thermal Relay Type


(Mitsubishi product)

Contact Rating

FR-ABR-0.4K
FR-ABR-0.75K
FR-ABR-2.2K
FR-ABR-3.7K
FR-ABR-5.5K
FR-ABR-7.5K
FR-ABR-11K
FR-ABR-15K

TH-N20CXHZ-0.7A
TH-N20CXHZ-1.3A
TH-N20CXHZ-2.1A
TH-N20CXHZ-3.6A
TH-N20CXHZ-5A
TH-N20CXHZ-6.6A
TH-N20CXHZ-11A
TH-N20CXHZ-11A

FR-ABR-H0.4K

TH-N20CXHZ-0.24A

FR-ABR-H0.75K

TH-N20CXHZ-0.35A

110VDC 0.5A,

FR-ABR-H1.5K

TH-N20CXHZ-0.9A

220VDC 0.25A (DC11 class)

FR-ABR-H2.2K

TH-N20CXHZ-1.3A

FR-ABR-H3.7K

TH-N20CXHZ-2.1A

FR-ABR-H5.5K

TH-N20CXHZ-2.5A

FR-ABR-H7.5K

TH-N20CXHZ-3.6A

FR-ABR-H11K

TH-N20CXHZ-6.6A

FR-ABR-H15K

TH-N20CXHZ-6.6A

1/L1

5/L3
TH-N20

2/T1
110VAC 5A

To the inverter
terminal P/+

6/T3
To a resistor

220VAC 2A (AC11 class)

NOTE
Brake resistor can not be used with the brake unit, high power factor converter, power supply regeneration converter,
etc.
Do not use the brake resistor with a lead wire extended.
Do not connect the resistor directly to the terminals P/+ and N/-. This could cause a fire.

26

Power-OFF and magnetic contactor (MC)

2.6
(1)

Power-OFF and magnetic contactor (MC)


Inverter input side magnetic contactor (MC)

On the inverter input side, it is recommended to provide an MC for the following purposes.
(Refer to page 3 for selection.)
1) To release the inverter from the power supply when the fault occurs or when the drive is not functioning (e.g. emergency
stop operation). For example, MC avoids overheat or burnout of the brake resistor when heat capacity of the resistor is
insufficient or brake regenerative transistor is damaged with short while connecting an optional brake resistor.
2) To prevent any accident due to an automatic restart at restoration of power after an inverter stop made by a power failure
3) While the power is ON, inverter is consuming a little power even during inverter stop. When stopping the inverter for an
extended period of time, powering OFF the inverter will save power slightly.
4) To separate the inverter from the power supply to ensure safe maintenance and inspection work.
The inverter's input side MC is used for the above purpose, select class JEM1038-AC3 MC for the inverter input side current
when making an emergency stop during normal operation.

REMARKS
Since repeated inrush currents at power ON will shorten the life of the converter circuit (switching life is about 1,000,000 times.),
frequent starts and stops of the MC must be avoided. Turn ON/OFF the inverter start controlling terminals (STF, STR) to run/stop
the inverter.

z Inverter start/stop circuit example

Inverter
MCCB

MC

Three-phase AC
power supply

R/L1
S/L2
T/L3

U
V
W

T *1
C
B

Operation preparation
OFF
MC
ON

Motor

As shown on the left, always use the start signal


(ON or OFF of STF(STR) signal) to make a start
or stop.
1

When the power supply is 400V class, install a step-down


transformer.

A
RA
MC

MC

Start/Stop
Start
Stop

STF(STR)
SD

RA

RA

2
Handling of inverter output side magnetic contactor

Switch the magnetic contactor between the inverter and motor only when both the inverter and motor are at a stop. When the
magnetic contactor is turned ON while the inverter is operating, overcurrent protection of the inverter and such will activate.
When an MC is provided for switching to the commercial power supply, for example, switch it ON/OFF after the inverter and
motor have stopped.

27

INSTALLATION AND WIRING

(2)

Precautions for use of the inverter

2.7

Precautions for use of the inverter

The FR-D700 series is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may
shorten the product life or damage the product.
Before starting operation, always recheck the following items.
(1) Use crimping terminals with insulation sleeve to wire the power supply and motor.
(2) Application of power to the output terminals (U, V, W) of the inverter will damage the inverter. Never perform such wiring.
(3) After wiring, wire offcuts must not be left in the inverter.
Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean.
When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the
inverter.
(4) Use cables of the size to make a voltage drop 2% maximum.
If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque
to decrease especially at the output of a low frequency.
Refer to page 12 for the recommended wire sizes.
(5) The overall wiring length should be 500m maximum.
Especially for long distance wiring, the fast-response current limit function may decrease or the equipment connected to
the secondary side may malfunction or become faulty under the influence of a charging current due to the stray capacity
of the wiring. Therefore, note the overall wiring length. (Refer to page 14)
(6) Electromagnetic wave interference
The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the
communication devices (such as AM radios) used near the inverter. In this case, install the FR-BIF optional capacitor
type filter (for use in the input side only) or FR-BSF01 or FR-BLF common mode filter to minimize interference.
(7) Do not install a power factor correction capacitor, surge suppressor or capacitor type filter on the inverter output side.
This will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices are
connected, immediately remove them. (When using capacitor type filter (FR-BIF) for a single-phase power input model,
make sure of secure insulation of T/L3-phase, and connect to the input side of the inverter.)
(8) For some short time after the power is switched OFF, a high voltage remains in the smoothing capacitor. When
accessing the inverter for inspection, wait for at least 10 minutes after the power supply has been switched OFF, and
then make sure that the voltage across the main circuit terminals P/+ and N/- of the inverter is not more than 30VDC
using a tester, etc.
(9) A short circuit or earth (ground) fault on the inverter output side may damage the inverter modules.
Fully check the insulation resistance of the circuit prior to inverter operation since repeated short circuits caused by
peripheral circuit inadequacy or an earth (ground) fault caused by wiring inadequacy or reduced motor insulation
resistance may damage the inverter modules.
Fully check the to-earth (ground) insulation and phase to phase insulation of the inverter output side before power-on.
Especially for an old motor or use in hostile atmosphere, securely check the motor insulation resistance etc.
(10) Do not use the inverter input side magnetic contactor to start/stop the inverter.
Always use the start signal (turn ON/OFF STF and STR signals) to start/stop the inverter. (Refer to page 27)
(11) Across terminals P/+ and PR, connect only an external regenerative brake discharging resistor.
Do not connect a mechanical brake.
The brake resistor can not be connected to the 0.1K and 0.2K. Never short between terminals P/+ and PR.

28

Precautions for use of the inverter


(12) Do not apply a voltage higher than the permissible voltage to the inverter I/O signal circuits.
Application of a voltage higher than the permissible voltage to the inverter I/O signal circuits or opposite polarity may
damage the I/O devices. Especially check the wiring to prevent the speed setting potentiometer from being connected
incorrectly to short terminals 10-5.
(13) Provide electrical and mechanical interlocks for MC1 and MC2

MC1

which are used for bypass operation. When the wiring is


incorrect and if there is a bypass operation circuit as shown
right, the inverter will be damaged due to arcs generated at the

Power
supply

time of switch-over or chattering caused by a sequence error.

Interlock
R/L1 U
S/L2 V
T/L3 W
Inverter

MC2

IM

Undesirable current

(14) If the machine must not be restarted when power is restored after a power failure, provide a magnetic contactor in the
inverter's input side and also make up a sequence which will not switch ON the start signal.
If the start signal (start switch) remains ON after a power failure, the inverter will automatically restart as soon as the
power is restored.
(15) Instructions for overload operation
When performing operation of frequent start/stop of the inverter, rise/fall in the temperature of the transistor element of
the inverter will repeat due to a repeated flow of large current, shortening the life from thermal fatigue. Since thermal
fatigue is related to the amount of current, the life can be increased by reducing current at locked condition, starting
current, etc. Decreasing current may increase the life. However, decreasing current will result in insufficient torque and
the inverter may not start. Therefore, choose the inverter which has enough allowance for current (up to 2 rank larger in
capacity).
(16) Make sure that the specifications and rating match the system requirements.
(17) If electromagnetic noise generated from the inverter causes frequency setting signal to fluctuate and motor rotation
speed to be unstable when changing motor speed with analog signal, the following countermeasures are effective.
y Do not run the signal cables and power cables (inverter I/O cables) in parallel with each other and do not bundle them.
y Run signal cables as far away as possible from power cables (inverter I/O cables).
y Use shield cables as signal cables.
y Install a ferrite core on the signal cable (Example: ZCAT3035-1330 TDK).

INSTALLATION AND WIRING

29

Failsafe of the system which uses the inverter

2.8

Failsafe of the system which uses the inverter

When a fault occurs, the inverter trips to output a fault signal. However, a fault output signal may not be output at an inverter
fault occurrence when the detection circuit or output circuit fails, etc. Although Mitsubishi assures best quality products,
provide an interlock which uses inverter status output signals to prevent accidents such as damage to machine when the
inverter fails for some reason and at the same time consider the system configuration where failsafe from outside the inverter,
without using the inverter, is enabled even if the inverter fails.
(1) Interlock method which uses the inverter status output signals
By combining the inverter status output signals to provide an interlock as shown below, an inverter alarm can be
detected.
No

Interlock Method

Check Method

Used Signals

1)

Inverter protective
function operation

Operation check of an alarm contact


Circuit error detection by negative logic

Fault output signal


(ALM signal)

2)

Inverter operating status

Operation ready signal check

Operation ready signal


(RY signal)

3)

Inverter running status

Logic check of the start signal and


running signal

4)

Inverter running status

Logic check of the start signal and


output current

Start signal
(STF signal, STR signal)
Running signal (RUN signal)
Start signal
(STF signal, STR signal)
Output current detection signal
(Y12 signal)

Refer to Page
Refer to Chapter 4
of the Instruction
Manual (Applied)).
Refer to Chapter 4
of the Instruction
Manual (Applied)).
Refer to Chapter 4
of the Instruction
Manual (Applied)).
Refer to Chapter 4
of the Instruction
Manual (Applied)).

(2) Backup method outside the inverter


Even if the interlock is provided by the inverter status signal, enough failsafe is not ensured depending on the failure
status of the inverter itself. For example, when the inverter CPU fails, even if the interlock is provided using the inverter
fault signal, start signal and RUN signal, there is a case where a fault signal is not output and RUN signal is kept output
even if an inverter fault occurs.
Provide a speed detector to detect the motor speed and current detector to detect the motor current and consider the
backup system such as checking up as below according to the level of importance of the system.
1)Start signal and actual operation check
Check the motor running and motor current while the start signal is input to the inverter by comparing the start signal to
the inverter and detected speed of the speed detector or detected current of the current detector. Note that the motor
current runs as the motor is running for the period until the motor stops since the inverter starts decelerating even if the
start signal turns OFF. For the logic check, configure a sequence considering the inverter deceleration time. In addition, it
is recommended to check the three-phase current when using the current detector.
2)Command speed and actual operation check
Check if there is no gap between the actual speed and commanded speed by comparing the inverter speed command
and detected speed of the speed detector.
Controller
System failure

Inverter

Sensor
(speed, temperature,
air volume, etc.)
To the alarm detection sensor

30

Step of operation

3 DRIVE THE MOTOR


3.1

Step of operation

The inverter needs frequency command and start command.


Frequency command (set frequency) determines the rotation speed of the motor. Turning ON the start command starts the
motor to rotate.
Refer to the flow chart below to make setting.
Step of operation

: Initial setting

Frequency command
Installation/mounting (Refer to page 7)

Frequency
Inverter output
frequency

(Hz)

Wiring of the power


supply and motor

Time (s)

(Refer to page 9)

ON

Start command

How to give a
start command?

Start command using the PU connector


(
Refer to Chapter 4 of the Instruction
Manual (Applied))
Connect a switch, relay, etc. to
the control circuit terminal block
of the inverter to give a start command
(External)

Start command with


on the operation panel (PU)

How to give a
frequency
command?

How to give a
frequency
command?

Set from the operation


panel and the PU
(FR-PU04/FR-PU07)
(PU)

Change frequency
with ON/OFF switches
connected to terminals
(multi-speed setting)
(External)

Perform frequency
setting by a voltage
output device (connection
across terminals 2-5)
(External)

(Refer to page 54)

(Refer to page 57)

(Refer to page 59)

(PU)

Change frequency
with ON/OFF switches
connected to terminals
(multi-speed setting)
(External)

(Refer to page 62)

(Refer to page 64)

Set from the operation


panel and the PU
(FR-PU04/FR-PU07)

Perform frequency
setting by a current
output device (connection
across terminals 4-5)
(External)
(Refer to page 60)

Perform frequency
setting by a voltage
output device (connection
across terminals 2-5)
(External)
(Refer to page 66)

Perform frequency
setting by a current
output device (connection
across terminals 4-5)
(External)
(Refer to page 69)

Note

DRIVE THE MOTOR

Check the following items before powering ON the inverter.


Check that the inverter is installed correctly in a correct place. (Refer to page 7)
Check that wiring is correct. (Refer to page 9)
Check that no load is connected to the motor.

31

Operation panel

3.2
3.2.1

Operation panel
Names and functions of the operation panel

The operation panel cannot be removed from the inverter.


Operation mode indication
PU: Lit to indicate PU operation mode.
EXT: Lit to indicate External operation mode.
(Lit at power-ON at initial setting.)
NET: Lit to indicate Network operation mode.
PU, EXT: Lit to indicate External/PU
combined operation mode 1, 2.
These turn OFF when command source is
not on operation panel.

Operating status indication


Lit or flicker during inverter operation.
* ON: Indicates

that

forward

rotation

operation is being performed.


Slow flickering (1.4s cycle):
Reverse rotation operation
Fast flickering (0.2s cycle):
When

was pressed or the

start command was given, but the

Unit indication
Hz: Lit to indicate frequency.
(Flickers when the set frequency
monitor is displayed.)
A: Lit to indicate current.
(Both "Hz" and "A" turn OFF when other
than the above is displayed.)
Monitor (4-digit LED)
Shows the frequency, parameter number,
etc.
Setting dial
(Setting dial: Mitsubishi inverter dial)
Used to change the frequency setting
and parameter values.
Press to display the following.
Displays the set frequency in the
monitor mode
Present set value is displayed during
calibration
Displays the order in the faults history
mode
Mode switchover
Used to change each setting mode.

operation can not be made.


When the frequency command is less
than the starting frequency.
When the MRS signal is input.

Parameter setting mode indication


Lit to indicate parameter setting mode.
Monitor indication
Lit to indicate monitoring mode.
Stop operation
Used to stop Run command.
Fault can be reset when protective
function is activated (fault).
Operation mode switchover
Used to switch between the PU and
External operation mode.
When using the External operation mode
(operation using a separately connected
frequency setting potentiometer and start
signal), press this key to light up the EXT
indication.
(Press

simultaneously (0.5s) (Refer to

the operation mode. (Refer to page 34)


Pressing for a while (2s) can lock
operation. (Refer to page 35)

page 34), or change Pr. 79 setting to change


to combined mode .) (Refer to page 47)
PU: PU operation mode
EXT: External operation mode
Cancels PU stop also.

Determination of each setting


If pressed during operation, monitor
changes as below;

Start command
The rotation direction can be selected by
setting Pr. 40.

Pressing

simultaneously changes

Running frequency

Output current

Output voltage

32

Operation panel
3.2.2

Basic operation (factory setting)


Operation mode switchover
At powering ON (External operation mode)

Parameter setting

Monitor/frequency setting

PU Jog operation mode

(Example)

PU operation mode
(output frequency monitor)

Value change

and frequency flicker.


Frequency setting has been
written and completed!!

Output current monitor

STOP

Output voltage monitor

Display the
present setting

Parameter setting mode (Refer to page 37)

(Example)

Parameter and a setting value


flicker alternately.
Parameter write is completed!!

Value change

Parameter clear

All parameter
clear

Faults history clear

3
DRIVE THE MOTOR

Faults history

Initial value
change list

[Operation for displaying faults history] (Refer to page 108)


Past eight faults can be displayed.
(The latest fault is ended by ".".)
When no fault history exists,

is displayed.

33

Operation panel
3.2.3

Easy operation mode setting (easy setting mode)

Setting of Pr. 79 Operation mode selection according to combination of the start command and speed command can be
easily made.
Changing
example

Start command: external (STF/STR), frequency command: operate with

Operation
1. Screen at powering ON

Display

The monitor display appears.

2. Press

and

3. Turn

until

Flickering

for 0.5s.

Flickering

appears.

(refer to the table below for other settings)


Flickering

Operation Panel Indication

Operation Method
Start command
Frequency command

Flickering

Flickering
Flickering

External

Analog

(STF, STR)

voltage input

Flickering
Flickering

External
(STF, STR)
Flickering
Flickering

Analog
voltage input
Flickering

4. Press

to set.

Flicker Parameter setting complete!!


The monitor display appears after 3s.

REMARKS
is displayed ... Why?
Parameter write is disabled with "1" set in Pr. 77.
is displayed ... Why?
Setting can not be made during operation. Turn the start switch (
Press

before pressing

, STF or STR) OFF.

to return to the monitor display without setting. In this case, the mode changes to External

operation mode when performed in the PU operation mode (PU JOG operation mode) and to PU operation mode when
performed in the External operation mode.
Reset can be made with

The priorities of the frequency commands when Pr. 79 = "3" are "Multi-speed operation (RL/RM/RH/REX) > PID control (X14) >
terminal 4 analog input (AU) > digital input from the operation panel".

34

Operation panel
3.2.4

Operation lock (Press [MODE] for a while (2s))

Operation using the setting dial and key of the operation panel can be made invalid to prevent parameter change, and
unexpected start or frequency setting.
Set "10 or 11" in Pr. 161, then press

for 2s to make the setting dial and key operation invalid.

When the setting dial and key operation is invalid,


operation is invalid,

appears on the operation panel. When the setting dial and key

appears if the setting dial or key operation is performed. (When the setting dial or key

operation is not performed for 2s, the monitor display appears.)


To make the setting dial and key operation valid again, press

for 2s.

POINT
Set "10 or 11" (key lock valid) in Pr. 161 Frequency setting/key lock operation selection.

Operation

Display

1. Screen at powering ON
The monitor display appears.

2. Press

to choose the PU operation mode.

3. Press

to choose the parameter setting

PU indication is lit.

PRM indication is lit.

mode.
(The parameter number read previously
appears.)

4. Turn

until

5. Press

(Pr. 160) appears.

to read the currently set value.

"

" (initial value) appears.

6. Turn

to change it to the set value "

7. Press

".

to set.

Flicker Parameter setting complete!!

8. Change

(Refer to step 4 to 7.)

9. Press

" in the similar manner.

Flicker Parameter setting complete!!

DRIVE THE MOTOR

of "

(Pr. 161) to the setting value

for 2s to show the key lock mode.


Press for 2s.

Functions valid even in the


operation lock status

Stop and reset with

Note
Release the operation lock to release the PU stop by key operation.

35

Operation panel
3.2.5

Monitoring of output current and output voltage


POINT
Monitor display of output frequency, output current and output voltage can be changed by pressing
monitoring mode.

Operation
1. Press

Display

during operation to choose the

Hz is lit

output frequency monitor

2. Independently whether the inverter is running in


any operation mode or at a stop, the output
current monitor appears by pressing

3. Press

A is lit

to show the output voltage

Hz/A turns off.

monitor.

3.2.6
Hold down

First priority monitor


for 1s to set monitor description appears first in the monitor mode.

(To return to the output frequency monitor, hold down

3.2.7

for 1s after displaying the output frequency monitor.)

Setting dial push

Press the setting dial (

) to display the set frequency currently set.

* Appears when PU operation mode or External/PU combined operation mode 1 (Pr. 79 = "3") is selected.

36

during

Operation panel

Changing
example

Changing the parameter setting value


Change the Pr. 1 Maximum frequency setting.

Operation
1. Screen at powering ON

Display

The monitor display appears.

2. Press

to choose the PU operation mode.

3. Press

to choose the parameter setting

PU indication is lit.

PRM indication is lit.

mode.
(The parameter number read previously
appears.)

4. Turn

until

5. Press
"

to read the present set value.


"(120.0Hz (initial value)) appears.

6. Turn
"

(Pr. 1) appears.

to change the set value to


" (60.00Hz).

7. Press

to set.

Flicker...Parameter setting complete!!


Turn

to read another parameter.

Press

to show the setting again.

Press

twice to show the next parameter.

Press

twice to return to frequency monitor.

REMARKS
to

is displayed...Why?

appears .................... Write disable error

appears .................... Write error during operation


appears .................... Calibration error
appears .................... Mode designation error
(For details, refer to page 98.)
The number of digits displayed on the operation panel is four. Only the upper four digits of values can be displayed and set. If the
values to be displayed have five digits or more including decimal places, the fifth or later numerals can not be displayed nor set.
(Example) For Pr. 1
When 60Hz is set, 60.00 is displayed.
When 120Hz is set, 120.0 is displayed and second decimal place is not displayed nor set.

37

DRIVE THE MOTOR

3.2.8

Operation panel
3.2.9

Parameter clear/all parameter clear


POINT
Set "1" in Pr.CL Parameter clear, ALLC all parameter clear to initialize all parameters. (Parameters are not cleared
when "1" is set in Pr. 77 Parameter write selection.)
Refer to the extended parameter list on page 75 for parameters cleared with this operation.

Operation
1. Screen at powering ON

Display

The monitor display appears.

2. Press

to choose the PU operation mode.

3. Press

to choose the parameter setting

PU indication is lit.

PRM indication is lit.

mode.
(The parameter number read previously appears.)

4. Turn

until

Parameter clear

) appears.

All parameter clear

5. Press
"

to read the present set value.

"(initial value) appears.

6. Turn

to change it to the set value "

7. Press

".
Parameter clear

to set.

All parameter clear

Flicker Parameter setting complete!!


Turn

to read another parameter.

Press

to show the setting again.

Press

twice to show the next parameter.

Setting
0

Description
Not executed.
Set parameters back to the initial values. (Parameter clear sets back all parameters except

calibration parameters, terminal function selection parameters to the initial values.) Refer to the
parameter list on page 75 for availability of parameter clear and all parameter clear.

REMARKS
and

are displayed alternately ... Why?

The inverter is not in the PU operation mode.


PU connector is used.
1. Press

. [PU] is lit and the monitor (4 digit LED) displays "1". (When Pr. 79 = "0" (initial value))

2. Carry out operation from step 6 again.

38

Operation panel
3.2.10 Initial value change list

Displays and sets the parameters changed from the initial value.

Operation
1. Screen at powering ON

Display

The monitor display appears.

2. Press

to choose the PU operation mode.

3. Press

to choose the parameter setting

PU indication is lit.

PRM indication is lit.

mode.
(The parameter number read previously
appears.)

4. Turn
5. Pressing

until

appears.
* It may take several seconds

changes to the initial value

for creating the initial value

change list screen.

change

list.

"

"

flickers while creating the list.

6. Turning

displays the parameter number

changed.
Press

Turn

to read the present set value.

and press

to change the

setting
(refer to step 6 and 7 on page 37)
Turn

Flicker Parameter setting complete!!

to read another parameter.

The display returns to

after all

parameters are displayed.


in

status returns to

the parameter setting mode.


Turning
Pressing

sets other parameters.


displays the change list again.

NOTE
Calibration parameters (C0 (Pr. 900) to C7 (Pr. 905), C22 (Pr. 922) to C25 (Pr. 923)) are not displayed even when these are
changed from the initial settings.
Only simple mode parameter is displayed when simple mode is set (Pr. 160 = "9999" (initial value))
Pr. 160 is displayed independently of whether the setting value is changed or not.
When parameter setting is changed after creating the initial value change list, the setting will be reflected to the initial
value change list next time.

39

DRIVE THE MOTOR

7. Pressing

Before operation

3.3

Before operation

3.3.1

Simple mode parameter list

For simple variable-speed operation of the inverter, the initial setting of the parameters may be used as they are. Set the
necessary parameters to meet the load and operational specifications. Parameter setting, change and check can be made
Refer to Chapter 4 of the Instruction Manual (Applied)).
from the operation panel. (For details of parameters,

POINT
Only simple mode parameters are displayed by the initial setting of Pr. 160 Extended function display selection. Set Pr.
160 Extended function display selection as required. (Refer to page 37 for parameter change)

Description

Pr. 160
9999
(initial value)
0

Parameters classified as simple mode can be displayed.


Both the parameters classified as simple mode and the parameters
classified as extended mode can be displayed.

Parameter

Name

Number

Unit

Initial

Range

Value

Application

Reference
Page

Set when you want to increase a


starting torque under V/F control,
or when the motor with a load will
0

Torque boost

0.1%

6%/4%/3/
2%

0 to 30%

not rotate, resulting in an alarm


[OL] and a trip [OC1].

44

Initial values differ according to the


inverter capacity. (0.75K or less/
1.5K to 3.7K/5.5K, 7.5K/11K, 15K)

Maximum frequency

0.01Hz

120Hz

0 to 120Hz

Minimum frequency

0.01Hz

0Hz

0 to 120Hz

Base frequency

0.01Hz

60Hz

0 to 400Hz

Set when the maximum output


frequency need to be limited.
Set when the minimum output

45

frequency need to be limited.


Set when the rated motor
frequency is 50Hz.

43

Check the motor rating plate.


4
5
6
7

Multi-speed setting
(high speed)
Multi-speed setting
(middle speed)
Multi-speed setting (low
speed)
Acceleration time

0.01Hz

60Hz

0 to 400Hz

0.01Hz

30Hz

0 to 400Hz

Set when changing the preset


speed in the parameter with a

0.01Hz

10Hz

0 to 400Hz

0.1s

5s/10s/15s

0 to 3600s

Acceleration/deceleration time can


be set.

Deceleration time

64

terminal.

0.1s

5s/10s/15s

0 to 3600s

Initial values differ according to the

46

inverter capacity. (3.7K or less/


5.5K, 7.5K/11K, 15K)

79

125

126

160

40

Electronic thermal O/L


relay
Operation mode
selection
Terminal 2 frequency
setting gain frequency
Terminal 4 frequency
setting gain frequency
Extended function
display selection

Rated
0.01A

inverter

The inverter protects the motor


0 to 500A

from overheat.

0, 1, 2, 3, 4, 6,

Set the rated motor current.


Select the start command location

current
1

0.01Hz

60Hz

and frequency setting location.


Frequency for the maximum value

0 to 400Hz

of the potentiometer (5V initial

41
47
68

value) can be changed.


Frequency for the maximum
0.01Hz

60Hz

0 to 400Hz

current input (20mA initial value)

71

can be changed.
Parameter which can be read from
1

9999

0, 9999

the operation panel and parameter


unit can be restricted.

74

Before operation
3.3.2

Overheat protection of the motor by the inverter (Pr. 9)

Set the rated motor current in Pr. 9 Electronic thermal O/L relay to protect the motor from overheat.
Parameter

Name

Initial Value

Electronic thermal O/L


relay

Rated Inverter

Number

Setting Range
0 to 500A

current

Description
Set the rated motor current.

* Refer to page 125 for the rated inverter current value.

Change Pr. 9 Electronic thermal O/L relay to 7A according to the motor rated current. (FR-D740-3.7K)

Operation
1. Screen at powering ON

Display

The monitor display appears.

2. Press

to choose the PU operation mode.

3. Press

to choose the parameter setting

PU indication is lit.

PRM indication is lit.

mode.
(The parameter number read previously
appears.)

4. Turn

until "

5. Press
"

" (Pr. 9) appears.

to read the present set value.


" (8A (initial value)) appears for the FR-

(Refer to page 125 for initial value of the rated

D740-3.7K.

6. Turn

inverter current.)
to change the set value to "

"

(7A).

7. Press

to set.

Flicker...Parameter setting complete!!


Turn

to read another parameter.

Press

to show the setting again.

Press

twice to show the next parameter.

3
DRIVE THE MOTOR

Changing
example

41

Pr. 9 = 100% setting of inverter rating*2


Pr. 9 = 50% setting of inverter rating*1, 2

Operation time (min)

(min) unit display in this range

Before operation

70 30Hz
or more *3
20Hz
60
10Hz
6Hz
50 0.5Hz

30Hz or more *3
20Hz
Operation range
10Hz
Range on the right of characteristic curve

Characteristic when electronic thermal


relay function for motor protection is turned OFF
(when Pr. 9 setting is 0(A))

Operation time (s)

240
(s) unit display in this range

Non-operation range
Range on the left of characteristic curve

6Hz
0.5Hz

This function detects the overload (overheat)


of the motor, stops the operation of the
inverter's output transistor, and stops the
output.
(The operation characteristic is shown on the
left)
When using the Mitsubishi constant-torque
motor
1) Set "1" or any of "13", "50", "53" in Pr. 71.
(This provides a 100% continuous torque
characteristic in the low-speed range.)
2) Set the rated current of the motor in Pr. 9.
1

180
Range for
transistor
protection

120

60
52.5%

105%

100
50
150
Inverter output current(%)
(% to the rated inverter current)

200

When 50% of the inverter rated output current


(current value) is set in Pr. 9
The % value denotes the percentage to the
inverter rated output current. It is not the
percentage to the motor rated current.
When you set the electronic thermal relay
function dedicated to the Mitsubishi constanttorque motor, this characteristic curve applies
to operation at 6Hz or higher.

NOTE
Protective function by electronic thermal relay function is reset by inverter power reset and reset signal input. Avoid
unnecessary reset and power-OFF.
When multiple motors are operated by a single inverter, protection cannot be provided by the electronic thermal relay
function. Install an external thermal relay to each motor.
When the difference between the inverter and motor capacities is large and the setting is small, the protective
characteristics of the electronic thermal relay function will be deteriorated. In this case, use an external thermal relay.
A special motor cannot be protected by the electronic thermal relay function. Use the external thermal relay.
Electronic thermal relay may not function when 5% or less of inverter rated current is set to electronic thermal relay
setting.

42

Before operation
3.3.3

When the rated motor frequency is 50Hz (Pr. 3)

V/F

First, check the motor rating plate. If a frequency given on the rating plate is "50Hz" only, always set Pr. 3 Base frequency to
"50Hz". Leaving the base frequency unchanged from "60Hz" may make the voltage low and the torque insufficient. It may
result in an inverter trip (E.OC ) due to overload.
Parameter

Name

Number

Setting Range

60Hz

0 to 400Hz

Base frequency

Description
Set the rated motor frequency.

Change Pr. 3 Base frequency to 50Hz according to the motor rated frequency.

Operation
1. Screen at powering ON

Display

The monitor display appears.

2. Press

to choose the PU operation mode.

3. Press

to choose the parameter setting

PU indication is lit.

PRM indication is lit.

mode.
(The parameter number read previously
appears.)

4. Turn

until "

5. Press
"

6. Turn
"

" (Pr. 3) appears.

to read the currently set value.


" (60.00Hz (initial value)) appears.
to change the set value to
" (50.00Hz).

7. Press

to set.

Flicker Parameter setting complete!!


Turn

to read another parameter.

Press

to show the setting again.

Press

twice to show the next parameter.

REMARKS
Pr. 3 is invalid under General-purpose magnetic flux vector control and Pr. 84 Rated motor frequency is valid.

DRIVE THE MOTOR

Changing
example

Initial Value

43

Before operation
3.3.4

Increasing the starting torque (Pr. 0)

V/F

Set this parameter when "the motor with a load will not rotate", "an alarm [OL] is output, resulting in an inverter trip due to [OC1]," etc.
Parameter

Name

Number

Torque boost

Setting Range
6%
4%
3%
2%

0 to 30%

Description
Motor torque in the low-frequency range can be adjusted
to the load to increase the starting motor torque.

When the motor will not rotate, increase the Pr. 0 value by 1% by

Output voltage

Changing
example

Initial Value
0.75K or less
1.5K to 3.7K
5.5K, 7.5K
11K, 15K

looking at the motor movement. (The guideline is for about 10%


change at the greatest.)

100%

Pr. 0 Setting range


Pr. 46
0

Operation
1. Screen at powering ON

Base
Output frequency
frequency
(Hz)

Display

The monitor display appears.

2. Press

to choose the PU operation mode.

3. Press

to choose the parameter setting

PU indication is lit.

PRM indication is lit.

mode.
(The parameter number read previously appears.)

4. Turn

until

5. Press
"

(Pr. 0) appears.

to read the currently set value.

" (6.0%(initial value)) appears for the 0.75K


(The initial value differs according to the capacity.)

or less.

6. Turn

to change the set value to "

"

(7.0%).

7. Press

to set.

Flicker Parameter setting complete!!


Turn

to read another parameter.

Press

to show the setting again.

Press

twice to show the next parameter.

NOTE
The amount of current flows in the motor may become large according to the conditions such as the motor
characteristics, load, acceleration/deceleration time, wiring length, etc. After overcurrent trip, E.OC1 (overcurrent trip
during acceleration)), overload trip (E.THM (motor overload trip), or E.THT (inverter overload trip) may occur.
(When a fault occurs, release the start command, and decrease the Pr. 0 setting by 1% to reset.) (Refer to page 96.)

POINT
If the inverter still does not operate properly after the above measures, set Pr. 80 (General-purpose magnetic flux
Refer to
vector control). The Pr. 0 setting is invalid under General-purpose magnetic flux vector control. (
Chapter 4 of the Instruction Manual (Applied)).

44

Before operation
3.3.5

Setting the maximum and minimum output frequency (Pr. 1, Pr. 2)

Motor speed can be limited.


Parameter

Name

Number

1
2
Changing
example

Initial Value

Setting Range

Description

120Hz

0 to 120Hz

Set the upper limit of the output frequency.

0Hz

0 to 120Hz

Set the lower limit of the output frequency.

Maximum frequency
Minimum frequency

Limit the frequency set by the potentiometer, etc. to 60Hz


maximum.

Clamped at the
maximum frequency

Output frequency (Hz)

(Change Pr. 1 Maximum frequency to 60Hz.)

Pr. 1
Pr. 18
Frequency setting

Pr. 2
0
Clamped at the
(4mA)
minimum frequency

Operation
1. Screen at powering ON

5, 10V
(20mA)

Display

The monitor display appears.

2. Press

to choose the PU operation mode.

3. Press

to choose the parameter setting

PU indication is lit.

PRM indication is lit.

mode.
(The parameter number read previously appears.)

5. Press
"

6. Turn
"

7. Press

until

(Pr. 1) appears.

to read the currently set value.


"(120.0Hz (initial value)) appears.
to change the set value to
" (60.00Hz).
to set.

Flicker Parameter setting complete!!


Turn

to read another parameter.

Press

to show the setting again.

Press

twice to show the next parameter.

REMARKS
If the set frequency is less than Pr. 2, the output frequency is clamped at Pr. 2 (will not fall below Pr. 2). Note that Pr. 15 Jog
frequency has higher priority than the minimum frequency.
When the Pr. 1 setting is changed, frequency higher than the Pr. 1 setting can not be set by
.
When performing a high speed operation at 120Hz or more, setting of Pr. 18 High speed maximum frequency is necessary.
(
Refer to Chapter 4 of the Instruction Manual (Applied)).

CAUTION
Note that when Pr. 2 is set to any value equal to or more than Pr. 13 Starting frequency, simply turning ON the start signal
will accelerate the motor to the set frequency of Pr.2 according to the set acceleration time even if the command
frequency is not input.

45

DRIVE THE MOTOR

4. Turn

Before operation
3.3.6

Changing acceleration and deceleration time of the motor (Pr. 7, Pr. 8)

Set in Pr. 7 Acceleration time a larger value for a slower speed increase and a smaller value for a faster speed increase.
Set in Pr. 8 Deceleration time a larger value for a slower speed decrease and a smaller value for a faster speed decrease.
Name

Number

Acceleration time

8
Changing
example

Initial Value

Deceleration time

Setting Range

3.7K or less

5s

5.5K, 7.5K

10s

11K, 15K

15s

3.7K or less

5s

5.5K, 7.5K

10s

11K, 15K

15s

Change the Pr. 7 Acceleration time setting from "5s" to "10s".

Description

0 to 3600s

Set the motor acceleration time.

0 to 3600s

Set the motor deceleration time.

Output frequency (Hz)

Parameter

Pr. 20
(60Hz)

Running
frequency

Time
Acceleration Pr. 7
time
Pr. 44

Operation
1. Screen at powering ON

Deceleration Pr. 8
time
Pr. 45

Display

The monitor display appears.

2. Press

to choose the PU operation mode.

3. Press

to choose the parameter setting

PU indication is lit.

PRM indication is lit.

mode.
(The parameter number read previously
appears.)

4. Turn

until

5. Press
"

(Pr. 7) appears.

to read the currently set value.

" (5.0s (initial value)) appears.

6. Turn

to change the set value to "

"

(10.0s).

7. Press

to set.

Flicker Parameter setting complete!!


Turn

46

to read another parameter.

Press

to show the setting again.

Press

twice to show the next parameter.

Before operation
3.3.7

Selection of the start command and frequency command locations (Pr. 79)

Select the start command location and frequency command location.

POINT
Setting value "1" to "4" can be changed in the easy setting mode. (Refer to page 34)
LED
Parameter
Number

Name

Initial

Setting

Value

Range

Indication

Description

:Off
:On

External/PU switchover mode


Press
0

External
operation mode

to switch between the PU and External operation

mode.

PU operation
mode

(Refer to page 54)


At power on, the inverter is in the External operation mode.
1

Fixed to PU operation mode


External
operation mode

Fixed to External operation mode


2

Operation can be performed by switching between the external


and NET operation mode.

NET operation
mode

External/PU combined operation mode 1

Frequency Command

Start Command

Operation panel and PU (FR3

PU04/FR-PU07)

setting

or

external signal input (multi- External signal input


speed setting, across terminals (terminal STF, STR)
4-5 (valid when AU signal turns

79

Operation
mode selection

ON)). 1
External/PU combined operation mode 2

Frequency Command

Start Command
Input using

External signal input

of the

(terminal 2, 4, JOG, multi-speed operation panel and


selection, etc.)

and

of the PU(FR-PU04/FRPU07)
PU operation
mode

External
Switchover between PU operation, External operation, and NET operation mode

operation can be done while keeping the same operation status.

External operation mode (PU operation interlock)


X12 signal ON 2
7

NET operation
mode

PU operation
mode

Can be shifted to PU operation mode (output stop during


external operation)
X12 signal OFF 2

External
operation mode

Operation mode can not be switched to the PU operation mode.


1

The priorities of the frequency commands when Pr. 79 = "3" are "Multi-speed operation (RL/RM/RH/REX) > PID control (X14) > terminal 4 analog input (AU)
> digital input from the operation panel".

For the terminal used for the X12 signal (PU operation interlock signal) input, set "12" in Pr. 178 to Pr. 182 (input terminal function selection) to assign functions.
Refer to Chapter 4 of the Instruction Manual (Applied) for Pr. 178 to Pr. 182.
When the X 12 signal has not been assigned, the function of the MRS signal switches from MRS (output stop) to the PU operation interlock signal.

47

DRIVE THE MOTOR

Switchover mode

Before operation
3.3.8

Acquiring large starting torque and low speed torque (General-purpose magnetic
flux vector control (Pr. 71, Pr. 80)) GP MFVC

General-purpose magnetic flux vector control is available.


Large starting torque and low speed torque are available with General-purpose magnetic flux vector control.
z What is General-purpose magnetic flux vector control ?
The low speed torque can be improved by providing voltage compensation to flow a motor current which meets the
load torque. With setting slip compensation (Pr. 245 to Pr. 247), output frequency compensation (slip compensation) is
made so that the actual motor speed goes closer to a speed command value. Effective when load fluctuates
drastically, etc.
General-purpose magnetic flux vector control is the same function as the FR-E500 series.
Parameter

Name

Number

71

Applied motor

Initial
Value
0

Setting Range

By selecting a standard motor or constant-torque motor,

13, 23, 40, 43

thermal characteristic and motor constants of each motor

50, 53

80

Motor capacity

9999

Description

0, 1, 3,

0.1 to 15kW
9999

are set.
Applied motor capacity. (General-purpose magnetic flux
vector control)
V/F control

The above parameters can be set when Pr. 160 Extended function display selection = "0". (Refer to page 74)

POINT
If the following conditions are not satisfied, select V/F control since malfunction such as insufficient torque and
uneven rotation may occur.
The motor capacity should be equal to or one rank lower than the inverter capacity. (note that the capacity
should be 0.1kW or more)
Motor to be used is any of Mitsubishi standard motor, high efficiency motor (SF-JR, SF-HR 0.2kW or more) or
Mitsubishi constant-torque motor (SF-JRCA 4P, SF-HRCA 0.2kW to 15kW). When using a motor other than the
above (other manufacturer's motor), perform offline auto tuning without fail.
Single-motor operation (one motor run by one inverter) should be performed.
The wiring length from inverter to motor should be within 30m. (Perform offline auto tuning in the state where
wiring work is performed when the wiring length exceeds 30m.)
Permissible wiring length between inverter and motor differs according to the inverter capacity and setting value
of Pr. 72 PWM frequency selection (carrier frequency). Refer to page 14 for the permissible wiring length.

(1)

Control mode

V/F control (initial setting) and General-purpose magnetic flux vector control are available with this inverter.
V/F control is for controlling frequency and voltage so that the ratio of frequency (F) to voltage (V) is constant when
changing frequency.
General-purpose magnetic flux vector control divides the inverter output current into an excitation current and a torque
current by vector calculation, and makes voltage compensation to flow a motor current which meets the load torque.
(General-purpose magnetic flux vector control is the same function as the FR-E500 series.)

48

Before operation
Selection method of General-purpose magnetic flux vector control
Perform secure wiring.
(Refer to page 9)
Display the extended function parameters.
(Pr. 160) (Refer to page 74)
Set "0" in Pr. 160 to display the extended function parameters.
Set the motor. (Pr. 71)
Pr. 71 Setting 1

Motor
Mitsubishi standard
motor
Mitsubishi high
efficiency motor
Mitsubishi constanttorque motor

0 (initial value)
40

Others

Offline auto tuning is necessary. 2

SF-JRCA 4P
SF-HRCA
Others (SF-JRC, etc.)

1
50
13
3

Offline auto tuning is necessary. 2


Offline auto tuning is necessary. 2

13

Offline auto tuning is necessary. 2

Other standard motor


Other constanttorque motor
1
2

Remarks

SF-JR
SF-HR

Refer to chapter 4 of the Instruction Manual (applied) for other settings of Pr. 71.
Refer to page 50 for offline auto tuning.

Set the motor capacity.


(Pr. 80) (Refer to page 48)
Set motor capacity (kW) in Pr. 80 Motor capacity.
(V/F control is performed when the setting is "9999" (initial value).
Set the operation command. (Refer to page 54)
Select the start command and speed command.
(1)Start command
1)Operation panel: Setting by pressing
of the operation panel
2)External command: Setting by forward rotation or reverse rotation
command (terminal STF or STR)
(2)Speed command
1)Operation panel: Setting by turning

of the operation panel

2)External analog command (terminal 2 or 4):


Give a speed command using the analog signal input to terminal 2 (or
terminal 4).
3)Multi-speed command:
The external signals (RH, RM, RL) may also be used to give speed
command.

Test run

As required
Perform offline auto tuning. (Pr. 96) (Refer to page 50)
Set motor excitation current. (Pr. 82) (Refer to page 50)
Set slip compensation. (Pr. 245, Pr. 246, Pr. 247) (Refer to page 90)

NOTE
Uneven rotation slightly increases as compared to the V/F control. (It is not suitable for machines such as grinding
machine and wrapping machine which requires less uneven rotation at low speed.)
When a surge voltage suppression filter (FR-ASF-H/FR-BMF-H) is connected between the inverter and motor, output
torque may decrease.

49

DRIVE THE MOTOR

(2)

Before operation
3.3.9

Exhibiting the best performance for the motor (offline auto tuning)
(Pr. 71, Pr. 80, Pr. 82 to Pr. 84, Pr. 90, Pr. 96)

The motor performance can be maximized with offline auto tuning.


What is offline auto tuning?
When performing General-purpose magnetic flux vector control, the motor can be run with the optimum operating
characteristics by automatically measuring the motor constants (offline auto tuning) even when each motor constants
differs, other manufacturer's motor is used, or the wiring length is long.
Parameter

Name

Number

Initial Value

71

Applied motor

80

Motor capacity

9999

82

Motor excitation current

9999

Setting Range
0, 1, 3, 13, 23, 40,
43, 50, 53
0.1 to 15kW
9999
0 to 500A

100V class,

83

Rated motor voltage

200V class
400V class

84

Rated motor frequency

9999
200V

0 to 1000V

Description
By selecting a standard motor or constanttorque motor, thermal characteristic and motor
constants of each motor are set.
Applied motor capacity.
V/F control
Set motor excitation current (no load current)
Uses the Mitsubishi motor (SF-JR, SF-HR,
SF-JRCA, SF-HRCA) constants.
Rated motor voltage (V).

400V

60Hz

10 to 120Hz

Rated motor frequency (Hz).


Tuning data
(The value measured by offline auto tuning is

90

Motor constant (R1)

9999

0 to 50, 9999

automatically set.)
9999: Uses the Mitsubishi motor (SF-JR, SFHR, SF-JRCA, SF-HRCA) constants.

Offline auto tuning is not performed.


For General-purpose magnetic flux vector
control

11

96

Auto tuning setting/


status

Offline auto tuning is performed without motor


running.

(motor constant (R1) only)


Offline auto tuning for V/F control (automatic
21

restart after instantaneous power failure (with


frequency search)) (

Refer to Chapter 4 of

the Instruction Manual (Applied))


The above parameters can be set when Pr. 160 Extended function display selection = "0". (Refer to page 74)

POINT
This function is valid only when a value other than "9999" is set in Pr. 80 and General-purpose magnetic flux
vector control is selected.
You can copy the offline auto tuning data (motor constants) to another inverter with the PU (FR-PU07).
Even when motors (other manufacturer's motor, SF-JRC, etc.) other than Mitsubishi standard motor, high
efficiency motor (SF-JR, SF-HR 0.2kW or more), and Mitsubishi constant-torque motor (SF-JRCA 4P, SFHRCA 0.2kW to 15kW) are used or the wiring length is long, using the offline auto tuning function runs the
motor with the optimum operating characteristics.
Tuning is enabled even when a load is connected to the motor.
As the motor may run slightly, fix the motor securely with a mechanical brake or make sure that there will be no
problem in safety if the motor runs (caution is required especially in elevator). Note that tuning performance is
unaffected even if the motor runs slightly.
Reading/writing/copy of motor constants (Pr. 90) tuned by offline auto tuning are enabled.
The offline auto tuning status can be monitored with the operation panel and PU (FR-PU04/FR-PU07).
Do not connect a surge voltage suppression filter (FR-ASF-H/FR-BMF-H) between the inverter and motor.

50

Before operation
(1)

Before performing offline auto tuning

Check the following before performing offline auto tuning.


Make sure General-purpose magnetic flux vector control (Pr. 80) is selected. (Tuning can be performed even under V/F
control selected by turning ON X18.)
A motor should be connected. Note that the motor should be at a stop at a tuning start.
The motor capacity should be equal to or one rank lower than the inverter capacity. (note that the capacity should be
0.1kW or more)
A high-slip motor, high-speed motor and special motor cannot be tuned. (The maximum frequency is 120Hz.)
As the motor may run slightly, fix the motor securely with a mechanical brake or make sure that there will be no problem
in safety if the motor runs (caution is required especially in elevator). Note that tuning performance is unaffected even if
the motor runs slightly.
Offline auto tuning will not be performed properly if it is performed with a reactor or surge voltage suppression filter (FRASF-H/FR-BMF-H) connected between the inverter and motor. Remove it before start tuning.

(2)

Setting

1) Select General-purpose magnetic flux vector control. (Refer to page 48)


2) Set "11" in Pr. 96 Auto tuning setting/status.
Tuning motor constants (R1) only without running the motor. (It takes approximately 9s until tuning is completed.)
3) Set the rated motor current (initial value is rated inverter current) in Pr. 9 Electronic thermal O/L relay. (Refer to page 41)
4) Set the rated voltage of motor (initial value is 200V/400V) in Pr. 83 Rated motor voltage and rated motor frequency (initial
value is 60Hz) in Pr. 84 Rated motor frequency.
(For a Japanese standard motor, etc. which has both 50Hz and 60Hz rated values, use it with an initial value (200V/60Hz
or 400V/60Hz).
5) Set Pr. 71 Applied motor according to the motor used.

Mitsubishi standard motor


Mitsubishi high efficiency motor

Mitsubishi constant-torque motor

Pr. 71 Setting
SF-JR

SF-JR 4P 1.5kW or less

23

SF-HR

43

Others

SF-JRCA 4P

13

SF-HRCA

53

Others (SF-JRC, etc.)

13

Other standard motor

Other constant-torque motor

13

3
DRIVE THE MOTOR

Motor

51

Before operation
(3)

Execution of tuning
POINT
Before performing tuning, check the monitor display of the operation panel or parameter unit (FR-PU04/FR-PU07)
if the inverter is in the status for tuning. (Refer to 2) below) When the start command is turned ON under V/F
control, the motor starts.
1) When performing tuning for PU operation, press

of the operation panel or

or

of the parameter unit

(FR-PU04/FR-PU07).
For External operation, turn ON the run command (STF signal or STR signal). Tuning starts.
(Excitation noise is produced during tuning.)

NOTE
To force tuning to end, use the MRS or RES signal or press

of the operation panel. (Turning the start signal (STF

signal or STR signal) OFF also ends tuning.)


During offline auto tuning, only the following I/O signals are valid: (initial value)
Input terminal <valid signal>
Output terminal

STF, STR

RUN, FM, A, B, C

Note that the progress status of offline auto tuning is output in five steps from FM when speed and output frequency
are selected.
Since the RUN signal turns ON when tuning is started, caution is required especially when a sequence which
releases a mechanical brake by the RUN signal has been designed.
When executing offline auto tuning, input the run command after switching ON the main circuit power (R/L1, S/L2, T/
L3) of the inverter.
Do not perform ON/OFF switching of the second function selection signal (RT) during execution of offline auto
tuning. Auto tuning is not executed properly.

2) Monitor is displayed on the operation panel and parameter unit (FR-PU04/FR-PU07) during tuning as below.
Parameter Unit (FR-PU04/FR-PU07)
Display
Pr. 96 setting
(1) Setting

(2)Tuning in progress

Operation Panel Indication

11

11

READ:List
11
STOP PU

TUNE

12

STF FWD PU

(3)Normal end

Flickering
TUNE
13
COMPETION
STF STOP PU

(4)Error end
(when inverter protective
function operation is

TUNE
9
ERROR
STF STOP PU

activated)

REMARKS
It takes approximately 9s until tuning is completed.
The set frequency monitor displayed during the offline auto tuning is 0Hz.

52

Before operation
3) When offline auto tuning ends, press

of the operation panel during PU operation. For External operation, turn

OFF the start signal (STF signal or STR signal) once.


This operation resets the offline auto tuning and the PU's monitor display returns to the normal indication.
(Without this operation, next operation cannot be started.)
4) If offline auto tuning ended in error (see the table below), motor constants are not set.
Perform an inverter reset and restart tuning.
Error

Error Cause

Display

Remedy

Forced end

Inverter protective function operation

Make setting again.

91

Current limit (stall prevention) function was activated.

Set "1" in Pr. 156.

92
93

Set "11" in Pr. 96 and perform tuning again.

Converter output voltage reached 75% of rated value.

Check for fluctuation of power supply voltage.

Calculation error

Check the motor wiring and make setting again.

A motor is not connected.

5) When tuning is ended forcibly by pressing

Set the rated current of the motor in Pr. 9.

or turning OFF the start signal (STF or STR) during tuning, offline

auto tuning does not end properly. (The motor constants have not been set.)
Perform an inverter reset and restart tuning.
6) When using the motor corresponding to the following specifications and conditions, reset Pr.9 Electronic thermal O/L
relay as below after tuning is completed.
a) When the rated power specifications of the motor is 200/220V (400/440V) 60Hz, set 1.1 times rated motor current
value in Pr.9.
b) When performing motor protection from overheat using a PTC thermistor or motor with temperature detector such
as Klixon, set "0" (motor overheat protection by the inverter is invalid) in Pr.9.
7) When you know motor excitation current (no load current), set the value in Pr. 82 Motor excitation current.

NOTE
The motor constants measured once in the offline auto tuning are stored as parameters, and their data are held until
the offline auto tuning is performed again.
An instantaneous power failure occurring during tuning will result in a tuning error.
After power is restored, the inverter goes into the normal operation mode. Therefore, when STF (STR) signal is ON,
the motor runs in the forward (reverse) rotation.
Any alarm occurring during tuning is handled as in the ordinary mode. Note that if a fault retry has been set, retry is
ignored.

CAUTION
As the motor may run slightly during offline auto tuning, fix the motor securely with a mechanical brake or
make sure that there will be no problem in safety if the motor runs. Note that if the motor runs slightly, tuning

3
DRIVE THE MOTOR

performance is unaffected.

53

Start/stop from the operation panel (PU operation)

3.4

Start/stop from the operation panel (PU operation)


POINT
From where is the frequency command given?
Operation at the frequency set in the frequency setting mode of the operation panel
(Refer to page 54)

refer to 3.4.1

Operation using the setting dial as the potentiometer


refer to 3.4.2 (Refer to page 56)
Change of frequency with ON/OFF switches connected to terminals
refer to 3.4.3 (Refer to page 57)
Perform frequency setting using voltage input signal
Perform frequency setting using current input signal

3.4.1

refer to 3.4.4 (Refer to page 59)


refer to 3.4.5 (Refer to page 60)

Setting the frequency by the operation panel


Operation panel

Operation
example

Operate at 30Hz.

Operation
1. Screen at powering ON

Display

The monitor display appears.

2. Press

to choose the PU operation mode.

3. Turn

PU indication is lit.

to show the frequency you want to

Flickers for about 5s

set.
The frequency flickers for about 5s.

4. While the value is flickering, press

to set

the frequency. After about 3s of flickering, the


indication of the value goes back to "

"

(monitor display).
(If

Flicker...frequency setting complete!!


The monitor display appears after 3s.

is not pressed, the indication of the

value goes back to "

" (0.00Hz) after

about 5s of flickering. In that case, go back to


"operation step 3" and set the frequency again.)

5. Start

acceleration

Press

constant speed

to start operation.

The frequency value on the indication


increases according to Pr. 7 Acceleration time
until "

" (30.00Hz) is displayed.

6. To change the set frequency, perform the operation in above steps 3 and 4. (Starting from the previously set frequency.)
7. Deceleration stop
Press

to stop.

The frequency value on the indication


decreases according to Pr. 8 Deceleration time
and displays "
is stopped.

54

" (0.00Hz) when the motor

Stop

Start/stop from the operation panel (PU operation)


REMARKS
Operation cannot be performed at the set frequency ... Why?
Did you carry out step 4 within 5s after step 3? (Did you press
The frequency does not change by turning

within 5s after turning

?)

... Why?

Check to see if the operation mode selected is the External operation mode. (Press

to change to the PU operation

mode.)
Operation does not change to the PU operation mode ... Why?
Check that "0" (initial value) is set in Pr. 79 Operation mode selection?
Check that the start command is not ON.
Change acceleration deceleration time
Pr. 7 (Refer to page 46)
Change deceleration time
Pr. 8 (Refer to page 46)
For example, operation not exceeding 60Hz
Set "60Hz" in Pr. 1. (Refer to page 45)
When you always operate in the PU operation mode at powering ON, set Pr.79 Operation mode selection = "1" to choose PU
operation mode always.
Press

to show the set frequency.


can also be used like a potentiometer to perform operation. (Refer to page 56)
.

3
DRIVE THE MOTOR

Use Pr. 295 Magnitude of frequency change setting to change the frequency setting increments of

55

Start/stop from the operation panel (PU operation)


3.4.2

Using the setting dial like a potentiometer to perform operation


POINT
Set "0" (extended parameter valid) in Pr. 160 Extended function display selection.
Set "1" (setting dial potentiometer mode) in Pr. 161 Frequency setting/key lock operation selection.
Changing
example

Change the frequency from 0Hz to 60Hz during operation

Operation
1. Screen at powering ON

Display

The monitor display appears.

2. Press

to choose the PU operation mode.

PU indication is lit.

3. Change the Pr. 160 setting to "0" and the Pr. 161 setting to "1".
(Refer to page 37 for change of the setting.)

4. Press
5. Turn

to start the inverter.

until "

"(60.00Hz) appears.

The flickering frequency is the set frequency.


You need not press

The frequency flickers for about 5s.

REMARKS
If flickering "60.00" turns to "0.00", the Pr. 161 Frequency setting/key lock operation selection setting may not be "1".
Independently of whether the inverter is running or at a stop, the frequency can be set by merely turning the
Magnitude of frequency change setting to change the frequency setting increments of

. (Use Pr. 295

.)

NOTE
y When setting frequency by turning setting dial, the frequency goes up to the set value of Pr.1 Maximum frequency.
Adjust Pr.1 Maximum frequency setting according to the application.

56

Start/stop from the operation panel (PU operation)


Setting the frequency by switches (three-speed setting) (Pr. 4 to Pr. 6)
POINT
Use operation panel (

) to give a start command.

To give a frequency command, terminal between SD and RH, RM, or RL is turned ON. (three-speed setting)
Pr. 79 Operation mode selection must be set to "4" (External/PU combined operation mode 2).
[Connection diagram]
Inverter
High speed
Middle speed
Low speed

Output frequency (Hz)

Operation
panel

RH
RM
RL
SD

Speed 1
(High speed)
Speed 2
(Middle speed)
Speed 3
(Low speed)

Time
RH
RM
RL

Operation
example

ON
ON
ON

Operation at low speed (10Hz)

Operation
1. Screen at powering ON

Display

The monitor display appears.

2. Change the Pr. 79 setting to "4". (Refer to page 34 for change of the setting.)
[PU] display and [EXT] display are lit.

3. Start
Turn ON the low-speed switch (RL).

4. Acceleration
Press

High
speed
Middle
speed

Low
speed
ON

constant speed

to start running.

The frequency value on the indication increases


according to Pr. 7 Acceleration time until "

"

(10.00Hz) is displayed.

[RUN] display is lit during forward rotation operation


and flickers slowly during reverse rotation operation.

5. Deceleration
Press

DRIVE THE MOTOR

3.4.3

to stop.

The frequency value on the indication decreases

Stop

according to Pr. 8 Deceleration time and displays


"

" (0.00Hz) when the motor is stopped.

6. Stop
Turn OFF the low-speed switch (RL).

High
speed
Middle
speed

Low
speed
OFF

57

Start/stop from the operation panel (PU operation)


REMARKS
The initial values of the terminals RH, RM, RL are 60Hz, 30Hz, and 10Hz. (Use Pr. 4, Pr. 5 and Pr. 6 to change.)
In the initial setting, when two or three of multi-speed settings are simultaneously selected, priority is given to the set frequency
of the lower signal.
For example, when the RH and RM signals turn ON, the RM signal (Pr. 5) has a higher priority.
Maximum of 15-speed operation can be performed. (

Refer to Chapter 4 of the Instruction Manual (Applied).)

60Hz for the RH, 30Hz for the RM and 10Hz for the RL are not output when they are turned ON ... Why?
Check for the setting of Pr. 4, Pr. 5, and Pr. 6 once again.
Check for the setting of Pr. 1 Maximum frequency and Pr. 2 Minimum frequency once again. (Refer to page 45)
Check that Pr. 180 RL terminal function selection = "0", Pr. 181 RM terminal function selection = "1", Pr. 182 RH terminal function
selection = "2" and Pr. 59 Remote function selection = "0". (all are initial values)
[RUN] is not lit ... Why?
Check that wiring is correct. Check it again.
Check for the Pr. 79 setting once again. (Pr. 79 must be set to "4"). (Refer to page 47)
Change the frequency of the terminal RL, RM, and RH.
Refer to page 64 to change the running frequency at each terminal in Pr. 4 Multi-speed setting (high speed), Pr. 5 Multi-speed
setting (middle speed), and Pr. 6 Multi-speed setting (low speed).

58

Start/stop from the operation panel (PU operation)


Setting the frequency by analog input (voltage input)
POINT
Operation panel (

) is used to give a start command.

Frequency command is given from the potentiometer (by connecting terminal 2 and 5.)
Pr. 79 Operation mode selection must be set to "4" (External/PU combined operation mode 2).
[Connection diagram]
(The inverter supplies 5V of power to the frequency setting potentiometer. (terminal 10))

Inverter

Frequency
setting
potentiometer

Operation
example

10
2
5

Operation
panel

Operate at 60Hz.

Operation
1. Screen at powering ON

Display

The monitor display appears.

2. Change the Pr. 79 setting to "4".


(Refer to page 34 for change of the setting.)
[PU] display and [EXT] display are lit.

3. Start
Turn ON

Flickering

[RUN] flickers fast as no frequency command is


given.

4. Acceleration

constant speed

Turn the potentiometer clockwise slowly to full.


The frequency value on the indication
increases according to Pr. 7 Acceleration time
until "

" (60.00Hz) is displayed.

[RUN] display is lit during forward rotation


operation and flickers slowly during reverse
rotation operation.

5. Deceleration
Turn the potentiometer counterclockwise slowly

Flickering

to full.
The frequency value on the indication
decreases according to Pr. 8 Deceleration time
and displays "

DRIVE THE MOTOR

3.4.4

Stop

" (0.00Hz) when the motor

is stopped.
[RUN] flickers fast.

6. Stop
Switch power OFF

[RUN] turns OFF.

REMARKS
Change the frequency (60Hz) at the maximum voltage input (5V initial value)
Adjust the frequency in Pr. 125 Terminal 2 frequency setting gain frequency. (Refer to page 68)
Change the frequency (0Hz) at the minimum voltage input (0V initial value)
Adjust the frequency in calibration parameter C2 Terminal 2 frequency setting bias frequency. (
Instruction Manual (Applied).)

Refer to Chapter 4 of the

59

Start/stop from the operation panel (PU operation)


3.4.5

Setting the frequency by analog input (current input)


POINT
) to give a start command.

Use operation panel (

Frequency command is given by current input (across terminals 4 and 5.)


Set "4" in any of Pr. 178 to Pr. 182 (input terminal function selection) and turn the AU signal ON.
Pr. 178 to Pr. 182 are extended parameters. Set "0" in Pr. 160. (Refer to page 74)
Pr. 79 Operation mode selection must be set to "4" (External/PU combined operation mode 2).
[Connection diagram]
Inverter

AU signal

AU signal
(terminal RH)
SD

Current signal
source
(4 to 20mADC)

4(+)
5(-)

Operation
panel

[AU signal assignment]


Assign the AU signal in any of Pr. 178 to Pr. 182.
(example) Assign the AU signal to the terminal RH.
Set "4" (AU signal) in Pr. 182 RH terminal function selection.

Operation
1. Screen at powering ON

Display

The monitor display appears.

2. Press

to choose the PU operation mode.

3. Press

to choose the parameter setting

PU indication is lit.

PRM indication is lit.

mode.
(The parameter number read previously
appears.)

4. Turn
5. Press

until "

" (Pr. 182) appears.

to show the currently set value "

"

(initial value).

6. Turn
7. Press

to change the set value to "

".

to set.

Flicker...parameter setting complete!!

60

Start/stop from the operation panel (PU operation)


Operation
8. Change the Pr. 79 setting to "4".

Display

(Refer to page 34 for change of the setting.)


[PU] display and [EXT] display are lit.

9. Start
Check that the terminal 4 input selection signal
(AU) is ON.
Turn ON
.
[RUN] flickers fast because the frequency
command is not given.
10.Acceleration constant speed
Perform 20mA input.
The frequency value on the indication
increases according to Pr. 7 Acceleration time
until "
"(60.00Hz) is displayed.
[RUN] display is lit during forward rotation
operation and flickers slowly during reverse
rotation operation.
11.Deceleration
Perform 4mA input.
The frequency value on the indication decreases
according to Pr. 8 Deceleration time and displays
"

Flickering

Current signal
source
(4 to 20mADC)

Current signal
source
(4 to 20mADC)

Flickering

" (0.00Hz) when the motor is stopped.

Stop

[RUN] flickers fast.

12.Stop
Switch power OFF

[RUN] turns OFF.

REMARKS
Change the frequency (60Hz) at the maximum current input (at 20mA, initial value)
Adjust the frequency in Pr. 126 Terminal 4 frequency setting gain frequency. (Refer to page 71)
Change the frequency (0Hz) at the minimum current input (at 4mA, initial value)
Adjust the frequency in calibration parameter C5 Terminal 4 frequency setting bias frequency. (

Refer to Chapter 4 of the

Instruction Manual (Applied).)

DRIVE THE MOTOR

61

Make a start and stop with terminals (External operation)

3.5

Make a start and stop with terminals (External operation)


POINT
From where is the frequency command given?
Operation at the frequency set in the frequency setting mode of the operation panel
Give a frequency command by switch (multi-speed setting)

3.5.1

refer to 3.5.1 (Refer to page 62)

refer to 3.5.2 (Refer to page 64)

Perform frequency setting by a voltage input signal

refer to 3.5.3 (Refer to page 66)

Perform frequency setting by a current input signal

refer to 3.5.5 (Refer to page 69)

Setting the frequency by the operation panel (Pr. 79 = 3)


POINT
Switch terminal STF(STR)-SD ON to give a start command.
Operation panel (

) is used to give a frequency command.

Set "3" (External/PU combined operation mode 1) in Pr. 79 .


[Connection diagram]

Inverter

Forward rotation start

STF
STR

Reverse rotation start

Operation
panel

SD

Operation
example

Operate at 30Hz.

Operation
1. Screen at powering ON

Display

The monitor display appears.

2. Change the Pr. 79 setting to "3". (Refer to page 34 for change of the setting.)
[PU] display and [EXT] display are lit.

3. Turn

to show the frequency you want to set.

Flickers for about 5s

The frequency flickers for about 5s.

4. While the value is flickering, press

to set the

frequency.
After the value flickered for about 3s, the display
returns to "

Flicker...frequency setting complete!!


The monitor display appears after 3s.

" (monitor display).

(If you do not press

, the value flickers for about

5s and the display then returns to "

" (0.00Hz).

At this time, return to "Step 3" and set the frequency


again.)

5. Start

acceleration

constant speed

Forward
rotation

Turn the start switch (STF or STR) ON.


The frequency value on the display increases
according to Pr. 7 Acceleration time until "

ON

Reverse
rotation

"

(30.00Hz) is displayed.
[RUN] display is lit during forward rotation operation
and flickers during reverse rotation operation.

6. To change the set frequency, perform the operation in above steps 3 and 4. (Starting from the previously set frequency.)

62

Make a start and stop with terminals (External operation)


Operation
7. Deceleration

Display

stop

Turn OFF the start switch (STF or STR). The


frequency value on the indication decreases

Forward
rotation
OFF

Reverse
rotation
Stop

according to Pr. 8 Deceleration time and displays


"

" (0.00Hz) when the motor is stopped.

[RUN] turns OFF.

REMARKS
Pr. 178 STF terminal function selection must be set to "60" (or Pr. 179 STR terminal function selection must be set to "61").
(all are initial values)
When Pr. 79 Operation mode selection is set to "3", multi-speed operation (Refer to page 64) is also valid.
Pressing

to stop the motor and the display shows

1. Turn the start switch (STF or STR) OFF.


.

3
DRIVE THE MOTOR

2. The display can be reset by

63

Make a start and stop with terminals (External operation)


3.5.2

Setting the frequency by switches (three-speed setting) (Pr. 4 to Pr. 6)


POINT
To give a start command, terminal between SD and STF (STR) is turned ON.
To give a frequency command, terminal between SD and terminal RH, RM, or RL is turned ON.

[Connection diagram]

High speed
Middle speed
Low speed

Output frequency (Hz)

Inverter
Forward rotation start
Reverse rotation start

STF
STR
RH
RM
RL
SD

Speed 2
(Middle speed)
Speed 3
(Low speed)

Time
RH
RM
RL

Operation
example

Speed 1
(High speed)

ON
ON
ON

Operation at high speed (60Hz)

Operation
1. Screen at powering ON

Display
ON

The monitor display appears.

2. Start
Turn ON the high-speed switch (RH).

High speed
Middle speed
Low speed

ON

3. Acceleration

constant speed

Turn ON the start switch (STF or STR). The


frequency value on the indication increases
according to Pr. 7 Acceleration time until
"

Forward
rotation
ON

Reverse
rotation

" (60.00Hz) is displayed.

[RUN] display is lit during forward rotation


operation and flickers during reverse rotation
operation.
When RM is turned ON, 30Hz is displayed.
When RL is turned ON, 10Hz is displayed.

4. Deceleration
Turn OFF the start switch (STF or STR). The
frequency value on the indication decreases
according to Pr. 8 Deceleration time and displays
"

Forward
rotation
OFF

Reverse
rotation

" (0.00Hz) when the motor is stopped.

[RUN] display turns OFF.

5. Stop
Turn OFF the high-speed switch (RH)

64

High speed
Middle speed
Low speed

OFF

Stop

Make a start and stop with terminals (External operation)


REMARKS
Initial values of terminals RH, RM, RL are 60Hz, 30Hz, and 10Hz. (To change, set Pr. 4, Pr. 5 and Pr. 6.)
In the initial setting, when two or three of multi-speed settings are simultaneously selected, priority is given to the set frequency
of the lower signal.
For example, when the RH and RM signals turn ON, the RM signal (Pr. 5) has a higher priority.
Maximum of 15-speed operation can be performed. (
[EXT] is not lit even when

Refer to Chapter 4 of the Instruction Manual (Applied).)

is pressed...Why?

Switchover of the operation mode with

is valid when Pr. 79 = "0" (initial value).

50Hz for the RH, 30Hz for the RM and 10Hz for the RL are not output when they are turned ON...Why?
Check for the setting of Pr. 4, Pr. 5, and Pr. 6 once again.
Check for the setting of Pr. 1 Maximum frequency and Pr. 2 Minimum frequency once again. (Refer to page 45)
Check for the Pr. 79 setting once again. Pr. 79 must be set to "0" or "2". (Refer to page 47)
Check that Pr. 180 RL terminal function selection ="0", Pr. 181 RM terminal function selection ="1", Pr. 182 RH terminal function
selection ="2" and Pr. 59 Remote function selection ="0". (all are initial values)
[RUN] is not lit...Why?
Check that wiring is correct. Check it again.
Check that "60" is set in Pr. 178 STF terminal function selection (or "61" is set in Pr. 179 STR terminal function selection). (all are
initial values)
How is the frequency setting from 4 to 7 speed?
The setting differs according to Pr. 24 to Pr. 27 (multi-speed setting).

Refer to Chapter 4 of the Instruction Manual (Applied).

Perform multi-speed operation more than 8-speed...How?


Refer to Chapter 4 of the Instruction Manual (Applied).

3
DRIVE THE MOTOR

Use the REX signal to perform the operation.

65

Make a start and stop with terminals (External operation)


3.5.3

Setting the frequency by analog input (voltage input)


POINT
Switch ON across terminals STF(STR) and SD to give a start command.
Frequency command is given from the potentiometer (by connecting terminal 2 and 5.)
[Connection diagram]
(The inverter supplies 5V of power to the frequency setting potentiometer. (terminal 10))

Inverter
Forward rotation start
Reverse rotation start

STF
STR
SD

Frequency setting
potentiometer

Operation
example

10
2
5

Operate at 60Hz.

Operation
1. Screen at powering ON

Display
ON

The monitor display appears.

2. Start

Forward
rotation

Turn the start switch (STF or STR) ON.


[RUN] flickers fast because the frequency

ON

command is not given.

3. Acceleration

Flickering

Reverse
rotation

constant speed

Turn the potentiometer (frequency setting


potentiometer) clockwise slowly to full.
The frequency value on the display increases
according to Pr. 7 Acceleration time until
"

" (60.00Hz) is displayed.

[RUN] display is lit during forward rotation


operation and flickers slowly during reverse
rotation operation.

4. Deceleration
Flickering

Turn the potentiometer (frequency setting


potentiometer) counterclockwise slowly to full.
The frequency value on the display decreases
according to Pr. 8 Deceleration time until "

Stop

"

(0.00Hz) is displayed, and the motor is stopped.


[RUN] flickers fast.

5. Stop
Turn the start switch (STF or STR) OFF.
[RUN] turns OFF.

66

Forward
rotation
OFF

Reverse
rotation

Make a start and stop with terminals (External operation)


REMARKS
Pr. 178 STF terminal function selection must be set to "60" (or Pr. 179 STR terminal function selection must be set to "61"). (all are
initial values)
The motor will not rotate...Why?
Check that [EXT] is lit.
[EXT] is valid when Pr. 79 = "0" (initial value) or "2".
Use

to lit [EXT].

Check that wiring is correct. Check it again.


Change the frequency (0Hz) of the minimum value of the potentiometer (0V initial value)
Adjust the frequency in calibration parameter C2 Terminal 2 frequency setting bias frequency. (

Refer to Chapter 4 of the

Instruction Manual (Applied)).

DRIVE THE MOTOR

67

Make a start and stop with terminals (External operation)


3.5.4

Changing the output frequency (60Hz, initial value) at the maximum voltage input
(5V, initial value)

< How to change the maximum frequency>


Changing
example

When you want to use the 0 to 5VDC input frequency setting potentiometer to change the frequency at 5V from 60Hz (initial
value) to 50Hz, make adjustment to output "50Hz" at 5V voltage input. Set "50Hz" in Pr. 125.

Operation
1. Turn
2. Press
"

until "

Display

" (Pr. 125) appears.

to show the present set value


" (60.00Hz).

3. Turn
"

to change the set value to


"(50.00Hz).

4. Press

to set.

Flicker...50Hz output at 5V input complete!!

5. Mode/monitor check
twice to choose the monitor/

Press

frequency monitor.

6. To check the setting, turn the start switch (STF


or STR) ON and input 5V (turn the
potentiometer clockwise slowly to full). (Refer
to operation 2 to 5 of the section 3.5.3)

REMARKS
To change the value to 120Hz or more, the maximum frequency must be set to 120Hz or more.
The frequency meter (indicator) connected across terminals FM-SD does not indicate exactly 50Hz ... Why?
The frequency meter can be adjusted using calibration parameter C0 FM terminal calibration. (

Refer to Chapter 4 of the

Use calibration parameter C2 to set frequency at 0V and


calibration parameter C0 to adjust the indicator.
(

Refer to Chapter 4 of the Instruction Manual (Applied)).

Output
frequency
(Hz)

Instruction Manual (Applied)).

Initial value
60Hz

Gain
Pr. 125

Bias
C2 (Pr. 902)
0
Frequency
0
setting signal
0
C3 (Pr. 902)

100%
5V
10V
C4 (Pr. 903)

As other adjustment methods of frequency setting voltage gain, there are methods to adjust with a voltage applied to across
terminals 2-5 and adjust at any point without a voltage applied. (
Refer to the Instruction Manual (Applied) for the setting
method of calibration parameter C4.)

68

Make a start and stop with terminals (External operation)


3.5.5

Setting the frequency by analog input (current input)


POINT
Switch terminal STF(STR)-SD ON to give a start command.
Frequency command is given by current input (across terminals 4 and 5.)
Set "4" in any of Pr. 178 to Pr. 182 (input terminal function selection) and turn the AU signal ON. (Refer to page 60)
Pr. 178 to Pr. 182 are extended parameters. Set "0" in Pr. 160. (Refer to page 74)
Set "2" (External operation mode) in Pr. 79 Operation mode selection .
[Connection diagram]
Inverter
Forward rotation start
Reverse rotation start
AU signal
Current signal
source
(4 to 20mADC)

Operation
1. Screen at powering ON

4(+)
5(-)

Display
ON

The monitor display appears.

2. Start

Forward
rotation

Turn the start switch (STF or STR) ON.


[RUN] flickers fast because the frequency

ON

constant speed

Flickering

Reverse
rotation

command is not given.

3. Acceleration

STF
STR
AU signal (terminal RH)
SD

Current signal
source
(4 to 20mADC)

Perform 20mA input.


The frequency value on the display increases
according to Pr. 7 Acceleration time until
"

" (60.00Hz) is displayed.

[RUN] display is lit during forward rotation


operation and flickers slowly during reverse
rotation operation.
Current signal
source
(4 to 20mADC)

Perform 4mA input.


The frequency value on the display decreases
according to Pr. 8 Deceleration time until "

"

Flickering

3
Stop

(0.00Hz) is displayed, and the motor is stopped.

DRIVE THE MOTOR

4. Deceleration

[RUN] flickers fast.

5. Stop
Turn the start switch (STF or STR) OFF.
[RUN] turns OFF.

Forward
rotation
OFF

Reverse
rotation

69

Make a start and stop with terminals (External operation)


REMARKS
The motor will not rotate...Why?
Check that [EXT] is lit.
[EXT] is valid when Pr. 79 = "0" (initial value) or "2".
Use

to lit [EXT].

Check that the AU signal is ON.


Turn the AU signal ON.
Check that wiring is correct. Check it again.
Change the frequency (0Hz) at the minimum current input (at 4mA, initial value)
Adjust the frequency in calibration parameter C5 Terminal 4 frequency setting bias frequency. (
Instruction Manual (Applied)).

70

Refer to Chapter 4 of the

Make a start and stop with terminals (External operation)


3.5.6

Changing the output frequency (60Hz, initial value) at the maximum current input
(at 20mA, initial value)

<How to change the maximum frequency?>


When you want to use the 4 to 20mA input frequency setting potentiometer to change the 20mA time-frequency from 60Hz

Changing
example

(initial value) to 50Hz, make adjustment to output "50Hz" at 20mA current input. Set "50Hz" in Pr. 126.

Operation
1. Turn

until "

2. Press
"

Display

" (Pr. 126) appears.

to show the currently set value


" (60.00Hz).

3. Turn
"

to change the set value to


" (50.00Hz).

4. Press

to set.

Flicker...50Hz output at 20mA input complete!!

5. Mode/monitor check
Press

twice to choose the monitor/

frequency monitor.

6. To check the setting, turn the start switch (STF


or STR) ON and input 20mA. (Refer to
operation 2 to 5 of the section 3.5.5)

REMARKS
The frequency meter (indicator) connected to across terminals FM-SD does not indicate just 50Hz ... Why?
The frequency meter can be adjusted using calibration parameter C0 FM terminal calibration. (

Refer to Chapter 4 of the

Instruction Manual (Applied)).

Refer to Chapter 4 of the Instruction Manual (Applied)).

Output
frequency
(Hz)

Use calibration parameter C5 to set frequency at 4mA and


calibration parameter C0 to adjust the indicator.

Initial value
60Hz

Bias
C5 (Pr. 904)

Gain
Pr. 126
0
20 Frequency
100%
0
4 setting signal 20mA
C6 (Pr. 904)
C7 (Pr. 905)

terminals 4-5 and adjust at any point without a current applied. (

Refer to the Instruction Manual (Applied) for the setting

method of calibration parameter C7).


When performing a high speed operation at 120Hz or more, setting of Pr. 18 High speed maximum frequency is necessary.
(

Refer to Chapter 4 of the Instruction Manual (Applied) ).

71

DRIVE THE MOTOR

As other adjustment methods of frequency setting current gain, there are methods to adjust with a current applied to across

Parameter list

3.6

Parameter list

3.6.1

List of parameters classified by the purpose

Set parameters according to the operating conditions. The following list indicates purpose of use and corresponding
parameters.
Purpose of Use

Parameter Number

Manual torque boost

Pr. 0, Pr. 46

Adjust the output torque

General-purpose magnetic flux vector control

Pr. 80

(current) of the motor

Slip compensation

Pr. 245 to Pr. 247

Stall prevention operation

Pr. 22, Pr. 23, Pr. 48, Pr. 66, Pr. 156, Pr. 157

Maximum/minimum frequency

Pr. 1, Pr. 2, Pr. 18

Limit the output frequency

Avoid mechanical resonance points


(frequency jump)

Set V/F pattern

Frequency setting with


terminals (contact input)

Pr. 31 to Pr. 36

Base frequency, voltage

Pr. 3, Pr. 19, Pr. 47

V/F pattern matching applications

Pr. 14

Multi-speed setting operation

Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239

Jog operation

Pr. 15, Pr. 16

Remote setting function

Pr. 59

Acceleration/deceleration time setting

Pr. 7, Pr. 8, Pr. 20, Pr. 44, Pr. 45

Acceleration/deceleration

Starting frequency

Pr. 13, Pr. 571

time/pattern adjustment

Acceleration/deceleration pattern

Pr. 29

Regeneration avoidance function

Pr. 665, Pr. 882, Pr. 883, Pr. 885, Pr. 886

Motor protection from overheat


Selection and protection
of a motor

(electronic thermal relay function)


Use the constant torque motor
(applied motor)

operation

Pr. 71, Pr. 450

Offline auto tuning

Pr. 71, Pr. 82 to Pr. 84, Pr. 90, Pr. 96

DC injection brake

Pr. 10 to Pr. 12

Selection of regeneration unit


Motor brake and stop

Pr. 9, Pr. 51

Selection of motor stopping method and start


signal
Decelerate the motor to a stop at
instantaneous power failure

Pr. 30, Pr. 70


Pr. 250
Pr. 261

Function assignment of input terminal

Pr. 178 to Pr. 182

Start signal selection

Pr. 250

Logic selection of output stop signal (MRS)

Pr. 17

Function assignment of

Terminal assignment of output terminal

Pr. 190, Pr. 192, Pr. 197

external terminal and

Detection of output frequency (SU, FU signal)

Pr. 41 to Pr. 43

control

Detection of output current (Y12 signal)


Detection of zero current (Y13 signal)
Remote output function
(REM signal)
Speed display and speed setting
Change of DU/PU monitor descriptions

Monitor display and


monitor output signal

Cumulative monitor clear


Change of the monitor output from terminal
FM
Selection of the decimal digits of the monitor

Pr. 150 to Pr. 153, Pr. 166, Pr. 167


Pr. 495, Pr. 496
Pr. 37
Pr. 52, Pr. 170, Pr. 171, Pr. 563, Pr. 564, Pr. 891
Pr. 54 to Pr. 56
Pr. 268

Adjustment of terminal FM output (calibration) C0 (Pr. 900)


Detection of output
frequency and current

72

Detection of output frequency (SU, FU signal)


Detection of output current (Y12 signal)
Detection of zero current (Y13 signal)

Pr. 41 to Pr. 43
Pr. 150 to Pr. 153, Pr. 166, Pr. 167

Parameter list
Purpose of Use
Operation selection at

Restart operation after instantaneous power

power failure and

failure/flying start

instantaneous power

Decelerate the motor to a stop at

failure

instantaneous power failure

Parameter Number
Pr. 57, Pr. 58, Pr. 162, Pr. 165, Pr. 298, Pr. 299, Pr. 611
Pr. 261

Retry function at fault occurrence

Pr. 65, Pr. 67 to Pr. 69

Operation setting at fault

Input/output phase loss protection selection

Pr. 251, Pr. 872

occurrence

Earth (ground) fault detection at start

Pr. 249

Regeneration avoidance function

Pr. 665, Pr. 882, Pr. 883, Pr. 885, Pr. 886

Energy saving operation

Energy saving control selection

Pr. 60

Reduction of the motor

Carrier frequency and Soft-PWM selection

Pr. 72, Pr. 240, Pr. 260

noise

Noise elimination at the analog input

Pr. 74

Measures against noise

Reduce mechanical resonance (speed

and leakage currents

smoothing control)

Frequency setting by
analog input

Pr. 653

Analog input selection

Pr. 73, Pr. 267

Noise elimination at the analog input

Pr. 74

Change of analog input frequency,


adjustment of voltage, current input and

Pr. 125, Pr. 126, Pr. 241, C2 to C7 (Pr. 902 to Pr. 905)

frequency (calibration)
Reset selection, disconnected PU detection
Misoperation prevention
and parameter setting
restriction

Selection of operation
mode and operation
location

Prevention of parameter rewrite


Password function

Pr. 75
Pr. 77, Pr. 296, Pr. 297

Prevention of reverse rotation of the motor

Pr. 78

Display necessary parameters only.

Pr. 160

Control of parameter write by communication

Pr. 342

Operation mode selection

Pr. 79

Operation mode when power is on

Pr. 79, Pr. 340

Start command source and frequency


command source during communication

Pr. 338, Pr. 339

operation
Selection of the PU mode control source

Pr. 551

RS-485 communication initial setting

Pr. 117 to Pr. 124, Pr. 502

Control of parameter write by communication

Pr. 342

Modbus-RTU communication specifications

Pr. 343

Communication operation

Start command source and frequency

and setting

command source during communication

Pr. 338, Pr. 339, Pr. 551

operation
(communication protocol selection)
Special operation and
frequency control

Useful functions

PID control
Dancer control

Pr. 128 to Pr. 134, Pr. 575 to Pr. 577


Pr. 244

To determine the maintenance time of parts.

E500 series.

and operation panel

Pr. 127 to Pr. 134, Pr. 575 to Pr. 577

Increase cooling fan life

Use the operation panel (PA02) of the FR-

Setting the parameter unit

Pr. 549

DRIVE THE MOTOR

Modbus-RTU communication protocol

Pr. 255 to Pr. 259, Pr. 503, Pr. 504, Pr. 555 to Pr. 557,
Pr. 563, Pr. 564
Pr. 146, C22 to C25 (Pr. 922, Pr. 923)

RUN key rotation direction selection

Pr. 40

Parameter unit display language selection

Pr. 145

Operation selection of the operation panel

Pr. 161

Control of the parameter unit buzzer

Pr. 990

Contrast adjustment of the parameter unit

Pr. 991

73

Parameter list
3.6.2

Displaying the extended parameters

Operation
1. Screen at powering ON

Display

The monitor display appears.

2. Press

to choose the PU operation mode.

3. Press

to choose the parameter setting

PU indication is lit.

PRM indication is lit.

mode.
(The parameter number read previously
appears.)

4. Turn
5. Press
"

until "

" (Pr. 160) appears.

to read the currently set value.


" (initial value) appears.

6. Turn
7. Press

to change it to the set value "

".

to set.

Flicker...parameter setting complete!!


Turn

to read another parameter.

Press

to show the setting again.

Press

twice to show the next parameter.

After parameter setting is completed, press

once to show the fault history and press

twice to return to

the monitor display. To change settings of other parameters, perform the operation in above steps 3 to 6.

REMARKS
If the setting has not been changed, the value does not flicker and the next parameter number appears.

Pr. 160
9999
(initial value)
0

74

Description
Only the simple mode parameters can be displayed.
Simple mode and extended mode parameters can be displayed.

Parameter list
Parameter list

indicates simple mode parameters.


V/F
GP MFVC

......V/F control
......General-purpose magnetic flux vector control

(Parameters without any mark are valid for all control.)


" " indicates enabled and "x" indicates disabled of "parameter copy", "parameter clear", and "all parameter clear".
"" indicates a communication parameter which is not cleared by parameter clear (all clear) from RS-485 communication.
refer to Chapter 4 of the Instruction Manual (Applied).)

Incre-

Initial

ments

Value

Range

Description

Parameter
Clear

Name

Torque boost

frequency

1
2

2%

0 to 30%

0.1%

9999

(0.75K or more/1.5K to 3.7K/5.5K, 7.5K/11K,

Torque boost when the RT signal is on.

9999

Without second torque boost

0.01Hz 120Hz 0 to 120Hz Upper limit of the output frequency.


0.01Hz

0Hz

0.01Hz 120Hz

Base frequency

0.01Hz

60Hz

Base frequency
voltage

0.1V

9999

0 to 120Hz Lower limit of the output frequency.


120 to

Set when performing the operation at

400Hz

120Hz or more.

0 to 400Hz

19

47

4
5
6
24
to
27

Second V/F (base


frequency)
Multi-speed setting
(high speed)
Multi-speed setting
(middle speed)
Multi-speed setting
(low speed)

Rated motor frequency.

(50Hz/60Hz)
0 to 1,000V Base voltage.
95% of power supply voltage
(95% of doubled power supply voltage for
single-phase 100V power input model.)
Same as power supply voltage
9999

operation

* Initial value depends on the inverter capacity.

0 to 30%

8888
V/F

Base frequency, voltage

6/4/3/

15K)

Second torque
boost
Maximum
frequency
Minimum
frequency
High speed
18 maximum
frequency
46

Multi-speed setting

0.1%

(Twice the amount of the power supply


voltage for single-phase 100V power input

model.)
0 to 400Hz Base frequency when the RT signal is ON.

0.01Hz

9999

0.01Hz

60Hz

0 to 400Hz Frequency when RH turns ON.

0.01Hz

30Hz

0 to 400Hz Frequency when RM turns ON.

0.01Hz

10Hz

0 to 400Hz Frequency when RL turns ON.

Multi-speed setting
0.01Hz
(4 speed to 7 speed)

9999

232 Multi-speed setting


to (8 speed to 15
239 speed)

0.01Hz

9999

9999

0 to 400Hz
9999
0 to 400Hz,
9999

Second V/F invalid

3
DRIVE THE MOTOR

boost

V/F

Set the output voltage at 0Hz as %.

Maximum/minimum

Manual torque

Function

Parameter
Copy

Related
Parameter

Parameter

All Parameter
Clear

(For more information on RS-485 communication,

Parameter List

3.6.3

Frequency from 4 speed to 15 speed can


be set according to the combination of the
RH, RM, RL and REX signals.
9999: not selected

75

Acceleration time

Deceleration time
Acceleration/
deceleration
20
reference
frequency
Second
44 acceleration/
deceleration time

thermal relay function)

Second
45
deceleration time

51

561

10
preexcitation

Motor protection

DC injection brake

from overheat (electronic

Acceleration/deceleration time setting

Name

11

Incre-

Initial

ments

Value

0.1s

0.1s

5/10/
15s
5/10/
15s

Range

Description

Motor acceleration time.


0 to 3600s * Initial value differs according to the inverter
capacity. (3.7K or less/5.5K, 7.5K/11K, 15K)

Motor deceleration time.


0 to 3600s * Initial value differs according to the inverter
capacity. (3.7K or less/5.5K, 7.5K/11K, 15K)

Frequency that will be the basis of


0.01Hz

60Hz

1 to 400Hz

acceleration/deceleration time.
Acceleration/deceleration time is the
frequency changing time from stop to Pr. 20

0.1s

5/10/
15s

0 to 3600s

Acceleration/deceleration time when the


RT signal is ON.
* Initial value differs according to the inverter
capacity. (3.7K or less/5.5K, 7.5K/11K, 15K)

0.1s

9999

0 to 3600s
9999

Deceleration time when the RT signal is


ON.
Acceleration time = deceleration time

Rated

Electronic thermal
O/L relay

0.01A inverter 0 to 500A

Second electronic
thermal O/L relay

0.01A

PTC thermistor
protection level

0.01k

Set the rated motor current.

current
9999

0 to 500A
9999

9999

0.5 to 30k
9999

DC injection brake
0.01Hz
operation
frequency
DC injection brake
0.1s
operation time

3Hz

0.5s

0 to 120Hz
0

thermistor protection.
PTC thermistor protection is inactive.
Operation frequency of the DC injection
brake.
DC injection brake disabled
Operation time of the DC injection brake
DC injection brake disabled
DC injection brake voltage (torque)

13

Starting frequency 0.01Hz 0.5Hz 0 to 60Hz

6/4/2%

Set the rated motor current.


Second electronic thermal O/L relay invalid
Set the level (resistance value) for PTC

DC injection brake
operation voltage

0.1%

Valid when the RT signal is ON.

0.1 to 10s

12

0.1 to 30% * Initial value depends on the inverter capacity.

V/F

V/F pattern
matching applications Starting frequency

(0.1K, 0.2K/0.4K to 7.5K/11K, 15K)

Holding time at a
571
start

14

0.1s

9999

Jog frequency

0.01Hz

5Hz

Starting frequency

0 to 10s

Holding time of Pr. 13 Starting frequency.

9999

Holding function at a start is invalid

For constant-torque load

For reduced-torque load

2
3

15
Jog operation

Load pattern
selection

For constant torque


elevators

Boost for forward


rotation 0%

0 to 400Hz Frequency for Jog operation.


operation. The time taken to reach the

16

frequency (initial value is 60Hz) set in Pr.


0.1s

0.5s

0 to 3600s 20 Acceleration/deceleration reference


frequency.
Acceleration/deceleration time can not be
set separately.

76

Boost for reverse


rotation 0%

Acceleration/deceleration time for Jog

Jog acceleration/
deceleration time

Parameter
Clear

Function

Parameter
Copy

Related
Parameter

Parameter

All Parameter
Clear

Parameter list

Range

MRS input
selection

Description

Normally open input


Normally closed input (NC contact input
specifications)
External terminal: Normally closed input

Parameter List

17

(NC contact input specifications)


Communication: Normally open input

18
19
20
22

Stall prevention operation

23

Refer to Pr. 1 and Pr. 2.


Refer to Pr.3.
Refer to Pr.7, Pr.8.
Stall prevention
operation level
Stall prevention
operation level
compensation
factor at double
speed
Second stall
48 prevention
operation current
Stall prevention
operation
66
reduction starting
frequency
Stall prevention
156 operation
selection
OL signal output
157
timer

pattern

Acceleration

Initial
Value

/deceleration

Increments

Parameter
Clear

Name

0
(MRS)

Logic selection of

output stop signal

Function

Parameter
Copy

Related
Parameter

Parameter

All Parameter
Clear

Parameter list

0
0.1%

0.1%

150%

0.1 to

operation will be started.


The stall operation level can be reduced

0 to 200%

when operating at a high speed above the


rated frequency.

9999

9999

60Hz

0.1s

0s

Constant according to Pr. 22

0
Second stall prevention operation invalid
0.1 to 200% Second stall prevention operation level.
9999

0.01Hz

becomes invalid.
Current value at which stall prevention

200%

9999

0.1%

Stall prevention operation selection

0 to 400Hz

0 to 31,
100, 101
0 to 25s

Same level as Pr.22.


Frequency at which the stall operation
level is started to reduce.
Select whether to use stall prevention or
not according to the acceleration/
deceleration status.
Output start time of the OL signal output

9999

when stall prevention is activated.


Without the OL signal output

Linear acceleration/ deceleration

S-pattern acceleration/deceleration A

S-pattern acceleration/deceleration B

24 to 27 Refer to Pr.4 to Pr.6.


29

Acceleration/
deceleration
pattern selection

Inverter without regenerative function,


Brake resistor (MRS type, MYS type),
Brake unit (FR-BU2),

DRIVE THE MOTOR

High power factor converter (FR-HC),

Selection of

regeneration unit

Power regeneration common converter

30

Regenerative
function selection

(FR-CV)
High-duty brake resistor (FR-ABR),

0
1

Brake resistor (MYS type) used at 100%


torque/6%ED
High power factor converter (FR-HC),

Special
70 regenerative brake
duty

(when an automatic restart after


instantaneous power failure is selected)
Brake duty (6%) when using the brake

0.1%

0%

0 to 30%

resistor (MYS type),


Brake duty (10%) when using the highduty brake resistor (FR-ABR)

77

(frequency jump)
selection

78

33
34
35
36

speed (SU, FU signal)

Speed
RUN key

32

frequency and motor rotation direction

Detection of output

31

display

Avoid mechanical resonance points

37

Name

Frequency jump
1A
Frequency jump
1B
Frequency jump
2A
Frequency jump
2B
Frequency jump
3A
Frequency jump
3B
Speed display

Incre-

Initial

ments

Value

0.01Hz

9999

0.01Hz

9999

0.01Hz

9999

0.01Hz

9999

0.01Hz

9999

0.01Hz

9999

0.001

Range

0 to 400Hz
9999
0 to 400Hz,
9999
0 to 400Hz,
9999
0 to 400Hz,
9999

40

Up-to-frequency
0.1%
sensitivity
Output frequency
0.01Hz
42
detection
Output frequency
0.01Hz
detection for
43
reverse rotation
44, 45 Refer to Pr. 7, Pr. 8.

41

46
47
48
51

Refer to Pr. 0.
Refer to Pr. 3.
Refer to Pr. 22
Refer to Pr. 9.

1A to 1B, 2A to 2B, 3A to 3B is frequency


jumps
9999: Function invalid

0 to 400Hz,
9999
0 to 400Hz,
9999
0
0.01 to
9998

RUN key rotation


direction selection

Description

Frequency display, setting


Machine speed at 60Hz.

Forward rotation

Reverse rotation

10%

0 to 100%

Level where the SU signal turns ON.

6Hz

0 to 400Hz Frequency where the FU signal turns ON.

9999

0 to 400Hz
9999

Frequency where the FU signal turns ON


in reverse rotation.
Same as Pr. 42 setting

Parameter
Clear

Function

Parameter
Copy

Related
Parameter

Parameter

All Parameter
Clear

Parameter list

Incre-

Initial

ments

Value

Range

Description

Select monitor to be displayed on the


operation panel and parameter unit and
monitor to be output to the terminal FM.
0, 5, 8 to

DU/PU main
display data
selection

52

0: Output frequency (Pr.52)

12, 14, 20, 1: Output frequency (Pr.54)


2: Output current (Pr.54)
23 to 25,
52 to 55,

Parameter List

Name

Parameter
Clear

Function

Parameter
Copy

Related
Parameter

Parameter

All Parameter
Clear

Parameter list

3: Output voltage (Pr.54)

61, 62, 64, 5: Frequency setting value


8: Converter output voltage
100
9: Regenerative brake duty
10: Electronic thermal relay function load
factor
11: Output current peak value
12: Converter output voltage peak value
14: Output power
20: Cumulative energization time (Pr. 52)
21: Reference voltage output (Pr. 54)
23: Actual operation time (Pr. 52)

FM terminal
function selection

54

8 to 12,
1

14, 21,
24, 52, 53,
61, 62

Cumulative monitor clear

24: Motor load factor


25: Cumulative power (Pr. 52)
52: PID set point
53: PID measured value
54: PID deviation (Pr. 52)
55: I/O terminal status (Pr. 52)
61: Motor thermal load factor
62: Inverter thermal load factor
64: PTC thermistor resistance
100: Set frequency is displayed during a
stop and output frequency is

0
170

Watt-hour meter
clear

9999

10

Sets the maximum value for the monitoring


from communication to 9999kW.

9999

Sets the maximum value for the monitoring


from communication to 65535kW.

171

Operation hour
meter clear

9999

0, 9999

268

Monitor decimal
digits selection

9999

0
1
9999

Energization time
563 carrying-over

times
Operating time
564 carrying-over
times

displayed during operation (Pr. 52)


Set "0" to clear the watt-hour meter
monitor.

(0 to
65535)
(0 to
65535)

Set "0" to clear the operation time monitor.


Setting "9999" does not clear.

Displayed as integral value


Displayed in 0.1 increments.
No function
The numbers of cumulative energization
time monitor exceeded 65535h is

displayed. (Reading only)


The numbers of operation time monitor
exceeded 65535h is displayed.
(Reading only)
Set the number of times to shift the

Cumulative power
891 monitor digit
shifted times

0 to 4
1

cumulative power monitor digit.


Clamp the monitor value at maximum.
No shift

9999
9999

Clear the monitor value when it exceeds


the maximum value.

79

DRIVE THE MOTOR

Change of DU/PU monitor descriptions

1 to 3, 5,

Change of the monitor

output from terminal FM

Name

Incre-

Initial

ments

Value

60Hz

55

Frequency
monitoring
reference

0.01Hz

56

Current
monitoring
reference

0.01A

Range

0 to 400Hz

Rated
inverter 0 to 500A
current

Description

Parameter
Clear

Function

Parameter
Copy

Related
Parameter

Parameter

Full-scale value to output the output


frequency monitor value to terminal FM.

Full-scale value to output the output


current monitor value to terminal FM.

1.5K or less .................. 1s


0

Restart coasting
time

57

0.1s

9999
0.1 to 5s
9999

Restart cushion
time

58

30

Regenerative
function selection

0.1s

1s

0 to 60s
0, 1

0
2

power failure/Flying start

Restart operation

after instantaneous

Automatic restart
after
162 instantaneous
power failure
selection

11K, 15K....................... 3s
The above times are coasting time.
Waiting time for inverter-triggered restart
after an instantaneous power failure.
No restart
Voltage starting time at restart.
The motor starts at the starting frequency
when MRS (X10) turns ON then OFF
Restart operation is performed when MRS
(X10) turns ON then OFF
With frequency
search
Without frequency

When using the

search (reduced

frequency search,

10

voltage system)
consider the wiring
Frequency search at length limit.
every start
(Refer to page 14)
Reduced voltage at

11

Stall prevention
165 operation level for
restart

2.2K to 7.5K ................. 2s

every start
Considers the rated inverter current as

0.1%

150% 0 to 200%

100% and sets the stall prevention


operation level during restart operation.
When offline auto tuning is performed
under V/F control, frequency search gain

Frequency search
298
gain

0 to 32767
1

9999

Rotation direction
detection
selection at
restarting

0
1
1

automatic restart after instantaneous


power failure is set as well as the motor

9999

299

necessary for frequency search for

0
9999

constants (R1).
Uses the Mitsubishi motor (SF-JR, SFHRCA) constants
Without rotation direction detection
With rotation direction detection
When Pr. 78 =0, the rotation direction is
detected.
When Pr. 78 =1, 2, the rotation direction is
not detected.
Acceleration time to reach Pr.20

611

Acceleration time
at a restart

0 to 3600s Acceleration/deceleration reference frequency


0.1s

9999
9999

80

at a restart.
Acceleration time for restart is the normal
acceleration time (e.g. Pr. 7).

All Parameter
Clear

Parameter list

Description

RH, RM, RL signal

Frequency setting

0
1
2

function
Multi-speed setting

storage function

Remote setting
Remote setting

Yes
No
No (Turning STF/

Remote setting

Parameter List

Range

Parameter
Clear

Initial
Value

STR OFF clears


remotely-set

Energy saving
control selection

60

Retry selection

67

Number of retries
at fault occurrence

Normal operation mode

Optimum excitation control mode

0 to 5

A fault for retry can be selected.

No retry function
Number of retries at fault occurrence.

1 to 10

A fault output is not provided during retry

operation.
Number of retries at fault occurrence. (The

0
101 to 110

68 Retry waiting time


69

Retry count
display erase
Refer to Pr.22, Pr.23.

0.1s

1s

0.1 to 600s

setting value of minus 100 is the number of


retries.) A fault output is provided during
retry operation.
Waiting time from when an inverter fault
occurs until a retry is made.
Clear the number of restarts succeeded by
retry.

66
67 to 69 Refer to Pr.65.
Refer to Pr.30.
70

3
DRIVE THE MOTOR

Retry function at fault occurrence

Increments

frequency.)

65

Name

Remote function
selection

59

V/F

Energy saving

control selection

Remote setting function

Function

Parameter
Copy

Related
Parameter

Parameter

All Parameter
Clear

Parameter list

81

Name

Incre-

Initial

ments

Value

Range

0
1
40
50
Motor selection (applied motor)

Applied motor

13

Description

Thermal characteristics of a standard


motor
Thermal characteristics of the Mitsubishi
constant-torque motor
Thermal characteristic of Mitsubishi high
efficiency motor (SF-HR)
Thermal characteristic of Mitsubishi constant
torque motor (SF-HRCA)
Standard motor
Constant-torque
motor
Mitsubishi standard

23

motor

43

(SF-JR 4P 1.5kW or less) Select "offline auto


Mitsubishi high
tuning setting"
efficiency motor

71

Parameter
Clear

Function

Parameter
Copy

Related
Parameter

Parameter

(SF-HR)
Mitsubishi constant53

Second applied
450
motor

9999

9999

torque motor
(SF-HRCA)
Thermal characteristics of a standard
motor
Thermal characteristics of the Mitsubishi
constant-torque motor
Second motor is invalid
(thermal characteristic of the first motor
(Pr.71))
PWM carrier frequency.

PWM frequency
selection

Analog input selection

73

267
noise elimination

analog input and

Note that 0 indicates 0.7kHz and 15

74

Soft-PWM is invalid

When Pr. 72 = "0 to 5", Soft-PWM is valid.

0
1

0
1

switchover

Response level of

The setting displayed is in [kHz].

PWM frequency
260 automatic

82

0 to 15

indicates 14.5kHz.

Soft-PWM
240 operation
selection

selection

and Soft-PWM

Carrier frequency

72

Analog input
selection

Terminal 4 input
selection

Input filter time


constant

0
1
10
11
0
1
2

PWM carrier frequency is constant


independently of load.
Decreases PWM carrier frequency
automatically when load increases.
Terminal 2 input
Reversible operation
0 to 10V
Not used
0 to 5V
0 to 10V
Used
0 to 5V
Terminal 4 input 4 to 20mA
Terminal 4 input 0 to 5V
Terminal 4 input 0 to 10V
Primary delay filter time constant for the

0 to 8

analog input. A larger setting results in a


larger filter.

All Parameter
Clear

Parameter list

Initial
Value

77

78

79

Parameter write
selection

Reverse rotation
prevention
selection

Operation mode
selection

disconnected PU (FR-PU04/FR-PU07)
1

14

0 to 3,
14 to 17

0
1
2

GP MFVC

Motor capacity

For the initial value, reset always enabled,

Write is enabled in any operation mode


regardless of operation status.

Reverse rotation disabled

Forward rotation disabled

0
1
2
3
4
6

External/PU switchover mode


Fixed to PU operation mode
Fixed to External operation mode
External/PU combined operation mode 1
External/PU combined operation mode 2
Switchover mode
External operation mode (PU operation

0
10

0.01kW

with PU stop function are set.


Write is enabled only during a stop
Write disabled.

Both forward and reverse rotations allowed

0
1

Communication

80

function.

340 startup mode

connector detection function and PU stop

without disconnected PU detection, and

0.1 to 15kW
flux vector control

Description

interlock)
As set in Pr. 79.
Started in Network operation mode.
Started in Network operation mode.
Operation mode can be changed between

the PU operation mode and Network


operation mode from the operation panel.
Applied motor capacity. (General-purpose
magnetic flux vector control)

9999
9999

V/F control

3
DRIVE THE MOTOR

75

Reset selection/
disconnected PU
detection/PU stop
selection

selection
General-purpose magnetic

Range

All Parameter
Clear

Increments

Parameter
Clear

detection
rewrite
of the motor

parameter

Reset selection,
Prevention of
Prevention of

Name

You can select the reset input acceptance,

Operation mode selection

reverse rotation

disconnected PU

Function

Parameter
Copy

Related
Parameter

Parameter

Parameter List

Parameter list

83

Motor excitation
current

0.01A

9999

83

Rated motor
voltage

0.1V

84

Rated motor
frequency

0.01Hz

60Hz

90

Motor constant
(R1)

0.001

9999

Offline auto tuning

82

Name

Range

0 to 500A
9999
200V/
400V

120Hz
0 to 50
9999

0
21

Rated motor frequency (Hz).


Tuning data (The value measured by
offline auto tuning is automatically set.)
Use constants of the Mitsubishi motor (SFJR, SF-HR, SF-JRCA, SF-HRCA)
Offline auto tuning is not performed
For General-purpose magnetic flux vector
control
Offline auto tuning is performed without
motor running(motor constant (R1) only)
Offline auto tuning for V/F control
(automatic restart after instantaneous
power failure (with frequency search))
(
Refer to Chapter 4 of the Instruction
Manual (Applied))

84

voltage class. (100V, 200V class/400V class)

10 to

11

96

Set motor excitation current (no load


current)
Uses the Mitsubishi motor (SF-JR, SF-HR,
SF-JRCA, SF-HRCA) constants
Rated motor voltage (V).

0 to 1000V * The initial value differs according to the

Auto tuning
setting/status

Description

Parameter
Clear

Initial
Value

Related
Parameter

Increments

Function

Parameter
Copy

Parameter

All Parameter
Clear

Parameter list

Initial
Value

117

PU
communication
station number

118

PU
communication
speed

192

119

PU
communication
stop bit length

120

PU
communication
parity check

121

Number of PU
communication
retries

122

PU
communication
check time
interval

0.1s

123

PU communication
waiting time setting

9999

124

PU communication
CR/LF selection

Communication
342 EEPROM write

selection

343

Communication
error count

502

Stop mode
selection at
communication
error

549 Protocol selection

Range

Description

Inverter station number.


Set the inverter station numbers when two
or more inverters are connected to one
0 to 31
personal computer.
(0 to 247) When "1" (Modbus-RTU protocol) is set in
Pr. 549, the setting range within
parenthesis is applied.
Communication speed.
The setting value X 100 equals the
48, 96,
communication speed.
192, 384
(For example, 19200bps when the setting
value is 192)
0
Stop bit length: 1 bit Data length: 8bit
1
Stop bit length: 2 bit Data length: 8bit
10
Stop bit length: 1 bit Data length: 7bit
11
Stop bit length: 2 bit Data length: 7bit
Without parity check
0
(for Modbus-RTU: stop bit length: 2bit)
With odd parity check
1
(for Modbus-RTU: stop bit length: 1bit)
With even parity check
2
(for Modbus-RTU: stop bit length: 1bit)
Number of retries at data receive error
occurrence
0 to 10
If the number of consecutive errors
exceeds the permissible value, the inverter
trips.
If a communication error occurs, the
9999
inverter will not come to trip.
RS-485 communication can be made.
Note that a communication error (E.PUE)
0
occurs as soon as the inverter is switched
to the operation mode with command
source.
Communication check (signal loss
detection) time interval
0.1 to
If a no-communication state persists for
999.8s
longer than the permissible time, the
inverter trips (depends on Pr. 502).
No communication check (signal loss
9999
detection)
Waiting time between data transmission to
0 to 150ms
the inverter and response.
9999
Set with communication data.
0
Without CR/LF
1
With CR
2
With CR/LF
Parameter values written by
0
communication are written to the
EEPROM and RAM.
Parameter values written by
1
communication are written to the RAM.
Displays the number of communication
errors during Modbus-RTU

communication. (Reading only)


Displayed only when Modbus-RTU
protocol is selected.
0
Coasts to stop
Select the inverter
operation if a
Decelerates to stop communication
1, 2
error occurs.
0

Mitsubishi inverter
(computer link
operation) protocol

Modbus-RTU
protocol

After setting
change, reset is
required (switch
power OFF, then
ON). The setting
change is reflected
after a reset.

85

DRIVE THE MOTOR

Increments

All Parameter
Clear

Name

Parameter
Clear

PU connector communication

Function

Parameter
Copy

Related
Parameter

Parameter

Parameter List

Parameter list

125

126

241

Change of analog input frequency,

adjustment of voltage, current input and frequency (calibration)

C2
(902)
C3
(902)
C4
(903)
C5
(904)
C6
(904)
C7
(905)

C22
(922)

C23
(922)

C24
(923)

C25
(923)

Name

Terminal 2
frequency setting
gain frequency
Terminal 4
frequency setting
gain frequency
Analog input
display unit
switchover
Terminal 2
frequency setting
bias frequency
Terminal 2
frequency setting
bias
Terminal 2
frequency setting
gain
Terminal 4
frequency setting
bias frequency
Terminal 4
frequency setting
bias
Terminal 4
frequency setting
gain
Frequency setting
voltage bias
frequency (built-in
potentiometer)
Frequency setting
voltage bias (builtin potentiometer)
Frequency setting
voltage gain
frequency (built-in
potentiometer)
Frequency setting
voltage gain (builtin potentiometer)

Incre-

Initial

ments

Value

0.01Hz

60Hz

0 to 400Hz

0.01Hz

60Hz

0 to 400Hz

Range

Frequency of terminal 2 input gain


(maximum).
Frequency of terminal 4 input gain
(maximum).

Displayed in %

Select the unit of

Displayed in V/mA

analog input display.

0.01Hz

0Hz

0 to 400Hz

0.1%

0%

0 to 300%

0.1%

Description

100% 0 to 300%

0.01Hz

0Hz

0 to 400Hz

0.1%

20%

0 to 300%

0.1%

100% 0 to 300%

Frequency on the bias side of terminal 2


input.
Converted % of the bias side voltage
(current) of terminal 2 input.
Converted % of the gain side voltage
(current) of terminal 2 input.
Frequency on the bias side of terminal 4
input.
Converted % of the bias side current
(voltage) of terminal 4 input.
Converted % of the gain side current
(voltage) of terminal 4 input.

Frequency on the
0.01Hz

0 to 400Hz bias side of built-in


potentiometer.
Converted % of the

0.1%

0 to 300%

bias side voltage of


built-in potentiometer.
Frequency of the

0.01Hz

60Hz

0 to 400Hz gain (maximum) of

Valid when the


operation panel

(PA02) for the FRE500 series is


fitted.

built-in potentiometer.
Converted % of the
0.1%

100

0 to 300%

gain side voltage of


built-in potentiometer.

The parameter number in parentheses is the one for use with the parameter unit (FR-PU04/FR-PU07).

86

Parameter
Clear

Function

Parameter
Copy

Related
Parameter

Parameter

All Parameter
Clear

Parameter list

Initial
Value

0.01Hz

9999

128

PID action
selection

129

PID proportional
band

0.1%

130

PID integral time

0.1s

131

PID upper limit

0.1%

132

PID lower limit

0.1%

133

PID action set


point

0.01%

134

PID differential
time

0.01s

Second
44 acceleration/

0.1s

deceleration time

45

Second
deceleration time

0 to 400Hz

Frequency at which the control is


automatically changed to PID control.

9999

Without PID automatic switchover function

0
20
21

PID control invalid


PID reverse action
PID forward action

0.1s

9999

0.1s

1s

0.01Hz

0Hz

0.1%

1000%

This parameter is the deceleration time of


0 to 3600s, the main speed during dancer control.
It will not function as second deceleration
9999
time.
The inverter stops operation if the output
frequency after PID operation remains at
0 to 3600s
less than the Pr. 576 setting for longer than
the time set in Pr. 575.
9999
Without output interruption function

Output
detection level
Output
577 interruption
cancel level

* Initial value differs according to the inverter


capacity. (3.7K or less/5.5K, 7.5K/11K, 15K)

detection time
576 interruption

Description

Measured value
input (terminal 4)
Set value (terminal
40 to 43
Dancer control
2 or Pr. 133)
If the proportional band is narrow
(parameter setting is small), the
manipulated variable varies greatly with a
0.1 to
slight change of the measured value.
Hence, as the proportional band narrows,
100% 1000%
the response sensitivity (gain) improves
but the stability deteriorates, e.g. hunting
occurs. Gain Kp= 1/proportional band
9999
No proportional control
For deviation step input, time (Ti) required
for only the integral (I) action to provide the
0.1 to
same manipulated variable as that for the
proportional (P) action. As the integral time
1s
3600s
decreases, the set point is reached earlier
but hunting occurs more easily.
No integral control.
9999
Upper limit value.
If the feedback value exceeds the setting,
0 to 100% the FUP signal is output. The maximum
9999
input (20mA/5V/10V) of the measured
value (terminal 4) is equivalent to 100%.
No function
9999
Lower limit value.
If the measured value falls below the
setting range, the FDN signal is output.
0 to 100%
The maximum input (20mA/5V/10V) of the
9999
measured value (terminal 4) is equivalent
to 100%.
No function
9999
0 to 100% Used to set the set point for PID control.
Terminal 2 input
9999
PID control
voltage is the set
9999
point.
Dancer control
Always 50%
For deviation lamp input, time (Td) required
for providing only the manipulated variable
0.01 to 10s for the proportional (P) action. As the
9999
differential time increases, greater
response is made to a deviation change.
No differential control.
9999
This parameter is the acceleration time of
the main speed during dancer control.
5/10/
0 to 3600s It will not function as second acceleration
time.
15s
0

Output
575 interruption

Range

0 to 400Hz
900 to
1100%

Parameter List

Increments

DRIVE THE MOTOR

PID control
automatic
switchover
frequency

127

PID control / Dancer control

Name

Parameter
Clear

Function

Parameter
Copy

Related
Parameter

Parameter

All Parameter
Clear

Parameter list

Set the frequency at which the output


interruption processing is performed.
Set the level (Pr. 577 minus 1000%) at
which the PID output interruption function
is canceled.

87

Parameter list

PU display
language
selection

146

Built-in
potentiometer
switching

Initial
Value

Range

Description

0
1
2
3
4
5
6
7

Japanese
English
Germany
French
Spanish
Italian
Swedish
Finnish
PA02 Built-in

frequency setting

Valid when the

potentiometer valid

operation panel

PA02 Built-in

(PA02) for the FR-

frequency setting

E500 series is fitted.

1
1

All Parameter
Clear

145

Increments

Parameter
Clear

selection
selection

Parameter unit

display language
command

Name

Detection of zero current (Y13 signal)

potentiometer invalid

current (Y12 signal)

Detection of output

Frequency setting

Function

Parameter
Copy

Related
Parameter

Parameter

150

Output current
detection level

0.1%

151

Output current
detection signal
delay time

0.1s

152

Zero current
detection level

0.1%

153

Zero current
detection time

0.01s

Output current
166 detection signal
retention time
Output current
167 detection
operation selection

display selection

Extended function

150% 0 to 200%

Output current detection level.


100% is the rated inverter current.
Output current detection period.

0s

0 to 10s

The time from when the output current has


risen above the setting until the output
current detection signal (Y12) is output.
Zero current detection level.

5%

0 to 200%

The rated inverter current is assumed to


be 100%.
Period from when the output current drops

0.5s

0 to 1s

0 to 10s
0.1s

0.1s
9999
0

0
1

below the Pr. 152 value until the zero


current detection signal (Y13) is output.
Set the retention time when the Y12 signal
is ON.
The Y12 signal ON status is retained. The
signal is turned OFF at the next start.
Operation continues when the Y12 signal
is ON
The inverter trips when the Y12 signal is
ON. (E.CDO)

156, 157 Refer to Pr.22


0

160

Extended function
display selection

Display all parameters

9999
9999

Only the simple mode parameters can be


displayed.

of the operation panel

Operation selection

Setting dial
0

161

Frequency setting/
key lock operation
selection

1
1

0
10

11

88

162, 165
166, 167
168, 169
170, 171

frequency setting
mode
Setting dial
potentiometer mode
Setting dial

frequency setting
mode
Setting dial
potentiometer mode

Refer to Pr. 57.


Refer to Pr. 150.
Parameter for manufacturer setting. Do not set.
Refer to Pr. 52.

Key lock invalid

Key lock valid

178

60

179

STR terminal
function selection

61

180

RL terminal
function selection

181

RM terminal
function selection

182

RH terminal
function selection

192

197

RUN terminal
function selection

A,B,C terminal
function selection

SO terminal
function selection

Range

0: Low-speed operation command (RL)


1: Middle-speed operation command (RM)
2: High-speed operation command (RH)
3: Second function selection (RT)
4: Terminal 4 input selection (AU)
5: JOG operation selection (JOG)
7: External thermal relay input (OH)
8: Fifteen speed selection (REX)
10: Inverter operation enable signal (X10)
(FR-HC/FR-CV connection)
0 to 5, 7, 8,
10, 12, 14, 12: PU operation external interlock (X12)
16, 18, 24, 14: PID control valid terminal (X14)
25, 601,
16: PU-external operation switchover (X16)
612, 62,
18: V/F switchover (X18)
65 to 67,
24: Output stop (MRS)
9999
25: Start self-holding selection (STOP)
60: Forward rotation (STF) 1
61: Reverse rotation (STR) 2
62: Inverter reset (RES)
65: PU-NET operation switchover (X65)
66: External-NET operation switchover (X66)
67: Command source switchover (X67)
9999: No function

99

80

Description

0, 1, 3, 4,
7, 8,
11 to 16,
25, 26, 46,
47, 64, 70,
80, 81, 90,
91, 931,
95, 96, 98,
99,
100, 101,
103, 104,
107, 108,
111 to 116,
125, 126,
146, 147,
164, 170,
180, 181,
190, 191,
1931,
195, 196,
198, 199,
99992

Assigned to STF terminal (Pr. 178) only

Assigned to STR terminal (Pr. 179) only

0, 100: Inverter running (RUN)


1, 101: Up to frequency (SU)
3, 103: Overload alarm (OL)
4, 140: Output frequency detection (FU)
7, 107: Regenerative brake pre-alarm (RBP)
8, 108: Electronic thermal relay function
pre-alarm (THP)
11, 111: Inverter operation ready (RY)
12, 112: Output current detection (Y12)
13, 113: Zero current detection (Y13)
14, 114: PID lower limit (FDN)
15, 115: PID upper limit (FUP)
16, 116: PID forward/reverse rotation
output (RL)
25, 125: Fan fault output (FAN)
26, 126: Heatsink overheat pre-alarm (FIN)
46, 164: During deceleration due to power
failure stop function (retained
until release) (Y46)
47, 147: During PID control activated (PID)
64, 164: During retry (Y64)
70, 170: PID output interruption (SLEEP)
80, 180: Safety monitor output (SAFE)
81, 181: Safety monitor output 2 (SAFE2)
90, 190: Life alarm (Y90)
91, 191: Fault output 3 (power-off signal) (Y91)
93, 193: Current average value monitor
signal (Y93)1
95, 195: Maintenance timer signal (Y95)
96, 196: Remote output (REM)
98, 198: Alarm output (LF)
99, 199: Fault output (ALM)
9999, : No function2
0 to 99: Positive logic
100 to 199: Negative logic
1

"93" and "193" cannot be set in Pr. 192.

"9999" cannot be set in Pr. 197.

Parameter List

Initial
Value

Parameter
Clear

Increments

STF terminal
function selection

190

Terminal assignment of output terminal

Name

3
DRIVE THE MOTOR

Function assignment of input terminal

Function

Parameter
Copy

Related
Parameter

Parameter

All Parameter
Clear

Parameter list

89

Name

Incre-

Initial

ments

Value

Range

Description

232 to 239 Refer to Pr.4 to Pr.6.


Refer to Pr.72.
240
Refer to Pr.125, Pr.126.
241

fan life

Cooling fan ON/OFF control invalid (the


cooling fan is always ON at power ON)
Cooling fan ON/OFF control valid

The fan is always ON while the inverter is


1

running. During a stop, the inverter status


according to the temperature.
Rated motor slip.
No slip compensation
Slip compensation response time.

245

Rated slip

0.01%

9999

0 to 50%
9999

246

Slip compensation
time constant

0.01s

0.5s

0.01 to 10s be faster. However, as load inertia is

247

detection

Ground fault

244

Cooling fan
operation
selection

is monitored and the fan switches ON-OFF

Slip compensation

Increase cooling

Operates at power ON
0

249

Constant-power
range slip
compensation
selection
Earth (ground)
fault detection at
start

When the value is smaller, response will


greater, a regenerative overvoltage trip
(E.OV ) is more liable to occur.
Slip compensation is not made in the
0
1

9999
9999

constant power range (frequency range


above the frequency set in Pr. 3).
Slip compensation in the constant power
range.

Without ground fault detection

With ground fault detection

The motor is coasted


to a stop when the
0 to 100s

preset time elapses

Selection of motor

stopping method and start signal

after the start signal


is turned OFF.
The motor is coasted

250

Stop selection

0.1s

1000 to

to a stop (Pr. 250 -

1100s

1000)s after the start


signal is turned OFF.

9999

rotation start
STR signal: Reverse
rotation start
STF signal: Start
signal
STR signal:
Forward/reverse
signal
STF signal: Forward
rotation start

9999
When the start signal
is turned OFF, the
motor decelerates to
8888

STF signal: Forward

stop.

STR signal: Reverse


rotation start
STF signal: Start
signal
STR signal:
Forward/reverse

90

251
selection

failure protection

Input/output phase

signal

Output phase loss


protection
selection

selection

Without output phase loss protection

With output phase loss protection

Input phase loss


872 protection

0
1

0
1

Without input phase

Available only for

loss protection

the three-phase

With input phase loss power input


protection

specification model.

Parameter
Clear

Function

Parameter
Copy

Related
Parameter

Parameter

All Parameter
Clear

Parameter list

Incre-

Initial

ments

Value

Range

Description

All Parameter
Clear

Name

Parameter
Clear

Function

Parameter
Copy

Related
Parameter

Parameter

Displays whether the control circuit

255

Life alarm status


display

capacitor, main circuit capacitor, cooling


1

(0 to 15)

fan, and each parts of the inrush current


limit circuit has reached the life alarm

Display of the life of the inverter parts

output level or not. (Reading only)

256

257

258

Inrush current
limit circuit life
display
Control circuit
capacitor life
display
Main circuit
capacitor life
display

1%

100% (0 to 100%)

1%

100% (0 to 100%)

1%

100% (0 to 100%)

Displays the deterioration degree of the


inrush current limit circuit. (Reading only)
Displays the deterioration degree of the
control circuit capacitor. (Reading only)

Parameter List

Parameter list

Displays the deterioration degree of the


main circuit capacitor. (Reading only)
The value measured by Pr. 259 is
displayed.
Setting "1" and switching the power supply
off starts the measurement of the main

259

Main circuit
capacitor life
measuring

circuit capacitor life.


1

0, 1

When the Pr. 259 value is "3" after


powering ON again, the measuring is
completed.
Displays the deterioration degree in Pr. 258.

Refer to Pr.72.
Coasts to stop.

261

Power failure stop


selection

occurs, the output is shut off.


Decelerates to a stop when undervoltage
or a power failure occurs.
or a power failure occurs.
If power is restored during a power failure,
the inverter accelerates again.

Refer to Pr. 73.


Refer to Pr. 52.
Parameter for manufacturer setting. Do not set.

by the setting dial

295

Magnitude of
frequency change
setting

Invalid

3
0.01

0.01, 0.10, The setting increments when the set

DRIVE THE MOTOR

267
268
269

0
frequency change

When undervoltage or power failure

Decelerates to a stop when undervoltage


2

Setting of the magnitude of

260

0
power failure

Operation at instantaneous

1.00, 10.00 frequency is changed by the setting dial.

91

Name

Incre-

Initial

ments

Value

Range

1 to 6,

Password lock
level

Password function

296

9999

9999
1000 to
9998

Password lock/
unlock

297

298, 299
338

Refer to Pr. 57.


Communication
operation
command source

communication operation

339

Communication
speed command
source

9999

(0 to 5)

reading/writing when a password is


registered.

No password lock
Register a 4-digit password

(Reading only)
(Valid when Pr. 296 = "101" to "106")

(9999)

No password lock (Reading only)

Start command source communication

Start command source external

1
1

2
1

9999

4
9999

Frequency command source


communication
Frequency command source external
(Frequency command from
communication is invalid, frequency
command from terminal 2 is valid)
Frequency command source external

PU mode
operation
551
command source
selection

Select restriction level of parameter

Displays password unlock error count.


1

0
speed command source during

Operation command source and

101 to 106

Description

Parameter
Clear

Function

Parameter
Copy

Related
Parameter

Parameter

All Parameter
Clear

Parameter list

(Frequency command from


communication is valid, frequency
command from terminal 2 is invalid)
PU connector is the command source
when PU operation mode.
Operation panel is the command source
when PU operation mode.
FR-PU07 connection automatic recognition
Priorities: FR-PU07>operation panel

Refer to Pr. 79.


340
342, 343 Refer to Pr. 117 to Pr. 124.
Refer to Pr.71.
450
Remote output data
0

clear at powering

(REM signal)

1
function

Remote output

OFF
Remote output data

495

Remote output
selection

retention at powering

Remote output data


clear at inverter
reset

OFF
Remote output data

0
10

clear at powering
OFF
Remote output data

11

retention at powering

Remote output data


retention at inverter
reset

OFF

496

92

502

Remote output
data 1
Refer to Pr.124.

0 to 4095

Output terminal can be switched ON and


OFF.

Range

Description

All Parameter
Clear

Initial
Value

Displays the cumulative energization time


of the inverter in 100h increments.

503

Maintenance timer

0(1 to 9998) (Reading only)


Writing the setting of "0" clears the

504
549
551
555
556

557
561
563, 564
571
575 to 577
611

resonance

Reduce mechanical

Increments

653

665
872

Maintenance timer
1
alarm output set
time
Refer to Pr.117 to Pr.124.

9999

0 to 9998
9999

Refer to Pr.338 and Pr.339.


Current average
0.1s
1s
time
Data output mask
0.1s
0s
time
Current average
Rated
value monitor
0.01A inverter
signal output
current
reference current
Refer to Pr.9.

0.1 to 1.0s

cumulative energization time.


Time taken until when the maintenance
timer alarm output signal (Y95) is output.

Time taken to average the current during


start bit output (1s).

0.0 to

Time for not obtaining (mask) transient

20.0s

state data.

0 to 500A

No function

Reference (100%) for outputting the signal


of the current average value.

Refer to Pr.52.
Refer to Pr.13.
Refer to Pr.127.
Refer to Pr.57.

Speed smoothing
control

0.1%

0 to 200%

The torque fluctuation is reduced to reduce


vibration due to mechanical resonance.

Refer to Pr.882.
Refer to Pr.251.

3
DRIVE THE MOTOR

Current average

value monitor signal

Name

Parameter
Clear

Maintenance of parts

Function

Parameter
Copy

Related
Parameter

Parameter

Parameter List

Parameter list

93

Parameter list

883

Regeneration
avoidance
operation
selection

Regeneration
avoidance
operation level

Incre-

Initial

ments

Value

Range

0
1

1
2

400VDC/
0.1V

780VDC
1

300 to
800V

885

Regeneration
0 to 10Hz
avoidance
0.01Hz 6Hz
compensation
frequency limit
9999
value
Regeneration
avoidance voltage 0.1% 100% 0 to 200%
gain

0.1%

100% 0 to 200%

Free parameter

888

Free parameter 1

9999

0 to 9999

889

Free parameter 2

9999

0 to 9999

891

Refer to Pr.52.

C0
(900)

FM terminal
calibration

(calibration)

Adjustment of

frequency gain

terminal FM output

2 " 2.

The initial value differs according to the


voltage class. (100V, 200V class/400V class)

Regeneration

panel

Buzzer control

"power supply voltage

665 avoidance

For Single-phase 100V power input model,

power input voltage 2 2


Limit value of frequency which rises at
activation of regeneration avoidance
function.

Frequency limit invalid


Responsiveness at activation of
regeneration avoidance.
A larger setting of Pr. 886 will improve
responsiveness to the bus voltage change.
However, the output frequency could
become unstable.
When vibration is not suppressed by
decreasing the Pr. 886 setting, set a
smaller value in Pr. 665.
Parameters for your own purposes.
Used for maintenance, management, etc.
by setting a unique number to each
inverter when multiple inverters are used.
Data is held even if the inverter power is
turned OFF.

Calibrates the scale of the meter


connected to terminal FM.

Without buzzer

With buzzer

C2(902)
to
C7(905)
Refer to Pr. 125 and Pr. 126.
C22(922)
to
C25(923)

990

PU buzzer control

The parameter number in parentheses is the one for use with the parameter unit (FR-PU04/FR-PU07).

94

Regeneration avoidance function invalid


Regeneration avoidance function is always
valid
Regeneration avoidance function is valid
only during a constant speed operation
Bus voltage level at which regeneration
avoidance operates.
When the bus voltage level is set to low,
overvoltage error will be less apt to occur.
However, the actual deceleration time
increases.
The set value must be higher than the
1

886

of the operation

Description

All Parameter
Clear

Regeneration avoidance function

882

Name

Parameter
Clear

Function

Parameter
Copy

Related
Parameter

Parameter

Incre-

Initial

ments

Value

Range

Description

adjustment

parameter unit (FR-PU04/FR-PU07) can

991

PU contrast
adjustment

58

0 to 63

be performed.
0: Light

Pr.CL
ALLC
Er.CL
Pr.CH

Parameter clear
All parameter
clear
Faults history
clear
Initial value
change list

63: Dark
Setting "1" returns all parameters except calibration

0, 1

0, 1

Setting "1" returns all parameters to the initial values.

0, 1

Setting "1" clears eight past faults.

parameters to the initial values.

Displays and sets the parameters changed from the initial


value.

3
DRIVE THE MOTOR

Clear parameter,

initial value change list

PU contrast

Contrast adjustment of the LCD of the

Parameter List

Name

Parameter
Clear

Function

Parameter
Copy

Related
Parameter

Parameter

All Parameter
Clear

Parameter list

95

Reset method of protective function

4 TROUBLESHOOTING
When a fault occurs in the inverter, the inverter trips and the PU display automatically changes to any of the following fault or
alarm indications.
If the fault does not correspond to any of the following faults or if you have any other problem, please contact your sales
representative.
Retention of fault output signal...When the magnetic contactor (MC) provided on the input side of the inverter is opened
when a fault occurs, the inverter's control power will be lost and the fault output will not be
held.
Fault or alarm indication ..........When a fault or alarm occurs, the operation panel display automatically switches to the fault
or alarm indication.
Resetting method ....................When a fault occurs, the inverter output is kept stopped. Unless reset, therefore, the inverter
cannot restart. (Refer to page 96)
When any fault occurs, take the appropriate corrective action, then reset the inverter, and resume operation.
Not doing so may lead to the inverter fault and damage.
Inverter fault or alarm indications are roughly categorized as below.
(1) Error message
A message regarding operational fault and setting fault by the operation panel and parameter unit (FR-PU04 /FR-PU07)
is displayed. The inverter does not trip.
(2) Warnings
The inverter does not trip even when a warning is displayed. However, failure to take appropriate measures will lead to a
fault.
(3) Alarm
The inverter does not trip. You can also output an alarm signal by making parameter setting.
(4) Fault
When a fault occurs, the inverter trips and a fault signal is output.

4.1

Reset method of protective function

The inverter can be reset by performing any of the following operations. Note that the internal thermal integrated value of the
electronic thermal relay function and the number of retries are cleared (erased) by resetting the inverter.
Inverter recovers about 1s after the reset is released.
Operation 1: ...... Using the operation panel, press

to reset the inverter.

(This may only be performed when a fault occurs (Refer to page 101 for
fault.))

Operation 2: ....... Switch power OFF once. After the indicator of the operation panel
turns OFF, switch it ON again.

ON

OFF

Operation 3: . ..... Turn ON the reset signal (RES) for more than 0.1s. (If the RES signal
is kept ON, "Err." appears (flickers) to indicate that the inverter is in a

Inverter

reset status.)

RES
SD

96

List of fault or alarm indications

List of fault or alarm indications


Operation Panel

Name

Indication

Indication

Refer
Name

HOLD
LOCd
Er1 to 4

to
Page

Faults history

108

E.ILF

Input phase loss

104

Operation panel lock

98

E.OLT

Stall prevention

104

Password locked

98

E. BE

Brake transistor alarm


detection

104

Parameter write error

98

E.GF

Output side earth (ground)


fault overcurrent at start

104

E.LF

Output phase loss

104

E.OHT

External thermal relay


operation

105

E.PTC

PTC thermistor operation

105

E.PE

Parameter storage device


fault

105

E.PUE

PU disconnection

105

E.RET

Retry count excess

105

E.5 /
E.CPU

CPU fault

106

E.CDO

Output current detection


value exceeded

106

E.IOH

Inrush current limit circuit


fault

106

E.AIE

Analog input fault

106

E.SAF

Safety circuit fault

106

Err.

Inverter reset

99

OL

Stall prevention
(overcurrent)

99

oL

Stall prevention
(overvoltage)

99

RB

Regenerative brake
prealarm

100

TH

Electronic thermal relay


function prealarm

100

PS

PU stop

100

MT

Maintenance signal output

100

UV

Undervoltage

100

SA

Safety stop

101

FN

Fan alarm

101

E.OC1

Overcurrent trip during


acceleration

101

E.OC2

Overcurrent trip during


constant speed

101

E.OC3

Overcurrent trip during


deceleration or stop

102

E.OV1

Regenerative overvoltage
trip during acceleration

102

E.OV2

Regenerative overvoltage
trip during constant speed

102

E.OV3

Regenerative overvoltage
trip during deceleration or
stop

102

E.THT

Inverter overload trip


(electronic thermal relay
function)

103

E.THM

Motor overload trip


(electronic thermal relay
function)

103

E.FIN

Fin overheat

103

If a fault occurs when using with the FR-PU04, "Fault 14" is displayed on the
FR-PU04.

TROUBLESHOOTING

Error message
Warnings
Alarm
Fault

Operation Panel

to
Page

E---

to

Refer

Fault

4.2

97

Causes and corrective actions

4.3

Causes and corrective actions

(1) Error message


A message regarding operational troubles is displayed. Output is not shut off.
Operation panel
indication
Name
Description

HOLD
Operation panel lock
Operation lock mode is set. Operation other than

Check point

--------------

Corrective action Press


Operation panel
indication
Name
Description
Check point

is invalid. (Refer to page 35)

for 2s to release lock.

LOCd
Password locked
Password function is active. Display and setting of parameter is restricted.
--------------

Corrective action Enter the password in Pr. 297 Password lock/unlock to unlock the password function before operating. (

Refer to

Chapter 4 of the Instruction Manual (Applied)).

Operation panel
indication
Name
Description

Er1
Write disable error
1. You attempted to make parameter setting when Pr. 77 Parameter write selection has been set to disable parameter write.
2. Frequency jump setting range overlapped.
3. The PU and inverter cannot make normal communication.
1. Check the setting of Pr. 77 Parameter write selection. (

Check point

Operation panel
indication
Name
Description
Check point
Corrective action
Operation panel

2. Check the settings of Pr. 31 to Pr. 36 (frequency jump). (


3. Check the connection of the PU and inverter.

Er2

1. Check the Pr. 77 setting. (


Refer to Chapter 4 of the Instruction Manual (Applied)).
2. Check that the inverter is not operating.
1. Set "2" in Pr. 77.
2. After stopping operation, make parameter setting.

Er3
Calibration error

Check point

Check the settings of C3, C4, C6 and C7 (calibration functions). (

indication
Name
Description

Check point

Corrective action

Analog input bias and gain calibration values are too close.
Refer to Chapter 4 of the Instruction Manual (Applied)).

Er4
Mode designation error
Appears if a parameter setting is attempted in the External or NET operation mode with Pr. 77 "2".
Appears if a parameter setting is attempted when the command source is not at the operation panel.
1. Check that operation mode is PU operation mode.
2. Check the Pr. 77 setting. (
Refer to Chapter 4 of the Instruction Manual (Applied)).
3. Check if a parameter unit (FR-PU04/FR-PU07) is connected when Pr. 551 = "9999 (initial setting)."
4. Check the Pr. 551 setting.
1. After setting the operation mode to the "PU operation mode", make parameter setting. (Refer to page 47)
2. After setting Pr. 77 = "2", make parameter setting.
3. Disconnect the parameter unit (FR-PU04/FR-PU07), and make parameter setting.
4. After setting Pr. 551 = "4", make parameter setting. (

98

Refer to Chapter 4 of the Instruction Manual (Applied))

Write error during operation


When parameter write was performed during operation with a value other than "2" (writing is enabled independently
of operation status in any operation mode) is set in Pr. 77 and the STF (STR) is ON.

indication
Name
Description

Operation panel

Refer to Chapter 4 of the Instruction Manual (Applied)).

Refer to Chapter 4 of the Instruction Manual (Applied)).

Causes and corrective actions


Operation panel
indication
Name
Description

Err.
Inverter reset
Executing reset using RES signal, or reset command from communication or PU
Displays at powering OFF.
Turn OFF the reset command

Corrective action

(2) Warnings
When a warning occurs, the output is not shut off.
Operation panel

Description

OL

constantspeed

During
deceleration

Corrective action

Operation panel
indication
Name

FR-PU07

OL

Stall prevention (overcurrent)


When the output current of the inverter exceeds the stall prevention operation level (Pr. 22 Stall
During
prevention operation level, etc.), this function stops the increase in frequency until the overload current
acceleration decreases to prevent the inverter from resulting in overcurrent trip. When the overload current has
reduced below stall prevention operation level, this function increases the frequency again.
During
When the output current of the inverter exceeds the stall prevention operation level (Pr. 22 Stall

operation

Check point

FR-PU04

1.
2.
3.
4.
5.
6.
1.
2.
3.
4.
5.
6.

prevention operation level, etc.), this function reduces frequency until the overload current decreases to
prevent the inverter from resulting in overcurrent trip. When the overload current has reduced below
stall prevention operation level, this function increases the frequency up to the set value.
When the output current of the inverter exceeds the stall prevention operation level (Pr. 22 Stall
prevention operation level, etc.), this function stops the decrease in frequency until the overload current
decreases to prevent the inverter from resulting in overcurrent trip. When the overload current has
decreased below stall prevention operation level, this function decreases the frequency again.

Check that the Pr. 0 Torque boost setting is not too large.
Check that the Pr. 7 Acceleration time and Pr. 8 Deceleration time settings are not too small.
Check that the load is not too heavy.
Are there any failure in peripheral devices?
Check that the Pr. 13 Starting frequency is not too large.
Check that the Pr. 22 Stall prevention operation level is appropriate
Increase or decrease the Pr. 0 Torque boost setting by 1% and check the motor status. (Refer to page 44)
Set a larger value in Pr. 7 Acceleration time and Pr. 8 Deceleration time. (Refer to page 46)
Reduce the load weight.
Try General-purpose magnetic flux vector control.
Change the Pr. 14 Load pattern selection setting.
Set stall prevention operation current in Pr. 22 Stall prevention operation level. (The initial value is 150%.) The
acceleration/deceleration time may change. Increase the stall prevention operation level with Pr. 22 Stall prevention
operation level, or disable stall prevention with Pr. 156 Stall prevention operation selection. (Operation at OL
occurrence can be selected using Pr. 156.)

oL

FR-PU04
FR-PU07

oL

Stall prevention (overvoltage)


If the regenerative energy of the motor becomes excessive to exceed the regenerative energy
consumption capability, this function stops the decrease in frequency to prevent overvoltage trip.

Description

During

As soon as the regenerative energy has reduced, deceleration resumes.

deceleration

If the regenerative energy of the motor becomes excessive when regeneration avoidance function

TROUBLESHOOTING

indication
Name

is selected (Pr. 882 =1), this function increases the speed to prevent overvoltage trip.

(
Refer to Chapter 4 of the Instruction Manual (Applied)).
Check for sudden speed reduction.

Check point
Corrective action

Check that regeneration avoidance function (Pr. 882, Pr. 883, Pr. 885, Pr. 886) is used. (

Refer to Chapter 4 of the

Instruction Manual (Applied)).


The deceleration time may change. Increase the deceleration time using Pr. 8 Deceleration time.

99

Causes and corrective actions


Operation panel
indication
Name
Description

FR-PU04

PS

FR-PU07

PS

PU stop
Stop with

of the PU is set in Pr. 75 Reset selection/disconnected PU detection/PU stop selection. (For Pr. 75

refer to Chapter 4 of the Instruction Manual (Applied).)

Check point

Check for a stop made by pressing

of the operation panel.

Corrective action Turn the start signal OFF and release with
Operation panel
indication
Name

RB

FR-PU04
FR-PU07

RB

Regenerative brake prealarm


Appears if the regenerative brake duty reaches or exceeds 85% of the Pr. 70 Special regenerative brake duty value.
When the setting of Pr. 70 Special regenerative brake duty is the initial value (Pr. 70 = "0"), this warning does not occur. If

Description

the regenerative brake duty reaches 100%, a regenerative overvoltage (E. OV_) occurs.
The RBP signal can be simultaneously output with the [RB] display. For the terminal used for the RBP signal output,
assign the function by setting "7 (positive logic) or 107 (negative logic)" in Pr. 190, Pr. 192 or Pr. 197 (output terminal

Check point
Corrective action

function selection). (
Refer to Chapter 4 of the Instruction Manual (Applied)).
1. Check that the brake resistor duty is not high.
2. Check that the Pr. 30 Regenerative function selection and Pr. 70 Special regenerative brake duty settings are correct.
1. Increase the deceleration time.
2. Check that the Pr. 30 Regenerative function selection and Pr. 70 Special regenerative brake duty settings.

Operation panel
indication
Name

TH

FR-PU04
FR-PU07

TH

Electronic thermal relay function prealarm


Appears if the cumulative value of the Pr. 9 Electronic thermal O/L relay reaches or exceeds 85% of the preset level. If
it reaches 100% of the Pr. 9 Electronic thermal O/L relay setting, a motor overload trip (E. THM) occurs.

Description

The THP signal can be simultaneously output with the [TH] display. For the terminal used for THP signal output,
assign the function by setting "8 (positive logic) or 108 (negative logic)" in Pr. 190, Pr. 192 or Pr. 197 (output terminal

Check point
Corrective action

function selection). (
Refer to Chapter 4 of the Instruction Manual (Applied)).
1. Check for large load or sudden acceleration.
2. Is the Pr. 9 Electronic thermal O/L relay setting is appropriate? (Refer to page 41)
1. Reduce the load and frequency of operation.
2. Set an appropriate value in Pr. 9 Electronic thermal O/L relay. (Refer to page 41)

Operation panel
indication
Name
Description

Check point

MT

FR-PU04
FR-PU07

MT

Maintenance signal output


Indicates that the cumulative energization time of the inverter has reached a given time.
When the setting of Pr. 504 Maintenance timer alarm output set time is the initial value (Pr. 504 = "9999"), this warning
does not occur.
The Pr. 503 Maintenance timer setting is larger than the Pr. 504 Maintenance timer alarm output set time setting.
(

Refer to Chapter 4 of the Instruction Manual (Applied)).

Corrective action Setting "0" in Pr. 503 Maintenance timer erases the signal.
Operation panel
indication
Name

Description

UV

FR-PU04
FR-PU07

Undervoltage
If the power supply voltage of the inverter decreases, the control circuit will not perform normal functions. In addition,
the motor torque will be insufficient and/or heat generation will increase. To prevent this, if the power supply voltage
decreases below about 115VAC (about 230VAC for 400V class, about 58VAC for 100V class), this function stops the
inverter output and displays
.
An alarm is reset when the voltage returns to normal.
Check that the power supply voltage is normal.

Check point
Corrective action Check the power supply system equipment such as power supply.

100

Causes and corrective actions


Operation panel
indication
Name
Description
Check point

Corrective action

SA

FR-PU04
FR-PU07

Safety stop
Appears when safety stop function is activated (during output shutoff). (Refer to page 22)
Check if the shorting wire between S1 and SC or between S2 and SC is disconnected when not using the safety stop
function.
When not using the safety stop function, short across terminals S1 and SC and across S2 and SC with shorting
wire for the inverter to run.
If
is indicated when across S1 and SC and across S2 and SC are both shorted while using the safety stop
function (drive enabled), internal failure might be the cause. Check the wiring of terminals S1, S2 and SC and
contact your sales representative if the wiring has no fault.

(3) Alarm
When an alarm occurs, the output is not shut off. You can also output an alarm signal by making parameter setting.
(Set "98" in Pr. 190, Pr. 192 or Pr. 197 (output terminal function selection).
(Applied)).
Operation panel
indication
Name
Description

FN

FR-PU04
FR-PU07

Refer to Chapter 4 of the Instruction Manual

FN

Fan alarm
For the inverter that contains a cooling fan,
appears on the operation panel when the cooling fan stops due to
an alarm or different operation from the setting of Pr. 244 Cooling fan operation selection.
Check the cooling fan for an alarm.

Check point
Corrective action Check for fan alarm. Please contact your sales representative.

(4) Fault
When a fault occurs, the inverter trips and a fault signal is output.
Operation panel
indication
Name
Description

E.OC1

FR-PU04
FR-PU07

OC During Acc

Overcurrent trip during acceleration


When the inverter output current reaches or exceeds approximately 200% of the rated current during acceleration, the
protective circuit is activated and the inverter trips.
1. Check for sudden acceleration.
2. Check that the downward acceleration time is not long for the lift.
4. Check that the Pr. 3 Base frequency setting is not 60Hz when the motor rated frequency is 50Hz.
5. Check that stall prevention operation is appropriate.
6. Check that regeneration is not performed frequently. (Check that the output voltage becomes larger than the V/F
reference value at regeneration and overcurrent occurs due to increase in motor current.)
1. Increase the acceleration time. (Shorten the downward acceleration time for the lift.)
2. When "E.OC1" is always lit at starting, disconnect the motor once and start the inverter.
If "E.OC1" is still lit, contact your sales representative.
3. Check the wiring to make sure that output short circuit/ground fault does not occur.

Corrective action 4. Set 50Hz in Pr. 3 Base frequency. (Refer to page 43)
5. Perform stall prevention operation appropriately. (

Refer to Chapter 4 of the Instruction Manual (Applied)).

6. Set base voltage (rated voltage of the motor, etc.) in Pr. 19 Base frequency voltage. (

Refer to Chapter 4 of the

Instruction Manual (Applied))

Operation panel
indication
Name
Description
Check point

Corrective action

E.OC2

TROUBLESHOOTING

3. Check for output short-circuit/ground fault.

Check point

4
FR-PU04
FR-PU07

Stedy Spd OC

Overcurrent trip during constant speed


When the inverter output current reaches or exceeds approximately 200% of the rated current during constant speed
operation, the protective circuit is activated and the inverter trips.
1. Check for sudden load change.
2. Check for output short-circuit/ground fault.
3. Check that stall prevention operation is appropriate.
1. Keep load stable.
2. Check the wiring to make sure that output short circuit/ground fault does not occur.
3. Perform stall prevention operation appropriately. (

Refer to Chapter 4 of the Instruction Manual (Applied)).

101

Causes and corrective actions


Operation panel
indication
Name
Description

Check point

Corrective action

E.OC3

FR-PU04
FR-PU07

OC During Dec

Overcurrent trip during deceleration or stop


When the inverter output current reaches or exceeds approximately 200% of the rated inverter current during
deceleration (other than acceleration or constant speed), the protective circuit is activated and the inverter trips.
1. Check for sudden speed reduction.
2. Check for output short-circuit/ground fault.
3. Check for too fast operation of the motor's mechanical brake.
4. Check that stall prevention operation is appropriate.
1. Increase the deceleration time.
2. Check the wiring to make sure that output short circuit/ground fault does not occur.
3. Check the mechanical brake operation.
4. Perform stall prevention operation appropriately. (

Operation panel
indication
Name
Description
Check point

Corrective action

Operation panel
indication
Name
Description
Check point

Corrective action

Operation panel
indication
Name
Description
Check point

Corrective action

102

E.OV1

FR-PU04
FR-PU07

Refer to Chapter 4 of the Instruction Manual (Applied)).

OV During Acc

Regenerative overvoltage trip during acceleration


If regenerative energy causes the inverter's internal main circuit DC voltage to reach or exceed the specified value,
the protective circuit is activated and the inverter trips. The circuit may also be activated by a surge voltage produced
in the power supply system.
1. Check for too slow acceleration. (e.g. during downward acceleration in vertical lift load)
2. Check that the setting of Pr. 22 Stall prevention operation level is not too small.
1. Decrease the acceleration time.
Use regeneration avoidance function (Pr. 882, Pr. 883, Pr. 885, Pr. 886). (
Manual (Applied)).
2. Set the Pr.22 Stall prevention operation level correctly.

E.OV2

FR-PU04
FR-PU07

Refer to Chapter 4 of the Instruction

Stedy Spd OV

Regenerative overvoltage trip during constant speed


If regenerative energy causes the inverter's internal main circuit DC voltage to reach or exceed the specified value,
the protective circuit is activated to stop the inverter output. The circuit may also be activated by a surge voltage
produced in the power supply system.
1. Check for sudden load change.
2. Check that the setting of Pr. 22 Stall prevention operation level is not too small.
1. Keep load stable.
Use regeneration avoidance function (Pr. 882, Pr. 883, Pr. 885, Pr. 886). (
Refer to Chapter 4 of the Instruction
Manual (Applied)).
Use the brake resistor, brake unit or power regeneration common converter (FR-CV) as required.
2. Set the Pr.22 Stall prevention operation level correctly.

E.OV3

FR-PU04
FR-PU07

OV During Dec

Regenerative overvoltage trip during deceleration or stop


If regenerative energy causes the inverter's internal main circuit DC voltage to reach or exceed the specified value,
the protective circuit is activated to stop the inverter output. The circuit may also be activated by a surge voltage
produced in the power supply system.
Check for sudden speed reduction.
Increase the deceleration time. (Set the deceleration time which matches the moment of inertia of the load)
Make the brake cycle longer.
Use regeneration avoidance function (Pr. 882, Pr. 883, Pr. 885, Pr. 886). (
Refer to Chapter 4 of the Instruction
Manual (Applied)).
Use the brake resistor, brake unit or power regeneration common converter (FR-CV) as required.

Causes and corrective actions


Operation panel
indication
Name
Description

Check point

Corrective action

Operation panel
indication
Name

Description

Check point

Corrective action

E.THT

FR-PU04
FR-PU07

Inv. Overload

Inverter overload trip (electronic thermal relay function)


If the temperature of the output transistor element exceeds the protection level under the condition that a current not
less than the rated inverter current flows and overcurrent trip does not occur (200% or less), the electronic thermal
relay activates to stop the inverter output. (Overload capacity 150% 60s, 200% 0.5s)
1. Check that acceleration/deceleration time is not too short.
2. Check that torque boost setting is not too large (small).
3. Check that load pattern selection setting is appropriate for the load pattern of the using machine.
4. Check the motor for use under overload.
5. Check for too high surrounding air temperature.
1. Increase acceleration/deceleration time.
2. Adjust the torque boost setting.
3. Set the load pattern selection setting according to the load pattern of the using machine.
4. Reduce the load weight.
5. Set the surrounding air temperature to within the specifications.

E.THM

FR-PU04
FR-PU07

Motor Ovrload

Motor overload trip (electronic thermal relay function) 1


The electronic thermal relay function in the inverter detects motor overheat due to overload or reduced cooling
capability during constant-speed operation, and pre-alarm (TH display) is output when the integrated value reaches
85% of the Pr. 9 Electronic thermal O/L relay setting, and the protection circuit is activated to stop the inverter output
when the integrated value reaches the specified value. When running a special motor such as a multi-pole motor or
multiple motors, provide a thermal relay on the inverter output side since such motor(s) cannot be protected by the
electronic thermal relay function.
1. Check the motor for use under overload.
2. Check that the setting of Pr. 71 Applied motor for motor selection is correct.(
Refer to Chapter 4 of the Instruction
Manual (Applied)).
3. Check that stall prevention operation setting is correct.
1. Reduce the load weight.
2. For a constant-torque motor, set the constant-torque motor in Pr. 71 Applied motor.
3. Check that stall prevention operation setting is correct. (

Refer to Chapter 4 of the Instruction Manual (Applied)).

Resetting the inverter initializes the internal thermal integrated data of the electronic thermal relay function.

Operation panel
indication
Name

E.FIN

FR-PU04
FR-PU07

H/Sink O/Temp

Description

Fin overheat
If the heatsink overheats, the temperature sensor is actuated and the inverter trips.
The FIN signal can be output when the temperature becomes approximately 85% of the heatsink overheat protection
operation temperature.
For the terminal used for the FIN signal output, assign the function by setting "26 (positive logic) or 126 (negative

Check point

logic)" in any of Pr. 190, Pr. 192 or Pr. 197 (output terminal function selection). (
Manual (Applied)).
1. Check for too high surrounding air temperature.
2. Check for heatsink clogging.

Corrective action

Refer to Chapter 4 of the Instruction

3. Check that the cooling fan is not stopped (Check that


is not displayed on the operation panel).
1. Set the surrounding air temperature to within the specifications.
2. Clean the heatsink.
3. Replace the cooling fan.

TROUBLESHOOTING

103

Causes and corrective actions


Operation panel
indication
Name

Description

Check point

Corrective action

E.ILF

FR-PU04
FR-PU07

Fault 14
Input phase loss

Input phase loss


Inverter trips when function valid setting (=1) is selected in Pr. 872 Input phase loss protection selection and one phase of
the three phase power input is lost. (
Refer to Chapter 4 of the Instruction Manual (Applied)).
It may function if phase-to-phase voltage of the three-phase power input becomes largely unbalanced.
When the setting of Pr. 872 Input phase loss protection selection is the initial value (Pr. 872 ="0"), this warning does not
occur.
Check for a break in the cable for the three-phase power supply input.
Check that phase-to-phase voltage of the three-phase power input is not largely unbalanced.
Wire the cables properly.
Repair a break portion in the cable.
Check the Pr. 872 Input phase loss protection selection setting.
Set Pr. 872 = "0" (without input phase loss protection) when three-phase input voltage is largely unbalanced.

Available only for three-phase power input specification model.

Operation panel
indication
Name
Description
Check point
Corrective action
Operation panel
indication
Name
Description

Check point
Corrective action
Operation panel
indication
Name
Description
Check point
Corrective action
Operation panel
indication
Name
Description
Check point
Corrective action

104

E.OLT

FR-PU04
FR-PU07

Stll Prev STP (OL shown during stall prevention operation)

Stall prevention
If the output frequency has fallen to 1Hz by stall prevention operation and remains for 3s, a fault (E.OLT) appears and
the inverter trips. OL appears while stall prevention is being activated.
E.OLT may not occur if stall prevention (OL) is activated during output phase loss.
Check the motor for use under overload. (
Refer to Chapter 4 of the Instruction Manual (Applied)).
Reduce the load weight. (Check the Pr. 22 Stall prevention operation level setting.)

E.BE

FR-PU04
FR-PU07

Br. Cct. Fault

Brake transistor alarm detection


When a brake transistor alarm has occurred due to the large regenerative energy from the motor etc., the brake
transistor alarm is detected and the inverter trips.
In this case, the inverter must be powered OFF immediately.
Reduce the load inertia.
Check that the frequency of using the brake is proper.
Check that the brake resistor selected is correct.
Replace the inverter.

E.GF

FR-PU04
FR-PU07

Ground Fault

Output side earth (ground) fault overcurrent at start


The inverter trips if an earth (ground) fault overcurrent flows at start due to an earth (ground) fault that occurred on
the inverter's output side (load side). Whether this protective function is used or not is set with Pr. 249 Earth (ground)
fault detection at start. When the setting of Pr. 249 Earth (ground) fault detection at start is the initial value (Pr. 249 ="0"),
this warning does not occur.
Check for a ground fault in the motor and connection cable.
Remedy the ground fault portion.

E.LF

FR-PU04
FR-PU07

E.LF

Output phase loss


If one of the three phases (U, V, W) on the inverter's output side (load side) is lost during inverter operation (except
during DC injection brake operation and when output frequency is under 1Hz), inverter stops the output. Whether the
protective function is used or not is set with Pr.251 Output phase loss protection selection.
Check the wiring. (Check that the motor is normal.)
Check that the capacity of the motor used is not smaller than that of the inverter.
Wire the cables properly.
Check the Pr. 251 Output phase loss protection selection setting.

Causes and corrective actions

indication
Name
Description

Check point
Corrective action
Operation panel
indication
Name
Description

Check point
Corrective action
Operation panel
indication
Name
Description
Check point
Corrective action

Operation panel
indication
Name

Description

Check point

Corrective action

Operation panel
indication
Name
Description
Check point
Corrective action

E.OHT

FR-PU04
FR-PU07

OH Fault

External thermal relay operation


If the external thermal relay provided for motor overheat protection or the internally mounted temperature relay in the
motor, etc. switches ON (contacts open), the inverter output is stopped.
Functions when "7" (OH signal) is set in any of Pr. 178 to Pr. 182 (input terminal function selection).
This protective function does not function in the initial status (OH signal is not assigned).
Check for motor overheating.
Check that the value of 7 (OH signal) is set correctly in any of Pr. 178 to Pr. 182 (input terminal function selection).
Reduce the load and frequency of operation.
Even if the relay contacts are reset automatically, the inverter will not restart unless it is reset.

E.PTC

FR-PU04
FR-PU07

Fault 14
PTC activated

PTC thermistor operation


Inverter trips when resistance of PTC thermistor connected between terminal 2 and terminal 10 is more than the
value set in Pr. 561 PTC thermistor protection level. This protective function does not function when Pr. 561 setting is
initial value (Pr. 561 = "9999").
Check the connection of the PTC thermistor.
Check the Pr. 561 PTC thermistor protection level setting.
Check the motor for operation under overload.
Reduce the load weight.

E.PE

FR-PU04
FR-PU07

Corrupt Memry

Parameter storage device fault (control circuit board)


Appears when a fault occurred in the stored parameters. (EEPROM fault)
Check for too many number of parameter write times.
Please contact your sales representative.
When performing parameter write frequently for communication purposes, set "1" in Pr. 342 to enable RAM write. Note
that powering OFF returns the inverter to the status before RAM write.

E.PUE

FR-PU04
FR-PU07

PU Leave Out

PU disconnection
This function stops the inverter output if communication between the inverter and PU is suspended, e.g. the
parameter unit (FR-PU04/FR-PU07) is disconnected, when "2", "3", "16" or "17" was set in Pr. 75 Reset selection/
disconnected PU detection/PU stop selection.
This function stops the inverter output when communication errors occurred consecutively for more than permissible
number of retries when a value other than "9999" is set in Pr. 121 Number of PU communication retries during the RS485 communication with the PU connector (use Pr. 502 Stop mode selection at communication error to change).
This function also stops the inverter output if communication is broken within the period of time set in Pr. 122 PU
communication check time interval during the RS-485 communication with the PU connector.
Check that the parameter unit cable is connected properly.
Check the Pr. 75 setting.
Check that RS-485 communication data is correct. And check that the settings of communication parameter at
inverter match settings of the computer.
Check that data is transmitted from the computer within a time set in Pr. 122 PU communication check time interval.
Connect the parameter unit cable securely.
Check the communication data and communication settings.
Increase the Pr. 122 PU communication check time interval setting. Or set "9999" (no communication check).

E.RET

FR-PU04
FR-PU07

TROUBLESHOOTING

Operation panel

Retry No Over

Retry count excess


If operation cannot be resumed properly within the number of retries set, this function trips the inverter.
Functions only when Pr. 67 Number of retries at fault occurrence is set.
When the initial value (Pr. 67 = "0") is set, this protective function does not function.
Find the cause of fault occurrence.
Eliminate the cause of the error preceding this error indication.

105

Causes and corrective actions


Operation panel
indication
Name
Description
Check point
Corrective action
Operation panel
indication
Name
Description
Check point

Operation panel
indication
Name
Description
Check point
Corrective action
Operation panel
indication
Name
Description
Check point
Corrective action
Operation panel
indication
Name
Description
Check point

Corrective action

E.5

FR-PU04

Fault 5

E.CPU

FR-PU07

CPU Fault

CPU fault
Stops the inverter output if the communication fault of the built-in CPU occurs.
Check for devices producing excess electrical noises around the inverter.
Take measures against noises if there are devices producing excess electrical noises around the inverter.
Please contact your sales representative.

E.CDO

FR-PU04
FR-PU07

Fault 14
OC detect level

Output current detection value exceeded


This function is activated when the output current exceeds the Pr. 150 Output current detection level setting.
Check the settings of Pr. 150 Output current detection level, Pr. 151 Output current detection signal delay time, Pr. 166 Output
current detection signal retention time, Pr. 167 Output current detection operation selection. (
Instruction Manual (Applied))

E.IOH

FR-PU04
FR-PU07

Refer to Chapter 4 of the

Fault 14
Inrush overheat

Inrush current limit circuit fault


This function is activated when the resistor of the inrush current limit circuit overheats. The inrush current limit circuit fault
Check that frequent power ON/OFF is not repeated.
Configure a circuit where frequent power ON/OFF is not repeated.
If the problem still persists after taking the above measure, please contact your sales representative.

E.AIE

FR-PU04
FR-PU07

Fault 14
Analog in error

Analog input fault


Appears if voltage(current) is input to terminal 4 when the setting in Pr.267 Terminal 4 input selection and the setting of
voltage/current input switch are different.
Check the setting of Pr. 267 Terminal 4 input selection and voltage/current input switch. (
Refer to Chapter 4 of the
Instruction Manual (Applied)).
Either give a frequency command by current input or set Pr. 267 Terminal 4 input selection, and voltage/current input
switch to voltage input.

FR-PU04
E.SAF

FR-PU07

Fault 14
Fault
E.SAF

Safety circuit fault


Appears when safety circuit is malfunctioning.
Appears when one of the lines between S1 and SC, or between S2 and SC is opened.
Check if the shorting wire between S1 and SC or between S2 and SC is disconnected when not using the safety
stop function.
Check that the safety relay module or the connection has no fault when using the safety stop function.
When not using the safety stop function, short across terminals S1 and SC and across S2 and SC with shorting
wire. (Refer to page 22)
When using the safety stop function, check that wiring of terminal S1, S2 and SC is correct and the safety stop
input signal source such as safety relay module is operating properly. Refer to the Safety stop function instruction
manual (BCN-211508-000) for causes and countermeasures.

NOTE
If protective functions of E.ILF, E.AIE, E.IOH, E.PTC, E.CDO, E.SAF are activated when using the FR-PU04, "Fault 14"
is displayed.
Also when the faults history is checked on the FR-PU04, the display is "E.14".
If faults other than the above appear, contact your sales representative.

106

Correspondences between digital and actual characters

4.4

Correspondences between digital and actual characters

There are the following correspondences between the actual alphanumeric characters and the digital characters displayed on
the operation panel:
Digital

Actual

Digital

Actual

Digital

TROUBLESHOOTING

Actual

107

Check and clear of the faults history

4.5
(1)

Check and clear of the faults history


Check for the faults history

Monitor/frequency setting
[Operation panel is
used for operation]

Parameter setting
[Parameter setting change]

Faults history
[Operation for displaying the faults history]
Past eight faults can be displayed with the setting dial.
(The latest fault is ended by ".".)
When no fault exists,

i is displayed.

Output frequency

Output current
Hz
A

Flickering

Flickering

Energization time

Output voltage

Flickering

Flickering

Flickering

Faults history number


(The number of past faults is displayed.)
Press the
setting dial.
Flickering
Press the
setting dial.

Flickering
Press the
setting dial.

* The cumulative energization time and actual operation time are accumulated from 0 to 65535 hours, then cleared, and accumulated again from 0.
When the operation panel is used, the time is displayed up to 65.53 (65530h) in the indication of 1h = 0.001, and thereafter, it is added up from 0.

108

Check and clear of the faults history


Clearing procedure
POINT
Set "1" in Er.CL Fault history clear to clear the faults history.

Operation
1. Screen at powering ON

Display

The monitor display appears.

2. Press

PRM indication is lit.

to choose the parameter setting mode.

(The parameter number read previously


appears.)

3. Turn

until

(faults history clear)

appears.

4. Press

to read the present set value. "

" (initial

value) appears.

5. Turn

to change it to the set value "

6. Press

to set.

".

Flicker...Faults history clear complete!!


Turn

to read another parameter.

Press

to show the setting again.

Press

twice to show the next parameter.

TROUBLESHOOTING

(2)

109

Check first when you have a trouble

4.6

Check first when you have a trouble


POINT
If the cause is still unknown after every check, it is recommended to initialize the parameters (initial value) then
set the required parameter values and check again.
Refer to the Instruction Manual (Applied) for

4.6.1

in "Refer to page" column.

Motor does not start


Refer

Check

Possible Cause

points

Countermeasures

to
page

Power ON moulded case circuit breaker (MCCB), an


Appropriate power supply voltage is not applied.
(Operation panel display is not provided.)

Main
Circuit

earth leakage circuit breaker (ELB), or a magnetic


contactor (MC).

Check for the decreased input voltage, input phase loss,


and wiring.

Motor is not connected properly.

Check the wiring between the inverter and the motor.

10

Securely fit a jumper across P/+ to P1.


The jumper across P/+ to P1 is disconnected.

When using a DC reactor (FR-HEL), remove the jumper

10

across P/+ to P1, and then connect the DC reactor.


Check the start command source, and input a start
signal.

Start signal is not input.

31

PU operation mode:
External operation mode : STF/STR signal
Turn ON only one of the forward and reverse rotation

Both the forward and reverse rotation start signals (STF,


STR) are input simultaneously.

start signals (STF or STR).


If the STF and STR signals are turned ON

15

simultaneously in the initial setting, a stop command is


given.

Frequency command is zero.

Check the frequency command source and enter a

(RUN LED on the operation panel is flickering.)

frequency command.

AU signal is not ON when terminal 4 is used for


frequency setting.
(RUN LED on the operation panel is flickering.)

Turn ON the AU signal.


Turning ON the AU signal activates terminal 4 input.

31

15

Turn MRS or RES signal OFF.

Input

Output stop signal (MRS) or reset signal (RES) is ON.

Inverter starts the operation with a given start command

Signal

(RUN LED on the operation panel flickers while MRS

and a frequency command after turning OFF MRS or

signal is ON.)

RES signal.
Before turning OFF, ensure the safety.
Check that the control logic switchover jumper connector

Jumper connector of sink - source is wrongly selected.

is correctly installed.

(RUN LED on the operation panel is flickering.)

If it is not installed correctly, input signal is not

17

recognized.
Shorting wires between S1 and SC, S2 and SC are

Short between S1 and SC, S2 and SC with shorting

disconnected.

wires.

Voltage/current input switch is not correctly set for analog

Set Pr. 73, Pr. 267, and a voltage/current input switch

input signal (0 to 5V/0 to 10V, 4 to 20mA).

correctly, then input an analog signal in accordance with

(RUN LED on the operation panel is flickering.)

the setting.

(PS).)

Two-wire or three-wire type connection is wrong.

110

15

During the External operation mode, check the method

was pressed.
(Operation panel indication is

22

of restarting from a

input stop from PU.

Check the connection.


Connect STOP signal when three-wire type is used.

100

90

Check first when you have a trouble


Refer

Check

Possible Cause

points

Countermeasures

to
page

Pr. 0 Torque boost setting is improper when V/F control is


used.

Increase Pr. 0 setting by 0.5% increments while


observing the rotation of a motor.

44

If that makes no difference, decrease the setting.


Check the Pr. 78 setting.

Pr. 78 Reverse rotation prevention selection is set.

Set Pr. 78 when you want to limit the motor rotation to

83

only one direction.


Pr. 79 Operation mode selection setting is wrong.
Pr. 146 Built-in potentiometer switching setting is improper.

Set Pr. 146 ="1" (initial value) when not using FR-E500
operation panel (PA02).
Check the bias and gain (calibration parameter C2 to C7)

are improper.

settings.

running frequency.

Setting

methods of start command and frequency command.

Bias and gain (calibration parameter C2 to C7) settings

Pr. 13 Starting frequency setting is greater than the

Parameter

Select the operation mode which corresponds with input

The inverter does not start if the frequency setting signal


Set the frequency command according to the
application.

Especially, Pr. 1 Maximum frequency is zero.

Set Pr. 1 higher than the actual frequency used.

76

45

Pr. 15 Jog frequency setting is lower than Pr. 13 Starting

Set Pr. 15 Jog frequency higher than Pr. 13 Starting

frequency.

frequency.
Check Pr. 79, Pr. 338, Pr. 339, Pr. 551, and select an
operation mode suitable for the purpose.

Start signal operation selection is set by the Pr. 250 Stop

Check Pr. 250 setting and connection of STF and STR

selection

signals.

deceleration stop function is selected.

86

is less than the value set in Pr. 13.

as multi-speed operation) are zero.

Inverter decelerated to a stop when power failure

88

Set running frequency higher than Pr. 13.

Frequency settings of various running frequency (such

Operation mode and a writing device do not match.

31

76
47, 92
90

When power is restored, ensure the safety, and turn


OFF the start signal once, then turn ON again to restart.

91

Inverter restarts when Pr. 261="2".


When offline auto tuning ends, press

of the

operation panel for the PU operation. For the External


operation, turn OFF the start signal (STF or STR).
This operation resets the offline auto tuning, and the

50

PU's monitor display returns to the normal indication.


(Without this operation, next operation cannot be
started.)
Automatic restart after instantaneous power failure
function or power failure stop function is activated.
(Performing overload operation with single-phase
power input specification model may cause voltage
insufficiency, and results in a detection of power failure.)

Load

Disable the automatic restart after instantaneous


power failure function and power failure stop function.
Reduce the load.
Increase the acceleration time if the automatic restart

80, 91

after instantaneous power failure function or power


failure stop function occurred during acceleration.

Load is too heavy.

Reduce the load.

Shaft is locked.

Inspect the machine (motor).

TROUBLESHOOTING

Performing auto tuning.

When any fault occurs, take an appropriate corrective

Others

Operation panel display shows an error (e.g. E.OC1).

action, then reset the inverter, and resume the

97

operation.

111

Check first when you have a trouble


4.6.2

Motor or machine is making abnormal acoustic noise


Refer

Check

Possible Cause

points

to
page

Input
signal
Parameter

Countermeasures

Disturbance due to EMI when frequency command is


given from analog input (terminal 2, 4).

Take countermeasures against EMI.


Increase the Pr. 74 Input filter time constant if steady
operation cannot be performed due to EMI.

Setting

82

In the initial setting, Pr. 240 Soft-PWM operation selection is


No carrier frequency noises (metallic noises) are
generated.

enabled to change motor noise to an unoffending


complex tone. Therefore, no carrier frequency noises

82

(metallic noises) are generated.


Set Pr. 240 = "0" to disable this function.
Set Pr. 31 to Pr. 36 (Frequency jump).

Resonance occurs. (output frequency)

When it is desired to avoid resonance attributable to the


natural frequency of a mechanical system, these

78

parameters allow resonant frequencies to be jumped.

Parameter
Setting

Change Pr. 72 PWM frequency selection setting.


Resonance occurs. (carrier frequency)

Changing the PWM carrier frequency produces an effect


on avoiding the resonance frequency of a mechanical

82

system or a motor.
Auto tuning is not performed under General-purpose
magnetic flux vector control.

Perform offline auto tuning.

50

To stabilize the measured value, change the proportional


band (Pr. 129) to a larger value, the integral time (Pr. 130)
Gain adjustment during PID control is insufficient.

to a slightly longer time, and the differential time (Pr. 134)

87

to a slightly shorter time.


Check the calibration of set point and measured value.

Others
Motor

112

Mechanical looseness
Operating with output phase loss
Contact the motor manufacturer.

Adjust machine/equipment so that there is no


mechanical looseness.
Check the motor wiring.

Check first when you have a trouble


4.6.3

Inverter generates abnormal noise


Refer

Check

Possible Cause

points

Fan cover was not correctly installed when a cooling fan


was replaced.

Install a fan cover correctly.

123

Motor generates heat abnormally


Refer

Check

Possible Cause

points

Countermeasures

to
page

Motor
Main
Circuit
Parameter
Setting

4.6.5

to
page

Fan

4.6.4

Countermeasures

Motor fan is not working

Clean the motor fan.

(Dust is accumulated.)

Improve the environment.

Phase to phase insulation of the motor is insufficient.

Check the insulation of the motor.

The inverter output voltage (U, V, W) are unbalanced.

Check the output voltage of the inverter.


Check the insulation of the motor.

118

The Pr. 71 Applied motor setting is wrong.

Check the Pr. 71 Applied motor setting.

82

Motor current is large.

Refer to "4.6.11 Motor current is too large"

115

Motor rotates in the opposite direction


Refer

Check

Possible Cause

points

Countermeasures

to
page

Main
Circuit
Input

Phase sequence of output terminals U, V and W is

Connect phase sequence of the output cables (terminal

incorrect.

U, V, W) to the motor correctly

The start signals (forward rotation, reverse rotation) are

Check the wiring. (STF: forward rotation, STR: reverse

connected improperly.

rotation)

10
15

Adjustment by the output frequency is improper during

signal

the reversible operation with Pr. 73 Analog input selection

Check the setting of Pr. 125, Pr. 126, C2 to C7.

setting.

4.6.6

Pr. 40 RUN key rotation direction selection setting is


incorrect.

Setting

Refer
Possible Cause

points
Input
signal
Parameter
Setting

Frequency setting signal is incorrectly input.


The input signal lines are affected by external EMI.
Pr. 1, Pr. 2, Pr. 18, calibration parameter C2 to C7 settings
are improper.
Pr. 31 to Pr. 36 (frequency jump) settings are improper.

Parameter

Countermeasures

to
page

Load

Motor

78

Speed greatly differs from the setting

Check

Setting

Check the Pr. 40 setting.

Stall prevention function is activated due to a heavy


load.

Measure the input signal level.

Take countermeasures against EMI such as using


shielded wires for input signal lines.
Check the settings of Pr. 1 Maximum frequency, Pr. 2
Minimum frequency, Pr. 18 High speed maximum frequency.
Check the calibration parameter C2 to C7 settings.

75
86

Narrow down the range of frequency jump.

78

Reduce the load weight.

Set Pr. 22 Stall prevention operation level higher according


to the load. (Setting Pr. 22 too large may result in

77

frequent overcurrent trip (E.OC ).)


Check the capacities of the inverter and the motor.

113

TROUBLESHOOTING

Parameter

Check first when you have a trouble


4.6.7

Acceleration/deceleration is not smooth


Refer

Check

Possible Cause

points

Countermeasures

to
page

Acceleration/deceleration time is too short.

Increase acceleration/deceleration time.

Torque boost (Pr. 0, Pr. 46) setting is improper under V/F

Increase/decrease Pr. 0 Torque boost setting value by

control, so the stall prevention function is activated.

0.5% increments to the setting.


For V/F control, set Pr. 3 Base frequency and Pr. 47 Second

The base frequency does not match the motor

V/F (base frequency).

characteristics.

For General-purpose magnetic flux vector control, set Pr.


84 Rated motor frequency.

Parameter

Reduce the load weight.

Setting
Stall prevention function is activated due to a heavy
load.

46
44
43
50

Set Pr. 22 Stall prevention operation level higher according


to the load. (Setting Pr. 22 too large may result in

77

frequent overcurrent trip (E.OC ).)


Check the capacities of the inverter and the motor.

If the frequency becomes unstable during regeneration


Regeneration avoidance operation is performed

avoidance operation, decrease the setting of Pr. 886

94

Regeneration avoidance voltage gain.

4.6.8

Speed varies during operation

When the slip compensation is selected, the output frequency varies between 0 and 2Hz as with load fluctuates. This is a
normal operation and not a fault.
Refer

Check

Possible Cause

points
Input
signal
Load

Countermeasures

Multi-speed command signal is chattering.

Take countermeasures to suppress chattering.

Load varies during an operation.

Select General-purpose magnetic flux vector control.

48

Frequency setting signal is varying.

Check the frequency setting signal.


Set filter to the analog input terminal using Pr. 74 Input

Input

to
page

The frequency setting signal is affected by EMI.

filter time constant.

82

Take countermeasures against EMI, such as using


shielded wires for input signal lines.

signal
Malfunction is occurring due to the undesirable current
generated when the transistor output unit is connected.

Use terminal PC (terminal SD when source logic) as a


common terminal to prevent a malfunction caused by

18

undesirable current.

Pr. 80 Motor capacity setting is improper for the


capacities of the inverter and the motor for General-

Check the Pr. 80 Motor capacity setting.

48

purpose magnetic flux vector control.


Fluctuation of power supply voltage is too large.

Parameter

Change the Pr. 19 Base frequency voltage setting (about


3%) under V/F control.

75

Disable automatic control functions, such as energy


saving operation, fast-response current limit function,

Setting
Hunting occurs by the generated vibration, for example,
when structural rigidity at load side is insufficient.

regeneration avoidance function, General-purpose


magnetic flux vector control, and stall prevention.

Adjust so that the control gain decreases and the level of


safety increases.

Wiring length exceeds 30m when General-purpose


magnetic flux vector control is performed.

Others

Change Pr. 72 PWM frequency selection setting.

82

Perform offline auto tuning.

50

Adjust Pr. 0 Torque boost by increasing with 0.5%


Wiring length is too long for V/F control, and a voltage

increments for low-speed operation.

drop occurs.

Change to General-purpose magnetic flux vector


control.

114

44
48

Check first when you have a trouble


4.6.9

Operation mode is not changed properly


Refer

Check

Possible Cause

points
Input
signal

to

Countermeasures

page
Check that the STF and STR signals are OFF.
Start signal (STF or STR) is ON.

When either is ON, the operation mode cannot be

47

changed.
When Pr. 79 Operation mode selection setting is "0" (initial
value), the inverter is placed in the External operation mode
at input power ON. To switch to the PU operation mode,

Parameter

Pr. 79 setting is improper.

press

on the operation panel (press

when the

47

parameter unit (FR-PU04/FR-PU07) is used). At other

Setting

settings (1 to 4, 6, 7), the operation mode is limited


accordingly.
Operation mode and a writing device do not

Check Pr. 79, Pr. 338, Pr. 339, Pr. 551, and select an

correspond.

operation mode suitable for the purpose.

47, 92

4.6.10 Operation panel display is not operating


Refer

Check

Possible Cause

points
Main
Circuit

Countermeasures

to
page

Check for the wiring and the installation.


Wiring or installation is improper.

Make sure that the connector is fitted securely across

terminal P/+ to P1.

Main
Circuit
Control

Power is not input.

Input the power.

Circuit

Setting

the operation panel.


(None of the operation mode displays (

is lit.)

Check the setting of Pr. 551 PU mode operation command


source selection.
(If parameter unit (FR-PU04/FR-PU07) is connected
while Pr. 551 = "9999" (initial setting), all the operation
mode displays (

) turn OFF.)

4.6.11 Motor current is too large


Refer

Check

Possible Cause

points

Countermeasures

to
page

Torque boost (Pr. 0, Pr. 46) setting is improper under V/F

Increase/decrease Pr. 0 Torque boost setting value by

control, so the stall prevention function is activated.

0.5% increments to the setting.

44

Set rated frequency of the motor to Pr. 3 Base frequency.


V/F pattern is improper when V/F control is performed.
(Pr. 3, Pr. 14, Pr. 19)

Parameter

Use Pr. 19 Base frequency voltage to set the base voltage


(e.g. rated motor voltage).
Change Pr. 14 Load pattern selection according to the load
characteristic.
Reduce the load weight.

Setting
Stall prevention function is activated due to a heavy
load.

Auto tuning is not performed under General-purpose


magnetic flux vector control.

75

TROUBLESHOOTING

Command sources at the PU operation mode is not at

Parameter

76

Set Pr. 22 Stall prevention operation level higher according


to the load. (Setting Pr. 22 too large may result in

77

frequent overcurrent trip (E.OC ).)


Check the capacities of the inverter and the motor.

Perform offline auto tuning.

50

115

Check first when you have a trouble


4.6.12 Speed does not accelerate
Refer

Check

Possible Cause

points

Countermeasures

to
page

Start command and frequency command are chattering.

Input

The wiring length used for analog frequency command

signal

is too long, and it is causing a voltage (current) drop.


Input signal lines are affected by external EMI.

Check if the start command and the frequency


command are correct.

Perform analog input bias/gain calibration.


Take countermeasures against EMI, such as using
shielded wires for input signal lines.
Check the settings of Pr. 1 Maximum frequency and Pr. 2

Pr. 1, Pr. 2, Pr. 18, calibration parameter C2 to C7 settings

Minimum frequency. If you want to run the motor at 120Hz

are improper.

or higher, set Pr. 18 High speed maximum frequency.


Check the calibration parameter C2 to C7 settings.

Torque boost (Pr. 0, Pr. 46) setting is improper under V/F

Increase/decrease Pr. 0 Torque boost setting value by

control, so the stall prevention function is activated.

0.5% increments so that stall prevention does not occur.

75
86
44

Set rated frequency of the motor to Pr. 3 Base frequency.


V/F pattern is improper when V/F control is performed.

Parameter

(Pr. 3, Pr. 14, Pr. 19)

Use Pr. 19 Base frequency voltage to set the base voltage


Change Pr. 14 Load pattern selection according to the load

Setting

characteristic.
Reduce the load weight.
Stall prevention function is activated due to a heavy
load.

75

(e.g. rated motor voltage).


76

Set Pr. 22 Stall prevention operation level higher according


to the load. (Setting Pr. 22 too large may result in

77

frequent overcurrent trip (E.OC ).)

Auto tuning is not performed under General-purpose


magnetic flux vector control.

Check the capacities of the inverter and the motor.

Perform offline auto tuning.

50

During PID control, output frequency is automatically controlled to make measured value = set point.

Main
Circuit

Brake resistor is connected between terminal P/+ and

Connect an optional brake transistor (MRS type, MYS

P1 by mistake.

type, FR-ABR) between terminal P/+ and PR.

4.6.13 Unable to write parameter setting


Refer

Check

Possible Cause

points
Input

Operation is being performed (signal STF or STR is


ON).
You are attempting to set the parameter in the External
operation mode.

Setting

116

to
page

signal

Parameter

Countermeasures

Parameter is disabled by the Pr. 77 Parameter write


selection setting.

Stop the operation.


When Pr. 77 = "0" (initial value), write is enabled only

83

during a stop.
Choose the PU operation mode.
Or, set Pr. 77 = "2" to enable parameter write regardless

83

of the operation mode.


Check Pr. 77 Parameter write selection setting.

Key lock is activated by the Pr. 161 Frequency setting/key

Check Pr. 161 Frequency setting/key lock operation selection

lock operation selection setting.

setting.

Operation mode and a writing device do not

Check Pr. 79, Pr. 338, Pr. 339, Pr. 551, and select an

correspond.

operation mode suitable for the purpose.

83
88
47, 92

Inspection items

5 PRECAUTIONS FOR MAINTENANCE AND INSPECTION


The inverter is a static unit mainly consisting of semiconductor devices. Daily inspection must be performed to prevent any
fault from occurring due to the adverse effects of the operating environment, such as temperature, humidity, dust, dirt and
vibration, changes in the parts with time, service life, and other factors.

zPrecautions for maintenance and inspection


For some short time after the power is switched OFF, a high voltage remains in the smoothing capacitor. When accessing the
inverter for inspection, wait for at least 10 minutes after the power supply has been switched OFF, and then make sure that
the voltage across the main circuit terminals P/+ and N/- of the inverter is not more than 30VDC using a tester, etc.

5.1
5.1.1

Inspection items
Daily inspection

Basically, check for the following faults during operation.


(1) Motor operation fault
(2) Improper installation environment
(3) Cooling system fault
(4) Abnormal vibration, abnormal noise

5.1.2

Periodic inspection

Check the areas inaccessible during operation and requiring periodic inspection.
Consult us for periodic inspection.
(1) Check for cooling system fault. .......... Clean the air filter, etc.
(2) Tightening check and retightening ..... The screws and bolts may become loose due to vibration, temperature changes,
etc. Check and tighten them.
Tighten them according to the specified tightening torque (Refer to page 12).
(3) Check the conductors and insulating materials for corrosion and damage.
(4) Measure insulation resistance.
(5) Check and change the cooling fan and relay.
When using the safety stop function, periodic inspection is required to confirm that safety function of the safety system
operates correctly.
(For more details, refer to the Safety stop function instruction manual (BCN-A211508-000).)

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

(5) Abnormal overheat, discoloration

117

Inspection items
5.1.3

Daily and periodic inspection

Area of
Inspection

General

Inspection Item

Corrective Action at Customer's


Alarm Occurrence

Check the surrounding air temperature,


humidity, dirt, corrosive gas, oil mist, etc.

Improve environment

Overall unit

Check for unusual vibration and noise.

Check alarm location and


retighten

Power supply voltage

Check that the main circuit voltages are


normal.1

Inspect the power supply

(1) Check with megger (across main circuit


terminals and earth (ground) terminal).

Contact the manufacturer

(2) Check for loose screws and bolts.

Retighten

(3) Check for overheat traces on the parts.

Contact the manufacturer

(4) Check for stain

Clean

(1) Check conductors for distortion.


(2) Check cable sheaths for breakage and
deterioration (crack, discoloration, etc.)

Contact the manufacturer

Conductors, cables

Main circuit Terminal block

Smoothing aluminum
electrolytic capacitor

Relay

Operation check

Cooling
system

Interval
Periodic

Daily

Surrounding
environment

General

Overall
Parts check

Control
circuit,
Protective
circuit

Description

Aluminum
electrolytic
capacitor

Cooling fan

Heatsink
Indication

Display
Meter

Load motor Operation check

Contact the manufacturer

Check for damage.

Stop the device and


contact the manufacturer.

(1) Check for liquid leakage.

Contact the manufacturer

(2) Check for safety valve projection and


bulge.

Contact the manufacturer

(3) Visual check and judge by the life check


of the main circuit capacitor (Refer to
page 120)
Check that the operation is normal and no
chatter is heard.

Contact the manufacturer

(1) Check that the output voltages across


phases with the inverter operated alone is
balanced

Contact the manufacturer

(2) Check that no fault is found in protective


and display circuits in a sequence
protective operation test.

Contact the manufacturer

(1) Check for unusual odor and


discoloration.

Stop the device and


contact the manufacturer.

(2) Check for serious rust development

Contact the manufacturer

(1) Check for liquid leakage in a capacitor


and deformation trace

Contact the manufacturer

(2) Visual check and judge by the life check


of the main circuit capacitor (Refer to
page 119)
(1) Check for unusual vibration and noise.

Replace the fan

(2) Check for loose screws and bolts

Retighten

(3) Check for stain

Clean

(1) Check for clogging

Clean

(2) Check for stain

Clean

(1) Check that display is normal.

Contact the manufacturer

(2) Check for stain

Clean

Check that reading is normal

Stop the device and


contact the manufacturer.

Check for vibration and abnormal increase


in operation noise

Stop the device and


contact the manufacturer.

It is recommended to install a device to monitor voltage for checking the power supply voltage to the inverter.

One to two years of periodic inspection cycle is recommended. However, it differs according to the installation environment.
Consult us for periodic inspection.

118

Check

Inspection items
5.1.4

Display of the life of the inverter parts

The self-diagnostic alarm is output when the life span of the control circuit capacitor, cooling fan and each parts of the inrush
current limit circuit is near its end. It gives an indication of replacement time.
The life alarm output can be used as a guideline for life judgement.
Parts

Judgement Level

Main circuit capacitor

85% of the initial capacity

Control circuit capacitor

Estimated remaining life 10%

Inrush current limit circuit


Cooling fan

Estimated remaining life 10%


(Power ON: 100,000 times left)
Less than 50% of the predetermined speed

For the life check of the main circuit capacitor, the alarm signal (Y90) will not be output if a measuring method of (2) is not
performed.

REMARKS
Since repeated inrush currents at power ON will shorten the life of the converter circuit, frequent starts and stops of the
magnetic contactor must be avoided.

(1)

Display of the life alarm

Pr. 255 Life alarm status display can be used to confirm that the control circuit capacitor, main circuit capacitor, cooling fan,
and each parts of the inrush current limit circuit has reached the life alarm output level.

Pr. 255 read

Pr. 255 setting read

bit0 Control circuit capacitor life


bit1 Main circuit capacitor life
bit2 Cooling fan life

Bit image is displayed


in decimal

bit3 Inrush current limit circuit life

Pr. 255

Bit

(decimal) (binary)
15

Inrush Current
Limit Circuit Life

Cooling Fan Life

Main Circuit

Control Circuit

Capacitor Life

Capacitor Life

1111

14

1110

13

1101

12

1100

11

1011

10

1010

1001

1000

0111

0110

0101

0100

0011

0010

0001

0000

: With alarm, : Without alarm

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

bit 15
7
0
0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1

POINT
Life check of the main circuit capacitor needs to be done by Pr. 259. (Refer to page 120)

119

Inspection items
(2)

Measuring method of life of the main circuit capacitor

If the value of capacitor capacity measured before shipment is considered as 100%, Pr. 255 bit1 is turned ON when the
measured value falls below 85%.
Measure the capacitor capacity according to the following procedure and check the deterioration level of the capacitor
capacity.
1) Check that the motor is connected and at a stop.
2) Set "1" (measuring start) in Pr. 259.
3) Switch power OFF. The inverter applies DC voltage to the motor to measure the capacitor capacity while the inverter
is OFF.
4) After confirming that the LED of the operation panel is OFF, power ON again.
5) Check that "3" (measuring completion) is set in Pr. 259 then read Pr. 258 and check the life of the main circuit
capacitor.

REMARKS
When the main circuit capacitor life is measured under the following conditions, "forced end" (Pr. 259 = "8") or "measuring error"
(Pr. 259 = "9") occurs or it remains in "measuring start" (Pr. 259 = "1"). Therefore, do not measure in such case. In addition, even
when "measurement completion" (Pr. 259 = "3") is confirmed under the following conditions, normal measurement can not be
done.
(a)FR-HC or FR-CV is connected.
(b)DC power supply is connected to terminal P/+ and N/-.
(c)Switch power ON during measuring.
(d)The motor is not connected to the inverter.
(e)The motor is running (coasting).
(f)The motor capacity is two rank smaller as compared to the inverter capacity.
(g)The inverter is at an alarm stop or an alarm occurred while power is OFF.
(h)The inverter output is shut off with the MRS signal.
(i)The start command is given while measuring.
(j)The parameter unit (FR-PU04/FR-PU07) is connected.
(k)Using terminal PC as power supply.
(l)I/O terminal of the control terminal block is ON (continuity).
Turning the power ON during measuring before LED of the operation panel turns OFF, it may remain in "measuring" (Pr. 259 =
"2") status. In such case, carry out operation from step 2.

POINT
For the accurate life measuring of the main circuit capacitor, perform after more than 3 hours passed since the
turn OFF of the power as it is affected by the capacitor temperature.

WARNING
When measuring the main circuit capacitor capacity (Pr. 259 Main circuit capacitor life measuring = "1"), the DC
voltage is applied to the motor for 1s at powering OFF. Never touch the motor terminal, etc. right after
powering OFF to prevent an electric shock.

120

Inspection items
5.1.5

Cleaning

Always run the inverter in a clean status.


When cleaning the inverter, gently wipe dirty areas with a soft cloth immersed in neutral detergent or ethanol.

NOTE
Do not use solvent, such as acetone, benzene, toluene and alcohol, as these will cause the inverter surface paint to peel off.
The display, etc. of the operation panel and parameter unit (FR-PU04/FR-PU07) are vulnerable to detergent and alcohol.
Therefore, avoid using them for cleaning.

5.1.6

Replacement of parts

The inverter consists of many electronic parts such as semiconductor devices.


The following parts may deteriorate with age because of their structures or physical characteristics, leading to reduced
performance or fault of the inverter. For preventive maintenance, the parts must be replaced periodically.
Use the life check function as a guidance of parts replacement.
Part Name
Cooling fan
Main circuit smoothing
capacitor
On-board smoothing
capacitor
Relays
1

Standard Replacement
Interval 1

Description

10 years

Replace (as required)

10 years 2

Replace (as required)

10 years

Replace the board (as required)

as required

Replacement years for when the yearly average surrounding air temperature is 40C
(without corrosive gas, flammable gas, oil mist, dust and dirt etc.)
Output current: 80% of the inverter rated current

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

NOTE
For parts replacement, contact the nearest Mitsubishi FA Center.

121

Inspection items
(1)

Cooling fan

The replacement interval of the cooling fan used for cooling the parts generating heat such as the main circuit semiconductor
is greatly affected by the surrounding air temperature. When unusual noise and/or vibration is noticed during inspection, the
cooling fan must be replaced immediately.

zRemoval
1) Push the hooks from above and remove the fan
cover.
3.7K or less

5.5K or more

2) Disconnect the fan connectors.


3) Remove the fan.
5.5K or more

3.7K or less

Fan cover

Fan cover

Fan connector

Fan

Fan

Fan connector

Example for FR-D740-1.5K

122

Example for FR-D740-7.5K

Inspection items
zReinstallation
1) After confirming the orientation of the fan, reinstall
the fan so that the arrow on the left of "AIR FLOW"
faces up.

AIR FLOW

<Fan side face>

2) Reconnect the fan connectors.


3) When wiring, avoid the cables being caught by the fan.
5.5K or more

3.7K or less

5.5K or more

3.7K or less

2. Insert hooks until you


hear a click sound.
1. Insert hooks
into holes.

Example for FR-D740-1.5K

1. Insert hooks
into holes.

2. Insert hooks until


you hear a click
sound.

Example for FR-D740-7.5K

NOTE
Installing the fan in the opposite of air flow direction can cause the inverter life to be shorter.
Prevent the cable from being caught when installing a fan.
Switch the power OFF before replacing fans. Since the inverter circuits are charged with voltage even after
power OFF, replace fans only when the inverter cover is on the inverter to prevent an electric shock
accident.

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

4) Reinstall the fan cover.

123

Inspection items
(2)

Smoothing capacitors

A large-capacity aluminum electrolytic capacitor is used for smoothing in the main circuit DC section, and an aluminum
electrolytic capacitor is used for stabilizing the control power in the control circuit. Their characteristics are deteriorated by the
adverse effects of ripple currents, etc. The replacement intervals greatly vary with the surrounding air temperature and
operating conditions. When the inverter is operated in air-conditioned and normal environment conditions, replace the
capacitors about every 10 years.
When a certain period of time has elapsed, the capacitors will deteriorate more rapidly. Check the capacitors at least every
year (less than six months if the life will be expired soon).
The appearance criteria for inspection are as follows:
1) Case: Check the side and bottom faces for expansion
2) Sealing plate: Check for remarkable warp and extreme crack.
3) Check for external crack, discoloration, liquid leakage, etc. Judge that the capacitor has reached its life when the
measured capacitance of the capacitor reduced below 80% of the rating.

POINT
Refer to page 120 to perform the life check of the main circuit capacitor.

(3)

Relays

To prevent a contact fault, etc., relays must be replaced according to the cumulative number of switching times (switching life).

124

Rating

6 SPECIFICATIONS
6.1

Rating

Three-phase 200V power supply


Model FR-D720- K(-C)7

0.2

0.4

0.75

1.5

2.2

3.7

5.5

7.5

11

0.1

0.2

0.4

0.75

1.5

2.2

3.7

5.5

7.5

11

15

Rated capacity (kVA)2

0.3

0.6

1.0

1.7

2.8

4.0

6.6

9.5

12.7

17.1

22.1

Rated current (A)

0.8

1.4

2.5

4.2

7.0

10.0

16.5

23.8

31.8

45.0

58.0

20.0

27.0

6.5

6.5

Output

0.1

Applicable motor capacity (kW)1

Overload current rating3

150% 60s, 200% 0.5s (inverse-time characteristics)

Voltage4

Three-phase 200 to 240V

Power supply

Regenerative braking torque5

150%

100%

Rated input AC voltage/frequency

50%

170 to 264V 50Hz/60Hz

fluctuation
Permissible frequency fluctuation

5%
0.4

0.7

Protective structure (JEM1030)

1.2

2.1

4.0

5.5

9.0

12.0

17.0

Enclosed type (IP20). IP40 for totally enclosed structure series.

Cooling system
Approximate mass (kg)

20%

Three-phase 200 to 240V 50Hz/60Hz

Permissible AC voltage

Power supply capacity (kVA)6

15

Self-cooling
0.5

Forced air cooling

0.5

0.8

1.0

1.4

1.4

1.8

3.6

3.6

15

Three-phase 400V power supply


Model FR-D740- K(-C)7

0.75

1.5

2.2

3.7

5.5

7.5

11

0.4

0.75

1.5

2.2

3.7

5.5

7.5

11

15

Rated capacity (kVA)2

0.9

1.7

2.7

3.8

6.1

9.1

12.2

17.5

22.5

Rated current (A)

1.2

2.2

3.6

5.0

8.0

12.0

16.0

23.0

29.5

Output

0.4

Applicable motor capacity (kW)1

Overload current rating3

150% 60s, 200% 0.5s (inverse-time characteristics)

Voltage4

Three-phase 380 to 480V

Power supply

Regenerative braking torque5

100%

50%

Three-phase 380 to 480V 50Hz/60Hz

Permissible AC voltage fluctuation

325 to 528V 50Hz/60Hz

Permissible frequency fluctuation


Power supply capacity (kVA)6

5%
1.5

Protective structure (JEM1030)

2.5

Self-cooling

Approximate mass (kg)

1.3

4.5

5.5

9.5

12.0

17.0

20.0

28.0

Enclosed type (IP20). IP40 for totally enclosed structure series.

Cooling system
1
2
3

20%

Rated input AC voltage/frequency

1.3

Forced air cooling


1.4

1.5

1.5

3.3

3.3

6.0

6.0

The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4-pole standard motor.
The rated output capacity indicated assumes that the output voltage is 230V for three-phase 200V class and 440V for three-phase 400V class.
The % value of the overload current rating indicated is the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for
the inverter and motor to return to or below the temperatures under 100% load.
The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However,

6
7

The braking torque indicated is a short-duration average torque (which varies with motor loss) when the motor alone is decelerated from 60Hz in the shortest
time and is not a continuous regenerative torque. When the motor is decelerated from the frequency higher than the base frequency, the average
deceleration torque will reduce. Since the inverter does not contain a brake resistor, use the optional brake resistor when regenerative energy is large. A
brake unit (FR-BU2) may also be used.
The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input reactor and cables).
Totally enclosed structure series ends with -C.

SPECIFICATIONS

the pulse voltage value of the inverter output side voltage remains unchanged at about 2 that of the power supply.
5

6
125

Rating
Single-phase 200V power supply
Model FR-D720S- K

Power supply

Output

Applicable motor capacity (kW)1


Rated capacity (kVA)2
Rated current (A)
Overload current rating3
Voltage4
Regenerative braking torque5
Rated input AC voltage/frequency
Permissible AC voltage fluctuation
Permissible frequency fluctuation
Power supply capacity (kVA)6

Protective structure (JEM1030)


Cooling system
Approximate mass (kg)

0.1

0.2

0.4

0.75

1.5

2.2

0.1
0.2
0.4
0.75
1.5
2.2
0.3
0.6
1.0
1.7
2.8
4.0
0.8
1.4
2.5
4.2
7.0
10.0
150% 60s, 200% 0.5s (inverse-time characteristics)
Three-phase 200 to 240V
150%
100%
50%
20%
Single-phase 200 to 240V 50Hz/60Hz
170 to 264V 50Hz/60Hz
5%
0.5

0.9

0.5

Enclosed type (IP20).


Self-cooling
Forced air cooling
0.5
0.9
1.1
1.5
2.0

1.5

2.3

4.0

5.2

Single-phase 100V power supply


Model FR-D710W- K

0.2

0.4

0.75

0.1

0.2

0.4

0.75

Rated capacity (kVA)2

0.3

0.6

1.0

1.7

Rated current (A)

0.8

1.4

2.5

4.2

Output

0.1

Applicable motor capacity (kW)1

150% 60s, 200% 0.5s

Overload current rating3


Voltage

(inverse-time characteristics)
Three-phase 200 to 230V7, 8

Power supply

Regenerative braking torque5

150%

Single-phase 100 to 115V 50Hz/60Hz

Permissible AC voltage fluctuation

90 to 132V 50Hz/60Hz

Permissible frequency fluctuation


Power supply capacity (kVA)6

5%
0.5

Protective structure (JEM1030)


Approximate mass (kg)

0.9

1.5

2.5

Enclosed type (IP20).

Cooling system
1
2
3

100%

Rated input AC voltage/frequency

Self-cooling
0.6

0.7

0.9

1.4

The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4-pole standard motor.
The rated output capacity indicated assumes that the output voltage is 230V.
The % value of the overload current rating indicated is the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for
the inverter and motor to return to or below the temperatures under 100% load. If the automatic restart after instantaneous power failure function (Pr. 57) or
power failure stop function (Pr. 261) is set and power supply voltage is low while load becomes bigger, the bus voltage decreases to power failure detection
level and load of 100% or more may not be available.
The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However,
the pulse voltage value of the inverter output side voltage remains unchanged at about 2 that of the power supply.

6
7
8

The braking torque indicated is a short-duration average torque (which varies with motor loss) when the motor alone is decelerated from 60Hz in the shortest
time and is not a continuous regenerative torque. When the motor is decelerated from the frequency higher than the base frequency, the average
deceleration torque will reduce. Since the inverter does not contain a brake resistor, use the optional brake resistor when regenerative energy is large. A
brake unit (FR-BU2) may also be used.
The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input reactor and cables).
For single-phase 100V power input model, the maximum output voltage is twice the amount of the power supply voltage and cannot be exceeded.
In a single-phase 100V power input model, the output voltage may fall down when the load is heavy, and larger output current may flow compared to a threephase input model. Use the motor with less load so that the output current is within the rated motor current range.

126

Common specifications

6.2

Common specifications

Soft-PWM control/high carrier frequency PWM control (V/F control, General-purpose magnetic flux vector control,
and Optimum excitation control are available)
0.2 to 400Hz
0.06Hz/60Hz (terminal2, 4: 0 to 10V/10bit)
0.12Hz/60Hz (terminal2, 4: 0 to 5V/9bit)
Frequency setting Analog input
0.06Hz/60Hz (terminal4: 0 to 20mA/10bit)
resolution
Digital input
0.01Hz
Analog input
Within 1% of the max. output frequency (25C 10C)
Frequency
accuracy
Digital input
Within 0.01% of the set output frequency
Voltage/frequency characteristics
Base frequency can be set from 0 to 400Hz. Constant-torque/variable torque pattern can be selected
Starting torque
150% or more (at 1Hz)...when General-purpose magnetic flux vector control and slip compensation is set
Torque boost
Manual torque boost
0.1 to 3600s (acceleration and deceleration can be set individually),
Acceleration/deceleration time setting
Linear and S-pattern acceleration/deceleration modes are available.
Operation frequency (0 to 120Hz), operation time (0 to 10s), and operation voltage (0 to 30%) can be changed
DC injection brake
Operation current level (0 to 200%), and whether to use the function or not can be selected
Stall prevention operation level
Two terminals
Terminal 2: 0 to 10V and 0 to 5V are available
Analog input
Frequency setting
Terminal 4: 0 to 10V, 0 to 5V, and 4 to 20mA are available
signal
The signal is entered from the operation panel or parameter unit.
Digital input
Frequency setting increment can be set.
Forward and reverse rotation or start signal automatic self-holding input (3-wire input) can be selected.
Start signal
The following signals can be assigned to Pr. 178 to Pr.182 (input terminal function selection): multi-speed selection,
remote setting, second function selection, terminal 4 input selection, JOG operation selection, PID control valid
terminal, external thermal input, PU-External operation switchover, V/F switchover, output stop, start self-holding
Input signal (five terminals)
selection, forward rotation, reverse rotation command, inverter reset, PU-NET operation switchover, External-NET
operation switchover, command source switchover, inverter operation enable signal, and PU operation external
interlock.
Maximum/minimum frequency setting, frequency jump operation, external thermal relay input selection, automatic
restart after instantaneous power failure operation, forward/reverse rotation prevention, remote setting, second
function, multi-speed operation, regeneration avoidance, slip compensation, operation mode selection, offline
Operational functions
auto tuning function, PID control, computer link operation (RS-485), Optimum excitation control, power failure
stop, speed smoothing control, Modbus-RTU
The following signals can be assigned to Pr.190, Pr.192 and Pr.197 (output terminal function selection): inverter
Output signal
Open collector output (two terminals) operation, up-to-frequency, overload alarm, output frequency detection, regenerative brake prealarm, electronic
thermal relay function prealarm, inverter operation ready, output current detection, zero current detection, PID
Relay output (one terminal)
lower limit, PID upper limit, PID forward/reverse rotation output, fan alarm1, heatsink overheat pre-alarm,
deceleration at an instantaneous power failure, PID control activated, PID output interruption, safety monitor
Operating status
output, safety monitor output 2, during retry, life alarm, current average value monitor, remote output, alarm
output, fault output, fault output 3, and maintenance timer alarm.
The following signals can be assigned to Pr.54 FM terminal function selection: output frequency, output current
(steady), output voltage, frequency setting, converter output voltage, regenerative brake duty, electronic thermal
For meter
relay function load factor, output current peak value, converter output voltage peak value, reference voltage
Pulse train output
output, motor load factor, PID set point, PID measured value, output power, PID deviation, motor thermal load
(MAX 2.4kHz: one terminal)
factor, and inverter thermal load factor.
Pulse train output (1440 pulses/s/full scale)
The following operating status can be displayed: output frequency, output current (steady), output voltage,
frequency setting, cumulative energization time, actual operation time, converter output voltage, regenerative
Operating status brake duty, electronic thermal relay function load factor, output current peak value, converter output voltage peak
Operation panel
value, motor load factor, PID set point, PID measured value, PID deviation, inverter I/O terminal monitor, output
power, cumulative power, motor thermal load factor, inverter thermal load factor, and PTC thermistor resistance.
Parameter unit
Fault definition is displayed when a fault occurs. Past 8 fault definitions (output voltage/current/frequency/
Fault definition
(FR-PU07)
cumulative energization time right before the fault occurs) are stored.

Control method

Indication

Operation specifications

Control specifications

Output frequency range

Interactive
guidance

Function (help) for operation guide 2

Overcurrent during acceleration, overcurrent during constant speed, overcurrent during deceleration, overvoltage
during acceleration, overvoltage during constant speed, overvoltage during deceleration, inverter protection thermal
operation, motor protection thermal operation, heatsink overheat, input phase loss 3 4, output side earth (ground)
fault overcurrent at start3, output phase loss, external thermal relay operation 3, PTC thermistor operation3,
Protective/warning
parameter error, PU disconnection, retry count excess 3, CPU fault, brake transistor alarm, inrush resistance
function
overheat, analog input error, stall prevention operation, output current detection value exceeded 3, safety circuit fault
Fan alarm1, overcurrent stall prevention, overvoltage stall prevention, PU stop, parameter write error,
Warning
regenerative brake prealarm 3, electronic thermal relay function prealarm, maintenance output 3, undervoltage,
function
operation panel lock, password locked, inverter reset, safety stop
-10C to +50C maximum (non-freezing) (-10C to +40C for totally-enclosed structure feature) 5
Surrounding air temperature
90%RH or less (non-condensing)
Ambient humidity
-20C to +65C
Storage temperature6
Indoors (without corrosive gas, flammable gas, oil mist, dust and dirt etc.)
Atmosphere
Maximum 1000m above sea level, 5.9m/s 2 or less at 10 to 55Hz (directions of X, Y, Z axes)
Altitude/vibration
1 As the 0.75K or less are not provided with the cooling fan, this alarm does not function.
2 This operation guide is only available with option parameter unit (FR-PU07).
3 This protective function does not function in the initial status.
4 This protective function is available with the three-phase power input specification model only.
5 When using the inverters at the surrounding air temperature of 40C or less, the inverters can be installed closely attached (0cm clearance).
6 Temperatures applicable for a short time, e.g. in transit.

SPECIFICATIONS

Environment

Protective
function

6
127

Outline dimension drawings

6.3

Outline dimension drawings

FR-D720-0.1K to 0.75K
FR-D720S-0.1K to 0.75K
FR-D710W-0.1K to 0.4K

118

128

1-5 hole

Rating
plate

D1

56

68

Inverter Model

D1

FR-D720-0.1K, 0.2K
FR-D720S-0.1K, 0.2K
FR-D710W-0.1K

80.5

10

FR-D710W-0.2K

110.5

10

FR-D720-0.4K

112.5

42

FR-D720-0.75K

132.5

62

FR-D720S-0.4K
FR-D710W-0.4K

142.5

42

FR-D720S-0.75K

162.5

62

(Unit: mm)

FR-D720-1.5K to 3.7K
FR-D740-0.4K to 3.7K
FR-D720S-1.5K
FR-D710W-0.75K

FAN *

118

128

2-5 hole

Rating
plate

5
W1

D1

D
FR-D740-0.4K, 0.75K, FR-D710W-0.75K are not provided with the cooling fan.

Inverter Model

D1

FR-D720-1.5K, 2.2K
FR-D740-1.5K

135.5

60

FR-D740-0.4K, 0.75K

129.5

54

FR-D740-2.2K
FR-D720S-1.5K

108

W1

96

FR-D740-3.7K

60

165.5

FR-D710W-0.75K
FR-D720-3.7K

155.5

170

158

149.5

54

142.5

66.5

(Unit: mm)

128

Outline dimension drawings

FR-D720S-2.2K

FAN

138

150

2-5 hole

Rating
plate

5
128

60
145

140

(Unit: mm)

FR-D720-5.5K, 7.5K
FR-D740-5.5K, 7.5K

FAN

150

138

2-5 hole

Rating
plate

10

6
208
220

68
155

SPECIFICATIONS

(Unit: mm)

6
129

Outline dimension drawings

FR-D720-11K, 15K
FR-D740-11K, 15K

FAN

260

244

2-6 hole

10.5
8

6
195
220

84.5
190
Rating plate

211

(Unit: mm)

Parameter unit (option) (FR-PU07)


<Outline drawing>
(14.2)

<Panel cut dimension drawing>


25.05
(11.45)
2.5

83

40

40

*1

Air-bleeding
hole

51

50

*1

4-R1

*1

57.8

67
56.8

135

*1

4-4 hole

26.5 26.5

80.3

(Effective depth of the


installation screw hole 5.0)
M3 screw *2

When installing the FR-PU07 on the enclosure, etc., remove


screws or fix the screws to the FR-PU07 with M3 nuts.
Select the installation screw whose length will not exceed the
effective depth of the installation screw hole.

(Unit: mm)

Enclosure surface operation panel (option) (FR-PA07)


<Outline drawing>
<Panel cut dimension drawing>
22

68

11

36

45

20

22

59

130

(15.5)

24

2-M3 screw

(Unit: mm)

APPENDIX
Appendix1

For customers replacing the conventional model


with this inverter

Appendix 1-1 Replacement of the FR-S500 series


(1)

Instructions for installation


1) Removal procedure of the front cover and wiring cover was changed. (Refer to page 4)
2) FR-SW0-SETUP, FR-SW1-SETUP, FR-SW2-SETUP (setup softwares) can not be used.

(2)

Instructions for continuous use of the FR-PU04 (parameter unit)


1) For the FR-D700 series, many functions (parameters) have been added. When setting these parameters, the
parameter name and setting range are not displayed. User initial value list and user clear of the HELP function can
not be used.
2) For the FR-D700 series, many protective functions have been added. These functions activate, but all faults are
displayed as "Fault 14". When the faults history has been checked, "E.14" appears. Added faults display will not
appear on the parameter unit.
3) User initial value setting can not be used.
4) User registration/clear can not be used.
5) Parameter copy/verification function can not be used.

(3)

Parameter resetting
It is easy if you use FR Configurator SW3 (setup software).

(4)

Main differences and compatibilities with the FR-S500 series


Item
Control method
Output frequency
range

FR-S500

FR-D700

V/F control
Automatic torque boost

V/F control
General-purpose magnetic flux vector control
Optimum excitation control

0.5 to 120Hz

0.2 to 400Hz

Pr. 0 Torque boost


FR-S520E-1.5K to 3.7K: 6%
FR-S540E-1.5K, 2.2K: 5%
FR-S520SE-1.5K: 6%
Changed initial value
Pr.1 Maximum frequency
60Hz
Pr. 12 DC injection brake operation voltage
0.4K to 3.7K: 6%
Pr. 37 Speed display
0.1
Changed setting
H2(Pr. 504) Maintenance timer alarm output set time
increments
Time per increments: 1000h
Initial value: 36 (36000h)
Pr. 52 Control panel display data selection
1: Output current
Pr.54 FM terminal function selection
0: Output frequency (initial value),
1: Output current
Pr. 60 to Pr. 63 Input terminal function selection
5: STOP signal (start self-holding selection)
Changed setting value 6: MRS signal (output stop)
9: JOG signal (Jog operation selection)
10: RES signal (reset)
---: STR signal (reverse rotation command)
Second applied motor
Pr. 71 = 100, 101
Pr. 73 Terminal 2 0 to 5V, 0 to 10V selection
0: 0 to 5V (initial value),
1: 0 to 10V

FR-D720-1.5K to 3.7K: 4%
FR-D740-1.5K, 2.2K: 4%
FR-D720S-1.5K: 4%
120Hz
0.4K to 3.7K: 4%
0.001
Pr.504 Maintenance timer alarm output set time
Time per increments: 100h
Initial value: 9999 (not function)
Pr.52 DU/PU main display data selection
0/100: Output current (select with

1: Output frequency (initial value),


2: Output current
Pr. 178 to Pr. 182 Input terminal function selection
5: JOG signal (Jog operation selection)
6: None
24: MRS signal (output stop)
25: STOP signal (start self-holding selection)
61: STR signal (reverse rotation command)
62: RES signal (reset)
Pr. 450 Second applied motor
Pr. 73 Analog input selection
0: 0 to 10V,
1: 0 to 5V (initial value)

131

Item

Deleted functions

FR-S500
Pr. 98 Automatic torque boost selection
Pr. 99 Motor primary resistance
Long wiring mode (setting value 10, 11 of Pr. 70)

Parameter
Number
Pr. 17
Pr. 21

Name

Parameter
Number
Pr. 40
Pr. 156

Name

RUN key rotation direction selection


Stall prevention operation selection
Stall prevention operation reduction
Pr. 28
Pr. 66
starting frequency
Pr. 30
Pr. 160
Extended function display selection
Terminal 2 frequency setting gain
Pr. 38
Frequency setting voltage gain frequency Pr. 125
frequency
Terminal 4 frequency setting gain
Pr. 39
Frequency setting current gain frequency Pr. 126
frequency
Pr. 40
Start-time ground fault detection selection Pr. 249
Earth (ground) fault detection at start
Pr. 48
Output current detection level
Pr. 150
Output current detection level
Pr. 49
Output current detection signal delay time Pr. 151
Output current detection signal delay time
Pr. 50
Zero current detection level
Pr. 152
Zero current detection level
Pr. 51
Zero current detection time
Pr. 153
Zero current detection time
Frequency setting/key lock operation
Pr. 53
Frequency setting operation selection
Pr. 161
selection
Pr. 60
RL terminal function selection
Pr. 180
RL terminal function selection
Pr. 61
RM terminal function selection
Pr. 181
RM terminal function selection
Pr. 62
RH terminal function selection
Pr. 182
RH terminal function selection
Pr. 63
STR terminal function selection
Pr. 179
STR terminal function selection
Pr. 64
RUN terminal function selection
Pr. 190
RUN terminal function selection
Pr. 65
A, B, C terminal function selection
Pr. 192
A,B,C terminal function selection
Pr. 66
Retry selection
Pr. 65
Retry selection
Pr. 70
Soft-PWM setting
Pr. 240
Soft-PWM operation selection
Pr. 76
Cooling fan operation selection
Pr. 244
Cooling fan operation selection
Pr. 80
Multi-speed setting (speed 8)
Pr. 232
Multi-speed setting (speed 8)
Pr. 81
Multi-speed setting (speed 9)
Pr. 233
Multi-speed setting (speed 9)
Changed parameter Pr. 82
Multi-speed setting (speed 10)
Pr. 234
Multi-speed setting (speed 10)
Pr. 83
Multi-speed setting (speed 11)
Pr. 235
Multi-speed setting (speed 11)
number and name
Pr. 84
Multi-speed setting (speed 12)
Pr. 236
Multi-speed setting (speed 12)
Pr. 85
Multi-speed setting (speed 13)
Pr. 237
Multi-speed setting (speed 13)
Pr. 86
Multi-speed setting (speed 14)
Pr. 238
Multi-speed setting (speed 14)
Pr. 87
Multi-speed setting (speed 15)
Pr. 239
Multi-speed setting (speed 15)
Pr. 88
PID action selection
Pr. 128
PID action selection
Pr. 89
PID proportional band
Pr. 129
PID proportional band
Pr. 90
PID integral time
Pr. 130
PID integral time
Pr. 91
PID upper limit
Pr. 131
PID upper limit
Pr. 92
PID lower limit
Pr. 132
PID lower limit
Pr. 93
PID action set point for PU operation
Pr. 133
PID action set point
Pr. 94
PID differential time
Pr. 134
PID differential time
Pr. 95
Rated motor slip
Pr. 245
Rated slip
Pr. 96
Slip compensation time constant
Pr. 246
Slip compensation time constant
Constant power range slip compensation
Constant-power range slip compensation
Pr. 97
Pr. 247
selection
selection
H7(Pr. 559) Second electronic thermal O/L relay
Pr. 51
Second electronic thermal O/L relay
b1(Pr. 560) Regenerative function selection
Pr. 30
Regenerative function selection
b2(Pr. 561) Special regenerative brake duty
Pr. 70
Special regenerative brake duty
n1(Pr. 331) Communication station number
Pr. 117
PU communication station number
n2(Pr. 332) Communication speed
Pr. 118
PU communication speed
n3(Pr. 333) Stop bit length
Pr. 119
PU communication stop bit length
n4(Pr. 334) Parity check presence/absence
Pr. 120
PU communication parity check
n5(Pr. 335) Number of communication retries
Pr. 121
Number of PU communication retries
n6(Pr. 336) Communication check time interval
Pr. 122
PU communication check time interval
n7(Pr. 337) Waiting time setting
Pr. 123
PU communication waiting time setting
n11(Pr. 341) CR/LF setting
Pr. 124
PU communication CR/LF selection
n16(Pr. 992) PU main display screen data selection
Pr.52
DU/PU main display data selection
Reset selection/disconnected PU
n17(Pr. 993) Disconnected PU detection/PU setting lock Pr. 75
detection/PU stop selection
Screw type terminal block
Spring clamp terminal block
Fix a wire with a flathead screw
Fix a wire with a pressure of inside spring
Control terminal block (Screw size: M2(M3 for terminal A, B, C))
Length of recommended blade terminal: 6mm
Length of recommended blade terminal: 10mm
(Blade terminal of FR-S500 is unavailable)
FR-PU07
PU
FR-PU04
FR-PU04 (some functions, such as parameter copy, are
unavailable.)
FR-D720-0.1K to 3.7K, FR-D740-0.4K to 3.7K, FR-D720S-0.1K to 1.5K, FR-D710W-0.1K to 0.75K are compatible in
Installation size
mounting dimensions

132

RUN key rotation direction selection


Stall prevention function selection
Stall prevention operation reduction
starting frequency
Extended function display selection

FR-D700
Replacement function (General-purpose magnetic flux
vector control)
(Pr. 80 Motor capacity)
(Pr. 90 Motor constant (R1))
Setting unnecessary (setting value 10, 11 of Pr. 240 is
deleted)

Appendix 2 Instructions for Compliance with the EU Directives


The EU Directives are issued to standardize different national regulations of the EU Member States and to facilitate free
movement of the equipment, whose safety is ensured, in the EU territory.
Since 1996, compliance with the EMC Directive that is one of the EU Directives has been legally required. Since 1997,
compliance with the Low Voltage Directive, another EU Directive, has been also legally required. When a manufacturer
confirms its equipment to be compliant with the EMC Directive and the Low Voltage Directive, the manufacturer must declare
the conformity and affix the CE marking.

z The authorized representative in the EU


The authorized representative in the EU is shown below.
Name: Mitsubishi Electric Europe BV
Address: Gothaer strase 8, 40880 Ratingen, Germany
z Note
We declare that this inverter, when equipped with the dedicated EMC filter, conforms with the EMC Directive in industrial
environments and affix the CE marking on the inverter.
When using the inverter in a residential area, take appropriate measures and ensure the conformity of the inverter used in
the residential area.

(1)

EMC Directive

We declare that this inverter, when equipped with the EMC Directive compliant EMC filter, conforms with the EMC Directive
and affix the CE marking on the inverter (except the single-phase 100V power supply model).
EMC Directive: 2004/108/EC
Standard(s): EN61800-3:2004 (Second environment / PDS Category "C3")
Note: First environment
Environment including residential buildings. Includes building directly connected without a transformer to the low
voltage power supply network which supplies power to residential buildings.
Second environment
Environment including all buildings except buildings directly connected without a transformer to the lower voltage
power supply network which supplies power to residential buildings.
z Note
Set the EMC Directive compliant EMC filter to the inverter. Insert line noise filters and ferrite cores to the power and
control cables as required.
Connect the inverter to an earthed power supply.
Install a motor, the EMC Directive compliant EMC filter, and a control cable according to the instructions written in the
EMC Installation Guidelines (BCN-A21041-204).
The cable length between the inverter and the motor is 5m maximum.
Confirm that the final integrated system with the inverter conforms with the EMC Directive.

133

(2)

Low Voltage Directive

We have self-confirmed our inverters as products compliant to the Low Voltage Directive (Conforming standard EN 618005-1) and affix the CE marking on the inverters.
Outline of instructions
Do not use an earth leakage circuit breaker as an electric shock protector without connecting the equipment to the earth.
Connect the equipment to the earth securely.
Wire the earth (ground) terminal independently. (Do not connect two or more cables to one terminal.)
Use the cable sizes on page 12 under the following conditions.
Surrounding air temperature: 40C maximum
If conditions are different from above, select appropriate wire according to EN60204 ANNEX C TABLE 5.
Use a tinned (plating should not include zinc) crimping terminal to connect the earth cable. When tightening the screw,
be careful not to damage the threads.
For use as a product compliant with the Low Voltage Directive, use PVC cable on page 12.
Use the moulded case circuit breaker and magnetic contactor which conform to the EN or IEC Standard.
When using an earth leakage circuit breaker, use a residual current operated protective device (RCD) of type B (breaker
which can detect both AC and DC). If not, provide double or reinforced insulation between the inverter and other
equipment, or put a transformer between the main power supply and inverter.
Use the inverter under the conditions of overvoltage category II (usable regardless of the earth (ground) condition of the
power supply), overvoltage category III (usable with the earthed-neutral system power supply, 400V class only) specified
in IEC664.
To use the inverter under the conditions of pollution degree 3, install it in the enclosure of IP54 or higher.
To use the inverter outside of an enclosure in the environment of pollution degree 2, fix a fan cover with fan cover fixing
screws enclosed.
3.7K or less

5.5K or more

Fan cover
fixing screw

Fan cover
fixing screws

Fan cover

Fan cover

Fan connection
connector
Fan

Fan
Fan connection
connector

Example for FR-D740-7.5K

Example for FR-D740-1.5K

Note, the protection structure of the Inverter units is considered to be an IP00.


On the input and output of the inverter, use cables of the type and size set forth in EN60204 Appendix C.
The operating capacity of the relay outputs (terminal symbols A, B, C) should be 30VDC, 0.3A. (Relay output has basic
isolation from the inverter internal circuit.)
Control circuit terminals on page 9 are safely isolated from the main circuit.
Environment
Surrounding air
temperature
Humidity
Maximum Altitude

Running

In Storage

-10C to +50C

-20C to +65C

During Transportation
-20C to +65C

90% RH or less

90% RH or less

90% RH or less

1000m

1000m

10000m

Details are given in the technical information "Low Voltage Directive Conformance Guide" (BCN-A21041-203). Please contact your sales
representative.

134

Select a UL and cUL certified fuse with Class T fuse equivalent cut-off speed or faster with the appropriate rating for
branch circuit protection, or a UL489 molded case circuit breaker (MCCB) in accordance with the table below.
FR-D720K(C)
Rated fuse voltage(V)
Without power factor
Fuse maximum
improving reactor
allowable rating
With power factor
(A)
improving reactor
Molded case circuit breaker (MCCB)
Maximum allowable rating (A)*

0.1

0.2

0.4

0.75

15

15

15

20

1.5
2.2
3.7
240V or more

5.5

7.5

11

15

30

70

80

150

175

15

15

15

20

20

30

50

15

15

15

15

20

25

40

60

70

125

150

60

80

110

150

FR-D740K(C)
Rated fuse voltage(V)
Without power factor
Fuse maximum
improving reactor
allowable rating
With power factor
(A)
improving reactor
Molded case circuit breaker (MCCB)
Maximum allowable rating (A)*

0.4

0.75

1.5

2.2
3.7
5.5
480V or more

7.5

11

15

10

15

20

30

40

70

80

90

10

10

15

25

35

60

70

90

15

15

15

15

20

30

40

50

70

FR-D720SK
Rated fuse voltage(V)
Without power factor
Fuse maximum
improving reactor
allowable rating
With power factor
(A)
improving reactor
Molded case circuit breaker (MCCB)
Maximum allowable rating (A)*

0.1

0.2

0.4 0.75 1.5


240V or more

2.2

15

20

20

30

40

60

15

20

20

20

30

50

15

15

15

20

25

40

FR-D710WK
Rated fuse voltage(V)
Without power factor
Fuse maximum
improving reactor
allowable rating
With power factor
(A)
improving reactor
Molded case circuit breaker (MCCB)
Maximum allowable rating (A)*

0.1

40

60

0.2
0.4 0.75
115V or more

20

20

40

20

20

30

60
50

15

15

25

40

Maximum allowable rating by US National Electrical Code. Exact size must be chosen for each installation.

When using the electronic thermal relay function as motor overload protection, set the rated motor current in Pr. 9
Electronic thermal O/L relay. (Refer to page 41)
Short circuit current ratings
100V class
Suitable For Use in A Circuit Capable of Delivering Not More Than 5 kA rms Symmetrical Amperes, 132V Maximum.
200V class
Suitable For Use in A Circuit Capable of Delivering Not More Than 5 kA rms Symmetrical Amperes, 264V Maximum.
400V class
Suitable For Use in A Circuit Capable of Delivering Not More Than 5 kA rms Symmetrical Amperes, 528V Maximum.

135

Appendix 3 Instructions for UL and cUL


(Standard to comply with: UL 508C, CSA C22.2 No. 14)

1. General precaution
The bus capacitor discharge time is 10 minutes. Before starting wiring or inspection, switch power off, wait for more than 10 minutes,
and check for residual voltage between terminal P/+ and N/- with a meter etc., to avoid a hazard of electrical shock.

2. Installation
The below types of inverter have been approved as products for use in enclosure and approval tests were conducted under the
following conditions. Design the enclosure so that the surrounding air temperature, humidity and ambience of the inverter will satisfy
the specifications. (Refer to page 127)
Wiring protection
Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in
accordance with the National Electrical Code for the U.S. or the Canadian Electrical Code for Canada and any additional codes. As
specified, UL Class T fuses or any faster acting fuse with the appropriate rating or Listed UL 489 Molded Case Circuit Breaker
(MCCB) must be employed.
FR-D720K(C)
Rated fuse voltage(V)
Without power factor
Fuse maximum
improving reactor
allowable rating
With power factor
(A)
improving reactor
Molded case circuit breaker (MCCB)
Maximum allowable rating (A)*

0.1

0.2

0.4

0.75

1.5
2.2
3.7
240V or more

5.5

7.5

11

15

15

15

15

15

15

15

20

30

40

60

70

80

150

175

20

20

30

50

60

70

125

15

15

150

15

15

20

25

40

60

80

110

FR-D740K(C)
Rated fuse voltage(V)
Without power factor
Fuse maximum
improving reactor
allowable rating
With power factor
(A)
improving reactor
Molded case circuit breaker (MCCB)
Maximum allowable rating (A)*

0.4

150

0.75

1.5

2.2
3.7
5.5
480V or more

7.5

11

15

10

15

20

30

40

70

80

90

10

10

15

25

35

60

70

90

15

15

15

15

20

30

40

50

70

FR-D720SK
Rated fuse voltage(V)
Without power factor
Fuse maximum
improving reactor
allowable rating
With power factor
(A)
improving reactor
Molded case circuit breaker (MCCB)
Maximum allowable rating (A)*

0.1

0.2

0.4 0.75 1.5


240V or more

2.2

15

20

20

30

40

60

15

20

20

20

30

50

15

15

15

20

25

40

FR-D710WK
Rated fuse voltage(V)
Without power factor
Fuse maximum
improving reactor
allowable rating
With power factor
(A)
improving reactor
Molded case circuit breaker (MCCB)
Maximum allowable rating (A)*

0.1

0.2
0.4 0.75
115V or more

20

20

40

60

20

20

30

50

15

15

25

40

Maximum allowable rating by US National Electrical Code. Exact size must be chosen for each installation.

3. Short circuit ratings


100V class
Suitable For Use in A Circuit Capable of Delivering Not More Than 100 kA rms Symmetrical Amperes, 132 V Maximum.
200V class
Suitable For Use in A Circuit Capable of Delivering Not More Than 100 kA rms Symmetrical Amperes, 264 V Maximum.
400V class
Suitable For Use in A Circuit Capable of Delivering Not More Than 100 kA rms Symmetrical Amperes, 528 V Maximum.

4. Wiring

The cables used should be 75C copper cables.


Tighten the terminal screws to the specified torques.
Undertightening can cause a short or misoperation.
Overtightening can cause the screws and unit to be damaged, resulting in a short or misoperation.
Use the UL approved round crimping terminals. Crimp the terminals with the crimping tool recommended by the terminal
manufacturer.

5. Motor overload protection


When using the electronic thermal relay function as motor overload protection, set the rated motor current to Pr. 9 "Electronic thermal
O/L relay". (Refer to page 41)

REMARKS
Safety stop function is not certified by UL.

136

MEMO

137

REVISIONS
*The manual number is given on the bottom left of the back cover.

Print Date

Revision

Manual Number

Jun. 2008
Aug. 2008

IB(NA)-0600365ENG-A
IB(NA)-0600365ENG-B

Nov. 2008

IB(NA)-0600365ENG-C

First edition
Additions
FR-D720-0.1K to 7.5K
FR-D720S-0.1K to 2.2K
Additions
FR-D710W-0.1K to 0.75K
Modifications
4.6 Check first when you have a trouble

Feb. 2009

IB(NA)-0600365ENG-D

Modifications
Safety stop function

Jun. 2009

IB(NA)-0600365ENG-E

Additions
Description for vibration
Setting values "81, 181" of Pr.190 and Pr.192 (Output terminal function
selection)
Pr. 197 SO terminal function selection
Partial modifications
Appendix2 Instructions for the EU Directive
Appendix3 Instructions for UL and cUL

Oct. 2009

IB(NA)-0600365ENG-F

Additions
FR-D720-11K, 15K
FR-D740-11K, 15K

For Maximum Safety


Mitsubishi inverters are not designed or manufactured to be used in equipment or systems in situations that
can affect or endanger human life.
When considering this product for operation in special applications such as machinery or systems used in
passenger transportation, medical, aerospace, atomic power, electric power, or submarine repeating
applications, please contact your nearest Mitsubishi sales representative.
Although this product was manufactured under conditions of strict quality control, you are strongly advised to
install safety devices to prevent serious accidents when it is used in facilities where breakdowns of the product
are likely to cause a serious accident.
Please do not use this product for loads other than three-phase induction motors.

138

IB(NA)-0600365ENG-F

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