Engine Air Filtration

for Light, Medium &

Heavy Dust Conditions

Air Cleaners Pre-cleaners & Inlet Hoods Rubber Adapters/Elbows Filter Indicators Mounting Bands

No matter the dust conditions or engine airflow

requirements, you will find a Donaldson air cleaner or
intake system accessory that will deliver clean air when
your engine needs it most!

Distributed by:

Total Filtration Solutions

Vehicles Engines Equipment

www.buydonaldson.com
SSG Air Cleaner
Exhaust Accessories

In-Tank
Return/Suction
Filter

PowerCore
Air Cleaner
Exhaust
Accessories

Duramax
Hydraulic
Filter

Muffler
Coolant Filter

Hydraulic
Filter

Lube
Filter
Fuel
Filter

Transmission
Filter

Lube Filter
Fuel Filter
Water Separator

Vacuator
Valve

Fuel Filter

Duramax
Transmission
Filter

Air Intake Duct with

Water Separator

Pre-Cleaner
Lube Filter
Water
Eliminator

Fuel Filter

Exhaust Accessories
Muffler

Fuel Filter
Water Separator

Cabin Air Filter

Breakaway
Bellows

Power Steering
Filter

Air Cleaner
and Filter

Lube Filter
Hydraulic Fan
Drive Filter

Transmission
Filter

Fuel Filter

Hydraulic Reservoir
Breather
Crankcase Ventilation
Filtration System
Coolant Filter

Transmission
Filter
Hydraulic Filter

Fuel Filter
Water Separator
Air Cleaner
and Filter

Crankcase Filter

Cabin Air
Filter

Stack Pipe

Vent Panel Filter

Exhaust Accessories

Fuel Filter
Water Separator

Muffler

Clamp

Cabin Air Filter

Muffler

Lube Filter

Fuel Filter
Lube Filter

Air Cleaner

Muffler Guard

Fuel Filter
Fuel Filter
Water Separator

Flex Tubing

Coolant Filter
Elbow and
Connector

Transmission
Filter

Hydraulic
Filter

Coolant
Filter

Power Steering
Filter
Crankcase Filter

Air Cleaner
and Filter

Transmission
Filter

How to Read Air Cleaner

Performance Curves
Performance Curve Explanation & Conversions

Restriction (inches of H2O) at Tap.

Tap is the restriction indicator tap
located on the air cleaner outlet.

Convert inches of H2O to . . .

inches of Hg Multiply by 0.076
mm of Hg Multiply by 1.8682
Kg/m2 Multiply by 25.3985
millibars Multiply by 2.4907

Airflow (m3/min)

More than one model may be on a

chart. Notations will be added for
models with safety or for scavenge
systems.

B055006

Air Cleaner Model Number

Dust Capacity per

ISO 5011 (grams of
Coarse Dust)
Coarse Dust = 1g/m3
dust concentration

2011 Donaldson Company Inc.

Airflow (cfm)
Airflow conversion calculations
1 Cubic Foot per Minute (cfm) = 0.0283 Cubic Meters per Minute (m3/min)
1 Cubic Meters per Minute (m3/min) = 35.315 Cubic Foot per Minute (cfm)

cfm = cubic feet per minute (cfm)

m3/min = cubic meters per minute

2) Find the clean air cleaner restriction level (in

inches of H2O) on the vertical left hand axis that
intersects with the airflow level on the blue
restriction curve. (Green Arrow)

1) Find the desired airflow in either cfm or m3/min

on the horizontal axis. (Red Arrows

To determine the Restriction of an

air cleaner . . .

2011 Donaldson Company Inc.

To determine the Dust Capacity of

an air cleaner . . .

2) Follow the point on the H2O black curve to the

right hand axis in the chart. The axis intersect
point is the Dust Capacity in grams at the
stated H2O restriction. (Orange Arrow)

2011 Donaldson Company Inc.

cfm = cubic feet per minute (cfm)

m3/min = cubic meters per minute

1) Find the desired airflow in either cfm or m3/min

on the horizontal axis. (Red arrows)

Air Intake Systems Product Guide

Table of Contents
OVERVIEW

This publication contains a wide

Overview.................................................................1

intake system, please call your

Industry Shaping Technology.................................................................................. 2

On- & Off-Road Air Filtration Evolution.................................................................. 3
Unique Filtration Solutions...................................................................................... 4
Standard Models with Donaldson Technology....................................................... 6
Newer Filtration Technology for Mining................................................................. 7
Donaldson Endurance Air Filters.......................................................................... 7
Intake System Accessories...................................................................................... 8
Air Cleaner Finishes & Construction....................................................................... 9
Filter Features..........................................................................................................10
Quality Commitment............................................................................................... 11
Air Cleaner Selection...............................................................................................12
Air Cleaner Flow Direction......................................................................................13
whybuydonaldson.com..........................................................................................14

current supplier of Donaldson

Shoptalk The Simple Facts..............................19

selection of standard, in-stock air

cleaner models for both original
equipment manufacturers and
replacement parts vehicles, and
equipment that operate in light
to heavy dust conditions. For a
variation or a custom designed

products.

PowerCore Series...............................................29
PSD (Medium to Heavy Dust)................................................................................ 30
PowerCore Retrofit Kit (Ford)............................................................................... 44

Light Dust E Series ........................................45

DuraLite ECB, ECC, ECD....................................................................................... 46
ECO / ECOLITE Air Cleaners............................................................................... 50
EPG.......................................................................................................................... 52
ERA.......................................................................................................................... 58
EBA Konepac........................................................................................................ 63
ECG Konepac........................................................................................................ 68
EBB...........................................................................................................................74

Medium Dust F & X Series.............................79

FKB (Light to Medium Dust).................................................................................. 80
XRB.......................................................................................................................... 88
FPG.......................................................................................................................... 96
FRG.........................................................................................................................107
FTG.........................................................................................................................121
FVG Cycloflow.....................................................................................................126

Heavy Dust S Series......................................131

SSG Donaclone...................................................................................................132
STG Donaclone....................................................................................................142
SRG to SSG Conversion Kit..................................................................................151
SRG Donaclone & Conversion Kits....................................................................152
STB Strata............................................................................................................160

Air Intake Accessories........................................163

Air Cleaner Service Parts...................................199
Technical Reference...........................................219
Engine Air Consumption Guide........................251
Parts Listing by Number....................................259
ECO and ECOLITE are registered trademarks of Parker-Hannifin Corp., Racor Division

www.buydonaldson.com

Engine Air Filtration

Industry Shaping Technology

OVERVIEW

Air Filtration Trends and Evolution

Air Filtration System Trends Smaller Air Cleaner Systems
Over the past decade numerous emission standards and engineering achievements have come together to
create advanced, clean, and flexible engines. These diesel engines and the vehicles they power are requiring
smaller air cleaner system package sizes, increased contaminant loading performance, improved contaminant
separation efficiency, and higher temperature performance; all the while maintaining low initial restriction
to airflow. Emissions compliant engines, extended oil drains and oils, and tighter component tolerances all
contribute to the need for increased air filtration system performance.

Donaldson Delivers!
PowerCore Filtration Technology Big Performance, Small Footprint
Pleated filter designs have
given way to PowerCore
Filtration Technology and now,
to PowerCore G2, the next
generation. The need for shrinking
intake system size will continue
as emissions regulations continue
and manufacturers design
smaller, lighter, and more efficient
vehicles.

PowerCore Evolution

PowerCore G2 Filtration
Technology delivers longer life
and/or less restriction in less
space than our original PowerCore
design.

System design flexibility

Metal-free, lightweight materials

Rugged construction
Straight-through airflow technology
invented by Donaldson
Advanced sealing technology

Package Flexibility

Superior filtration performance

For given filter life and efficiency targets,

PowerCore G2 configurations can result in a
30% reduction in size from the first generation of
PowerCore filters and a 60% reduction in size from
pleated, cylindrical filters.

Sealing Technology Guarantees a Reliable, Sure Fit

Performance

More than 11,000,000

PowerCore Filters Sold

Donaldson pioneered the RadialSeal design for air filtration

more than 20 years ago, creating a superior seal and
vibration-resistant interface between the air cleaner and
filter. This industry changing sealing technology combines
two components into one the end cap and sealing gasket.
The flexible sealing material creates a sure-fit and simplifies
filter maintenance. The reliable seal helps protect engines
in extreme operating conditions and in challenging
heavy-duty applications.
Donaldson air cleaners, including PowerCore
systems, use an advanced RadialSeal sealing
technology. The combination of RadialSeal and
PowerCore Technologies offer you best-in-class air
intake system solutions for you and your customers.
Close-up of RadialSeal
endcap and gasket.

Engine Air Filtration

www.buydonaldson.com

Industry Shaping Technology

Air Filtration Trends and Evolution

OVERVIEW

Pre-cleaning for Extreme Dust Conditions

Pre-cleaners expel dust and debris before it reaches your air cleaner
extending air cleaner life, extending maintenance intervals, boosting air
intake system efficiency and extending engine life.
Donaldson inertial particle separation technology offers maintenance-free air
filtration for turbines, diesel engines and environmental applications. Inertial
separation technology is used extensively on ground vehicles, rotorcraft, offroad vehicles and other critical equipment exposed to harsh environments.

Close-up of pre-cleaner section of a PowerCore

air cleaner. Pre-cleaning tubes can be arranged
in various patterns, depending on the space and
efficiency requirements of your application.

Our light-weight pre-cleaning tubes have no moving parts to wear out or

break. They are self-cleaning and do not require regular maintenance.

Ramped
Outlet

Clean air continues on

through the tube to the
primary air cleaner or
engine

See the Accessories Section for our pre-cleaner /

rain hood product offering.

Centrifugal force
spins dust and dirt to
the outer walls
Dust and dirt are
removed with
scavenge air flow

Stationary vanes
cause incoming
air to spin

Strata Tubes offer low airflow restriction with

efficient contaminant removal up to 99%.

On- & Off-Road Air Filtration Evolution

On-Road Housings
Bright Stainless
Air Cleaner
(Cowl Mount)

EPG RadialSeal
Plastic Air
Cleaner in engine
compartment

Integrated Intake
Systems with
PowerCore
Filtration for
underhood or
behind cabs

Off-Road Housings
Metal Two-Stage Air Cleaner

www.buydonaldson.com

FRG RadialSeal Plastic / Metal

Air Cleaner

PSD PowerCore
Plastic Air Cleaner with
non-metal filters

Engine Air Filtration

OVERVIEW

Unique Filtration Solutions

Crankcase
Filtration An
Emissions Device
or Air Filter?
Actually, its both. Donaldson
Spiracle Systems filter
contaminant and aerosols from
blow-by gasses.
For engine manufacturers,
regulators now recognize that
engine blow-by gas emitted
from the crankcase is a major
emissions source and requires
that the vent be closed or
filtered with high efficiency
filtration.
Our Spiracle Crankcase
Filtration Systems for closed
(CCV) or open (OCV) ventilation
systems reduce or eliminate
harmful and unwanted
crankcase emissions.

Whats the Right Intake System?

As you develop the future design of your engine or
application, it is important to consider the filtration system.
Depending on your objectives, it may be beneficial to
choose from a catalog offering or partner with Donaldson
for a filtration solution tailored to your needs.
Reasons to Select a Traditional System

No or low budget for engineering collaboration, development time

or cost, or component tooling

Prefer to have parts readily available want to avoid manufacturing

lead times (8 12 weeks) and not interested in warehousing
service parts

Prefer an established brand for filtration

Reasons to Consider a Custom, Integrated System

Engine design team is integrating new components that require a

higher degree of filtration

Looking for a system that does more, which may include

pre-cleaning, sensors, unique intake plenums

Have budget for engineering collaboration, development time/cost

Interest in component / supplier consolidation solutions that

bridge a wide range of engine/vehicles.

Offering a unique solution with ease of maintenance

Molded Plastic Intake Systems

Behind the Cab System

Under Hood Intake System

Inlet

Inlet

Plenum
Clean Air to Engine

Air Cleaner

Small, small extended and mid-sized

standard models are available for engine
blow-by flow ranges up to 300 lpm / 10.6
cfm and with blow-by mass flow rates up
to 15 gms/hr.

For more on Spiracle

crankcase filtration
technology, refer to the
technical reference section.

Moisture
Separator

Mounting
Brackets

Vacuator
Valve

Service Access

Air Cleaner

Service Access

Bellows
Clean Air
to Engine

Mounting Brackets

Water Drain

Engine Air Filtration

www.buydonaldson.com

Filtration Solutions

Global Capabilities Design & Logistics

OVERVIEW

Donaldson has accumulated numerous engineering, design, and testing tools

that are used during the design process.

Engineering Capabilities Test & Evaluation Tools

Design Validation

Diesel Engine Test Cells

Design centers in three key regions

United States, Asia and Europe

Prediction and Simulation

Structural Analysis

Per SAE, ISO, and NFPA standards

Ansys & Abaqus

CAD

Collapse

Proprietary, internally developed

filter modeling software

Pressure impulse and fatigue

Test cell locations in three key

regions United States, Asia and
Europe

Up to 600 kW / 800 hp capability

Measurement of gaseous and

particulate emissions

Fundamental fluid mechanics

Tensile Compression

Component durability

Computational fluid dynamic

methods

Soot test bench

24/7 durability testing

Web-based test cell monitoring

access

Tensile/Compression Tester

Temperature Chambers

Structural analysis

Thermal analysis

Environmental Chambers

Development and
Validation
Analytical Evaluation

Particle Characterization

Chemical Analysis Laboratory

Acoustic Analysis

Filter Durability

Filtration performance testing per

applicable SAE and ISO standards

Fabrication integrity

Environmental conditions

- Salt spray and thermal cycling

Pressure fatigue

Flow fatigue

Hydrostatic burst

Flow benches

Vibration benches

Gravimetric analysis

Rapid Prototyping

Used to test material, component

and assembly properties

Allows testing at hot or cold

temperature, with humidity control

Flow Test Benches

Allows measurement of static and

dynamic flow and restriction for a
device
Allows calculation of device
restriction at varying flows and
temperatures
System simulation

Performance Testing

ISO, SAE, NFPA

Filter performance

Vibration/Shaker

Multiple benches

Performance vibration with flow test

Can apply sine, random, shock or

custom variable vibration profiles

Capable of hot or cold tests

Field Testing

On and off highway

Heavy-duty

Tests conducted on both end user

and OEM vehicles

Efficiency testing

Field Data Acquisition

- Gravimetric
- Fractional
- Capacity testing per ISO5011

Real time measurements

Remote communications

Customer standards

On-line collection tools

Crankcase ventilation tests

Review daily, weekly and monthly

reports to analyze operational trends

Soot loading bench

MAFS Test Bench

Acoustic Test Chambers

SLA, SLS
Investment casting
RTV molding

Filter Media

Wide selection

Media characterization testing

In-house media capabilities

Donaldson European Technical Center.

Expanded testing capabilities for
engine filtration businesses in
October, 2010.

www.buydonaldson.com

Engine Air Filtration

Standard Models with Donaldson Technology

OVERVIEW

Newer designs offer improved features and performance!

XRB Housings: left XRB12; middle XRB10; and right

XRB08

XRB Air Cleaners

The XRB family is ideal for light- to
medium-duty diesel engine trucks,
agriculture, construction, mining, and
industrial engine applications. The XRB
air cleaner is smaller, lighter and easier
to install and it effectively reduces
contaminants, providing a high level
of engine protection. Available in three
diameter sizes.

FKB Housings and Filters: top center, FKB06;

bottom left, FKB05; and bottom right, FKB04

For smaller sizes, check out the FKB air cleaner family.

PSD PowerCore Air Cleaners

Air cleaners with PowerCore filtration
technology offer maximum design
flexibility. You gain equal performance
in significantly less space, freedom
to design unique configurations to
fit tight spots, and overall design
simplicity. See the PowerCore air
cleaner section for all the details.
PSD08, PSD09, PSD10 and PSD12 housings

The smallest of our PSD family, this

D080056 Side Service model is designed
for in airflow ranges of 180-245 cfm, see
the PowerCore section for more details.

PowerCore Air Cleaner Scavenge System Components

This catalog features new Exhaust Ejectors, Check Valves, and
Adapters that work with the PSD Air Cleaner family. To learn more,
see the PowerCore Air Cleaner section.

Engine Air Filtration

www.buydonaldson.com

Newer Filtration Technology for Mining Trucks

Enhancements offer improved features and performance!

OVERVIEW

SSG Style Our Largest Engine Air Cleaner

The SSG Air Cleaner offers design
improvements over our older SRG air cleaner
style including filters with RadialSeal
sealing technology, and a filter access cover
with a quick release cover latches and chain.
Upgrade to newer filtration technology . . .
with our Conversion Kit
Replacing an older SRG housing with the new
SSG housing allows you to simplify your routine
filter service no more separate gaskets
at each filter change or removing a bolted
on cover. SSG filters have radial
seal end caps that provide a more
reliable, consistent seal.

SSG

No more bolt to unscrew for a

filter change simply unlatch
the cover and let it hang from
the housing during service.
SRG Housing

Choose from an upper assembly

conversion kit or you may want to
install a complete new housing if
your current SRG assembly needs
repair or is reaching the end of its
useful life.
Conversion kit includes all you need to
replace the upper unit of an old SRG
air cleaner, including the filters.

SSG Housing

Dust Dumpa kits allow for visual inspection

related to dust-cup servicing and Vacuator
Valve purging. See page 9 or the accessories
section.

Donaldson Endurance Air Filters

with Ultra-Web Advanced Nanofiber Filtration Technology

Advanced Nanofiber
Filtration Technology

Invented by Donaldson
Engineered to perform in
extreme temperature and
humidity conditions, unlike
ordinary nanofibers
Optimized fiber structure
and fiber diameter so its
stronger and lasts longer in all
environmental conditions

High efficiency longer filter life

High capacity holds more
contaminant
Identifiable by the blue media
color
Proven used in diesel engine
market for nearly two decades

Finding a Donaldson Endurance air filter in this catalog

Part numbers starting with EAF are
Donaldson Endurance Air Filters.
EAF part numbers, if available for
an air cleaner model, are listed
in the service parts listing with
an ES (Extended Service) in the
description.

www.buydonaldson.com

A150138 ERA
bolt...................................................... P119463
cover.................................................. P544238
filter, primary SM........................ P544301
filter, primary ES & HE................ EAF5150
gasket, cover.................................... P535559
mounting band, black...................... P016845
nut, plastic......................................... P119325
retaining ring.................................... P129469
Vacuator Valve............................... P149099

Engine Air Filtration

Intake System Accessories

OVERVIEW

Pre-Cleaners Hoods Indicators Elbows Connectors Mounting Bands

Designed to solve your customers specific problems
such as excessive moisture or noise or to simply
help maintain the overall system
Inlet Hoods protect air intake
from large debris and rain
Pre-cleaners extend air filter life
and boost system efficiency
Filter Gauges and Indicators
maximize filter life and reduce
maintenance costs
Rubber Elbows and Connectors
minimize air intake flow
resistance, reduce noise levels in
severe operating condition
Vacuator Valves automatically
dispel dust and water from the air
cleaner

New Pre-cleaning Device for Heavy-Dust Conditions!

Donaldson air cleaners for heavy-dust conditions have pre-cleaning
inertial separation technology built-in to the inlet side of the
housing youll find this technology in our industry shaping PSD,
STB, STG, SRG and SSG air cleaner models.

Strata Cap
Our Highest Rated
Pre-cleaner Ever
Invented!

Finally, the same durable, reliable, particle separation technology

is now available in a stand-alone pre-cleaner the Strata Cap!

Donaldson developed the first air particle separator system in the early 1960s to protect
helicopter turbine engines from sand ingestion. Today, this technology continues to
be used on defense equipment and other turbine and diesel engine applications that
operate in extreme dust conditions.

Engine Air Filtration

The Strata Cap pre-cleaner

expels up to 96% of dust and
debris BEFORE it ever reaches
the air cleaner.

www.buydonaldson.com

Intake System Accessories

Pre-Cleaners Hoods Indicators Elbows Connectors Mounting Bands

OVERVIEW

Dust Dumpa for PowerCore, SRG,

and SSG Style Air Cleaners
In extreme dust conditions (mining,
construction and quarrying), the dust
is so concentrated that maintenance
personnel have to empty the dust cups
or check the Vacuator Valves more
frequently than they like.

Dust Dumpa tube

extensions ship
fully assembled.
Left: Part No.
X006561 and Part
No. X006562 on
right.

Both Dust Dumpa kits incorporate

rubber connections that improve dust
evacuation from the housing during
normal vehicle vibration. The clear
tube allows you to easily see whats
happening during daily inspections
without climbing up to open or check
out the Vacuator Valve.

The addition of Dust Dumpa tube extensions

to this double PSD air cleaner application
resulted in extended filter life on this
Australian geothermal drill rig.

Air Cleaner Materials, Finishes & Construction

Designed for long life, rust resistance and good looks!

Injection and Blow-Molded Air Cleaners

Our non-metal finish is always black plastic and can
be found on DuraLite
, PowerCore (PSD) and other

RadialSeal air cleaners (FPG, XRB, FKB). Advantages

include:
Lighter weight than metal air cleaners
Corrosion and chemical resistant
Impact, mar and vibration resistant

Injection and BlowMolded Air Cleaners

Polymer
Coating

www.buydonaldson.com

Polymer Coating Resists Corrosion

Donaldsons gloss black finish on most of our metal
air cleaners (ERA, FVG, FRG) is resistant to chemicals
and corrosion. Advantages include:

Corrosion and chemical resistance. This polymer coating lasts

five to 10 times longer than traditional paint.
Impact and mar resistance. Polymer coating is up to 17 times
harder than most solvent-based paint.
Consistent thickness coating over the entire air cleaner, even
in crevices and small, hard-to-reach places.

Buff Prime Finish (not shown)

Our large SRG, SSG & STG air cleaners have a buff prime
finish ready for you to apply paint to match the overall
look of your equipment. (Exception: the SRG to SSG
conversion kit contains an upper unit that has a white
polymer coating.)

Engine Air Filtration

Filter Features

OVERVIEW

Seals Media End Caps Beading Liners

Donaldson brand performance air filters give you consistent performance
over the life of your engine
RadialSeal filter seals

Axial filter seals

Filter end caps

Beading

RadialSeal filters slip easily on and off the

outlet tube during installation and service.
This design eliminates the separate gaskets
used with metal endcap filters.

Designed to protect the filter

media and provide structural
integrity.

Strong, pliable gasket ensures a

leak-free seal when properly installed.
The gasket wont harden or deteriorate
over the useful life of the filter.

Applied to filter liners, beading is

designed to stabilize the media
and prevent pleat tip wear.

Pleatloc media spacing

Ensures uniform pleat

spacing, keeps filter media
from bunching during
operation and promotes
longer filter service life.

Heavy-duty liners

Corrosion resistant, coated steel

liners support the filter media
during operation and maximize
airflow.

RadialSeal filter seals

Our RadialSeal technology

on PowerCore filters
provides a tight critical seal
on unique filter shapes.

Non-metal construction
Weighs less and with less
disposal impact.

10

Engine Air Filtration

To learn more about

the PowerCore
advantages, see the
PowerCore Section.

www.buydonaldson.com

Donaldsons Commitment to Quality & Continuous Improvement

OVERVIEW

Donaldson Quality
Commitment
Our employees are
committed to providing
our Customers with
products and services that
consistently meet or exceed
their expectations.
We will work toward:

Continuous improvement
of products, processes, and
services for the benefit of
our Customers;

Complete Customer
satisfaction;

Elimination of waste and

variation;

World-class standards and

benchmarks.

We believe in:

The development and

empowerment of our people;

Standardization of processes
and measurement of
progress;

Simplicity, visibility and

capability of all activities;

Continuous improvement in
our management and quality
systems.

For the long-term success

of our company, our
first operating priority
is the satisfaction of our
Customers. Understanding
their needs and serving
them will benefit both
our shareholders and
our employees. Our
management is responsible
for ensuring that this policy
is understood, implemented
and maintained at all levels
of our organization.

Bill Cook

Chairman, President, CEO

www.buydonaldson.com

Engine Air Filtration

11

OVERVIEW

Air Cleaner Selection

With the multitude of sizes and styles of air cleaners available from Donaldson, how do you choose the proper
model that will reliably protect your engine and deliver maximum filter service life? Selection is based on two
primary factors airflow requirements of your engine and the environment the air cleaner will be operating in.
Use our five-step selection method on the next few pages to make the right choice for your application:

_________________________________

the combustion air

1 Determine
requirements of the engine
For the most accurate engine airflow specifications, Donaldson
recommends using the intake airflow rate specified by the engine
manufacturer. If this information is not readily available, you can
calculate your own numbers by using the preferred or alternative
methods shown below. If the air cleaner may see excessive engine
vibration, include a pulsation factor into your calculations.

___________________________________________

Ideal Method

Obtain from Engine Manufacturer

For the most accurate engine airflow specifications, Donaldson

recommends using the intake airflow rate specified by the
engine manufacturer. This information may be obtained from the
manufacturer.

___________________________________
Preferred Method

Engine Displacement Formula

4-Stroke (Cycle) Engine Formula
English Units
Airflow (CFM) = (Engine Size (CID) x RPM) x VE / 3456
Metric Units
Airflow (m3/min) = (Engine Size (Liters) x RPM)
x VE / 2000
VE = Volumetric Efficiency 4-Stroke*
0.90 for naturally aspirated gas engine
0.90 for naturally aspirated diesel engine
1.60 for turbo charged diesel engine
1.85 for turbo charged after cooled diesel engine

Alternative Method

Engine Horsepower Formula

English Units

Airflow (CFM) = HP (SAE) x SA

SA = (Specific Airflow) per Horsepower
4-stroke naturally aspirated diesel engine 2.0
4-stroke turbo charged diesel engine 2.3
4-stroke turbo charged after cooled diesel engine 2.3
2-stroke naturally aspirated diesel engine 2.0
2-stroke scavenge blower diesel engine 3.3
2-stroke turbo charged diesel engine 3.6

Metric Units

Airflow (m3/min) = HP (SAE) x SA

SA = (Specific Airflow) per Horsepower
4-stroke naturally aspirated diesel engine 0.057
4-stroke turbo charged diesel engine 0.065
4-stroke turbo charged after cooled diesel engine 0.065
2-stroke naturally aspirated diesel engine 0.057
2-stroke scavenge blower diesel engine 0.093
2-stroke turbo charged diesel engine 0.102

__________________________________________

The Pulsation Factor (PF)

On naturally aspirated** engines, intake airflow to the air cleaner

can negatively affect the cubic displacement of the air into the
engine. To compensate for the loss, we recommend you multiply
the engine airflow by one of the following factors:
English Units
Metric Units
2.1 for 1 cyl.
1,2 m3/min.
1.5 for 2 cyl.
1.2 for 3 cyl.
1.0 for 4 or more cyl.

__________________________________________

2-Stroke (Cycle) Engine Formula

English Units
Airflow (CFM) = (Engine Size (CID) x RPM) x VE / 1728
Metric Units
Airflow (m3/min) = (Engine Size (Liters) x RPM)
x VE / 1000
VE = Volumetric Efficiency 2-Stroke*
0.90 for naturally aspirated diesel engine
1.40 for scavenge blower diesel engine
1.90 for turbo charged diesel engine

* The VE values are guidelines. It is always best to use manufacturer ratings

when they are available. Electronic controls on modern engines can raise VE
ratings to 2.0 or greater.

12

Engine Air Filtration

the dust condition for

2 Determine
the engine/machine and typical
operating environment

For example, a standby hospital generator set would

probably see light dust; whereas, a rock crusher would
almost always be surrounded by an extremely heavy dust
concentration of large dirt particles. Our air cleaner selection
chart, on the next page, is a visual guide to select your
vehicle type and operating environment.

** No airflow adjustment is required for turbo-charged engines on Donaldson air

cleanerswith high pulsation filter media (e.g., Donaldson DuraLite ECB, ECC, ECD air
cleaners).

www.buydonaldson.com

Air Cleaner Selection

Key design differences are color coded in our selection chart including PowerCore
filtration technology, axial seal, RadialSeal and disposable air cleaners.

Looking for
Engine Airflow
Reference Guide?
See Engine HP & Air
Consumption Rating Guide
Reference Section of this
catalog.
Please note, this
information should
not be used for
the application of
retrofit emissions devices.

Dust Environments

Application notes, dimensional, locations of the inlet and outlet, and mounting configurations are
appropriately considered at this step. These parameters are sometimes critical and may lead you to
an alternative model or series that is better suited to your application.

OVERVIEW

3 Select an air cleaner series

4 Choose a specific air cleaner family or series

Use the table of contents from this guide to locate the choices for a particular air cleaner family
according to the cfm your engine needs. Refer to the Initial Airflow Restriction table for the
style youre considering. If there are two air cleaner models that fit your parameters, choose
the one with the lowest restriction to ensure maximum service life from that air cleaner/filter.

5 Choose intake accessories

Even though theyre called accessories, things like inlet hoods, mounting bands, rubber
connectors, and clamps are important parts of the overall intake system. See our accessories
section for more information.
www.buydonaldson.com

Engine Air Filtration

13

Donaldson has air cleaner housings

that work in a variety of dust
conditions and air flow patterns
(A D and G).

Flow Direction Legend

Light Dust ERA

Classic cylindrical
design, black finish,
cowl-mounted for
vertical installation.
Airflows to 1350 cfm.
Page 58

OUTLET

B = Air in the Side, Out the End

B045008, B120271

C = Air in the End, Out the Same End

C080025, C065003

D = Air in the End, Out the Opposite End

D100030, D055004

G = Air in the Side, Out the End

G290010, G110214

Standard
Flow

Reverse
Flow

IN

IN

OUT

OUT

Recognizable by dark stripes on the outer

side of the filter media.

Air in the End, Out the Side (reverse flow filters)

INLET

FLOW

A042511, A112018

IN

These filters look exactly the same

except there are dark lines viewable
on the filter media of one of the filters.
Whats different? One is a standard
flow filter, the other reverse flow.
They fit housings that have specific
flow requirements and are not
interchangeable even thought they look
like they could be.

A = Air in the End, Out the Side

IN

Standard & Reverse Flow Filters

Part No. Example

OUT

For improved filtration reliability

and quicker filter service compared
to older axial seal style air cleaners,
Donaldson recommends installing
either PowerCore air cleaners or
housings with RadialSeal sealing
technology, whenever possible.

Description

OUT

OVERVIEW

Airflow Direction for Donaldson Air Cleaners

Light Dust EBA Konepac

Same housing as original EBA but with cone shaped filter
(Konepac), can be mounted either horizontally or vertically.
Airflows to 1850 cfm. Page 63

OUTLET

INLET

14

Engine Air Filtration

www.buydonaldson.com

Airflow Direction for Donaldson Air Cleaners

Air in the Side, out the End (standard flow filters)

OUTLET

A small housing with higher

dust holding capacity and
comparable airflow. Side
inlet, horizontal installation.
Airflows to 1640 cfm.
Page 74

A compact housing high dust holding capacity and

comparable airflow to FPG. Two-stage filtration, side
inlet, horizontal installation. Body diameters in 4",
5" and 6". Mount under hood or behind cab. Handles
airflows from 70207 cfm. Page 80

OUTLET

Light Dust ECB

INLET

Light Dust EBB

Light and Medium Dust FKB

INLET

INLET

Medium Dust XRB

The RadialSeal, plastic,
two-stage air cleaner
with side inlet for
horizontal installation.
Body diameters in 8", 10"
and 12". Handles airflows
of 265-630 cfm. Mount
under hood or behind
cab. Page 88

OVERVIEW

FLOW

Disposable, small, lightweight and unitized (housing and filter in one).

For high-vibration engines. Can be vertically or horizontally mounted.
Airflows to 2118 cfm.
Page 46

OUTLET
INLET

OUTLET

INLET

FLOW

Air in and out the Same End (standard flow filters)

Light Dust ECC

INLET

INLET

www.buydonaldson.com

OUTLET

Disposable, small, lightweight and

unitized (housing and filter in one).
For high-vibration engines. Can be
vertically or horizontally mounted.
Airflows to 760 cfm.
Page 46

Engine Air Filtration

15

OVERVIEW

Airflow Direction for Donaldson Air Cleaners

FLOW

Air in the End, out Opposite End

Medium to Heavy Dust PSD

Light Dust ECD

INLET

OUTLET
INLET

Disposable, small, lightweight and unitized

(housing and filter in one). For high-vibration
engines. Can be vertically or horizontally mounted.
Airflows to 185 cfm.
Page 46
INLET

PSD units are small and compact

with built-in mounting brackets.
Can be vertically or horizontally
mounted. Airflows to 915 cfm.
Page 32

INLET

Air in the Side, Out the End (standard flow filters)

INLET

Light Dust EPG

Single stage filtration. Smaller

than ECG and lightweight,
sturdy, and totally plastic.
Horizontal installation.
Airflows to 1325 cfm.
Page 52

Light Dust ECG Konepac

Second generation Konepac with a coneshaped filter has a long and narrow housing.
Designed for horizontal installation; usually
mounted under hood or behind cab. Airflows
to 1600 cfm.
Page 68

INLET

FLOW

OUTLET

OUTLET

Medium Dust FVG

The first fully plastic air cleaner

in our two-stage filtration line.
Tangential inlet, with or without
safety element, body diameters
from 4" to 8". Handles airflows
of 55-346 cfm. Flexible mounting
horizontally, vertically or at an
angle. Page 96

A heavy-duty housing, our FVG has

high airflow throughput and safety
filter. Adds a vane in the inlet for
a more aggressive first stage of
cleaning. Horizontal mounting
required. Airflows of 690-1200
cfm. Page 126

INLET

Medium Dust FPG

INLET

OUTLET

OUTLET
OUTLET

16

Engine Air Filtration

www.buydonaldson.com

Airflow Direction for Donaldson Air Cleaners

Heavy Dust FTG

INLET

Two models available and designed for the engines on large

equipment. Both have exact same airflow (from 1480-1870).
Inlet tube position on housing body is only difference between
the two models. Page 121
INLET

This two-stage filtration housing is available

in body diameters of 5" to 18". This style is
the ideal upgrade from our older FWA, FWG,
FHG and FTG housings. Horizontal mount
required. Style A handles airflows
up to 795 cfm and our new
Style B handles airflows
up to 1390 cfm.
Page 107

OVERVIEW

Medium to Heavy Dust FRG

OUTLET

OUTLET

Heavy (Severe) Dust STG

Heavy (Severe) Dust SSG

The efficient T design of the STG allows high airflow and

strong two-stage filtration. Two styles available one with a
peripheral inlet and another with a tubular inlet. Handles airflows
from 390-1760 cfm. Can be mounted vertically or horizontally.
Page 142

These new models are replacing our older SRG models. Donaldsons
largest two-stage engine air cleaner, designed for the engines on
large equipment. Handles airflows up to 4800 cfm per air cleaner.
Multiple units can be used on very large equipment. The best
protection for 500 to 3000+ horsepower diesel engines. This model
uses RadialSeal sealing technology for filter retention.
Page 132

OUTLET

INLET

www.buydonaldson.com

OUTLET

INLET

INLET

INLET

Engine Air Filtration

17

www.buydonaldson.com

OVERVIEW

A Single Location to a Global Aftermarket Resource

Donaldson serves industrial and engine markets including in-plant air
cleaning, compressed air and gas purification, power generation, disk drive
filtration, off-road equipment, vehicles and on-road trucks.
Donaldson filtration solutions serve diverse markets all around the world.
transPortation

Powertrain

oiL & Gas

aerosPaCe

LiGht indUstriaL
ConstrUCtion

defense
aGriCULtUre

MininG

hydraULiCs

bULk fUeL & LUbe

processIng/powder & bulk

compressed aIr &

process fIltratIon

semIconductor

Integrated VentIlatIon

gas turbIne systems

membrane

dIsk drIVe

machInIng

metalworkIng

18

Engine Air Filtration

www.buydonaldson.com

Shoptalk

Simple Facts about Air Filtration

Catch-up on the latest information!

SHOPTALK

Simple Facts for Owners of

Diesel-Powered Equipment

Section Index
Air Filtration Best Practices..................................20
Dont remove an air filter from its housing
simply to inspect it. .......................................................20
Ideally, service your air filter by restriction measurement
or follow your regular maintenance schedule..................20
Never hit a filter to try cleaning it.....................................20
Do not clean a primary or safety filter instead of
replacing it. ....................................................................20
Never operate a system with only a safety filter
in place.............................................................................20

The following Shoptalk section contains maintenance

tips, cost reduction ideas, and product features and
benefits.

For longer service between filter changes, consider

upgrading to an extended service filter............................20

If youre interested in reading Shoptalk online, you

can find it at: www.shoptalk.donaldson.com

Do not judge the filters remaining life by looking

Dont use a dented or damaged filter...............................20

Check any intake hoods and pre-cleaner
devices during maintenance routines..............................21
at it. ................................................................................21
Never leave an air cleaner open longer than necessary. .21
Dont ignore a worn or damaged gasket. .......................21
At filter change-out, check to ensure that there is
no damage to the air cleaner housing itself. ..................21
Check for any air leaks in the ducting on
both sides of the air cleaner. ..........................................21
Dont take chances with weather-worn
Vacuator Valves.............................................................21
Never substitute one filter with another one that
has a different model number..........................................22
A water manometer is the most accurate
method to verify airflow restriction..................................22
Installing RadialSeal filters............................................22
Filter service & maintenance records..............................22
Avoid, cross contamination during filter service..............22
Inspect the entire air induction system............................22

Filter Storage & Handling..........................................23

Air Filtration Pictogram.............................................23
Take a Look at Filter Efficiency and Dust Handling...24
All Nanofibers are NOT Created Equally...................24
Dont Throw Out a Good Filter Just Because it
Looks Dirty...............................................................25
Will Using Aftermarket Filters or Mufflers
Void My Warranty?....................................................26
Worried About Water in Your Air Intake System?......26
Keep Those ECG Konepac Air Cleaner Latches
Inspected..................................................................27
No Matter What Dust Condition, Pre-cleaners
Extend Air Filter Life.................................................27
Did You Know that Your Truck, Tractor and Airplane Can
All Use Donaldson Filters?........................................28
Donaldson Keeps Military Vehicles Moving.............28

www.buydonaldson.com

Engine Air Filtration

19

Shoptalk
SHOPTALK
SHOPTALK

Air Filter Service Best Practices

Air Filter Service Best Practices
Here are some dos and donts from Donaldson about air filter servicing and handling. This
servicing information is provided as a best practices guide. It is not however intended to
replace or supersede the service instructions supplied by your engine or vehicle manufacturer.
Dont remove an air filter from its
housing simply to inspect it.

Never hit a filter to try cleaning it.

Rapping hard enough to knock off dust
damages the filter and can place your engine
at risk for dust ingestion.
Deeply embedded dirt is never released by
tapping.
It is always safer to keep operating until you
can change to a new filter than to try and tap
out the dirt.

Never operate a system with only a

safety filter in place.
Safety or secondary filters used alone will let
harmful contaminant enter the engine.
Safety or secondary air filters are designed to
compliment the primary filtration or provide
protection during primary filtration service.

For longer service between filter

changes, consider upgrading to
an extended service filter such as
Donaldson Endurance air filters.
Then service the filter by restriction
only.

Removing and replacing the same filter can do

more harm than good.
Ridges of dirt on the gasket sealing surface
can drop on the clean filter side when the
gasket is released.

Ideally, service your air filter by

restriction measurement or follow
your regular maintenance schedule.
If you dont trust your current filter service
indicator, getting a new one is a good idea.
Restriction indicators, mounted on the air
cleaner system are recommended for keeping
an eye on restriction levels and indicating
when servicing is due.
For testing of initial restriction and confirming
remaining filter life, we recommend the
greater accuracy of a clock-type restriction
gauge or water manometer.

Do not clean a primary or safety filter

instead of replacing it.
Heavy-duty air filtration manufacturers do not
recommend any type of cleaning process to
be used on their products.
Once an air filter has been cleaned or washed,
the Donaldson filter warranty is no longer
valid.
The dirt holding capacity of a filter is reduced
20 40% with each cleaning attempt.
There is also the real risk of dirt reaching the
clean side of the filter if cleaning is attempted.
The risk of filter damage from washing,
tapping, high pressure water, or compressed
air cleaning is very real.
The potential savings from risky attempts at
filter cleaning wont come close to offsetting
potential damage to engine components.
Increased engine wear and damage is the
result of the ingression of contaminant over
time.

Dont use a dented or damaged filter.

When the indicator window shows RED, its time to

replace the air filter. A GREEN window indicates all is OK.

20

Engine Air Filtration

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Shoptalk

Air Filter Service Best Practices

SHOPTALK

Tips and Maintenance Practices for Equipment Longevity!

Check any intake hoods and precleaner devices during maintenance
routines.
A missing inlet hood will significantly shorten
filter life. If your unit had a hood or pre-cleaner
originally, make sure you replace it.
Check openings and tubes on pre-cleaners to
make sure they are not plugged
Replace any units that are damaged.
Damaged or dented units will not operate
properly.

Never leave an air cleaner open

longer than necessary. An open air
cleaner with filter removed is a direct
entry to the engine.

At filter change-out, check to ensure

that there is no damage to the air
cleaner housing itself.

Keep your engine protected during filter

changes.
Contaminants that are smaller than the eye
can see can be damaging to an engine.
If the air cleaner housing is not going to be
reassembled immediately, be sure to cover
the opening.

Check for any air leaks in the ducting

on both sides of the air cleaner.
An air leak between the air cleaner and the
engine gives dirt a direct path into the engine.

Do not judge the filters remaining life

by looking at it. A dirty-looking filter
may still have plenty of life left.
On the other hand, a clean-looking filter can
also be deceiving.
You cant see the dirt thats embedded
deep within the filter media, and carbon
contamination may not be visible to the eye.
One of the best options for lowest filter
maintenance costs and best engine protection
is to monitor air filter life with a restriction
indicator.
Its a low-cost and smart investment.

Dont ignore a worn or damaged

gasket. If your air cleaner has a cover
gasket, replace it with a new one
when changing filters.
Some air cleaners, such as the EBA and ERA
models, specifically call for a new gasket with
each filter change-out.
Never reuse the old one. Replace it according
to the service instructions.

Dont take chances with weatherworn Vacuator Valves which can

admit dirt instead of expelling it.
Replace any missing or damaged Vacuator
Valves and any air cleaner fasteners.
Make sure the valve is flexible and not
inverted, damaged or plugged. Replace it
if damaged or if it looks like any of these
images. A damaged or missing Vacuator Valve
will disrupt the designed flow of air through
the air cleaner.

Both of these filters look ready for replacement,

but neither have reached their final servicing
point.

www.buydonaldson.com

Engine Air Filtration

21

Shoptalk
SHOPTALK
SHOPTALK

Air Filter Service Best Practices

More Tips and Maintenance Practices for Equipment Longevity!
Never substitute one filter with
another one that has a different
model number.
The only exception is in cases where another
filter is recommended as an upgrade to an
older style filter.
Filters may look almost identical, but even a
small difference in size can prevent a good
seal or affect airflow.
Selecting a filter by fit alone may also give
you the wrong media with potentially serious
consequences for your engine over time.

Installing RadialSeal filters

Donaldson RadialSeal filters have a dry
lubricant on the seal which aids in installation
and removal. Do not remove the lubricant.
No cover pressure is required to hold the
seal in place and one should NEVER use the
service cover to apply pressure.
Forcing a cover could damage the housing,
filter and fasteners and void the warranty.
If the service cover presses against the filter
before the cover is fully in place, remove
the cover, push the filter further into the air
cleaner by hand and then the cover will go on
with no extra force.

A water manometer is the most

accurate method to verify airflow
restriction.
For testing of initial restriction and confirming
remaining filter life, we recommend the
greater accuracy of a clock type restriction
gauge or water manometer.
Use the restriction tap provided on the air
cleaner or at the transfer pipe.
Replace the filter only when the
restriction level has reached the maximum
recommended by the engine or equipment
manufacturer.
Restriction indicators that are mounted on
the air cleaner system are recommended
for keeping an eye on restriction levels and
indicating when servicing is due.

22

Engine Air Filtration

Avoid cross contamination during

filter service.
When a dirty filter is at its service point the
inlet side of the filter is loaded with contaminant
take these precautions to eliminate
contaminant from getting on the outlet side of
your new filter or clean sealing surfaces (gaskets
or RadialSeal end caps).
If you wear gloves during service, remove
them prior to handling the new filter.
If you dont use gloves, wash or clean your
hands before handling the new filter.
Keep your new filter in its box until your
ready to replace.
If product box has layers of contaminant,
take care that the contaminant doesnt get
on the new filter as you remove it from the
box.

Filter service & maintenance records

Vehicle and engine manufacturers provide
filter maintenance practices for the
equipment they sell. Make sure to follow their
recommendations for routine filter service.
Being able to show/reveal your maintenance
records for potential warranty claims is
essential.
Like all components, air intake systems have
evolved and older styles and filters have
different maintenance procedures. Make sure
your maintenance personnel are familiar with
the proper service techniques.
Log or track your filter changes. Whether
your are going to service by miles, hours or
restriction.
Many maintenance shops find it helpful to
record the date of filter change directly on the
filter.
If you have to replace an entire air cleaner
housing, consider designs that offer improved
filtration performance (high efficiency
filtration) or enhanced sealing (Donaldson
RadialSeal housings).

The clean side of your air filter can vary depending

on the application. Some filters load on the outer
surface (shown above referred to as standard
flow), and some load on the inside surfaces of the
filter (referred to as reverse flow).

Inspect the entire air induction

system
The last step to any air filter service, is to inspect
and tighten all air cleaner system connections.
Immediately replace or repair any visible
holes or damaged components.
Inspect all air ducting for worn spots or
damage elbows, connections and seals.
Check all clamps, making sure theyre
secure and tight.
Inspect your pre-cleaners or inlet hoods (if
equipped).
Annual replacement of air cleaner system
gaskets is recommended.
Reset manual filter indicators.
Record action items taken in your filter
service records.

www.buydonaldson.com

Shoptalk

Filter Storage & Handling

SHOPTALK

Tips and Recommendations for Storage and Handling

Whether its an empty trailer or building, its important to practice good storage and
handling techniques when it comes to filters. Before installing any filter on a piece of
equipment make sure the filter is clean, unused and free of damage and is not more
than six years old from the manufacturing date.
Never store an air filter on a shelf without it being in a box or totally sealed from
outside contaminant.
When you see an open box of filters on the shelf, tape it shut unless the filters
inside the box are individually sealed.
Handle filters with care to prevent filter damage; for example, dont throw filters
into the back of a truck.
If transporting filters from one job site to another, dont let them roll around on the
floorboard or in the back of the truck, as this may cause damage.
Metal storage shelves may cause condensation to form on filters if sitting directly
on metal. Over time the filter may get rusty. This is another good reason to store
filters in boxes.
If the product box has layers of contaminant, take care that the contaminant
doesnt get on the new filter when you remove it from the box.
Practice first-in, first-out with your inventory. When possible, always use the
oldest inventory first.
Make sure any labels with product information and manufacturing dates are visible
to personnel pulling from the shelves.
The conditions under which the filters are stored can have a significant impact
upon the shelf life of the filter; e.g., conditions of excessive temperatures or
exposures to certain chemical environments can have an adverse effect on shelf
life.
Avoid cross contamination from an old filter to a new one. Make sure your hands
are clean when handling the new filter and avoid touching/handling the outlet side
of the filter.

Air Filter/Air Cleaner Pictogram

Air
Aire
Luft
Engine
Motor
Moteur

The Donaldson pictogram for air filters and

housings is a combination of three industry
shapes. Youll also see the pictogram on
Donaldson branded product boxes.

Air Filter / Air Cleaner

Filter
Filtro
Filtre
www.buydonaldson.com

Engine Air Filtration

23

Shoptalk
SHOPTALK
SHOPTALK

Simple Facts about Air Filtration

Take a Look at Air Filtration
Efficiency and Dust Holding
Capacity
Compare for yourself see how much dust can pass through your
air filter during 100 hours of operation.
Donaldson Endurance
Air Filters
Ultra-Web Filter Media

Donaldson Air Filters

Standard Filter Media

Will-fit Air Filters

Standard Filter Media

99.0%
Filtration Efficiency
10 grams dust
99.9%
Filtration Efficiency
1 gram dust
Up to 99.99%
Filtration Efficiency
0.1 gram dust

All Nanofibers are Not

Created Equal
Since Donaldson introduced Ultra-Web to industrial applications
nearly 30 years ago and to the diesel engine market almost 20 years
ago, the technology has been continually advanced and perfected
to deliver longer filter life and higher efficiency while protecting the
environment.

Ultra-Web nanofiber filtration technology strikes just the right

balance between the strength of the fiber density of the web and
the level of filtration. Ultra-Web nanofibers produce a very fine,
continuous fiber that form a
permanent web-like net that
traps dust on the surface of
the filter media.

Longer Filter Life

You Can See the Difference!

These dust vials show the actual amount of Arizona fine test
dust that passes through the air filter media for every one
kilogram of dust fed to the air filter, which is equivalent to 100
hours* of equipment operation.
Will-fit filters can allow up to 100 times more dirt to pass
through the filter into the engine than Donaldson Endurance air
filters with Ultra-Web filter media.

Ultra-Web technology is
proven and perfected to last
up to two times longer than
Axial filters. Whats the secret? Ultra-Web technology keeps
particulate on the surface of the media. Filtration scientists
attribute surface loading of dust with lower operating pressure
drop over a much longer period of time. This means less energy
is required to pulse off the dust and allows the filter to perform
longer. Conversely with other types of filters, pressure drop
starts higher and continues to rise quickly, which shortens the
life of the filter and uses more energy.
ULTRA-WEB NANOFIBER TECHNOLOGY

Ultra-Web Nanofiber Technology

* Estimate based upon typical medium dust operating conditions with 92%
pre-cleaner efficiency. Actual results may vary.

Donaldson Ultra-Web nanofiber filtration

technology delivers cost saving benefits:

Superior filtration
Long filter life with submicron contaminant
Highest efficiency
Ideal for extended maintenance intervals
Longer engine life

10 Micron
Particulate
At 600%

Dont leave engine protection to chance!

Use Donaldson Endurance air filters with the blue Ultra-Web

nanofiber media for maximum filtration efficiency and superior
dust holding capacity.

Ref: Shoptalk Card F115279

24

Engine Air Filtration

CELLULOSE

CELLULOSE/SYNTHETIC

SPUNBOND

MELTBLOWN

Ref: Shoptalk Card F115240

www.buydonaldson.com

Shoptalk

FAQs Air Filtration

SHOPTALK

Dont Throw Away a Good Filter Just Because it Looks Dirty

Choose Restriction Measurement Tools
that Best Fit Your Applications
Donaldson offers a variety of restriction measuring
devices that help you get maximum filter utilization.
All measure restriction in inches of water vacuum.
All are resistant to vibration, breakage, weather,
corrosion, dust, and dirt to assure reliable filter
restriction readings.

Although this air filter may look dirty it can go plenty more miles.
Installation of a restriction indicator can save you money and time.

Why Service By Restriction?

Proper air cleaner servicing will result in maximum engine

protection against the ravages of dust. Proper servicing can
also save you time and money by increasing filter life and dust
cleaning efficiency.
By using proper filter restriction measurement tools you will
use the full life of the filter at maximum efficiency. DONT BE
FOOLED by filter appearance: it should look dirty.

Continuous Reading devices show how much life is

left in the filter are:
The Informer
Service Gauge for Instrument Panel

Go/No-Go restriction readings on heavy-duty

vehicles are:
ServiSignal
Visual Restriction Indicator
Electrical Indicator
SafetySignal for safety filters

In-Field restriction readings or for more accurate

readings use the In-Field Service Gauge Kit #X003903

The only way to determine when a filter is plugged or

plugging is to measure the restriction on the system
with the engine working at max airflow.

Two of the most common air cleaner

servicing problems are:

1. Over-servicing: the least efficient time in the life of

the filter is when it is new. Filter elements increase
in efficiency as dust builds up on the media.
2. Improper servicing: your engine is highly vulnerable
to abrasive dust contaminants during the servicing
process when the filter is removed from the
housing. A leading cause of engine damage is due
to careless servicing procedures.

www.buydonaldson.com

Ref: Shoptalk Card F115236 & Air Cleaner Catalog F110027

Engine Air Filtration

25

Shoptalk
SHOPTALK
SHOPTALK

Simple Facts about Air Filtration

Will Using Aftermarket Filters or
Mufflers Void My Warranty?

Worried About Water in Your Air

Intake System?

Answer: Good News! No need to worry

about voiding your warranty you can
use aftermarket products! You still need to
follow your manufacturers recommended
maintenance practices, but your warranty
is protected under the Magnuson-Moss
Warranty Act. Information on the MagnusonMoss Warranty Act is available at http://www.
ftc.gov/bcp/edu/pubs/business/adv/bus01.
shtm#Magnuson-Moss.
In addition, Donaldson warrants its aftermarket
products against failure due to defects in
materials and workmanship for the period
specified under the Terms and Conditions for
the particular product. More information is
available at www.donaldson.com/en/engine/
support/datalibrary/000194.pdf.

Engine
Afterm

ar

Warran ket
ty
Americ for the
as

Warrant
y Cove

Donalds
rage
on
failure du warrants its Af ter
e
market pr
the perio to defects in ma
oducts ag
Notifica
ter
d sp
ainst
particular ecified under Te ials and workman
Donaldson tion
ship for
rms and
pr
Conditio
warrant y oduct. Donalds
covered must be notified
ns for the
ons oblig
covers re
in writing
by
ation unde
transporta
pla
of any cla
failure. Do this warrant y wi
r thi
tion char cing the failed pr
thi
im
naldson,
failure is
ges, only.
oduct, inc s
at its dis n one year of the s
visit the
the sole
If the Do
cre
site
da
an
equipme
naldson luding
request tha where the alleg tion, will either ph te of
product
nt on wh d direct cause of
ed failure
ysically
t all parts
ich the pr
damage
Donalds
ha
be
s
(D
sh
be
onaldson
oduct wa
to the
ipped
on
and other en found; or,
s proper
the equip will reimburse re
Product prepaid to its Ge
ly installed
relevan
as
me
ne
Lab or as
,
before the nt to the conditio onable costs to
otherwise ral Of fice, in care t parts)
restore
n
fai
of
sp
it
lur
wa
the
ec
e.
ifie
s
Th
in
due to mi
d.
Terms an
sapplicati is warrant y does immediately
on, misu
through
not cove
Warranty d Condition
se,
an
r failure
s
coverage
improper d corrosion (muf abuse, neglect,
product
be
flers), im
rust
gin
service pr
s on
is purchas
proper
modifica
actices or
ed by the the date and milea
specified
tions.
non-Dona installation,
us
nu
ge
ldson ap
occurs fir mber of years or er and expires wh the
proved
Engine an
st.
miles has
en the
d
passed,
in effect equipment manu
whichev
The length
when Do
facturers
er
of
naldson
wa
wa
rra
rrant y for
nties rem
under wa
products
replacem
ain
rra
Warrant
are used
ent prod
.
period rem nt y coverage is
y Length
ucts pr
the
aining on
by Prod
the prod balance of the wa ovided
Filtratio
uc
uct being
t Type
n Produc
replaced rrant y
ts
Liquid
.
Filter

Assemb
lies and
Air and
Access
Liquid
ories
Filters
Air Clean
er Hous
ings an
TopSpin
d Access
HD
ories
Air/Oil
Separat
ors

Exhaus

t Produc

ts
Diesel Mu
ffle
Vertical rs
Installat
Horizon
ion
tal Instal
lation
Gas Mu
fflers
Silent Pa
rtner Ex
haust Sil
Stainles
encer
s
St
ee
l
Alumini
zed Stee
Exhaus
l
t Acce
Chrome ssories
Flex Pip Parts (peeling
e
and bli
stering
Long-Li
only)
fe Flex
Pipe
Donaldso
n Comp
any, Inc
Minnea
.
polis, MN
www.d
onaldsonfi
lters.com
www.d
onaldson.
com

North Am

erica

Warrant
y fro

1 year
Until fir
1 year

m Date

of Deliv
ery to Us

er

st clean

ed or se

rviced in

Limited
Lifetime
Warranty
6 month
s / 1,0 00
hours fro
m

Warrant
y fro

m Date

Typical Symptoms of Water Ingestion:

High restriction indications

Mud caked in the Vacuator Valve
Wet, wavy air filter media
System rust, corrosion and/or water damage
Moisture-related environmental problems such as icing

Simple Tips to Keep Water Out

of Your System:

Check and clear the VacValve daily

Make sure the air cleaner cover and filter are installed
properly
Inspect air intake system for any leaks

Caution: A water-soaked air filter will

occasionally lock-up a restriction indicator!

any ma
nn

er

in-servi

of Deliv

Sometimes you cant

help operating equipment
in extreme moisture
environments, but its good to
know a few things to help keep
your air intake system running
at top efficiency.

ce date

ery to Us
4 years
er
or 50 0,0
3 years
or 50 0,0 00 miles (80 0,0
00 miles
00
1 year
(80 0,0 00 km)
km)
8 years
or 1,0 00
4 years
or 50 0,0 ,00 0 miles (1,60
00 miles
00
1 year
(80 0,0 00 ,00 0 km)
1 year or
km)
90 days 10 0,0 00 (160,0
00 km)
1 year or
120,0 00
(20 0,0 00
km); on
-highwa
800-374-1
y use on
374
ly

A restriction indicators lock-up restriction

level is generally marked on the indicator itself.
To check an indicator, remove it, wipe the base
clean, then apply a small amount of vacuum. If
the indicator locks up, it is okay. If not, replace
the indicator.

Brochu
re
2012 No. F110064 (11/
Donalds
12)
Donalds
on
on Com Company, Inc.
discont
pany, Inc.
All righ
inue any
ts rese
reserve
without
model
or specific s the right to rved.
notice.
cha
Printed
in the U.S ation at any tim nge or
e and
.A.

Ref: Shoptalk Card F115222

26

Engine Air Filtration

www.buydonaldson.com

Shoptalk

Simple Facts about Air Filtration

SHOPTALK

Keep Those ECG Konepac

Air Cleaner Latches Inspected

No Matter What Dust Condition,

Pre-cleaners Extend Air Filter Life
TopSpin
Donaspin
Strata Cap

Full-View

ECG style air cleaners have three cover latches that

need to perform correctly to ensure the element gasket
is sealing properly. These latches should be checked for
tightness and wear. To check for tightness, close all three
latches, then open and close them one at a time.There
should be good tension and should snap tightly when
closed. If any latches seem loose or rattle, they should be
replaced.

The spring clip and pin repair kit is X009291

and fits all ECG style air cleaners.

The most obvious place to check for wear is

the spring latch tip (the part that hooks into the
notch on the filter cover). The tip may become
sharp and cut into the filter cover with extended
wear. The tip may also wear to the point where it
will not hook onto the filter cover at all. If any of
these conditions are evident, the latch should be
replaced.

Ref: Shoptalk Card F115246

www.buydonaldson.com

Scavenge
Connection

Scavenge
Connection

TopSpin HD

In-line Separator

Six pre-cleaner styles offer the broadest product range in the industry

Pre-cleaners remove contaminant of varying sizes from entering

the intake duct; they dont require any engine power to operate.
Some devices collect the contaminant (Full-View), others just
eject or drop the contaminant (TopSpin, Top Spin HD / in-line
separator), or are connected via a scavenge system and route
debris out the exhaust system (Donaspin / Strata Cap).
Strata Cap and Donaspin are units for scavenge air
system option for heavy dust condition operating
environments. Additional components required for
scavenge system (hoses, check valves, clamps and
exhaust ejector)
Pre-cleaners extend life of vehicle air filters and serve as
rain caps
Units are made of durable materials either metal or
impact resistant plastic
Units install outside of engine compartment leaving
more space under hood for other components (exceptionin-line separator)
Pre-cleaners have no wires or power requirements
Requires additional components for scavenge system
(hoses, check valves, clamps and exhaust ejector)

Quick Comparison

More characteristics about our pre-cleaner line. For more

details, contact your local distributor or dealer.
Dust
Max. Septr
Condition Efficiency

Pre-Cleaner
Family

Scavenge Service
Required Required

Material

Heavy
96% Strata Cap
Yes
Yes
Plastic

90% Donaspin Yes No Steel
Medium 85% TopSpin No No Plastic

80% TopSpin HD
No
No
Aluminum/

Stainless Steel

70% In-Line Separator
No
No
Steel

75% Full-View
No Yes Steel/Plastic

Engine Air Filtration

27

Shoptalk
SHOPTALK
SHOPTALK

Simple Facts about Air Filtration

Did You Know that Your Truck, Tractor
and Airplane Can All Use Donaldson
Filters?

Donaldson Keeps Military

Vehicles Moving

The Bradley M2/A3 Fighting Vehicle relies on a Donaldson air

cleaner and muffler.

If you own or operate a Beechcraft, Piper, Cessna or

Mooney airplane, or a Bell, Aerospatiale (Eurocopter)
or MD Hughes rotorcraft, chances are it was delivered
with Donaldson filters onboard. Airframe and engine
manufacturers trust Donaldson quality. Weve been
providing superior pleated media engine air intake,
fuel, lube and hydraulic filters for piston-powered
aircraft for more than 40 years. When it comes time for
your next maintenance check, dont compromise the
integrity of your airplane! Ask your mechanic to install
Donaldson OEM filters for maximum performance and
filter life.

Did you know . . .

Donaldson designs and manufactures filtration

and exhaust products for a large variety of defense
applications and equipment? For example . . .

The LCAC Hovercraft uses Donaldson Strata panel filters to

supply clean air to its engine.

Donaldson General Aviation Engine Air Intake Filters

Ref: Shoptalk Card F115232

Contact Information for Filtration Systems for

the Aerospace & Defense Industry
North America 1-866-323-0394
Europe Aerospace +00 800-63-29-2750
Europe Defense +00 800-28-00-2900
For additional locations and contact information, visit:
www.donaldsonaerospace-defense.com

28

Engine Air Filtration

Donaldson Defense Group introduced the Strata tube

pre-cleaner on the Sikorksy CH-53 Helicopter.

Weve designed filters to perform in extreme environments. Our

filters are used worldwide in the roughest military applications,
effectively filtering air and exhaust, as well as transmission
fluid, hydraulic systems, lube oil, coolant, and fuel.

Ref: Shoptalk Card F115223

www.buydonaldson.com

POWERCORE AIR CLEANERS

PowerCore Air Cleaners

Two-Stage

Our Original PowerCore

Brand is Changing!

to

Section Index
PSD............................................................ 30
Scavenge System Components................ 38
PowerCore Air Cleaners
for Cummins Engines......................... 43
Ford 7.3L Retrofit Kit.................................. 44

System design flexibility

Metal-free, lightweight
materials
Rugged construction
Straight-through airflow
technology invented by
Donaldson
Advanced sealing technology
3x more efficient than the
average Axial pleated filter
RadialSeal advanced sealing
technology
Inertial particle separation
technology
This new air cleaner family
offers two-stage filtration in a
single, compact unit that delivers
superior filtration performance
using our PowerCore Filtration
Technology.
For greater filtration, our PSD
air cleaners are adaptable to a
scavenged air system.

PowerCore Straight-Through Airflow Schematic

Alternate Seals
Clean Air
The filtered air exits the
filter through a flute that
is open on the clean air
side of the filter.

Flutes
Dirty Air
Dirty air enters an open flute on the dirty air
side of the filter.

Dust Holding Capacity

PowerCore Conventional
Relative Dust Capacity (gms)

Our PowerCore
air cleaners deliver . . .

2.0

1.0

2.0

Gain over 100% more

dust-holding capacity
in a given volume.

1.0

Because the flute is sealed on the

opposite end, air is forced to pass
through the filter media into an
adjacent flute.

Overall Efficiency
PowerCore
100.0%
99.9%
99.8%

Conventional

Improved filtration efficiency.

99.95%
99.90%

99.90%

99.7%

Cummins is a registered trademark of Cummins Filtration, Inc.

www.buydonaldson.com

Engine Air Filtration

29

POWERCORE AIR CLEANERS

PowerCore PSD Air Cleaners

Millions of PowerCore Filters Installed on Original Equipment
Service Access on Inlet End PSD08
Exploded view of D080020

Filter service
indicator port

This air cleaner family offers

two-stage filtration in a single,
compact unit that delivers
superior filtration performance
using our PowerCore Filtration
Technology.
This non-metal air cleaner
(except for cover clamps) is
ideal for equipment operating
in medium to heavy dust
environments.

Integrated
mounting
brackets

Safety filter
(included)

Cover retention
latches

High efficiency
pre-cleaner
tubes

Pre-cleaner drop tube

Primary filter with
PowerCore Filtration Designed to be used as a scavenge
line or with a Vacuator Valve. Models
Technology
available with tube on long side of inlet.

Service Access on Side PSD08, PSD09, PSD10, PSD12 and PSD14

Exploded view of D090073

Applications

Off-road equipment operating in

medium to heavy dust conditions
with engine airflow ranges up to
1490 cfm
Scavenged system components
exhaust ejectors and check
valves now available. See page
38 for more details.
Obround housing shape allows
for a narrow or wide mounting
orientation.
Models have either end or side
filter service access
Sustained temperature tolerance:
-40 F to 180 F / -40 C to 82 C

Injection
molded body

Removable
access cover

Cover retention latches

Service handle
attached to filter
Safety filter

Primary filter with

PowerCore Filtration
Technology

service handle
included

Attachment points
for your inlet ducting
accessories

High efficiency
pre-cleaner tubes
Gasket (optional
service part on
PSD14)

Filter service
indicator port

P623192 used to seal air

cleaner to an inlet duct.

Pre-cleaner drop tube

Designed to be used as
a scavenge line or with a
Vacuator Valve. Models
available with tube on long
side of inlet.

30

Engine Air Filtration

Integrated mounting brackets

on three sides of the body

Vacuator Valve

Injection molded body

Available in standard or long lengths (inlet/

outlet ends are permanently secured to this
piece shorter length shown) One length
offered for PSD14.

www.buydonaldson.com

POWERCORE AIR CLEANERS

PowerCore PSD Air Cleaners

Excellent Performance in Half the Space

Features

More compact at a given

performance level than standard
pleated filters
Non-metal filters
Improved engine protection:
no media movement, expansion,
contraction or bunching
Improved contaminant encapsulation:
dust and dirt stay contained in filter
during service
High efficiency integrated pre-cleaner
improves filter life
Improved handling and maintenance:
lighter and smaller, changing filters is
a snap
Easily serviced; no tools required to
remove or replace cover
Can be used with scavenge line or
Vacuator Valve
Built in mounting brackets eliminate
the need to purchase separate
mounting bands

A PSD10 mounted horizontally was the equipment manufacturers choice on this diesel-powered
(285 HP @ 2,000 RPM) feller buncher.

D080020 Horizontal
D080056 Vertical

Mounting Flexibility

With mounting locations on three sides of the housing (exception D080020

& D080026) and two separate drop tube orientations, the PSD series offers
the greatest amount of flexibility for a wide variety of installations.
U-clips are shipped with each air cleaner. Affix these to the
mounting location (all in the same direction) and slide the
housing into place. See dimensional illustration for u-clip
mounting hole pattern on pages 35, 36 and 37.
The air cleaner is not to be mounted using U-clips on both
sides adjacent to the access cover. Fixation Points use M8
fasteners. Maximum torque is 18 Nm.
The filter on the side-service access models can be easily
removed with the built-in grab handle.

The PSD14 air cleaner MUST be mounted with nine U-clips four on
the side opposite the access cover and all five U-Clips on one of the two
sides.

D090120 Horizontal

D100072 Horizontal

www.buydonaldson.com

D090073 Vertical

D140078 Vertical

Engine Air Filtration

31

FLOW

Air in the End, Out the Opposite End

When Selecting an Air Cleaner . . .
Determine the airflow requirements of your engine, then
find the corresponding cfm airflow in the table below. The
restriction numbers (shown in inches of water) indicate the
approximate initial restriction of each model air cleaner at
that cfm. If there are two air cleaner models that fit your
parameters, choosing the one with the lower restriction
will provide longer filter service life. When calculating total
initial restriction of the entire air intake system, include the
restriction caused by ducting, elbows, and pre-cleaners.

INLET
OUTLET

INLET

Initial Airflow Restriction (non-scavenged)

CFM @ "H20
Air Cleaner
6" 8" 10" Model

PSD Air Cleaners and Scavenge Air Systems

Models with service access on end

PSD air cleaners are designed to operate with or without

aspiration, otherwise known as scavenging. PSD performance
charts are provided for both non-scavenged and scavenged.

176 206 232

176 206 232

Models with service access on side

The advantages to scavenging are:

180 216 245

267 315 357
284 329 370
284 329 370
293 345 391
293 345 391
500 580 652
500 580 652
500 580 652
532 622 700
532 622 700
532 622 700
700 810 915
700 810 915
700 810 915
700 810 915
1133 1323 1490
1133 1323 1490

Higher pre-cleaner efficiency (resulting in longer filter service life)

Completely self-servicing (no regular maintenance needed on pre-cleaner)

Aspirating an intake system through the use of a scavenging

device adds more components (an ejector and some plumbing)
to the overall system, but will enhance the separator efficiency
of the pre-cleaner and consequently extend the filter service
life.
The PSD air cleaner and pre-cleaner will function adequately
without scavenge the result is less filter service life than
with scavenging. However, it is recommended to use a
scavenge system for horizontally mounted PSD12 and PSD14
applications.

PSD Air Cleaner Performance Curves

2010 Donaldson Company Inc.

32

Engine Air Filtration

2010 Donaldson

D080056
D090055
D090101
D090121
D090073
D090120
D100029
D100030
D100072
D100031
D100032
D100068
D120035
D120036
D120037
D120038
D140078
D140079

D080026
non-scavenged

D080020
non-scavenged

D080020
D080026

POWERCORE AIR CLEANERS

PowerCore PSD Air Cleaners

2010 Donaldson Company Inc.

www.buydonaldson.com

continued PSD Air Cleaner Performance Curves

D090055, D090073,
D090120 non-scavenged

2010 Donaldson Company Inc.

D100029,
D100030, D100072 scavenged

2010 Donaldson Company Inc.

www.buydonaldson.com

D100029, D100030,
D100072 non-scavenged

D090101,
D090121 scavenged

2010 Donaldson Company Inc.

2010 Donaldson Company Inc.

D090101,
D090121 non-scavenged

2010 Donaldson Company Inc.

D090055,
D090073,
D090120 scavenged

2010 Donaldson Company Inc.

Engine Air Filtration

33

POWERCORE AIR CLEANERS

PowerCore PSD Air Cleaners

continued PSD Air Cleaner Performance Curves

D100031, D100032,
D100068 scavenged

D100031, D100032,
D100068
non-scavenged
22.66

12000

12

11000

11

10

10000

9000

8000

7000

6000

25" H2O

Restriction

400

450

500

550

600

650

Airflow
(cfm)

700

750

5000

800

19.82 21.24

Airflow (m3/min)

16.99
18.41
14.16 15.58

12.74

DUST CAPACITY PER ISO 5011 (GRAMS OF COARSE DUST)

11.33

13

RESTRICTION (INCHES OF H2O) AT SERVICE INDICATOR PORT

2010 Donaldson Company Inc.

2010 Donaldson Company Inc.

2010 Donaldson Company Inc.

D120035 &
D120036 scavenged

D120035, D120036
non-scavenged

2010 Donaldson Company Inc.

D120037, D120038
non-scavenged

D120037 &
D120038 scavenged

2010 Donaldson Company Inc.

34

Engine Air Filtration

POWERCORE AIR CLEANERS

PowerCore PSD Air Cleaners

2010 Donaldson Company Inc.

www.buydonaldson.com

POWERCORE AIR CLEANERS

PowerCore PSD Air Cleaners

continued PSD Air Cleaner Performance Curves
PSD140078
- Non Scavenge
- Performance Curve
D140078
& D140079
scavenged

PS D140078
- Non
Scavenge - Performance Curve
D140078,
D140079
non-scavenged
28.3

31.1

34.0

Airflow (m3/min)
36.8

39.6

42.5
50,000

12

45,000

11

40,000

10

35,000

30,000

25,000

20,000

15,000
25" H20

5
4
3

5,000

Restriction
700

800

10,000

900

1000

1100

1200

1300

1400

0
1500

25.5
13

28.3

31.2

34.0

36.8

39.6

42.5

45.3

48.1
70,000

12

65,000

11

60,000

10

55,000

50,000

45,000

40,000

35,000

Airflow (cfm)

30,000
Restriction

25" H20

4
3

900

1000

1100

1200

1300

1400

1500

1600

25,000

DUST CAPACITY PER ISO 5011 (GRAMS OF COARSE DUST)

25.5

RESTRICTION (INCHES OF H2O) AT SERVICE INDICATOR PORT

22.7

DUST CAPACITY PER ISO 5011 (GRAMS OF COARSE DUST)

RESTRICTION (INCHES OF H2O) AT DOWNSTREAM PIEZOMETER

Airflow
19.8
13

(m3/min)

20,000
1700

Airflow (cfm)

2010 Donaldson Company Inc.

2010DonaldsonCompanyInc.

PSD Specification Illustrations

PSD08 Models Service Access on End (Vertical Model Shown)

D
D

I
I

B
B

PSD Specifications (Letters are keyed to drawings)

D080026 Vertical

D080020 Horizontal

Orientation: H=Horizontal; V=Vertical

Part No. /
Orientation

mm in mm in

C
mm in

D E
mm in

I Weight

mm in mm in mm in mm in

kg lbs

Models with Service Access on End

D080020
H 89 3.50 380
14.97 256
10.07 154
6.05 100
3.94 117
4.59 191 7.50 98 3.87 2.2 4.8
D080026
V 89 3.50 380
14.97 256
10.07 154
6.05 100
3.94 117
4.59 191 7.50 98 3.87 2.2 4.8
www.buydonaldson.com

Engine Air Filtration

35

POWERCORE AIR CLEANERS

PowerCore PSD Air Cleaners

PSD08, PSD09, PSD10, PSD12 Service Access on Side (Vertical Model Shown)

B
B

A
A

H
H

C
C

I
I

G
G

D090120 Horizontal

D080056 Vertical

D100029 Vertical

PSD Specifications (Letters are keyed to drawings)

Orientation: H=Horizontal; V=Vertical

Part No. /
Orientation

mm in mm in

D E

mm in mm in

I Weight

mm in mm in mm in mm in mm
in kg lbs

Models with Service Access on side

D080056
V 89 3.50 370
14.55 247 9.70 180
7.09 69 2.72 142 5.60 118 4.65 75 2.95 51.9
2.04 2.2 4.9
D090073 V 102 4.00 433 17.05 362 14.25 180 7.09 110 4.33 174 6.85 100 3.94 130 5.12 72 2.85 3.7 8.1
D090101 V 102 4.00 533 20.98 363 14.29 180 7.09 180 7.09 183 7.21 100 3.94 130 5.12 70 2.75 4.3 9.5
D090120 H 102 4.00 433 17.05 360 14.17 180 7.09 110 4.33 174 6.85 110 4.32 130 5.12 60 2.36 3.7 8.1
D090121 H 102 4.00 533 20.98 363 14.29 180 7.09 180 7.09 183 7.21 110 4.32 130 5.12 60 2.36 4.3 9.5
D090055**
H 102 4.00 432 17.00 363 14.31 180 7.09 110 4.33 173 6.83 100 3.94 130 5.12 68 2.68 5.0 11.0
D100029 V 127 5.00 429 16.90 374 14.74 254 10.01 110 4.33 165 6.50 110 4.33 110 4.33 63 2.48 5.3 11.7
D100030*
H 127 5.00 429 16.90 374 14.74 254 10.01 110 4.33 165 6.50 110 4.33 110 4.33 70 2.76 5.3 11.7
D100031 V 152 6.00 529 20.84 384 15.12 254 10.01 210 8.27 165 6.50 110 4.33 110 4.33 54 2.12 6.1 13.4
D100032*
H 152 6.00 529 20.84 384 15.12 254 10.01 210 8.27 165 6.50 110 4.33 110 4.33 70 2.76 6.1 13.4
D100068
H 152
6.00 529
20.84 384
15.12 254
10.01 210 8.27 165 6.50 110 4.33 110 4.33 70
2.76 6.1
13.4
D100072 H 127 5.00 429 16.90 374 14.74 254 10.01 110 4.33 165 6.50 110 4.33 110 4.33 70 2.76 5.3 11.7
D120035 V 152 6.00 496 19.53 430 16.93 306 12.04 168 6.62 160 6.30 154 6.08 110 4.33 68 2.68 7.0 15.5
D120036 H 152 6.00 496 19.53 430 16.93 306 12.04 168 6.62 160 6.30 154 6.08 110 4.33 68 2.68 7.0 15.5
D120037 V 152 6.00 596 23.46 441 17.36 306 12.04 268 10.56 160 6.30 154 6.08 110 4.33 68 2.68 7.9 17.4
D120038 H 152 6.00 596 23.46 441 17.36 306 12.04 268 10.56 160 6.30 154 6.08 110 4.33 68 2.68 7.9 17.4
* Access cover and outlet tube rotated 180 compared to view shown in the D100072 photo above.
** Access cover rotated 180 compared to view shown in the D100120 photo above.

36

Engine Air Filtration

www.buydonaldson.com

POWERCORE AIR CLEANERS

PowerCore PSD Air Cleaners

PSD14 Service Access on Side (Vertical Model Shown)

B
F
B

E side

A
A

L
G

The PSD14 air cleaner MUST be mounted

with nine U-clips four on the side opposite
the access cover and all five U-Clips on one
of the two sides.

D140078 Vertical

PSD14 Specifications (Letters are keyed to drawings)

Orientation: H=Horizontal; V=Vertical

Part No. /
A
B
C
D E
F
G
H
I
J
K L Weight
Orientation mm/in mm/in mm/in mm/in mm/in mm/in mm/in mm/in mm/in mm/in mm/in mm/in kg/lbs
Models with Service Access on side

D140078 V 178/7.00 670/26.37 501/19.71 318/12.52 272/10.68 330/13.0 230/9.00 98/4.59 65/2.53 165/6.5 222/8.75 29/1.2 11.4/25.0
D140079 H 178/7.00 670/26.37 501/19.71 318/12.52 272/10.68 330/13.0 230/9.00 98/4.59 66/2.60 165/6.5 222/8.75 29/1.2 11.4/25.0

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Engine Air Filtration

37

POWERCORE AIR CLEANERS

PowerCore PSD Air Cleaners

Scavenge System Components
Scavenging is accomplished by
introducing a secondary airflow to
the drop tube on the air cleaner
generally through the use of
an ejector or ejector muffler (see
illustration on right). This flow pulls
the separated contaminant from the
pre-cleaner and inserts it into the
exhaust stream.

Illustration of Scavenge Connection with PSD10 Horizontal Model

Exhaust ejectors (below), adapters,

and check valves (next page)
complement the PSD air cleaner
product offering.

Exhaust Ejectors
All exhaust ejectors are constructed of heavy-gauge, aluminized steel and painted with high-temperature
black paint. Select the appropriate ejector by the intake airflow or exhaust flow (CFM) of your engine. These
same parts and more information on ejectors can be found in the accessories section of this product guide.

38

Engine Exhaust CFM

Intake CFM
@ 900 F
Low High Low High

Standard Ejectors Expanded I.D. Ejectors

Scavenge
Inlet Dia.*
Part
Inlet Dia.*
Part Length
Tube O.D.
inches mm Number inches mm Number inches mm inches mm

220 365

554 919

3.02 77.0 H002612

3.16 80.3 H002762 12.00

304.8 1.25 32

315

450

793 1133

4.02 102.0 H002613

4.17 105.9 H002763

18.00 457.2

1.25 32

425

600

1070 1511

4.02 102.0 H002614

4.17 105.9 H002764

18.00 457.2

1.50 38

500

740

1259 1864

5.03 127.8 H002615

5.17 131.0 H002765

22.00 558.8

1.50 38

660

950

1662 2393

5.03 127.8 H002616

5.17 131.0 H002766

22.00 558.8

1.75 44

800 1150

2015 2896

6.04 153.4 H002617

6.19 157.0 H002767

24.00 609.6

2.00 51

950 1350

2393 3400

6.04 153.4 H002618

6.19 157.0 H002768

24.00 609.6

2.00 51

1100 1500

2770 3778

6.04 153.4 H002619

6.19 157.0 H002769

24.00 609.6

2.00 51

Engine Air Filtration

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POWERCORE AIR CLEANERS

PowerCore PSD Air Cleaners

Scavenge Adapters
Part
Adapter Type Outlet Dia.
Diameter
Height
Number
inches mm inches mm inches mm

Straight Adapter

90 Adapter

P783746

3" TO 1.50" STRAIGHT

1.50

38

3.00 78

2.68 68

P783747

3" TO 1.25" STRAIGHT

1.25

32

3.00 78

2.68 68

P783748

3" TO 2.00" STRAIGHT

2.00

50

3.00 78

2.68 68

P784019

3" TO 1.25" 90 DEGREE

1.25

32

3.00 78

2.68 68

P617276

3" TO 2.00" 90 DEGREE

2.00

50

3.00 78

2.20 56

Check Valve Operation and Orientation

Prevents back flow of exhaust gas into pre-cleaner
For proper installation, it is important that the index is
installed upward and horizontal with no more than a
20 variation. See below.

Part
Inlet Dia. Outlet Dia. Length
Number inches mm
inches mm inches mm

Body Dia.

inches mm

P786337

1.25 32

1.25 32

4.45 113

2.80 71

P786340

1.50 38

1.50 38

4.45 113

2.80 71

P786343

2.00 50

2.00 50

4.45 113

2.80 71

Install inline check valve as close as possible to the air

cleaner
Temperature resistance of 200 C / 400 F

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Engine Air Filtration

39

POWERCORE AIR CLEANERS

PowerCore PSD Air Cleaners

This servicing information is provided as a best practices guide. It is not intended to replace or supersede
the service instructions supplied by your engine or vehicle manufacturer. Note: Your air cleaner service
cover may be in a different position than shown.

Check the Restriction

Replace the filter only when the restriction level has reached
the maximum recommended by the engine or equipment
manufacturer or on a regular scheduled service.

Check Vacuator Valve & Pre-Cleaner Tubes

Shut off the engine. Inspect the Vacuator Valve (or scavenge line)
for damage. If damaged, replace. If plugged or full of contaminant,
check the pre-cleaner tubes, which should be free of contaminant. If
plugged or excess contaminant is visible, the pre-cleaner tubes will
need to be cleaned.
To clean the pre-cleaner tubes, remove the housing service cover
and Vacuator Valve and leave the filter installed (to avoid dust from
entering the air induction outlet). Use a low-volume of compressed
air to gently blow out the separator tubes. The compressed air can
be pushed through both sides of the tubes AND from the drop
tube where the Vacuator Valve attaches.
If compressed air is not available or the use of compressed air
was not effective due to dried contaminant within the housing,
remove the air cleaner from the machine, cover the air intake
pipe to prevent contaminant. Remove the primary and secondary
filters and Vacuator Valve. Use a low pressure water (e.g., garden
hose) to clean the tubes and inside of housing. Direct the flow of
water through the separator tubes from both ends and repeat as
needed to clean out the housing. Spray out the Vacuator Valve port,
alternating between it and the separator tubes. Make sure that
all internal housing surfaces are dry prior to reinstalling the filters,
Vacuator Valve, and unit on the machine.

40

NEVER use a pressure sprayer to clean out the air cleaner housing while it is
installed on the machine. Avoid using excessive pressure when spraying out
the separator tubes as damage can occur.

Remove the Primary Filter

Visually Inspect the Safety Filter

Remove Safety Filter if Indicated or if Excessively Contaminated

For end service pull the filter out of the housing.

For side service push down on the service handle to tilt the filter
to a 5 angle. This will loosen the seal. Then, pull up on the service
handle to remove the filter from the housing.

Remove any excess dirt and wipe out the housing with a damp
cloth before servicing the safety filter. Visually inspect the safety
filter but do not remove it unless it is damaged or due for changeout. Verify that the safety filter is properly seated in the housing.
The safety filter should be replaced every three primary filter
changes.

The safety filter should

be replaced every three
primary filter changes.

To remove the safety filter, use the plastic handle on the face of the safety filter. Pull the filter
toward the center of the housing and remove it. Ensure that the outlet tube sealing area is clean
and undamaged. If the safety filter is removed and the new filter is not to be installed immediately,
be sure to cover the seal tube with a cloth so that dirt is not admitted. After removing the safety
filter, wipe the air cleaner housing interior and seal surfaces with a clean, damp cloth.

Engine Air Filtration

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POWERCORE AIR CLEANERS

PowerCore PSD Air Cleaners

Service Instructions

Inspect the New Filters

Replace the Safety Filter

Visually check for cuts, tears or indentations on

the sealing surfaces and the media pack before
installation. If any damage is visible, do not install.

If replacing the safety filter, use the plastic handle.

Slide the filter at an angle into the outlet side and
push it in place until the filter seats firmly and evenly
within the housing.
On side-service access models, insert the safety filter
tab into the positioning slot before pushing the filter
into place.

Insert the Primary Filter

Replace the Service Cover

10

For end service access models, slide the primary filter

into the housing until the gasket seats against the
housing. For side service access models, slide the
filter down at approximately a 5 angle until it makes
contact with the end of the housing. Rotate the filter
toward the outlet section to complete the seal.

For end service access models with hinge tabs,

insert the hinge tabs into the housing, tilt the service
cover into place and secure latches. For end service
models without hinge tabs, put the service cover into
place and secure the latches. For side-service access
models, place the service cover in position and fasten
the metal or rubber (PSD14) latches. If the cover
doesnt seat, remove and re-check the filter position
and access cover orientation.

Inspect the Entire Air Cleaner

System

Make sure that inlet and outlet connections are in

good condition. Torque to and do not exceed 40 in lb.
Replace rubber connectors if necessary and reset the
service indicator.

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Engine Air Filtration

41

POWERCORE AIR CLEANERS

PowerCore PSD Air Cleaners

Service Parts &
Accessories
D080020, D080026

PSD

Cover (D080020)................................ P602985....3

Cover (D080026)................................ P601735....3
Elbow, 45.......................................... P109331
Elbow, 90.......................................... P114318
Filter, primary.................................... P608533....3
Filter, safety....................................... P600975....3
Hump hose........................................ P114319
Informer indicator 25" H2O............ X002277
Latch.................................................. P776033....3
Outlet band clamp............................ P148342
Vacuator Valve............................... P158914....3

D080056

PSD

Cover.................................................. P615530....3
Elbow, 45.......................................... P109331
Elbow, 90.......................................... P114318
Filter, primary.................................... P617631....3
Filter, safety....................................... P615493....3
Hump hose........................................ P114319
Informer indicator 25" H2O............ X002277
Latch.................................................. P776033....3
Outlet band clamp............................ P148342
U-clip (4 clips)................................... P784517....3
Vacuator Valve............................... P617632....3

D090055, D090073

PSD

Cover.................................................. P785651....3
Elbow, 45.......................................... P105545
Elbow, 90.......................................... P105533
Elbow, 90 reducing......................... P121482
Filter, primary.................................... P608665....3
Filter, safety....................................... P606121....3
Hump hose........................................ P105609
Informer indicator 25" H2O............ X002277
Latch.................................................. P777366....3
Outlet band clamp............................ P148343
U-clip (4 clips)................................... P784517....3
Vacuator Valve............................... P112803....3

D090101

PSD

Cover.................................................. P786989....3
Elbow, 45.......................................... P105545
Elbow, 90.......................................... P105533
Elbow, 90 reducing......................... P121482
Filter, primary.................................... P608675....3
Filter, safety....................................... P606121....3
Hump hose........................................ P105609
Informer indicator 25" H2O............ X002277
Latch.................................................. P777366....3
Outlet band clamp............................ P148343
U-clip (4 clips)................................... P784517....3
Vacuator Valve............................... P112803....3

42

Engine Air Filtration

D090120

PSD

Cover.................................................. P785651....3
Elbow, 45.......................................... P105545
Elbow, 90.......................................... P105533
Elbow, 90 reducing......................... P121482
Filter, primary.................................... P608665....3
Filter, safety....................................... P606121....3
Hump hose........................................ P105609
Informer indicator 25" H2O............ X002277
Latch.................................................. P777366....3
Outlet band clamp............................ P148343
U-clip (4 clips)................................... P784517....3
Vacuator Valve............................... P112803....3

D090121

PSD

Cover.................................................. P786989....3
Elbow, 45.......................................... P105545
Elbow, 90.......................................... P105533
Elbow, 90 reducing......................... P121482
Filter, primary.................................... P608675....3
Filter, safety....................................... P606121....3
Hump hose........................................ P105609
Informer indicator 25" H2O............ X002277
Latch.................................................. P777366....3
Outlet band clamp............................ P148343
U-clip (4 clips)................................... P784517....3
Vacuator Valve............................... P112803....3

D100029, D100030,
D100072

PSD

Cover.................................................. P784279....3
Cover, with watertight seal............. P619481
Elbow, 45.......................................... P109021
Elbow, 90.......................................... P107844
Elbow, 90 reducing......................... P143895
Filter, primary.................................... P608666....3
Filter, safety....................................... P601560....3
Hump hose........................................ P105610
Informer indicator 25" H2O............ X002277
Latch.................................................. P777366....3
Outlet band clamp............................ P148345
U-clip (4 clips)................................... P784517....3
Vacuator Valve............................... P112803....3

D120035, D120036

PSD

Cover.................................................. P608171....3
Elbow, 45.......................................... P105547
Elbow, 90.......................................... P105535
Filter, primary.................................... P608667....3
Filter, safety....................................... P607557....3
Hump hose........................................ P105612
Informer indicator 25" H2O............ X002277
Latch.................................................. P777366....3
Outlet band clamp............................ P148347
U-clip (4 clips)................................... P784517....3
Vacuator Valve............................... P112803....3

D120037, D120038

PSD

Cover.................................................. P608180....3
Elbow, 45.......................................... P105547
Elbow, 90.......................................... P105535
Filter, primary.................................... P608677....3
Filter, safety....................................... P607557....3
Hump hose........................................ P105612
Informer indicator 25" H2O............ X002277
Latch.................................................. P777366....3
Outlet band clamp............................ P148347
U-clip (4 clips)................................... P784517....3
Vacuator Valve............................... P112803....3

D140078, D140079

PSD

Cover, with watertight seal............. P623026....3

Elbow, 45.......................................... P105548
Elbow, 90.......................................... P105536
Elbow, 90 reducing......................... P215307
Filter, primary.................................... P621983....3
Filter, safety....................................... P621984....3
Hump hose........................................ P105613
Informer indicator 25" H2O............ X002277
Latch.................................................. P622945....3
Outlet band clamp............................ P148348
U-clip (9 clips)................................... P622745....3
Vacuator Valve............................... P112803....3
Gasket................................................ P623192

NOTES:

3 = Shipped with air cleaner initially

D100031,
D100032, D100068

PSD

Cover.................................................. P784298....3
Cover, with watertight seal............. P619482
Elbow, 45.......................................... P105547
Elbow, 90.......................................... P105535
Filter, primary.................................... P608676....3
Filter, safety....................................... P601560....3
Hump hose........................................ P105612
Informer indicator 25" H2O............ X002277
Latch.................................................. P777366....3
Outlet band clamp............................ P148347
U-clip (4 clips)................................... P784517....3
Vacuator Valve............................... P112803....3

www.buydonaldson.com

POWERCORE AIR CLEANERS

PowerCore PSD Air Cleaners

Recommendations for Cummins Engines

Cummins is a registered trademark of Cummins Filtration, Inc.

Air
Filtration
for Tier IV Engines

psd AIR CLEANERS FOR Cummins Engine ApplicationS

Engine
Horsepower Engine Size Speed Est. Nom.
Model
Range
(L)
(CID) (RPM) Airflow CFM

Donaldson
Air Cleaner

Agriculture, Construction/Industrial Equipment

B3.3
B3.3

74 85 3.3 201 2600

60 65 3.3 201 2600

242
136

PSD08
PSD08

Agriculture, Construction/Industrial Equipment, Oil and Gas

QSB3.3
QSB4.5
QSB6.7
QSL9
QSX11.9
QSX15
QSX
QSM
QSL
QSC

75 110 3.3 201 2200 237

110 160 4.5 275 2200 323
140 300 6.7 409 2200 481
240 400 9 549 2200 647
300 500 11.9 726 2200 855
400 600 15 915 2200 1078
375 665 15 915 2000 980
290 400 10.8 659 2000 705
250 365 8.9 543 2000 581
205 305 8.3 506 2100 569

PSD08
PSD09
PSD10
PSD10
PSD12
PSD14
PSD14
PSD12
PSD10
PSD10

Construction/Industrial Equipment, Oil and Gas, Mining

QSK19

506 700 19 1159 2000

1241

PSD14

816
1029

PSD12
PSD14

569
596
647

PSD10
PSD10
PSD10

670
610
547

PSD10
PSD10
PSD10

670
610
367
547

PSD10
PSD10
PSD09
PSD10

670
610
367
547

PSD10
PSD10
PSD09
PSD10

670
610

PSD10
PSD10

Heavy-duty Truck, RV, Emergency Vehicle

ISX11.9
ISX15

370 500 11.9 726 2100

455 600 15 915 2100

Medium-duty Truck, Bus, Emergency Vehicle

ISB6.7
ISC8.3
ISL9

260 360 6.7 409 2600

270 380 8.3 506 2200
345 450 9 549 2200

On-highway, European, Euro II

Quality

you expect

Performance
you need

Support

you wont find

anywhere else

ISMe
345 440 10.8 659 1900
ISLe
350 8.9 543 2100
ISBe 6 Cylinder 275
285
6.7
409
2500

On-highway, European, Euro III

ISMe
ISLe
ISBe - 4 Cylinder
ISBe- 6 Cylinder

335 420 10.8 659 1900

209 260 8.9 543 2100
138
185
4.5
275
2500
285
275
6.7
409
2500

On-highway, European, Euro IV

ISMe
ISLe
ISBe - 4 Cylinder
ISBe - 6 Cylinder

350 445 10.8 659 1900

280 400 8.9 543 2100
140
207
4.5
275
2500
205
300
6.7
409
2500

On-highway, European, Euro V

Donaldson
Delivers
www.buydonaldson.com

ISMe
ISLe

350 445 10.8 659 1900

280 400 8.9 543 2100

Engine Air Filtration

43

POWERCORE AIR CLEANERS

PowerCore Retrofit Kit for Ford Trucks

Severe Duty Air Induction System Retrofit Kit

1999* 2003 Ford F250-550 or Excursion with 7.3L Power Stroke Diesel Engine

Application

1999* 2003 Ford F250-550 or

Excursion with 7.3L Power Stroke
Diesel Engine

Features

This retrofit air induction system

kit is ideal for truck owners who
operate their vehicle in dirty and
dusty conditions and want longer
filter service life and improved
engine protection.
Three times or more efficient
compared to average Axial pleated or
reusable wire mesh filters
Straight-through airflow delivers
powerful performance
Improved engine protection no
media movement, expansion,
contraction or bunching
Improved contaminant encapsulation
during service the dust and dirt
stay contained in the filter
Installs in 30 45 minutes

Kit X007953 includes the air cleaner assembly, filter, duct, battery tray and blanket, fasteners, and
installation instructions.

Order Information
Donaldson
Part No.

Ford Part No.

Motorcraft
Part No.

Air Induction Retrofit Kit

X007953

2U2Z-9K635-AA

FA-1759

Air Filter

P606122

2U2Z-9601-BA

FA-1757

Item

Other Filters for this Ford Vehicle available from Donaldson

Item

Donaldson
Part No.

Ford Part No.

Motorcraft
Part No.

Fuel Spin-on

P553375

E8TZ-9N184-A

FD-3375, FD-829

Fuel Cartridge

P550437

F81Z-9N184-AA

FD-4596

Lube Spin-on

P550371
P550784

F4TZ-6731-A
E3TZ-6731-A

FL-1995
FL-784, FL-784FP

Ford and Power Stroke are registered trademarks of Ford Motor Company.

Complete retrofit
installation instructions
are included with the
X007953 kit (document no.
P609001).

44

Engine Air Filtration

* Built after January 1, 1999

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LIGHT DUST AIR CLEANERS

Light Dust Air Cleaners

E Series

For Diesel, Gasoline and

Compressed Natural
Gas Engines, and Hybrid
Vehicles Operating in
Light to Light/Medium
Dust Conditions
Over-highway trucks,
stationary engines, light
industrial vehicles, and
sport utility/light trucks
generally operate in lowdust environments. They still
need top quality air filtration
systems to protect them and

Section Index

keep them running at peak

DuraLite ECB, ECC, ECD......................... 46

Install & Service Instructions.................. 49
ECO / ECOLITE Air Cleaners.................. 50
EPG............................................................ 52
Service Instructions................................ 56
ERA............................................................ 58
Service Instructions................................ 61
EBA Konepac........................................... 63
Service Instructions................................ 66
ECG Konepac .......................................... 68
Service Instructions................................ 72
EBB.............................................................74
Service Instructions.................................76

efficiency. Those operating

in high carbon environments
particularly need protection.

If youre looking for a

new air cleaner, check
out the PowerCore air
cleaner section first!
PSD Air Cleaners with
PowerCore Filtration
Technology offer improved
filtration performance
compared to our older
E Series air cleaners.
ECO and ECOLITE are registered trademarks of Parker-Hannifin Corp., Racor Division

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Engine Air Filtration

45

LIGHT DUST AIR CLEANERS

DuraLite Air Cleaners

Convenient DuraLite Disposables

Rugged Air Cleaners for Small and/or High Pulsation Gas & Diesel Engines
Donaldsons DuraLite Air Cleaners
are tough, non-metallic, lightweight,
self-supporting, and completely
disposable. They are also easy to
install, durable, and reliable.
They are designed to function
well under high and severe
pulsation conditions found in many
applications, especially two- and
three-cylinder engines. Vibrationresistant media is potted into
molded housings of rugged ABS
plastic so they dont fall apart as
other designs might.

Applications
Can be mounted vertically or
horizontally
Gas and diesel engines and hybrid
vehicles in light to medium dust
conditions
Powered vehicles and equipment
Mobile engines
Stepvans
Recreational vehicles
Lawn and garden tractors
Stationary engines
Air compressors
Refrigeration units
Material handling equipment
pumps
Gen sets
Welding equipment
Marine engines
Propulsion units
Gen sets
Provides variety of airflow volumes to
engine: from 42 to 2118 cfm
Temperature tolerance:
180 F/83 C continuous
220 F/105 C intermittent

Donaldson recommends the

use of a high torque hose
clamp (up to 150 in lbs) for
DuraLite air cleaners. This
clamp eliminates the need for double clamping.
Order one for each DuraLite air cleaner. See
Accessories Section for more information.

46

Engine Air Filtration

DuraLite Air Cleaners sturdy, one-piece, and disposable are designed to withstand the high pulsation of
small engines such as the ones shown here. They are easy to maintain because there are no service parts. When
the filter is full, simply throw it away.

ECB Style
ECC Style

ECD
Style

Air Cleaner Features

No serviceable parts. Air cleaner
housing and filter are one unit.
Designed to withstand severe intake
pulsation
Economical replacement cost
Self-supporting, sturdy
Very reliable: only one critical seal
Lightweight and compact in size
Non-metallic (except B085008 which
is galvanized steel), non-corrosive . . .
ideal for marine applications
Completely disposable . . . acceptable
for normal trash pick-up (DuraLite
should not be incinerated)

Easily installed and maintained

Minimal removal clearance needed
only 1.5"
Three airflow styles available
to fit virtually any engine intake
configuration
Various media available for specific
applications high pulsation and
high humidity

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ECB Initial Airflow Restriction

When Selecting an Air Cleaner . . .

Determine the airflow requirements of your engine, then find the corresponding cfm
airflow in the table at right. The restriction numbers (shown in inches of water) indicate
the approximate initial restriction of each model air cleaner at that cfm. If there are two air
cleaner models that fit your parameters, choosing the one with the lower restriction will
provide longer filter service life. When calculating total initial restriction of the entire air intake
system, include the restriction caused by ducting, elbows, and pre-cleaners.

ECB DuraLite

FLOW

B
INLET

OUTLET

INLET

FLOW

CFM @ "H20
Air Cleaner
4" 6" 8" Model

OUTLET

ECD DuraLite

175 250 300 B085008

275 335 390 B085001
275 335 390 B085048
280 400 470 B085011
280 400 470 B085046
380 440 480 B105020
400 580 710 B105002
450 590 680 B105006
700 882 1024 B125011
800 1060 1250 B125005
830 1110 1295 B125003
970 1215 1412 B085056
1060 1305 1500 B120439
1550 1836 2118 B120376

ECC Initial Airflow Restriction

42 55 64 C045001
55 70 82 C045002
64 82 94 C055003
70 90 106 C055002
95 111 140 C065001
108 137 162 C065002
112 145 170 C085001
115 147 190 C065015
115 150 175 C085005
120 150 175 C065003
130 165 188 C085002
135 170 195 C085006
135 170 195 C085043
150 180 215 C085003
170 205 245 C085004
170 205 245 C085041
325 400 480 C105003
352 400 480 C105028
400 500 620 C105004
400 500 620 C105017
485 620 760 C125004

INLET

FLOW

INLET

ECC DuraLite

CFM @ "H20
Air Cleaner
4" 6" 8" Model

ECD Initial Airflow Restriction

OUTLET

Note: D065008 has inlet holes on both ends of filter

www.buydonaldson.com

INLET

CFM @ "H20
Air Cleaner
4" 6" 8" Model
44 56
50 64
78 97
102 127
125 155

65 D045003
75 D045004
115 D055004
152 D065003
185 D065008

Engine Air Filtration

47

LIGHT DUST AIR CLEANERS

DuraLite Air Cleaners

LIGHT DUST AIR CLEANERS

DuraLite Air Cleaners

ECB DuraLite Specifications

Air
Cleaner
Models

Specification Illustrations

Body Outlet Outlet

Diameter Diameter Length Length Media
(A)
(C)
(D)
(F)
Type Weight
in mm in mm in mm in mm lbs kg

B085001 8.50 216 3.00 76 11.00

279 1.38
35
B0850081 8.75 222 3.00 76 8.50 216 1.38 35
B085011 8.50 216 4.00 102 11.00 279 1.38 35
B085046 8.50 216 4.00 102 11.00 279 1.38 35
B085048 8.50 216 3.00 76 11.00 279 1.38 35
B085056 7.72 196 5.67 144 11.02 280 1.38 35
B105002 10.50 267 5.00 127 15.00 381 1.38 35
B105006 10.50 267 4.00 102 10.50 267 1.38 35
B105020 10.50 267 4.00 102 10.50 267 1.38 35
B120376 12.5 318 7.8 198 15.75
400 1.89
48
B125011 12.5 318 5.0 127 9.0 229 1.38 35
B120439 12.5 318 7.78 197 15.75 400 1.57 40
B125003 12.50 318 6.00 152 15.00 381 1.38 35
B125005 12.50 318 5.50 140 9.00 229 1.38 35

A
A
A
B
B
B
C
A
B
D
D
A
C
D

4.2 1.9
5.5 2.5
4.2 1.9
4.2 1.9
4.2 1.9
3.2 1.5
5.9 2.7
5.2 2.4
3.6 1.6
8.0 3.6
6.6 3.0
3.5 1.6
7.1 3.2
5.0 2.3

Specifications Notes:
1 - Body is galvanized steel with 4" (254mm) dia. inlet on side
2 - Body is plastic with 4" (254mm) dia. inlet on side
3 - Screen inlet deters rodent infestation
4 - Has inlet holes at both ends of filter

Media Types:

A = Standard cellulose media

B = Treated to withstand higher humidity; most often used in marine
applications. Designed for higher airflow/low dust applications . . .
should NOT be used for normal engine operating environments.
C = Reinforced to withstand higher pulsation applications
D = Designed for higher airflow/low dust applications . . . should NOT
be used for normal engine operating environments

ECB DuraLite

ECC DuraLite Specifications

Air
Cleaner
Models

Body Outlet Outlet

Diameter Diameter Length Length Media
(A)
(C)
(D)
(F)
Type Weight
in mm in mm in mm in mm lbs kg

C045001 4.50 114 1.50 38 4.50

114 1.38
35
C045002 4.50 114 1.50 38 8.00
203 1.38
35
C055002 5.50 140 1.75 44 7.00
178 1.38
35
C055003 5.50 140 1.75 44 4.00
102 1.38
35
C065001 6.50 165 2.00 51 4.00
102 1.38
35
C065002 6.50 165 2.00 51 7.50
191 1.38
35
C065003 6.50 165 2.25 57 5.00
127 1.38
35
C065015 6.50 165 2.00
61 9.00
229 1.38
35
C085001 8.50 216 2.50 64 4.00
102 1.38
35
C085002 8.50 216 2.50 64 6.50
165 1.38
35
C085003 8.50 216 3.00 76 5.00
127 1.38
35
C085004 8.50 216 3.00 76 9.50
241 1.38
35
C085005 8.50 216 2.50 64 5.00
127 1.38
35
C085006 8.50 216 2.50 64 9.50
241 1.38
35
C0850413 8.50 216 3.00 76 9.50 241 1.38 35
C0850433 8.50 216 2.50 64 9.50 241 1.38 35
C105003 10.50 267 4.00 102 6.00 152 1.38 35
C105004 10.50 267 4.00 102 10.50 267 1.38 35
C1050173 10.50 267 4.00 102 10.50 267 1.38 35
C1050283
10.5 267 4.0 102 6.0 152 1.38 35
C125004 12.50 318 5.00 127 11.00 279 1.38 35

C
C
C
C
C
C
C
D
C
C
C
C
C
C
C
C
A
A
A
A
A

0.6 0.27
0.9 0.40
1.0 0.45
1.0 0.45
0.8 0.36
1.3 0.60
1.0 0.45
2.0 0.90
1.4 0.64
2.2 1.0
2.2 1.0
3.0 1.4
2.2 1.0
3.0 1.4
3.0 1.4
3.0 1.4
2.3 1.0
3.6 1.6
3.6 1.6
3.4 1.5
5.8 2.6

ECC DuraLite

ECD DuraLite

ECD DuraLite Specifications

Air
Cleaner
Models

Body Outlet Outlet

Diameter Diameter Length Length Media
(A)
(C)
(D)
(F)
Type Weight
in mm in mm in mm in mm lbs kg

D045003 4.50 114 1.50 38 4.50

114 1.38
35
D045004 4.50 114 1.50 38 6.00
152 1.38
35
D055004 5.50 140 1.75 44 7.00
178 1.38
35
D065003 6.50 165 2.00 51 4.00
102 1.38
35
D0650084 6.50 165 2.00 51 9.00
229 1.38
35

48

Engine Air Filtration

C
C
C
C
D

0.6 0.27
0.8 0.36
1.0 0.45
0.8 0.36
1.5 0.68

Note: D065008 has inlet holes at both ends of filter

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LIGHT DUST AIR CLEANERS

DuraLite Air Cleaners

Installation & Service Instructions

Installation Instructions

Direct Mount

Installation
DuraLite air cleaners can be mounted in two ways:
1. Direct Mount: mounted directly on the intake manifold.
2. Remote Mount: mounted away from engine and connected to engine
with inlet piping.

torque clamp to
60 in lb (minimum)

Installation Tips
Engage outlet neck of the DuraLite over intake piping for a full 1" to
insure a secure, lasting seal.
Tighten clamp around outlet neck to 60 in lb minimum. A Donaldson
high torque hose clamp is recommended.
On remote mount style, avoid crushing the body with body clamps. A
snug fit is best, and body clamps are not always required.
Keep away from engine manifold and other very hot components
(DuraLite is rated at 180 F / 83 C maximum sustained temperature).
Keep away from battery acids, brake fluid, and other caustic fluids.

Remote Mount

torque clamp to
60 in lb (minimum)

Service Recommendations
This servicing information is provided as a best practices guide. It is not intended to replace or supersede the
service instructions supplied by your engine or vehicle manufacturer.

Servicing Intervals

Service Indicator Location

Servicing Tips

Choose either of two types:

For proper restriction readings,

a restriction fitting tap must be
located between the engine intake
and DuraLite outlet neck. The tap
should be located in a straight
section of the intake pipe at least
one pipe diameter away from the
manifold or any bends, elbows or
reducers.

Do NOT judge the filter on the

basis of visual inspection! If its
doing its job, it should look dirty.
DuraLite filter life is longer than
you may think. Change the filter
only when restriction readings
indicate to do so.

Scheduled (Miles or Hours).

DuraLite service intervals can
be integrated into any existing
maintenance program.
Filter Service Indicator. This
method offers the most accurate
filter maintenance program,
delivering maximum filter life,
less machine downtime, and
reduced maintenance costs.
Washing, cleaning or servicing
the filter in any way voids the
warranty.

Disposal
Follow your local disposal
guidelines for disposal.

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During filter change out, do NOT

leave the inlet ducting exposed
any longer than necessary (a few
minutes) during service.
Never wash or clean the unit for
reuse.

Engine Air Filtration

49

LIGHT DUST AIR CLEANERS

ECO & ECOLITE Air Cleaners

Initial Restriction

Lightweight
Sturdy
One Piece Construction

Airflow Air Cleaner Model

350 cfm @ 8" H20 P537451 ECO-SE
510 cfm @ 8" H20 P537452 ECO-SE
800 cfm @ 8" H20 P613679 ECO-SE
840 cfm @ 8" H20 P537453 ECO-SE
960 cfm @ 8" H20 P537454 ECO-SE
1000 cfm @ 5" H20 P537447 ECOLITE
1000 cfm @ 6" H20 P527586 ECO-CM
1000 cfm @ 7" H20 P524837 ECO-II
1100 cfm @ 6" H20 P537450 ECO-CM
1200 cfm @ 5" H20 P537448 ECOLITE
1200 cfm @ 6" H20 P154927 ECO-II
1230 cfm @ 8" H20 P607373 ECO-SE
1400 cfm @ 7" H20 P524838 ECO-II
1500 cfm @ 5" H20 P537449 ECOLITE
1500 cfm @ 7" H20 P528722 ECO-II
1530 cfm @ 8" H20 P537456 ECO-SM
1550 cfm @ 8" H20 P537455 ECO-SM

Use the initial restriction table if

your selecting an air cleaner. For
a direct replacement to Parker,
select the air cleaner style tables.

When Selecting an Air

Cleaner . . .
Determine the airflow requirements of your
engine, then find the corresponding cfm
airflow in the table at left. The restriction
numbers (shown in inches of water) indicate
the approximate initial restriction of each
model air cleaner at that cfm. If there
are two air cleaner models that fit your
parameters, choosing the one with the lower
restriction will provide longer filter service
life. When calculating total initial restriction
of the entire air intake system, include the
restriction caused by ducting, elbows, and
pre-cleaners.

ECO-II

Body Dia. Body Length Inlet Dia. Outlet Dia.
Parker
Donaldson
(A)
(C)
(B) I.D.
Number Number in mm in mm in mm in mm

C
A
Inlet

071338001
071338002
071338003
071338004

P524837
P154927
P524838
P528722

9.75 248 24.0 610

11.0 279 24.0 610
13.5 343 24.0 610
13.5 343 18.0 457

Grid
Grid
Grid
Grid

6.0
7.0
7.0
7.0

152
178
178
178

ECO-SE

Body Dia. Body Length Inlet Dia. Outlet Dia.
Parker
Donaldson
(A)
(C)
(B) I.D.
Number Number in mm in mm in mm in mm
114500001 P537451 6.75 171 14.2 361 End Perf 3.0 76
114500002 P537452 7.75 197 17.2 437 End Perf 4.0 102
114500003 P537453 9.67 246 20.2 513 End Perf 5.0 127
114880003 P537454
9.70 246 18.1 460 6.0* 152* 5.0 127
114880005 P613679
7.75 197 17.20 437 6.0* 152* 4.00 102
400292000 P607373
11.50 292 16.88 429 6.0* 152* 7.00 178
A

* side inlet (not illustrated)

C
ECO and ECOLITE are registered trademarks of Parker-Hannifin Corp., Racor Division

50

Engine Air Filtration

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LIGHT DUST AIR CLEANERS

ECO & ECOLITE Air Cleaners

ECO-CM

Body Dia. Body Length Outlet Dia. Inlet Dia.
Parker Donaldson (A)
(C)
(E)
(B)
(D)
(F)
Number Number in mm in mm in
mm in
mm in mm in
mm
078897002
P527586 11.0 279 24.0 610 6.0
152 8.0
203 18.5
470 8.9
226
078897001 P537450 13.5 343 24.0 610 7.0 178 8.0 203 5.5 140 11.1
282

E (OD)

F
B

ECOLITE

Body Dia. Body Length Outlet Dia. Inlet Dia.
Parker Donaldson (A)
(C)
(E)
(B)
(D)
(F)
Number Number in mm in mm in
mm in
mm in mm in
mm
062891001 P537447
062891002 P537448
062891003 P537449

9.75 248 24.0 610 6.0 152 6.0 152 5.5 140 6.75
171
11.0 279 24.0 610 7.0 178 7.0 178 5.5 140 7.8 198
13.5 343 24.0 610 7.0 178 7.0 178 5.5 140 9.1 231

ECO-SM

Body Dia. Body Length Outlet Dia. Inlet Dia.
Parker Donaldson (A)
(C)
(E)
(B)
(D)
(F)
Number Number in mm in mm in
mm in
mm in mm in
mm
099842009 P537455
099842010 P537456

13.5 343 16.8 427 7.0 178 7.0 178 5.5 140 8.6 219
13.5 343 16.8 427 7.0 178 7.0 178 9.5 241 8.6 219

E (OD)

F
A

Competitive Cross
Reference
Baldwin Donaldson
PA2650...........P154927
PA2721...........P537447
PA2722...........P537448
PA2723...........P537449
PA2724...........P524838
PA2731...........P537450
PA2874...........P527586
PA2875...........P528722
PA2876...........P524837
PA3493...........P537454
PA3554...........P537451
PA3555...........P537452
PA3556...........P537453
Fleetguard Donaldson
AH1103...........P154927
AH1104...........P537447
AH1105...........P537448
AH1106...........P537449
AH1135...........P524838
AH1135F.........P524838
AH1183...........P528722
AH1184...........P537450
AH1191...........P537451
AH1192...........P537452
AH1193...........P537453
AH1194...........P524837
AH1197...........P537454
AH19014.........P537455
AH19015.........P537456

Fram

Donaldson
CA3770...........P154927
CA6622...........P524837
CA6623...........P524838
CA6624...........P528722
CA6854...........P537451
CA6855...........P537453
CA7229...........P537447
CA7230...........P537448
CA7231...........P537449
CA8129...........P537452
CA8131...........P537450

Luber-finer Donaldson
LAF1799..........P528722
LAF1821..........P537450
LAF1825..........P527586
LAF1828..........P537447
LAF1844..........P537449
LAF1848..........P537448
LAF1934..........P537454
LAF2521..........P537453
LAF8002..........P154927
LAF8003..........P524838
Wix
Donaldson
46743 .............P537451
46748..............P537454
46755..............P537453
46759..............P537452
46848..............P524837
46849..............P528722
46850..............P154927
46851..............P524838
46857..............P537455
46858..............P537456
46891..............P537447
46893..............P537448
46895..............P537449
46897..............P537450
546755............P537453

C
ECO and ECOLITE are registered trademarks of Parker-Hannifin Corp., Racor Division

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Engine Air Filtration

51

LIGHT DUST AIR CLEANERS

EPG Air Cleaners

Durable, Corrosion-Free Air Cleaner

Improved Reliability, Superior Engine Protection, Easiest Serviceability

The EPG air cleaner series, which
incorporates Donaldson RadialSeal
Sealing Technology, offers improved
reliability and durability, reduced
weight and costs, and better
serviceability.
EPG air cleaners: conquer
underhood space limitations; are
corrosion-free and lighter in weight
than traditional metal units; are
more sturdy than ever before; and
have a reliable, easy-to-service
design.
The filter inside the air cleaner is
also quite different from filters with
metal end caps. The one-piece
molded end caps encase the ends
of the media and filter liners. The
filter fits over the housing outlet
tube, creating a reliable seal
without the hassle of separate
sealing gaskets.

Whether you are going to service by miles, hours or restriction, keep accurate maintenance records and log or track
your filter changes.

Of the six models, three include a

primary filter and three include a
primary and safety filter.

This EPG RadialSeal Air Cleaner is part of a complete Donaldson intake

system. The entire engine air intake system is made of molded plastic.
Between the intake scoop and the air cleaner are Donaldson Strata tubes,
which provide pre-cleaning. Particulate from this stage is scavenged off and
out through the exhaust system. In this system, the EPG air cleaner provides
the second stage of cleaning.

52

Engine Air Filtration

The EPG Air Cleaner, which fits neatly under the hood, has RadialSeal Sealing
Technology that delivers a reliable seal in rugged environments and quick filter
change-out.

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LIGHT DUST AIR CLEANERS

EPG Air Cleaners

Provides up to 1325 cfm Airflow per Air Cleaner
Applications
Provides up to 1325 cfm airflow per
air cleaner double airflow to engine
by using two units
Horizontal or vertical installation

Primary or
main filter

Air cleaner
housing

Ideal for
On-highway vehicles
Marine and offshore equipment
Light construction vehicles
Agricultural vehicles
Compressors and generator sets

Safety filter (fits

inside the primary
filter) not available
in all models

Cover

Air Cleaner Features

Durable plastic housing is corrosionfree and weighs less than metal air
cleaners
Very few service parts. Easy to
service.
No mounting bands required. Installs
securely via molded-in mounting
flange(s) with pre-drilled holes on the
side of the housing.
Available in three body diameters:
11" (279mm), 13" (330mm), 15" (381mm)
Temperature tolerances:
11" (279mm) dia: -40 F to 220F
(-40 C to 104 C)
13" (330mm) 15" (381mm) dia:
-40 F to 200 F (-40 C to 93 C)

Outlet to Engine

Access cover
for filter service

Filter Features
RadialSeal Sealing Technology
ensures reliability, is easy to service
and makes the filter selfcentering, self-aligning and
self-sealing
All models can
accommodate safety filter
Donaldson Endurance extended
service and high efficiency filters
which capture sub-micron
contaminant such as soot and carbon
are available for some models
(see service parts listing on page 55)

Air Inlet

The Better Alternative to Drain Holes

The Donaldson Vacuator Valve is an optional accessory for the EPG that
expels water from the air cleaner before any reaches the filter thereby
extending filter life. Bare drain holes can clog or take in back splash, but the
Vacuator Valve never does. The P525956 is a 1" (25mm) diameter model
designed for over-highway applications.

Installation is fast and easy:

1. Locate the lowest point of the air cleaner to allow proper drainage through Vacuator Valve.
2. Remove filter(s) before drilling.
3. Drill a 1" (25mm) hole centered at the lowest point of the
air cleaner as shown in illustration. Remove debris from
drilling.
4. Install Vacuator Valve (P525956) by pushing it into the hole.
5. Reinstall filter(s), reattach cover.

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Engine Air Filtration

53

LIGHT DUST AIR CLEANERS

EPG Air Cleaners

Air in the Side, Out the End (standard flow filters)

INLET

FLOW

Initial Airflow Restriction

Air Cleaner
Airflow Model
Models with Primary & Safety Filter

450 cfm @ 5.5" H20 G110120

650 cfm @ 6" H20 G130089
800 cfm @ 5.5" H20 G150049
Models with Primary FILTER

OUTLET

EPG Specification Illustrations

11" Models

625 cfm @ 5.5" H20 G110119

950 cfm @ 10" H20 G130079
1325 cfm @ 8" H20 G150048

13" & 15" Models

EPG Specifications
Air
Body
Inlet
Outlet Outlet
Cleaner
Dia. Dia. Dia. Length
Length
Model
(C) (A) (B) (D) (G) (F) (E) (H) (I) (J) (K) (L)
G110119
10.86" 5.50" 5.00" 12.89" 8.56" 1.95" 6.00"
See drawing above for dimensions on 11" models

276mm 140mm 127mm 327mm 217mm 50mm 152mm
G110120
10.86" 5.50" 5.00" 12.89" 8.56" 1.95" 6.00"
See drawing above for dimensions on 11" models

276mm 140mm 127mm 327mm 217mm 50mm 152mm
G130079
12.62" 6.00" 5.00" 16.02" 9.51" 3.00" 5.66" 7.75" 2.00" 8.00" 4.00" 6.00"

321mm 152mm 127mm 407mm 242mm 76mm 144mm 197mm 51mm 203mm 102mm 152mm
G130089
12.62" 6.00" 5.00" 16.02" 9.51" 3.00" 5.66" 7.75" 2.00" 8.00" 4.00" 6.00"

321mm 152mm 127mm 407mm 242mm 76mm 144mm 197mm 51mm 203mm 102mm 152mm
G150048
14.62" 7.00" 7.00" 15.75" 10.19" 1.82" 7.00" 7.50" 4.12" 8.50" 4.25" 8.00"

371mm 178mm 178mm 400mm 259mm 46mm 178mm 191mm 105mm 216mm 108mm 203mm
G150049
14.62" 7.00" 7.00" 15.75" 10.19" 1.82" 7.00" 7.50" 4.12" 8.50" 4.25" 8.00"

371mm 178mm 178mm 400mm 259mm 46mm 178mm 191mm 105mm 216mm 108mm 203mm

54

Engine Air Filtration

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EPG Service Parts &

Accessories
G110119 EPG
Cover.................................................. P529151
Elbow, 45.......................................... P109021
Elbow, 90.......................................... P107844
Elbow, 90 reducing......................... P143895
Fastener kit....................................... X006452
Filter, primary - ES & HE.................. EAF5067
Filter, primary - SM.......................... P527484......3
Filter, safety....................................... P527680......4
Hump hose........................................ P105610
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H000604
Outlet band clamp............................ P148345
Thumb screw.................................... P527435
Vacuator Valve............................... P525956

Air Inlet
Air Cleaner
Housing

Access Cover
for filter service

Thumb
Screw

Primary Filter

G110120 EPG
Cover.................................................. P529151
Elbow, 45.......................................... P109021
Elbow, 90.......................................... P107844
Elbow, 90 reducing......................... P143895
Fastener kit....................................... X006452
Filter, primary - ES & HE.................. EAF5067
Filter, primary - SM.......................... P527484......3
Filter, safety....................................... P527680......3
Hump hose........................................ P105610
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H000604
Outlet band clamp............................ P148345
Thumb screw.................................... P527435
Vacuator Valve............................... P525956

G130079 EPG
Cover.................................................. P533916
Elbow, 45.......................................... P109021
Elbow, 90.......................................... P107844
Elbow, 90 reducing......................... P143895
Fastener kit....................................... X006452
Filter, primary - SM.......................... P533930......3
Filter, primary - ES & HE.................. EAF5109
Filter, safety....................................... P533890......4
Hump hose........................................ P105610
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000275
Inlet hood, plastic............................ H000606
Outlet band clamp............................ P148345
Thumb screw.................................... P527435
Vacuator Valve............................... P525956

G130089 EPG
Cover.................................................. P533916
Elbow, 45.......................................... P109021
Elbow, 90.......................................... P107844
Elbow, 90 reducing......................... P143895
Fastener kit....................................... X006452
Filter, primary - SM.......................... P533930......3
Filter, primary - ES & HE.................. EAF5109
Filter, safety....................................... P533890 .....3
Hump hose........................................ P105610
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000275
Inlet hood, plastic............................ H000606
Outlet band clamp............................ P148345
Thumb screw.................................... P527435
Vacuator Valve............................... P525956

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Thumb
Screw
Outlet
to Engine

Safety Filter is inside Primary Filter

Molded-in
Mounting Flange

(not visible in this photo)

11" Model Shown

G150048 EPG
Cover.................................................. P523096
Elbow, 45.......................................... P105548
Elbow, 90.......................................... P105536
Fastener kit....................................... X006452
Filter, primary - ES & HE.................. EAF5069
Filter, primary - SM.......................... P527682......3
Filter, safety....................................... P527683......4
Hump hose........................................ P105613
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000339
Inlet hood, plastic............................ H000607
Outlet band clamp............................ P148348
Thumb screw.................................... P527435
Vacuator Valve............................... P525956

G150049 EPG
Cover.................................................. P523096
Elbow, 45.......................................... P105548
Elbow, 90.......................................... P105536
Fastener kit....................................... X006452
Filter, primary - SM.......................... P527682 .....3
Filter, primary - ES & HE.................. EAF5069
Filter, safety....................................... P527683......3
Thumb screw.................................... P527435
Hump hose........................................ P105613
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000339
Inlet hood, plastic............................ H000607
Outlet band clamp............................ P148348
Vacuator Valve............................... P525956

X006452 Fastener Kit

Includes Fasteners and

1 Thumb Screw

NOTES:

3 = Shipped with air cleaner initially

4 = Safety filter is designed to fit this air cleaner,
but was not originally shipped with it (note that
adding a safety filter will decrease the maximum
airflow throughput)
E S = Extended Service
HE = High Efficiency
SM= Scheduled Maintenance

Engine Air Filtration

55

LIGHT DUST AIR CLEANERS

EPG Air Cleaners

LIGHT DUST AIR CLEANERS

EPG Air Cleaners

Service Instructions
This servicing information is provided as a best practices guide. It is not intended to replace or supersede the
service instructions supplied by your engine or vehicle manufacturer.

Check the Restriction

Remove the Filter

5
56

Measure the restriction of the air cleaner with a Donaldson filter service
indicator, service gauge or water manometer. Use the restriction tap
provided on the air cleaner or at the transfer pipe. Replace the filter only
when the restriction level has reached the maximum recommended by the
engine or equipment manufacturer or on a regular service schedule.

Unfasten or unlatch the service cover.

The RadialSeal filter fits tightly over the
outlet tube to create the critical seal,
so there will be some initial resistance,
similar to breaking the seal on a jar.
Gently move the end of the filter back
and forth to break the seal. Rotate while
pulling the filter straight out. Avoid
knocking the filter against the housing.

Clean Out the Vacuator

Valve

Remove the Vacuator Valve and clean out

any dust found in the drop tube. Reinstall
Vacuator Valve or replace if found worn or
damaged. If your air cleaner is equipped
with a Vacuator Valve, visually check and
physically squeeze it.

Make sure the valve is flexible and not

inverted, damaged or plugged. Replace it
if damaged or if it looks like any of these
images. A damaged or missing Vacuator
Valve will disrupt the designed flow of air
through the air cleaner.

Inspect the Old Filter

Inspect the old filter for any signs of leaks.

A streak of dust on the clean side of the
filter is a telltale sign. Eliminate any source
of air leaks before installing the new
primary filter.

Visually Inspect the Safety Filter

If your air cleaner has a safety filter, do a visual inspection for

damage. Verify that the safety filter is properly seated in the
housing. Do not remove the safety filter unless it is damaged or
due for replacement. The safety filter should be replaced every
three primary filter changes. When you remove the safety filter,
replace it immediately or make sure you cover the air cleaner
outlet tube to avoid admitting any contaminant.

Engine Air Filtration

www.buydonaldson.com

EPG Air Cleaners

6
7

LIGHT DUST AIR CLEANERS

Service Instructions

Clean Both Surfaces of the

Outlet Tube

Use a clean damp cloth to wipe the filter

sealing surface and the inside of the outlet
tube. Contaminant on the sealing surface could
hinder an effective seal and cause leakage.

Inspect the New Filter

Visually inspect the new filter, paying special

attention to the sealing area which is inside the
open end.
As you inspect the filters RadialSeal take care
not to wipe the sealing surface. The factory
has placed a dry lubricant on the seal which
aids in installation and removal. NEVER install a
damaged filter.

Insert the New Filter Properly

If youre servicing the safety filter at this

change-out, carefully seat it into position before
installing the primary filter. Seat the filter by
hand, making certain it is completely inserted
into the air cleaner housing before securing the
cover in place. To complete a tight seal, apply
pressure by hand at the outer rim of the filter,
not the flexible center.
Never use the service cover to push the filter
into place since no cover pressure is required to
hold the seal. Using the cover to apply pressure
could damage the housing and cover fasteners,
and will void the warranty.
If the new filter is not fully in place, remove
the cover and push the filter further into the
air cleaner with hand pressure on the outer
rim. The cover should then go on with no extra
force. Then secure the service cover.

Check Connectors for a Tight Fit

Make sure restriction indicators are reset and in

proper working order.
Verify that all mounting bands, clamps, bolts,
and connections in the entire air cleaner system
are tight.
Check for holes in piping and repair or replace
as needed. Any leaks in the intake piping will
admit dust directly to the engine.

www.buydonaldson.com

Engine Air Filtration

57

LIGHT DUST AIR CLEANERS

ERA Air Cleaners

Cowl-Mounted Air Cleaner

Superior Protection with RadialSeal Sealing Technology
Looking for a replacement to our
older EBA cylindrical-shaped axial
seal style air cleaner? Our ERA
RadialSeal air cleaner series
deliver a reliable filtration system
for your engine and simplifies filter
service.

Our older, classic EBA cowl-mounted air

cleaner (shown on the right) has been
replaced with our ERA Air Cleaner.
EBA replacement filters are still available
through your local Donaldson outlet.

Applications

Light dust, single-stage air cleaner

Vertical installation, mounted on the
side of the truck
Primarily for on-highway trucks
Can be installed on driver or
passengers side
Allows up to 1350 cfm airflow
throughput per air cleaner
(Mounting the unit directly to the engine is not
recommended)

Air Cleaner Features

Black, corrosion and chemical

resistant polymer paint retains its
finish through all types of weather
Available in 11" (279mm), 13"
(330mm) and 15" (381mm) diameter
sizes
Order inlet hoods separately
Double airflow throughput by using
two air cleaners
Vacuator Valve automatically expels
moisture from bottom of housing

The ERA Style air cleaner has RadialSeal

sealing technology and fewer access bolts
to remove during service compared to our
old EBA air cleaner design.
The exterior finish is glossy black, polymer
paint.
Don't forget to protect the air cleaner from
rain and exposure, by adding an inlet hood
to the intake flange on the service cover.
Pre-cleaner inlet hoods are featured in the
accessories section.

Filter Features

RadialSeal sealing technology high

tech resilient urethane ends that hold
the filter firmly in place and maintain
a tight, reliable seal reduces the
number of components and ensures
reliability
Extended service, high efficiency
Donaldson Endurance filters are
available on some models (see
service parts list for part numbers)

58

Engine Air Filtration

www.buydonaldson.com

FLOW
INLET

Air in the End, Out the Side (reverse flow filters)

OUTLET

When Selecting an Air

Cleaner . . .
Determine the airflow requirements of
your engine, then find the corresponding
cfm airflow in the table at right. The
restriction numbers (shown in inches
of water) indicate the approximate
initial restriction of each model air
cleaner at that cfm. If there are two air
cleaner models that fit your parameters,
choosing the one with the lower
restriction will provide longer filter
service life. When calculating total initial
restriction of the entire air intake system,
include the restriction caused by ducting,
elbows, and pre-cleaners.

Initial Airflow Restriction

CFM @ "H20
6" 8" 10"

Air Cleaner
Model

ERA Air Cleaner

750
760
760
1045

870 970
880 890
880 980
1205 1350

A110052
A130115
A150141
A150138

ERA Specification Illustrations

Side and Top View

ERA Specifications

Body Outlet Outlet Body Overall Outlet Inlet Service
Service
Air
Diameter Diameter Location Length Length Location Dia. OD Clearance Indicator
Cleaner
(A) (B) (C) (D) (E) (F) (G) Tap
Weight
Models in mm in mm in mm in mm in mm in mm in mm in mm lbs kg
A110052 11.00
279 5.50 140 17.07
434 20.39
518 23.70
602 9.36 238 6.00 152 20.00
508
A130115 13.00
330 6.00 152 16.69
424 20.19
513 22.95
265 10.42
265 6.00 152 20.00
508
A150141 15.00
381 6.00 152 16.90
429 20.38
518 23.14
588 11.90
302 6.00 152 20.00
508
A150138 15.00 381 7.00 178 19.25 489 24.38 619 27.69 7.03 11.90 302 7.00 178 24.00 610

www.buydonaldson.com

Yes
Yes
Yes
Yes

24 11
29 13
32 15
36 16

Engine Air Filtration

59

LIGHT DUST AIR CLEANERS

ERA Air Cleaners

LIGHT DUST AIR CLEANERS

ERA Air Cleaners

ERA Service Parts & Accessories
A110052 ERA
Bolt..................................................... P119463
Cover.................................................. P544744
Elbow, 45.......................................... P105546
Elbow, 90.......................................... P105534
Elbow, 90 reducing......................... P128990
Filter, primary - ES & HE.................. EAF5148
Filter, primary - SM.......................... P544741......3
Gasket, cover.................................... P155211
Hump hose........................................ P105611
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000275
Inlet hood, plastic............................ H000606
Mounting band, black, metal......... P004079
Nut, plastic........................................ P119325
Outlet band clamp............................ P148346
Retaining ring................................... P129469
Vacuator Valve............................... P149099

Requires Inlet Hood See Accessories section for choices and order separately.

Plastic Nuts (4)

Cover

Gasket, Cover

A130115 ERA
Bolt..................................................... P119463
Cover.................................................. P542475
Filter, primary - SM.......................... P544950......3
Filter, primary - ES & HE.................. EAF5149
Gasket, cover.................................... P155264
Mounting band, black..................... P013722
Nut, plastic........................................ P119325
Retaining ring................................... P129469
Vacuator Valve............................... P149099

Primary Filter

A150141 ERA
Bolt..................................................... P119463
Cover.................................................. P544827
Elbow, 45.......................................... P105547
Elbow, 90.......................................... P105535
Filter, primary - ES & HE.................. EAF5151
Filter, primary - SM.......................... P544243......3
Gasket, cover.................................... P535559
Hump hose........................................ P105612
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000275
Inlet hood, plastic............................ H000606
Mounting band, metal, black......... P016845
Nut, plastic........................................ P119325
Outlet band clamp............................ P148347
Retaining ring................................... P129469
Vacuator Valve............................... P149099

Bolts (4)

Housing

A150138 ERA
Bolt..................................................... P119463
Cover.................................................. P544238
Elbow, 45.......................................... P105548
Elbow, 90.......................................... P105536
Filter, primary - ES & HE.................. EAF5150
Filter, primary - SM.......................... P544301......3
Gasket, cover.................................... P535559
Hump hose........................................ P105613
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000339
Inlet hood, plastic............................ H000607
Mounting band, black, metal......... P016845
Nut, plastic........................................ P119325
Outlet band clamp............................ P148348
Retaining ring................................... P129469
Vacuator Valve............................... P149099

Vacuator Valve
P149099
(all models)

NOTES:

3 = Shipped with air cleaner initially

SM = Scheduled Maintenance
ES = Extended Service
HE = High Efficiency

60

Engine Air Filtration

www.buydonaldson.com

LIGHT DUST AIR CLEANERS

ERA Air Cleaners

Service Instructions

This servicing information is provided as a best practices guide. It is not intended to replace or supersede the
service instructions supplied by your engine or vehicle manufacturer.

Check the Restriction

Replace the filter only when the

restriction level has reached the
maximum recommended by the
engine or equipment manufacturer or
on a regular service schedule.
Restriction indicators, mounted
on the air cleaner system are
recommended for keeping an eye on
restriction levels and indicating when
servicing is due.

Remove the Filter

Check the Vacuator

Valve

Unfasten or unlatch the service cover.

Because the filter fits tightly over the
outlet tube to create the critical seal,
there will be some initial resistance,
similar to breaking the seal on a jar.
Gently move the end of the filter back
and forth to break the seal. Rotate
while pulling the filter straight out.
Avoid knocking the filter against the
housing.

If your air cleaner is equipped with

a Vacuator Valve, visually check and
physically squeeze it. Make sure the
valve is flexible and not inverted,
damaged or plugged.

Inspect the Old Filter

Inspect the old filter for any signs of

leaks. A streak of dust on the clean
side of the filter is a telltale sign.
Eliminate any source of air leaks
before installing the new primary
filter.

Clean Both Surfaces of

the Outlet Tube

Use a clean damp cloth to wipe the

filter sealing surface and the inside
of the outlet tube. Contaminant on
the sealing surface could hinder an
effective seal and cause leakage.

www.buydonaldson.com

Continued on next page

Engine Air Filtration

61

LIGHT DUST AIR CLEANERS

ERA Air Cleaners

Service Instructions

Inspect the New Filter

Visually inspect the new filter,

paying special attention to the
sealing area which is inside the
open end. As you inspect the filters
RadialSeal take care not to wipe
the sealing surface. The factory
has placed a dry lubricant on the
seal which aids in installation and
removal.
NEVER install a damaged filter.

Insert the New Filter

Seat the filter by hand, making

certain it is completely inserted
into the air cleaner housing before
securing the cover in place. To
complete a tight seal, apply pressure
by hand at the outer rim of the filter,
not the flexible center. Never use
the service cover to push the filter
into place since no cover pressure is
required to hold the seal.
Note that a cover gasket is usually
supplied with ERA replacement
filters. It is important that it be fitted
at the same time as the new filter to
ensure that the housing is airtight.
Using the cover to apply pressure
could damage the housing and
cover fasteners, and will void the
warranty. If the new filter is not fully
in place, remove the cover and push
the filter further into the air cleaner
with hand pressure on the outer rim.
The cover should then go on with no
extra force. Then, secure the service
cover.

62

Check Connectors for a

Tight Fit

Make sure restriction indicators are

reset and in proper working order.
Verify that all mounting bands,
clamps, bolts, and connections in
the entire air cleaner system are
tight. Check for holes in piping and
repair or replace as needed. Any
leaks in the intake piping will admit
dust directly to the engine.

Engine Air Filtration

www.buydonaldson.com

FLOW

LIGHT DUST AIR CLEANERS

EBA Konepac Air Cleaners

Air in the End, Out the Side

Applications
Light-dust, single-stage air cleaner
Typically mounted horizontally,
underhood.

INLET

OUTLET

When Selecting an
Air Cleaner . . .
Service parts for this axial style air cleaner
may not be available due to newer filtration
technology and housing designs. Donaldson
now recommends RadialSeal style air
cleaners for new applications.
If you do prefer this air cleaner style, please
use the air cleaner selection steps outlined
on the inside cover to determine which air
cleaner is best for your engine.

Initial Airflow Restriction

CFM @ "H20
6" 8" 10"

Air Cleaner
Model

Style KPI

1150 1300 1475

A112018

Style KPII

875 1000 1130

1140 1300 1450
1400 1640 1850

A092037
A112078
A132001

Because of the cone-shaped filter inside the housing, EBA Konepac is smaller in size compared to the
ERA without sacrificing airflow. This allows trucks to meet width requirements in all states.

Air
Inlet

Picture of A112018 air cleaner

with service cover on the
opposite end of the inlet.

Outlet

Looking for the EBA Cylindrical models?

The four models previously available have been replaced by a more reliable ERA RadialSeal style air cleaner design.
The ERA models are a direct replacement to the older axial seal air cleaner models.


www.buydonaldson.com

A110009 use A110052 A130045 use A130115

A150039 use A150141 A150128 use A150138
Engine Air Filtration

63

LIGHT DUST AIR CLEANERS

EBA Konepac Air Cleaners

EBA Konepac Specification Illustrations
Style Konepac I (KPI)
Service cover opposite the inlet end

Style Konepac II (KPII)

Service cover on inlet end

EBA Konepac Specifications

Body
Inlet
Outlet
Inlet
Service
Air Diameter
Diameter
Diameter Length Length
Clearance
Service
Cleaner
(A) (B) (C) (D) (E) (F) (G) (I)
Indicator
Weight
Models in mm in mm in mm in mm in mm in mm in mm in mm Tap lbs
kg
Style KPI

A112018 11.00
279 7.00 178 7.00 178 28.62
727 8.95 227 1.58 40 22.20
564 28.00
711 Yes 39.0
17.8
Style KPII

A092037 9.00 229 6.00 152 6.00 152 28.63

727 7.85 199 1.18 30 10.00
443 27.62
702 Yes 21.5
9.5
A112078 11.00
279 7.00 178 7.00 178 28.67
728 8.95 227 1.58 40 8.00 203 28.00
711 Yes 30.0
13.6
A132001 13.00
330 8.00 203 8.00 203 28.59
726 10.00
254 2.38 60 7.50 191 28.00
711 No 42.0
19.0

64

Engine Air Filtration

www.buydonaldson.com

LIGHT DUST AIR CLEANERS

EBA Konepac Air Cleaners

EBA Konepac Service Parts & Accessories
(KPII style shown)
Housing Body
Filter
Access Cover for
Filter Service

Mounting Bands

2 required for proper

installation, order
separately

Vacuator Valve P149099

for use when air cleaner is

mounted vertically

Bolt P119463
4 required

Cover Gasket

Plastic Nuts P119325

Retaining Ring P129469

4 of each on cover

A092037

Style KPII

Elbow, 45.......................................... P105547

Elbow, 90.......................................... P105535
Filter, primary.................................... P140822
Filter, primary - ES & HE.................. EAF5025
Filter, primary treated...................... P129472......1,3
Hump hose........................................ P105612
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000275
Inlet hood, plastic............................ H000606
Mounting bands, metal................... P004073
Nut, plastic........................................ P119325
Outlet band clamp............................ P148347
Retaining ring................................... P129469
Vacuator Valve............................... P149099

A112018 EBA KPI

Elbow, 45.......................................... P105548
Elbow, 90.......................................... P105536
Filter, primary.................................... P151097......3
Filter, primary - ES & HE.................. EAF5024
Filter, primary treated...................... P129396......1
Gasket, cover.................................... P155211
Hump hose........................................ P105613
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000339
Inlet hood, plastic............................ H000607
Mounting band, metal..................... P004079......2
Nut, plastic........................................ P119325
Outlet band clamp............................ P148348
Retaining ring................................... P129469
Vacuator Valve............................... P149099

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A112078 EBA KPII

Elbow, 45.......................................... P105548
Elbow, 90.......................................... P105536
Filter, primary.................................... P151097
Filter, primary - ES & HE.................. EAF5024
Filter, primary treated...................... P129396......1,3
Gasket, cover.................................... P155211
Hump hose........................................ P105613
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000339
Inlet hood, plastic............................ H000607
Mounting band, metal..................... P004079......2
Nut, plastic........................................ P119325
Outlet band clamp............................ P148348
Retaining ring................................... P129469
Vacuator Valve............................... P149099

NOTES:

1 = Filter is treated with chemical for carbon

resistance and is not cleanable
2 = Two required for proper installation
3 = Shipped with air cleaner initially
ES= Extended Service
HE= High Efficiency

A132001 EBA KPII

Elbow, 45.......................................... P112606
Elbow, 90.......................................... P112605
Filter, primary.................................... P141228 .....3
Filter, primary - ES & HE.................. EAF5026
Gasket, cover.................................... P155264
Hump hose........................................ P112608
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H001053
Mounting band, metal..................... P013722......2
Nut, plastic........................................ P119325
Outlet band clamp............................ P148349
Retaining ring................................... P129469
Vacuator Valve............................... P149099

Engine Air Filtration

65

LIGHT DUST AIR CLEANERS

EBA Konepac Air Cleaners

Service Instructions

This servicing information is provided as a best practices guide. It is not intended to replace or supersede the
service instructions supplied by your engine or vehicle manufacturer.

Check the Restriction

Measure the restriction of the air

cleaner with a Donaldson filter service
indicator, service gauge, or a water
manometer.
Replace the filter only when the
restriction level has reached the
maximum recommended by the engine
or equipment manufacturer or on a
regular service schedule.

Gently Remove the Old

Filter

Clean the Inside of the

Housing

Switch the engine off. Handle the dirty

filter gently, until it is clear of the air
cleaner housing. Accidental bumping
will shake dirt loose inside the filter
housing.

Always clean the inside of the housing.

Dirt left in the air cleaner housing can
potentially damage your engine.
Use a clean, damp cloth to wipe
every surface clean. Ensure that the
outlet tube sealing area is clean and
undamaged.

Check the Inside Visually

Before Installing the Filter
Always clean the gasket sealing
surface. An improper gasket seal is
one of the most common causes of
engine contamination. Make sure that
all hardened dirt ridges are completely
removed, both on the bottom and top of
the air cleaner housing.
Check for uneven dirt patterns. Your old
filter has valuable clues to dust leakage
or gasket sealing problems. A pattern on
the filters clean side is a sign that the
old filter was not firmly sealed or that a
dust leak exists. Identify the cause of
that leak and rectify it before installing a
new filter.

66

Engine Air Filtration

www.buydonaldson.com

LIGHT DUST AIR CLEANERS

EBA Konepac Air Cleaners

Service Instructions

Inspect the New Filter

Before Installation

Check the new filter, but dont install

if it appears damaged. Check that
the gasket is easily compressible and
springs back promptly when finger
pressure is released.

Install the New Filter

It is important to change the new

supplied cover gasket with each
filter service. Ensure that the filter
is the correct size for the housing
and install the filter, making sure
the gasket seats evenly for a perfect
seal. Without a proper seal, dirty air
can by-pass the filter.

Ensure Air-tight Fit on All

Connections and Ducts
Check that all clamps and flange
joints are tight, as well as the air
cleaner mounting bands. Attend
to any leaks immediately to avoid
dirt directly entering your engine. If
the vehicle is fitted with air brakes,
it is important to check the clean
air supply hose which feeds the air
brake compressor.

www.buydonaldson.com

Engine Air Filtration

67

LIGHT DUST AIR CLEANERS

ECG Konepac Air Cleaners

High Airflow in Compact Size for Horizontal Installation

Upgrade Path
To upgrade, consider the
Donaldson EPG air cleaner or
PSD air cleaners that use newer
filtration technologies.

Applications
Airflow range 775 to 1600
cfm airflow throughput per air
cleaner
Horizontal installation, side inlet
Over-highway trucks: horizontal
under hood or behind cab
Buses: under hood

Air Cleaner Features

Relatively small air cleaner with
high airflow
Designed for horizontal
installation with side inlet
Housing is metal and coated
with a corrosion and chemical
resistant polymer paint
Direct engine mounting is not
recommended due to excessive
engine vibration
All models have service access
cover opposite the outlet end of
the air cleaner

The latched service cover on the ECG Konepac allows for easy access to the filter for change out.

Filter Features
Cone shaped filters, which we
call Konepac, allow maximum
media in a small package (one
filter is shipped with each air
cleaner)
Other filter performance options
available (see service parts lists
for specifics)

68

Engine Air Filtration

ECG Konepac with Latched Service Access

Left: a standard media filter, which is available with
either standard or carbon-resistant media. Middle: the
ECG Konepac metal air cleaner housing.
Right: an extended service filter

ECG Konepac with Perforated Inlet

an alternative to disposable style housings.
Youll get the economy of replacing the filter instead
of the entire unit each time. The perforated inlet on
the side of this G112417 housing (middle) is the same
as the disposables, so conversion is direct and easy.
Left: Extended service filter. Right: Filter designed for
scheduled maintenance.

www.buydonaldson.com

Air in the Side, Out the End (standard flow filters)

INLET

FLOW

LIGHT DUST AIR CLEANERS

ECG Konepac Air Cleaners

When Selecting Initial Airflow Restriction

an Air Cleaner . . .
CFM @ "H20
Air Cleaner
Service parts for this
axial style air cleaner
may not be available
due to newer filtration
technology and housing
designs. Donaldson now
recommends one of two
other families the EPG
or PSD.

OUTLET

6" 8" 10" Model

Models with bolted service access

775 880 1000 G092001

1100 1300 1425 G112001
1200 1400 1550 G132000
Models with latched service access

800
925
1040
1200 1400 1600
1200 1400 1600
1200 1400 1600
1200 1400 1600

G092401
G112404
G1124171
G112501
G112504

1 - No inlet tube, perforated inlet holes on side

ECG Konepac Specification Illustrations

Bolted Service Access

Latched Service Access

ECG Konepac Specifications

Body
Inlet
Outlet
Overall

Inlet
Service
Service
Air Diameter
Diameter
Diameter
Length Length
Clearance
Indicator
Cleaner
(A) (B) (C) (D) (E) (F) (G) Tap
Weight
Models in mm
in mm
in mm
in mm
in mm
in mm
in mm
in mm lbs
kg
Bolted Service Access

G092001 9.00 229 6.00 152 6.00 152 28.63

727 7.85 199 1.18 30 18.63
473 27.62
702
G112001 11.00
279 7.00 178 7.00 178 28.62
727 8.95 227 1.58 40 20.62
524 27.00
686
G132000 13.00
330 7.00 178 7.00 178 24.59
625 9.54 242 2.38 60 18.25
464 27.62
702

No 30 14
No 38 17
No 36 16

Latched Service Access

G092401 9.00 229 6.00 152 6.00 152 28.70

729 7.86 200 1.18 30
G112404 11.00
279 7.00 178 7.00 178 22.70
577 8.97 228 2.00 51
G1124171 11.00 279 -- -- 7.00 178 28.70 729 -- -- 2.00 51
G112501 11.00
279 7.00 178 7.00 178 28.30
719 8.97 228 2.00 51
G112504 11.00
279 7.00 178 7.00 178 22.30
566 8.97 228 2.00 51

21.75
553 27.62
702
12.32
313 22.00
559
15.11 384 28.00 711
21.22
539 28.00
711
12.32
313 22.00
559

No
Yes
Yes
Yes
Yes

30 14
33 15
30 14
23 10
20 9

1 - This model has no inlet tube; inlet consists of

rectangular perforated holes on side of housing.

Side view of G112417

www.buydonaldson.com

Engine Air Filtration

69

LIGHT DUST AIR CLEANERS

ECG Konepac Air Cleaners

ECG Konepac Service Parts
ss

Bolt Service Acce

Plastic Nut

Retaining Ring

Cover Gasket

Filter with no Cover

Housing Body

Mounting Band

Filter with no Cove

Access
Covers

2 required for proper

installation

cess

Access
Covers

Spring Latch

Latch Service Ac

d Cover

Filter with Attache

ECG Konepac Service Parts & Accessories

G092001

Bolted Service Cover

Elbow, 45.......................................... P105547

Elbow, 90.......................................... P105535
Filter, primary, no cover, treated.... P148044......1,3
Hump hose........................................ P105612
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000275
Inlet hood, plastic............................ H000606
Mounting band, metal..................... P004073......2
Nut, plastic........................................ P119325
Outlet band clamp............................ P148347
Retaining ring................................... P129469

G092401

Latch Service Cover

Elbow, 45.......................................... P105547

Elbow, 90.......................................... P105535
Filter, primary, attached cover....... P150693 .....6
Filter, primary, no cover.................. P150692......3
Filter, primary, no cover, treated.... P148044 .....1
Hump hose........................................ P105612
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000275
Inlet hood, plastic............................ H000606
Mounting bands, metal................... P004073
Outlet band clamp............................ P148347
Spring latch replacement kit.......... X006201

70

Engine Air Filtration

G112001

Bolt Service Cover

Elbow, 45.......................................... P105548

Elbow, 90.......................................... P105536
Filter, primary, no cover, treated.... P148043 .....1,3
Gasket, cover.................................... P155211
Hump hose........................................ P105613
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000339
Inlet hood, plastic............................ H000607
Kit........................................................ X006201
Mounting band, metal..................... P004079......2
Nut, plastic........................................ P119325
Outlet band clamp............................ P148348
Retaining ring................................... P129469

G112404

Latch Service Cover

Cover.................................................. P150862
Elbow, 45.......................................... P105548
Elbow, 90.......................................... P105536
Filter, primary, attached cover....... P153551
Filter, primary, attached cover
- ES & HE....................................... EAF5053
Filter, primary, no cover, treated.... P154575......1,3
Gasket, cover.................................... P536493
Hump hose........................................ P105613
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000339
Inlet hood, plastic............................ H000607
Mounting bands, metal................... P004079
Outlet band clamp............................ P148348
Spring latch replacement kit.......... X006201

Latch
Replacement Kit
X009291

ECG style air cleaners

have three cover
latches that need
to perform correctly
to ensure the filter
gasket is sealing
properly. These
latches should be
checked for tightness
and wear. To check
for tightness, close all three latches, then
open and close them one at a time.There
should be good tension and they should snap
tightly when closed. If any latches seem loose
or rattle, they should be replaced.

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G112417

Latch Service Cover

Cover.................................................. P150862
Elbow, 45.......................................... P105548
Elbow, 90.......................................... P105536
Filter, primary, attached cover....... P150695
Filter, primary, attached cover
- ES & HE........................................ EAF5047
Filter, primary, no cover.................. P150694......3,5
Filter, primary, no cover
- ES & HE........................................ EAF5029
Gasket, cover.................................... P536493
Hump hose........................................ P105613
Informer indicator 25" H2O............ X002277
Mounting bands, metal................... P004079
Outlet band clamp............................ P148348
Spring latch replacement kit.......... X006201

G112501

Latch Service Cover

Elbow, 45.......................................... P105548

Elbow, 90.......................................... P105536
Filter, primary.................................... P150694......5
Filter, primary.................................... P150695......3,6
Filter, primary, attached cover
- ES & HE........................................ EAF5047
Filter, primary, no cover
- ES & HE........................................ EAF5029
Filter, primary treated...................... P148043......1
Gasket, cover.................................... P536493
Hump hose........................................ P105613
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000339
Inlet hood, plastic............................ H000607
Mounting bands, metal................... P004079
Outlet band clamp............................ P148348
Spring latch replacement kit.......... X006201

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G112504

Latch Service Cover

Elbow, 45.......................................... P105548

Elbow, 90.......................................... P105536
Filter, primary, attached black
cover............................................... P537791......3,6
Filter, primary, attached cover....... P153551......6
Filter, primary, attached cover
- ES & HE........................................ EAF5053
Filter, primary, no cover, treated.... P154575......1
Gasket, cover.................................... P536493
Hump hose........................................ P105613
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000339
Inlet hood, plastic............................ H000607
Mounting bands, metal................... P004079
Outlet band clamp............................ P148348
Spring latch replacement kit.......... X006201

G132000

NOTES:

1 = Filter is treated with chemical for carbon

resistance and is not cleanable
2 = Two required for proper installation
3 = Shipped with air cleaner initially
5 = Also requires access cover P150862
6 = Access cover is attached to filter
E S = Extended Service
HE = High Efficiency

Bolt Service Cover

Elbow, 45.......................................... P105548

Elbow, 90.......................................... P105536
Filter, primary, no cover.................. P142100......3
Filter, primary, no cover
- ES & HE........................................ EAF5027
Gasket, cover.................................... P120604
Hump hose........................................ P105613
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000339
Inlet hood, plastic............................ H000607
Mounting band, metal..................... P013722......2
Nut, plastic........................................ P119325
Outlet band clamp............................ P148348
Retaining ring................................... P129469

Engine Air Filtration

71

LIGHT DUST AIR CLEANERS

ECG Konepac Air Cleaners

LIGHT DUST AIR CLEANERS

ECG Konepac Air Cleaners

Service Instructions

This servicing information is provided as a best practices guide. It is not intended to replace or supersede the
service instructions supplied by your engine or vehicle manufacturer.

Check the Restriction

Check the restriction of the air cleaner with

a Donaldson filter service indicator, service
gauge, or a water manometer.
Replace the filter only when the
restriction level has reached the maximum
recommended by the engine or equipment
manufacturer or on a regular service
schedule.

Gently Remove the Old Filter

Clean the Inside of the

Housing

Switch the engine off. Handle the dirty filter

gently, until it is clear of the air cleaner
housing. Accidental bumping will shake dirt
loose inside the filter housing.

Always clean the inside of the housing. Dirt

left in the air cleaner housing can potentially
damage your engine.
Use a clean, damp cloth to wipe every
surface clean. Ensure that the outlet tube
sealing area is clean and undamaged.

Visually Check the Inside

Before Fitting the New Filter
Always clean the gasket sealing surface.
An improper gasket seal is one of the most
common causes of engine contamination.
Make sure that all hardened dirt ridges are
completely removed, both on the bottom
and top of the air cleaner housing.
Check for uneven dirt patterns. Your old filter
has valuable clues to dust leakage or gasket
sealing problems. A pattern on the filters
clean side is a sign that the old filter was
not firmly sealed or that a dust leak exists.
Identify the cause of that leak and rectify it
before installing a new filter.

72

Engine Air Filtration

www.buydonaldson.com

LIGHT DUST AIR CLEANERS

ECG Konepac Air Cleaners

Service Instructions

Inspect the New Filter

Before Installation

Check the new filter but dont install

if it appears damaged. Check that
the gasket is easily compressible
and springs back promptly when
finger pressure is released.

Install the New Filter

It is important to change the new

supplied cover gasket with each
filter service. Ensure that the filter
is the correct size for the housing
and install the filter, making sure
the gasket seats evenly for a perfect
seal. Without a proper seal, dirty air
can by-pass the filter.

Ensure Air-tight Fit on

All Connections and
Ducts

Check that all clamps and flange

joints are tight, as well as the air
cleaner mounting bands. Attend
to any leaks immediately to avoid
dirt entering your engine directly. If
the vehicle is fitted with air brakes,
it is important to check the clean
air supply hose which feeds the air
brake compressor.

www.buydonaldson.com

Engine Air Filtration

73

LIGHT DUST AIR CLEANERS

EBB Air Cleaners

B
INLET

FLOW

Air in the Side, out the End (standard flow filters)

When Selecting an Air
Cleaner . . .
Determine the airflow requirements of
your engine, then find the corresponding
cfm airflow in the table below. The
restriction numbers (shown in inches of
water) indicate the approximate initial
restriction of each model air cleaner at that
cfm. If there are two air cleaner models
that fit your parameters, choosing the
one with the lower restriction will provide
longer filter service life. When calculating
total initial restriction of the entire air intake
system, include the restriction caused by
ducting, elbows, and pre-cleaners.

OUTLET

Initial Airflow Restriction

CFM @ "H20
Air Cleaner
6" 8" 10" Model
620 730 800 B120271
900 1050 1320 B140044
1360 1530 1640 B160049

When servicing the EBB, make sure to replace

the cover gasket when changing filters.

EBB Specifications

NOTE: All EBB Air Cleaners are tapped to accept a filter service indicator

Body
Inlet
Outlet
Inlet
Service
Air Diameter
Diameter
Diameter
Length Length
Clearance
Cleaner
(A) (B) (C) (D) (E) (F) (G) (H) (I)
Weight
Models
in mm in mm in mm in mm in mm in mm in mm in mm in mm lbs
kg
B120271 11.81 300 5.50 140 5.00 127 16.42 417 7.64 194 2.00 51 5.80 147 --

-- 16.0 406 16 7

B1400441 14.00
356 7.00 178 6.00 152 18.50
470 10.90
277 1.62 41 5.88 149 8.00 203 17.5 445 19 8
406 8.00 203 7.00 178 18.75
476 12.91
328 2.50 64 8.84 225 -- -- 18.0 457 35 16
B1600492 16.00
1 - B140044 is only model with installed Vacuator Valve 2 - Access cover secured with bolts

74

Engine Air Filtration

www.buydonaldson.com

LIGHT DUST AIR CLEANERS

EBB Air Cleaners

Service Parts & Accessories

Vacuator Valve
P149099

Filter

Housing Body

Access Cover

Cover is attached to the

filter on B160049

B120271

B140044 EBB

B160049 EBB

Elbow, 45.......................................... P109021

Elbow, 90.......................................... P107844
Elbow, 90 reducing......................... P143895
Filter, primary.................................... P182028
Filter, primary - ES & HE.................. EAF5028
Filter, primary - SM.......................... P181028......3
Hump hose........................................ P105610
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H000604
Mounting band, metal..................... H000349......2
Outlet band clamp............................ P148345

Elbow, 45.......................................... P105547

Elbow, 90.......................................... P105535
Filter, primary.................................... P182015
Filter, primary - ES & HE.................. EAF5015
Filter, primary - SM.......................... P181015 .....3
Hump hose........................................ P105612
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000339
Inlet hood, plastic............................ H000607
Mounting band, metal..................... H000350 .....2
Outlet band clamp............................ P148347

Elbow, 45.......................................... P105548

Elbow, 90.......................................... P105536
Filter, primary.................................... P182099......3,6
Filter, primary - ES & HE.................. EAF5099
Filter, primary - SM.......................... P181099......6
Hump hose........................................ P105613
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H001053
Mounting band, metal..................... H000351......2
Outlet band clamp............................ P148348

NOTES:

2 = Two required for proper installation

3 = Shipped with air cleaner initially
6 = Access cover is attached to filter
E S = Extended Service
HE = High Efficiency
SM=Scheduled Maintenance

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Engine Air Filtration

75

LIGHT DUST AIR CLEANERS

EBB Air Cleaners

Service Instructions

This servicing information is provided as a best practices guide. It is not intended to replace or supersede the
service instructions supplied by your engine or vehicle manufacturer.

Check the Restriction

Check the restriction of the air cleaner

with a Donaldson filter service
indicator, service gauge, or a water
manometer.
Replace the filter only when the
restriction level has reached the
maximum recommended by the
engine or equipment manufacturer or
on a regular service schedule.

Gently Remove the Old

Filter

Switch the engine off. Handle the

dirty filter gently, until it is clear of
the air cleaner housing. Accidental
bumping will shake dirt loose inside
the filter housing.

Clean the Inside of the

Housing

Always clean the inside of the

housing. Dirt left in the air cleaner
housing can potentially damage your
engine.
Use a clean, damp cloth to wipe
every surface clean. Ensure that the
outlet tube sealing area is clean and
undamaged.

Check the Inside Visually

Before Installing the
Filter

Always clean the gasket sealing

surface. An improper gasket seal is
one of the most common causes of
engine contamination. Make sure that
all hardened dirt ridges are completely
removed, both on the bottom and top
of the air cleaner housing.
Check for uneven dirt patterns Your old
filter has valuable clues to dust leakage
or gasket sealing problems. A pattern
on the filters clean side is a sign that
the old filter was not firmly sealed or
that a dust leak exists. Identify the
cause of that leak and rectify it before
installing a new filter.

76

Engine Air Filtration

www.buydonaldson.com

LIGHT DUST AIR CLEANERS

EBB Air Cleaners

Service Instructions

Inspect the New Filter

Before Installation

Check the new filter but dont install

if it appears damaged. Check that
the gasket is easily compressible and
springs back promptly when finger
pressure is released.

Install the New Filter

It is important to change the newly

supplied cover gasket with each
filter service. Ensure that the filter
is the correct size for the housing
and install the filter, making sure the
gasket seats evenly for a perfect seal.
Without a proper seal, dirty air can
by-pass the filter.

Ensure Air-tight Fit on All

Connections and Ducts

Check that all clamps, flange joints

and air cleaner mounting bands are
tight. Attend to any leaks immediately
to avoid dirt entering your engine
directly. If the vehicle is fitted with air
brakes, it is important to check the
clean air supply hose that feeds the
air brake compressor.

Reset the Indicator

If your system has a remote indicator, dont forget to reset it

after filter service.

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Engine Air Filtration

77

LIGHT DUST AIR CLEANERS

Total Filtration Solutions

Vehicles Engines Equipment

PowerCore
Air Cleaner

SSG Air Cleaner

In-Tank
Return/Suction
Filter

Exhaust Accessories

Exhaust
Accessories
Muffler

Duramax
Hydraulic
Filter

Coolant Filter

Hydraulic
Filter
Lube
Filter

Transmission
Filter

Fuel
Filter

Lube Filter
Fuel Filter
Water Separator

Vacuator
Valve

Fuel Filter

Duramax
Transmission
Filter

Vent Panel Filter

Exhaust Accessories

Fuel Filter
Water Separator

Muffler

Stack Pipe
Clamp

Cabin Air Filter

Fuel Filter
Lube Filter

Muffler

Lube Filter

Air Cleaner

Muffler Guard

Fuel Filter
Fuel Filter
Water Separator

Flex Tubing

Coolant Filter
Elbow and
Connector

Transmission
Filter

Hydraulic
Filter

Coolant
Filter

Power Steering
Filter
Crankcase Filter

Air Cleaner
and Filter

Transmission
Filter

Coolant
Secondary Fuel
Medium or High
Pressure Filter

Low Pressure
or Suction Filter

Low or Medium Pressure Filter

or Return Line Filter

Lube Full-flow

In-Tank Return Filter

Breather

78

Primary Fuel

Engine Air Filtration

Strainer

In-Tank Return/Suction
Combination

Lube By-pass

www.buydonaldson.com

MEDIUM DUST AIR CLEANERS

Air Cleaners for

Medium Dust Conditions
F Series & XRB Air Cleaners

Powerful Two-Stage
Filtration for Diesel Engines
Operating in Medium to
Heavy Dust Conditions
The air cleaners featured
in this section offer reliable
two-stage filtration designs
that have been proven by
years of service in medium
dust environments such as
light construction, mining,
agriculture, trucks, gen sets,

Section Index

compressors and industrial

applications.
Looking for FHG or FWG Air Cleaner Families?
These old air cleaner families are being phased out of our product offering. To help you
transition from these older air cleaner designs to newer designs with improved filtration
technology, the upgrade tables below will guide you to a newer air cleaner housing (or family)
that is a close match to the older model. See the service parts section for available parts for
older air cleaner housings. If you need help to upgrade, contact Donaldson. See back cover
for contact information.

Upgrade FHG to FPG or FRG

Older
FHG

FPG
Model

--- FRG Model --Style A

Style B

G052558 G065424 G052686

G052559 G065424 G052686
G052560 G057511 G052685
G052561 G057511 G052685
G065104 G070019 G065551
G065113 G065432 G065541
G065212 G065432 G065541
G065360 G065432 G065551
G080147 G070019 G080582
G080195 G082528 G080585
G080200 G082527 G080582
G080490 G082527 G080582
G090022 G090225 G090245 G100297
G090024 G090225 G090250 G110206
G090182 G090225 G090245 G100297
G090183 G090225 G090250 G100297
G100035 G100319 G100398 G110206
G100036 G100319 G100395 G100297
G120012
G120417 G110206
G120014
G120415 G110206
G120036
G120415 G110206
G120037
G120417 G110206
G140022
G140523 G130097
G140054
G140523 G130097
G140055
G140526 G130097
G160078
G160679 G150092

www.donaldson.com

FKB ...................................................80
Service Instructions.........................85
XRB ....................................................88
Service Instructions.........................93
FPG & FPG Alexin ............................96
Service Instructions.......................105
FRG...................................................107
Service Instructions....................... 118
FTG ..................................................121
Service Instructions.......................124
FVG Cycloflow ...............................126
Service Instructions.......................124

Upgrade FWG to FPG or FRG

Older FWG

Upgrade

G042503
G042529
G052510
G052512
G065266
G080023
G080026
G120365
G100003
G100004
G120059
G120063
G140077
G140083
G160104
G160107

G042544 FPG
G042544 FPG
G057511 FPG
G057511 FPG
G070017 FPG
G082528 FPG
G082528 FPG
G100297 FRG
G100297 FRG
G100297 FRG
G110206 FRG
G110206 FRG
G130097 FRG
G130097 FRG
G150092 FRG
G150092 FRG

Style

If youre looking for

a new two-stage air
cleaner, check out the
PowerCore Air cleaner
section first!

PSD Air Cleaners with PowerCore

Filtration Technology offer improved
filtration performance compared to our
older F-Series axial or RadialSeal air
cleaners.

Engine Air Filtration

79

MEDIUM DUST AIR CLEANERS

FKB Air Cleaners

Smaller, Lightweight Alternative Two-Stage Air Cleaner
Designed for horizontal installation
The FKB series is a family of twostage air cleaners for medium dust
conditions.
Compared to other air cleaner
styles, this new air cleaner family
delivers the performance of
competitive larger air cleaners in
a compact, rugged design.
With heavy-duty plastic
construction and non-metal filters,
the air cleaner is lighter, more
efficient, and easier to install and
replace than competing products.
Another key design feature is the
built-in mounting brackets. Theres
no need for additional mounting
support.
The two-stage design features
a built-in pre-cleaner that
separates up to 85% of airborne
contaminants.

Mann+Hummel

Donaldson FKB05

Cummins Filtration / Fleetguard

FKB air cleaners are smaller in diameter compared to competitive brands with similar airflow.
Cummins and Fleetguard are registered trademarks of Cummins Filtration, Inc.
Mann+Hummel is a registered trademark of Mann+Hummel GMBH

The FKBs plastic housing and

durable construction enables
installation in all types of operating
environments and temperature
ranges from -40 C to 82 C,
operating in medium-dust
conditions with engine air flow from
70 to 207 cfm (2 to 5.9 m3/min).

FKB air cleaners effectively reduce

contaminants flowing into the air
intake system, provide a high level
of engine protection from harmful
contaminants and increase engine
performance and fuel efficiency.
The air cleaner models ship with
both the primary and safety filters.

FKB06

FKB05
FKB04

80

Engine Air Filtration

www.buydonaldson.com

MEDIUM DUST AIR CLEANERS

FKB Air Cleaners

Built-in Mounting Brackets and Filter Indicator Port
Easy to service with non-metal filters

Inlet

Applications
Off-road equipment operating in
medium-dust conditions with engine
airflow range of 70 to 207 cfm
(2 to 5.9 m3/min)

Filter Indicator Port

Installs horizontally. Mounting the air

cleaner directly to the engine is not
recommended; excessive engine
vibration can cause premature air
cleaner structural failure
Sustained temperature tolerance:
-40 F to 180 F / -40 C to 82 C.
Do not install next to components
that exceed the maximum
temperature (180 F / 82 C); like a
turbocharger, muffler, exhaust pipe or
other high temperature component
Outlet
Mounting
Bracket Built
into Body

Air Cleaner Features

Smaller in diameter compared to
competitive brands with similar
airflow
Improved handling and maintenance
lighter and smaller, changing filters
is a snap
Product design includes:
primary filter
safety filter
filter service indicator port
Improved filter disposal ease no
metal
Cover latch position allows for
minimum service clearance and
eases filter service
Built-in mounting brackets in air
cleaner body eliminate need for
mounting bands

Filter change-out is
a snap with minimal
service clearance
required

Vacuator Valve

Filter Service Indicator Port

Air Inlet
Plastic Housing
Service Cover

Outlet to
Engine

Primary Filter

Safety Filter inside

Cover latch position requires
minimum space requirement for
filter service

Built-in
Mounting
Bracket

Vacuator Valve

Safety Filter

www.buydonaldson.com

Engine Air Filtration

81

MEDIUM DUST AIR CLEANERS

FKB Air Cleaners

Air in the Side, out the End (standard flow filters)

Initial Airflow Restriction

When specing an
Air Cleaner . . .

INLET

FLOW

CFM@ H20
10"

6" 8"
Determine the airflow
requirements of your engine, then
70 84
find the corresponding cfm airflow
116 137
in the table at right. The restriction
155 185
numbers (shown in inches of
water) indicate the approximate
initial restriction of each model air
cleaner at that cfm. If there are
two air cleaner models that fit your
parameters, choosing the one with
the lower restriction will provide
longer filter service life. When
calculating total initial restriction of
the entire air intake system, include
the restriction caused by ducting,
elbows, pre-cleaners, etc.

OUTLET

Air Cleaner
Model

95
154
207

B045008
B055006
B065045

FKB Air Cleaner Performance Curves (Restriction & Dust Capacity)

2011 Donaldson Company Inc.

B055006

B045008

2011 Donaldson Company Inc.

B065045

2011 Donaldson Company Inc.

82

Engine Air Filtration

www.buydonaldson.com

MEDIUM DUST AIR CLEANERS

FKB Air Cleaners

FKB Specification Illustrations

Side View
Cover End View for B04, B05, and B06

D
G

I
B

J
J

M8 X 1.25

(2 - B04,B05 and B06)

FKB Specifications

Air Cleaner
Models

Body
Dia.
(A)

B045008

B055006

B065045

5.22"
2.00"
2.00" 13.46" 3.88" 2.83" 1.60" 6.18" 7.44" 2.1 lb 2.02" 2.82"
133mm 51mm 51mm 342mm 99mm 72mm 41mm 157mm 189mm 1.0 kg 52mm 72mm
5.97"
2.50"
2.50" 15.89" 3.88" 2.88" 1.93" 6.18" 9.61" 3.2 lb
2.05"
3.03"
152mm 64mm 64mm 404mm 99mm 73mm 49mm 157mm 244mm 1.4 kg 52mm 77mm
7.09" 3.00" 3.00" 16.06" 4.72" 2.87" 2.07" 7.41" 9.50" 3.7 lb
2.05"
3.54"
180mm 76mm 76mm 408mm 120mm 73mm 53mm 188mm 241mm 1.7 kg 52mm 90mm

www.buydonaldson.com

Inlet
Dia.
(B)

Outlet
Dia.
(C)

Housing Inlet
Length Height
(D)
(E)

Outlet
Length
(F)

Inlet
Center Service
Restr.
Mounting
Loca-
Line to Clear.
Tap
Bracket
tion (G) Valve (H) (I)
Weight Loc. (J) Height (K)

Engine Air Filtration

83

MEDIUM DUST AIR CLEANERS

FKB Air Cleaners

Unique twist and lock filters ensure proper

positioning during filter service. FKB air cleaners
assemblies include primary and safety filters.

Filter Service
Indicator Port

Plastic Housing
Air Inlet

Outlet to
Engine
Safety Filter
Primary Filter

Built-in
Mounting
Bracket

Service Cover
Vacuator Valve

FKB Service Parts & Accessories

B045008 FKB

B055006 FKB

Cover.................................................. P606497
Filter, primary.................................... P604457......3
Filter, safety....................................... P603729......3
Vacuator Valve............................... P158914
Elbow, 45.......................................... P105541
Elbow, 90.......................................... P105529
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H001377
Outlet band clamp............................ P148337

Cover.................................................. P609219
Filter, primary.................................... P609218......3
Filter, safety....................................... P602427......3
Vacuator Valve............................... P158914
Elbow, 45.......................................... P105543
Elbow, 90.......................................... P105531
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H001378
Outlet band clamp............................ P148339

B065045 FKB
Cover.................................................. P608592
Elbow, 45.......................................... P105544
Elbow, 90.......................................... P105532
Elbow, 90 reducing......................... P123462
Filter, primary.................................... P609221......3
Filter, safety....................................... P608599......3
Hump hose........................................ P105608
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H001379
Outlet band clamp............................ P148341
Vacuator Valve............................... P158914

NOTES:

3 = Shipped with air cleaner initially

Installation Recommendations
Shut off your engine.

Air cleaner orientation is horizontal, with the drop tube pointing down within +/- 15.
For service clearance, allow the entire length of the filter for removal and 35mm for
service cover latches.
Mounting is M8 x 1.25, with a maximum torque of 15 ft lb.
Connections: Inlet/Outlet maximum torque 40 in lb. Indicator port maximum torque
1.5 ft lb.
Inlet accessory note: The air cleaner housing can accommodate a lightweight inlet hood,
but not a pre-cleaner or any other accessory. Use of an unapproved intake accessory will
void your Donaldson warranty.

84

Engine Air Filtration

www.buydonaldson.com

MEDIUM DUST AIR CLEANERS

FKB Air Cleaners

Service Instructions

This servicing information is provided as a best practices guide. It is not intended to replace or supersede the
service instructions supplied by your engine or vehicle manufacturer.

2
3

Check the Restriction

Measure the restriction of the air

cleaner with a Donaldson filter
service indicator, service gauge, or a
water manometer. Replace the filter
only when the restriction level has
reached the maximum recommended
by the engine or equipment
manufacturer or on a regular service
schedule.

Clean out the

Vacuator Valve

Remove the Vacuator Valve and

clean out any dust found in the
drop tube. Reinstall Vacuator
Valve or replace it if is worn or
damaged.

Remove the Primary

Filter

Note: Avoid dislodging contaminant from the filter as it

is removed from the air cleaner housing.

Unlatch and remove the

service cover on the FKB air
cleaner.

To remove the primary filter,

press and rotate the filter
counter-clockwise until free.
Then extract the primary
filter by slowly pulling it out
of the housing.

Continued on next page

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Engine Air Filtration

85

MEDIUM DUST AIR CLEANERS

FKB Air Cleaners

Service Instructions

Remove the Safety Filter

or Liner

Next remove the safety filter (replace

at every third primary filter change)
or support liner by pulling it straight
out. This allows necessary access to
properly clean the primary filters seal
surface.

Note: If a safety filter or liner is not

present, check to see if it has attached
itself to the inside of the primary filter
during removal.
To properly service this small diameter air
cleaner, you will need to remove the safety
filter or liner upon each filter service.

Inspect the seal surface and housing

for any damage. Replace the
complete air cleaner if damage is
present.
It is not necessary to replace the
support liner unless it is damaged.
If you are reusing the safety filter
keep it clean while servicing the
housing to avoid contamination.

Clean the Inside Surface

Block the outlet tube of the air cleaner

using a small dampened towel prior to
cleaning the seal and locking surfaces
to avoid contaminating the induction
system.
With a clean damp cloth, thoroughly
clean the inside surface of the
housing, seal and lock surfaces.
Note: Failure to clean the inside surface may cause contaminants to be introduced to the outlet tube
or onto the seal area of the primary filter during reinstallation resulting in a leak for dirty air.

86

Inspect the New Filters

Inspect the new primary and safety

filters for any damage, voids, cuts,
tears, or indentations in the media or
urethane sealing surfaces.

Install the Safety Filter

Remove the dampened towel from

the outlet tube that was used to
protect the induction system during
servicing. Install the safety filter or
support liner by pressing it firmly in
place until seated. When properly
fitted, it should fit snugly inside the
outlet tube.

Engine Air Filtration

wwwbuydonaldson.com

MEDIUM DUST AIR CLEANERS

FKB Air Cleaners

Service Instructions

Install the Primary

Filter

Install the new primary filter by

pressing and rotating the filter
clockwise until fully fitted against
the stop.

Note: If you perform filter maintenance service on a schedule vs. using service indicators, you may want to write
the service date on the filter end cap.

Close-up of Filter Stop

Fasten the Service

Cover
The INLET arrow on
the cover should line up
with the air cleaner inlet.
Do not force the cover
onto the air cleaner. It
should go on easily with
no extra force.
Re-fasten the latches which
secure the cover. Make sure that
latches penetrate the slots in both
the body and the cover.

10

Note: If the cover does not fit flush to the body, the primary filter is not properly seated in the housing.
Recheck the primary and safety filter installation following the proper installation procedure so they become
fully seated.

Reset the Filter

Indicator and Inspect
the Air Cleaner System
If your system has a restriction
indicator, reset the device.

Inspect and torque all clamps,

bolts and connections in the entire
air intake system. Check for holes
in piping, and repair if needed.

www.buydonaldson.com

Engine Air Filtration

87

MEDIUM DUST AIR CLEANERS

XRB Air Cleaners

Compact, RadialSeal
, Medium-Duty Air Cleaner
Designed for Horizontal Installation

B120420

B100127

Donaldson XRB air cleaners are built with

Donaldson technologies.

The XRB air cleaner family is

smaller in size compared to
competitive models with similar
airflow operating ranges.
XRB air cleaners effectively reduce
contaminants flowing into the air
intake system, provide a high level
of engine protection from harmful
contaminants and increase engine
performance and fuel efficiency.

Built-in mounting brackets on air cleaner body

eliminate the need for mounting bands.

88

Engine Air Filtration

B080080

The XRBs plastic housing and

durable construction enables
installation in all types of operating
environments and temperature
ranges from -40 F to 180 F /
-40 C to 82 C, operating in
medium-dust conditions with
engine airflow from 265 to 630 cfm.

The B080080 has non-metal

primary and safety filters. The
primary filters for the B100127 and
B120420 have metal outer liners.
The air cleaner models ship with
both the primary and safety filters.

Cover latch position allows for minimum service

clearance and eases filter service.

Air cleaners are equipped with the Donaldson

Vacuator Valve.

Like our FKB and PSD models,

these air cleaners feature built-in
mounting brackets. Theres no need
for additional mounting support.

www.buydonaldson.com

MEDIUM DUST AIR CLEANERS

XRB Air Cleaners

Built-in Mounting Brackets and Filter Indicator Port

Easy to Service with Non-metal Filters
Applications

Inlet

On- and off-road equipment

operating in medium-dust conditions
with engine airflow range of 255 to
630 cfm (7.5 to 17.8 m3/min)
Installs horizontally. Mounting the air
cleaner directly to the engine is not
recommended; excessive engine
vibration can cause premature air
cleaner structural failure.

Outlet to
Engine

Sustained temperature tolerance:

-40 F to 180 F / -40 C to 82 C. Do
not install next to components that
exceed the maximum temperature
(180 F / 82 C) like a turbocharger,
muffler, exhaust pipe or other high
temperature component

Air Cleaner Features

Smaller in diameter compared to

competitive brands with similar
airflow
Improved handling and maintenance
lighter and smaller, changing
filters is a snap
Product design includes:
primary filter
safety filter
filter service indicator port
Cover latch position allows for
minimum service clearance and
eases filter service
Built-in mounting brackets on air
cleaner body eliminate the need for
mounting bands

Vacuator Valve
Latched cover makes
filter change a snap with
minimal service clearance
required

Built-in
Mounting Bracket

Filter Service
Indicator Port

Indicator not included

Outlet to
Engine

Installation Recommendations

Primary and safety filters for XRB housings.

www.buydonaldson.com

Air cleaner orientation is horizontal, with the drop tube pointing down
within +/- 15. For service clearance, allow the entire length of the
filter for removal and 1.38" (35mm) for service cover latches.
Mounting is M8 x 1.25, with a maximum torque of 15 ft lb.
Connections: Inlet/Outlet maximum torque 40 in lb.
Inlet accessory note: The air cleaner housing can accommodate a
lightweight inlet hood, but not a pre-cleaner or any other accessory.
Use of an unapproved intake accessory will void your Donaldson
warranty.
Filter Service Indicator port arrives with plug/cap. Order filter
service indicator separately. See accessories section. Indicator port
maximum torque 1.5 ft lb.
Engine Air Filtration

89

MEDIUM DUST AIR CLEANERS

XRB Air Cleaners

FLOW

Air in the Side, out the End (standard flow filters)

INLET

When Selecting an Air Initial Airflow Restriction

Cleaner . . .
CFM @ H2O
Air Cleaner
Determine the airflow
requirements of your engine, then
find the corresponding cfm airflow
in the table at right. The restriction
numbers (shown in inches of
water) indicate the approximate
initial restriction of each model air
cleaner at that cfm. If there are
two air cleaner models that fit your
parameters, choosing the one with
the lower restriction will provide
longer filter service life. When
calculating total initial restriction of
the entire air intake system, include
the restriction caused by ducting,
elbows, and pre-cleaners.

OUTLET

6"

8"

10"

Model

265 315 360

330 405 475
475 555 630

B080080
B100127
B120470

XRB Air Cleaner Performance Curves (Restriction & Dust Capacity)

2011 Donaldson Company Inc.

B120470

2011 Donaldson Company Inc.

B100127

B080080

2011 Donaldson Company Inc.

90

Engine Air Filtration

www.buydonaldson.com

MEDIUM DUST AIR CLEANERS

XRB Air Cleaners

XRB Specification Illustration
Cover / End View

Side View

B
J
E

K
A

M8 x 1.25"
(4 places)

Mounting
Bracket

XRB Specifications

Air Cleaner
Models

Body
Dia.
(A)

Inlet
Dia.
(B)

Outlet
Dia.
(C)

Housing Inlet
Length Height
(D)
(E)

Outlet
Length
(F)

Inlet
Center Service
Restr.
Mounting
Loca-
Line to Clear.
Tap
Bracket
tion (G) Valve (H) (I)
Weight Loc. (J) Height (K)

B080080

9.11" 4.00" 4.00" 16.75" 5.50" 2.40" 3.14" 7.78" 14.76" 5.52lb 1.57" 4.33"
231.3mm
102mm 102mm 425mm 140mm 61mm 80mm 198mm 375mm 2.5kg 40mm 110mm

B100127

11.31" 5.00" 4.50" 22.25" 7.80" 2.82" 3.47" 8.85" 19.41" 13.00lb
1.97" 5.71"
287mm 127mm 114mm 565mm 198mm 72mm 88mm 225mm 493mm 5.95kg 50mm 145mm

B120470

13.00" 6.00" 5.00" 23.68" 8.58" 2.81" 3.95" 9.63" 20.71" 20.00lb
1.97" 6.50"
330mm 152mm 128mm 601mm 218mm 71mm 100mm 245mm 526mm 9.07kg 50mm 165mm

www.buydonaldson.com

Engine Air Filtration

91

MEDIUM DUST AIR CLEANERS

XRB Air Cleaners

Exploded View / Service Parts

8" Models (B080080)

Air Inlet
Filter Service
Indicator Port
Service Cover
Primary Filter
Safety Filter

Outlet to
Engine

Plastic Housing
Built-in Mounting Bracket
Vacuator Valve

10" and 12" Models (B100127, B120470)

Air Inlet
Service Cover

Filter Service
Indicator Port
Primary Filter
Safety Filter

Outlet to
Engine

Plastic Housing
Built-in Mounting Bracket
Vacuator Valve

Service Parts & Accessories

B080080 XRB

B100127 XRB

B120470 XRB

Cover................................................... P605731
Elbow, 45............................................ P105545
Elbow, 90............................................ P105533
Elbow, 90 reducing............................. P121482
Filter, primary (non metal)................... P611190.......3
Filter, safety......................................... P611189.......3
Hump hose.......................................... P105609
Informer indicator 25" H2O................ X002277
Inlet hood, plastic............................... H000467
Outlet band clamp............................... P148343
Vacuator Valve.................................. P158914

Cover................................................... P609942
Elbow, 45............................................ P114316
Elbow, 90............................................ P113733
Filter, primary (metal liner).................. P611539.......3
Filter, safety......................................... P611540.......3
Hump hose.......................................... P114317
Informer indicator 25" H2O................ X002277
Inlet hood, metal................................. H000165
Inlet hood, plastic............................... H000469
Outlet band clamp............................... P148344
Vacuator Valve.................................. P158914

Cover................................................... P608117
Elbow, 45............................................ P109021
Elbow, 90............................................ P107844
Elbow, 90 reducing............................. P143895
Filter, primary (metal liner).................. P608116.......3
Filter, safety......................................... P608391.......3
Hump hose.......................................... P105610
Informer indicator 25" H2O................ X002277
Inlet hood, metal................................. H000275
Inlet hood, plastic............................... H000606
Outlet band clamp............................... P148345
Vacuator Valve.................................. P158914

NOTES:
3 = Shipped with air cleaner initially

92

Engine Air Filtration

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MEDIUM DUST AIR CLEANERS

XRB Air Cleaners

Service Instructions

This servicing information is provided as a best practices guide. It is not intended to replace or supersede the service
instructions supplied by your engine or vehicle manufacturer.

Check the Restriction

Replace the filter only when the

restriction level has reached the
maximum recommended by the
engine or equipment manufacturer
or on a regular service schedule.

Clean out the Vacuator

Valve

Remove Service Cover

Remove the Primary

Filter

Remove the Vacuator Valve and

clean out any dust found in the drop
tube. Reinstall Vacuator Valve or
replace if it is worn or damaged.

Unlatch and remove the service

cover on the air cleaner to access
the filters.

The primary filter makes such a

tight seal, that you will encounter
some initial resistance, similar to
breaking the seal on a jar. To break
the seal, grab the end of the filter
and gently move the filter from
side-to-side and pull it out of the
housing.

Application Note: Avoid dislodging

contaminant from the filter when
it is removed from the air cleaner
housing.

Continued on next page

www.buydonaldson.com

Engine Air Filtration

93

MEDIUM DUST AIR CLEANERS

XRB Air Cleaners

Service Instructions

Remove the Safety Filter

Replace the safety filter with every
third primary filter change unless
excessive dust has settled on it
during servicing. If you are reusing
the safety filter keep it clean while
servicing the housing to avoid
contamination.

Remove the safety filter by pulling it

straight out giving you easy access
to properly clean the primary filters
seal surface.
Block the outlet tube of the air
cleaner, using a small dampened
towel, prior to cleaning the seal
surface to avoid contaminating the
induction system.

Clean the Inside Surface

With a second clean damp cloth,
thoroughly clean the inside of the
housing and seal surface.

If a safety filter is not present, check to see it has attached itself to the inside of the primary filter
during removal. Inspect the seal surface and housing for any damage. Replace the complete air
cleaner if damage is present.

Failure to clean the surface may cause

contaminants to be introduced to the
outlet tube or onto the seal area of
the primary filter during reinstallation,
resulting in a dirty air leaks.

Inspect the Primary and

Safety Filters

Inspect new filters for any damage,

voids, cuts, tears or indentations
in the media or urethane sealing
surface. If the filter is damaged, do
not install.

Install the Safety Filter

Remove the dampened towel from

the outlet tube that was used to
protect the induction system during
servicing.
Install the safety filter by pressing
it firmly in place until seated. When
properly fitted it should fit snugly
inside the outlet tube.

94

Engine Air Filtration

www.buydonaldson.com

MEDIUM DUST AIR CLEANERS

XRB Air Cleaners

Service Instructions

10

Install the Primary Filter

Install the new primary filter by

gently sliding it over the safety
filter and pressing it into place until
fully seated. When installing, apply
pressure by hand at the outer rim
of the filter, not in the center, to
complete a tight seal. Continue
pushing the filter into the outlet tube
until it stops. The critical sealing area
will compress slightly, adjust itself,
and distribute the sealing pressure
evenly.

If you perform filter maintenance service on a schedule versus using service indicators, you may want
to write the service date on the filter end cap.

Fasten the Service Cover

Replace the service cover, with the
INLET arrow lined up
with the air cleaner inlet.
Do not force the cover onto
the air cleaner or use the
service cover to push the
filter into place.
Refasten latches to secure
the cover and make sure
that the latches penetrate the slots
in both the body and the cover.

If the cover does not fit flush to the body, the primary filter is not properly seated in
the housing. Recheck the primary and safety filter installation, following the proper
installation procedure so they become fully seated. The cover will then go on easily.
Using the cover to push the filters could cause damage to the housing and will void
the warranty.

11

Inspect the Air Cleaner

System

Inspect and torque all clamps, bolts

and connections in the entire air
intake system. Check for holes in
piping and repair if needed.
Reset the filter service indicator if
applicable.

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Engine Air Filtration

95

MEDIUM DUST AIR CLEANERS

FPG & FPG Alexin Air Cleaners

Advanced Sealing Technology in Compact Two-Stage Design
For the Most Reliable Engine Protection
The FPG Air Cleaner series is a
two-stage engine air cleaner
operating in medium to heavy dust
conditions. The FPG series offers
improved reliability and durability
with reduced weight and costs.

Despite its compact size,

the FPG Air Cleaner offers
complete engine air
protection removing
99.9% of the dust and dirt
particulate that enters the
engine airstream.

Ever since Donaldson developed

the first air cleaner in 1915, we
have worked closely with original
equipment manufacturers to
provide filtration solutions to meet
changing design and specification
requirements for diesel engines.
Because they are made of injection
molded high-strength plastic, FPG
air cleaners offer the flexibility to
overcome space limitations for
underhood air cleaners. Donaldson
employs innovative plastic materials
and production techniques that
result in air cleaners that are
corrosion-free and lighter in
weight than traditional metal air
cleaners yet without sacrificing
sturdiness. Our extensive vibration
testing reveals this to be a more
durable design than most metal air
cleaners.
The filter inside the air cleaner
is also quite different from the
traditional design: one-piece
molded urethane endcaps encase
the ends of the media and filter
liners, eliminating the metal caps
and plastisol potting compound that
were traditionally used. The gluedon gasket found on Axial filters is
gone now, the inside surface
of the open end is actually the
RadialSeal sealing surface.
FPG and FPG Alexin Air Cleaners, with RadialSeal Sealing Technology, provide thorough two-stage cleaning of
incoming engine air on industrial and construction vehicles operating in medium to heavy dust environments.

96

Engine Air Filtration

www.buydonaldson.com

Small, Durable and Corrosion-Free

The Easiest Air Cleaner to Service!
Applications
Provides up to 346 cfm airflow per
air cleaner double throughput by
using two units
Installation can be horizontal,
vertical, or even at an angle (as long
as Vacuator Valve points down)
Temperature tolerance:
180 F / 83 C sustained
(Do not install next to turbocharger,
muffler, exhaust pipes, or other hightemp component.)

4" / 122mm
Dia.

5" / 146mm
Dia.

6" / 171mm Dia.

7" / 182mm Dia.

8" / 212mm Dia.

Air inlet

Ideal for
Compressors and generator sets
Construction and in-plant vehicles
On- and off-highway vehicles
Marine and offshore equipment

Air Cleaner Features

Easy to service. No tools needed.
Usually done in 5 minutes or less.
Durable plastic housing corrosionfree and lightweight
Two-stage air filtration. Built-in,
tangential pre-cleaner ahead of
primary filter removes up to 85% of
incoming dust.
Choose 90 or straight outlet to fit
your application.
Easy-to-fasten latches retain dust
cup/cover. Four (larger) models have
twist-off cover.
Tapped to accept filter service
indicator.
A plastic inlet hood and stack (up to
18" /457mm tall) may be added.

Straight and
90 outlet tube
to engine on
this end
Latched
Service Cover

Injection molded
plastic body is durable,
corrosion-free and
vibration-resistant

45 Vacuator Valve orientation

permits either vertical
or horizontal air cleaner
mounting (the dust cup can be
incrementally rotated to suit
specific application)

Filter Features
Filters have RadialSeal Sealing
Technology that creates
a reliable, critical seal and
makes servicing easy.
One piece, molded
urethane endcaps encase
the filter media and liners.
Safety filter protects engine during infield filter change outs. All FPG models
can accept safety filters. Specification
table shows which air cleaner models
ship with a safety filter installed.

www.buydonaldson.com

FPG Alexin 9" / 242

mm and 10" / 262mm
dia. models available
with the twist-off cover
design

Engine Air Filtration

97

MEDIUM DUST AIR CLEANERS

FPG & FPG Alexin Air Cleaners

Air in the Side, Out the End (standard flow filters)

Initial Airflow Restriction

When Selecting an
Air Cleaner . . .

Airflow CFM @ H20

6" 8" 10"

Determine the airflow

requirements of your engine,
then find the corresponding cfm
airflow in the table at right. The
restriction numbers (shown in
inches of water) indicate the
approximate initial restriction of
each model air cleaner at that
cfm. If there are two air cleaner
models that fit your parameters,
choosing the one with the lower
restriction will provide longer filter
service life. When calculating
total initial restriction of the entire
air intake system, include the
restriction caused by ducting,
elbows, and pre-cleaners.

INLET

FLOW

OUTLET

Models with Primary Filter ONLY

55 65
80 95
120 135
150 170
205 245
65
110
125
165
247
259
265
256

80
125
145
190
282
297
300
317

90 G057512 G057511
145 G065411 G065424
165 G070018 G070017
215 G082526 G082525
314 G1003171
328
G1003191
335
G0902251
1
346 G090219

G057511
& G057512

G042545 G042544
G057514 G057513
G065433 G065432
G070020 G070019
G082528 G082527

1 - Models with twist-off cover design (no latches)

G042544
& G042545

70
105
155
190
275

Models with Primary & SAFETY FILTER

FPG Air Cleaner Performance Curves

Air Cleaner Model

90 Straight

MEDIUM DUST AIR CLEANERS

FPG & FPG Alexin Air Cleaners

2011 Donaldson Company Inc.

2011 Donaldson Company Inc.

2011 Donaldson Company Inc.

98

Engine Air Filtration

G065411
& G065424

G057513
& G057514

2011 Donaldson Company Inc.

www.buydonaldson.com

continued FPG Air Cleaner Performance Curves (Restriction & Dust Capacity)

G070017
& G070018

G065432
& G065433

2011 Donaldson Company Inc.

2011 Donaldson Company Inc.

2011 Donaldson Company Inc.

G090219
&
G090225

G082527
& G082528

2011 Donaldson Company Inc.

G082525
& G082526

G070019
& G070020

2011 Donaldson Company Inc.

2011 Donaldson Company Inc.

www.buydonaldson.com

Engine Air Filtration

99

MEDIUM DUST AIR CLEANERS

FPG & FPG Alexin Air Cleaners

continued FPG Air Cleaner Performance Curves (Restriction & Dust Capacity)

G100317

G100319

2011 Donaldson Company Inc.

MEDIUM DUST AIR CLEANERS

FPG & FPG Alexin Air Cleaners

2011 Donaldson Company Inc.

FPG Specification Illustrations

B

90 Elbow
Outlet Model

Straight
Outlet Tube
Model

Application Notes
1) Safety filters: All FPG models can accept safety filters. This table shows which air cleaner models are shipped with a safety filter installed. If you
want to add a safety filter to an existing model that did not originally have one, order the safety filter listed in the Service Parts table.
2) Mounting band specifications and ordering information are on next page.
3) Inlet Hoods: A plastic inlet stack up to 18" (457mm) tall may be added, supporting a plastic inlet hood. See the Accessories section for information
on optional inlet hoods and filter service indicators. Warning: Do not add a pre-cleaner or any intake accessory other than a lightweight inlet hood.
Use of unapproved intake accessories will void your Donaldson warranty.
4) Service Indicators. See the Accessories section for information on filter service indicators.

100

Engine Air Filtration

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MEDIUM DUST AIR CLEANERS

FPG Air Cleaners

FPG Specifications

with
Air Cleaner Safety
Models
Filter?

Body
Dia.
(A)

Inlet Outlet Housing Inlet Outlet

Inlet
Center Service Weight Restr.
Dia.
Dia.
Length Height Length Loca-
Line to Clear.
lbs Tap
(B)
(C)
(D)
(E)
(F)
tion (G) Valve(H)
(I)
kg
Loc. (J)

Models with 90 Elbow Outlet tube

G042545 no
4.80" 1.75" 1.75" 7.45" 3.27" 1.23"

122mm 44mm 44mm 189mm 83mm 31mm
G057512 yes
5.75" 2.00" 2.00" 10.96" 3.82" 1.36"

146mm 51mm 51mm 278mm 97mm 35mm
G057514 no
5.75" 2.00" 2.00" 10.96" 3.82" 1.36"

146mm 51mm 51mm 278mm 97mm 35mm
G065411 yes
6.74" 2.50" 2.50" 12.61" 4.41" 1.60"

171mm 64mm 64mm 320mm 112mm 41mm
G065433 no
6.74" 2.50" 2.50" 12.61" 4.41" 1.60"

171mm 64mm 64mm 320mm 112mm 41mm
G070018 yes
7.19" 3.00" 3.00" 13.09" 4.88" 1.88"

183mm 76mm 76mm 332mm 124mm 48mm
G070020 no
7.19" 3.00" 3.00" 13.09" 4.88" 1.88"

183mm 76mm 76mm 332mm 124mm 48mm
G082526 yes
8.35" 3.75" 3.50" 14.23" 5.43" 2.11"

212mm 95mm 89mm 361mm 138mm 54mm
G082528 no
8.35" 3.75" 3.50" 14.23" 5.43" 2.11"

212mm 95mm 89mm 361mm 138mm 54mm
Models with Straight outlet tube
G042544 no
4.80" 1.75" 1.75" 7.45" 3.27" 3.24"

122mm 44mm 44mm 189mm 83mm 82mm
G057511 yes
5.75" 2.00" 2.00" 10.87" 3.82" 3.25"

146mm 51mm 51mm 276mm 97mm 83mm
G057513 no
5.75" 2.00" 2.00" 10.87" 3.82" 3.25"

146mm 51mm 51mm 276mm 97mm 83mm
G065424 yes
6.74" 2.50" 2.50" 12.61" 4.41" 3.23"

171mm 64mm 64mm 320mm 112mm 82mm
G065432 no
6.74" 2.50" 2.50" 12.61" 4.41" 3.23"

171mm 64mm 64mm 320mm 112mm 82mm
G070017 yes
7.19" 3.00" 3.00" 13.09" 4.88" 3.26"

183mm 76mm 76mm 332mm 124mm 83mm
G070019 no
7.19" 3.00" 3.00" 13.09" 4.88" 3.26"

183mm 76mm 76mm 332mm 124mm 83mm
G082525 yes
8.35" 3.75" 3.50" 14.23" 5.43" 3.27"

212mm 95mm 89mm 361mm 138mm 83mm
G082527 no
8.35" 3.75" 3.50" 14.23" 5.43" 3.27"

212mm 95mm 89mm 361mm 138mm 83mm

www.buydonaldson.com

1.48" 3.96" 5.39" 1.3 lbs

1.94"
38mm 101mm 137mm 0.6 kg 48mm
1.65" 4.66" 10.68" 2.5 lbs 2.60"
42mm 118mm 271mm 1.1 kg 66mm
1.65" 4.66" 7.95" 2.2 lbs
2.60"
42mm 118mm 202mm 1.0 kg 66mm
1.70" 5.35" 12.24" 3.9 lbs 3.06"
43mm 136mm 311mm 1.8 kg 78mm
1.70" 5.35" 8.50" 3.5 lbs
3.06"
43mm 136mm 216mm 1.6 kg 78mm
1.72" 5.45" 12.50" 4.3 lbs 3.62"
44mm 137mm 318mm 1.9 kg 92mm
1.72" 5.45" 8.87" 3.8 lbs
3.62"
44mm 137mm 225mm 1.7 kg 92mm
2.11" 6.01" 13.91" 5.8 lbs 4.13"
54mm 153mm 353mm 2.6 kg 105mm
2.10" 6.01" 9.57" 5.2 lbs
4.13"
53mm 153mm 243mm 2.3 kg 105mm
1.48" 3.96" 5.39" 1.3 lbs
1.88"
38mm 101mm 137mm 0.6 kg 48mm
1.65" 4.66" 10.68" 2.5 lbs 1.88"
42mm 118mm 271mm 1.1 kg 48mm
1.65" 4.66" 7.95" 2.2 lbs
1.88"
42mm 118mm 202mm 1.0 kg 48mm
1.70" 5.35" 12.24" 3.9 lbs 1.63"
43mm 136mm 311mm 1.8 kg 41mm
1.70" 5.35" 8.48" 3.5 lbs
1.63"
43mm 136mm 216mm 1.6 kg 41mm
1.72" 5.45" 12.50" 4.3 lbs 1.88"
44mm 138mm 318mm 1.9 kg 48mm
1.72" 5.45" 8.87" 3.8 lbs
1.88"
44mm 138mm 225mm 1.7 kg 48mm
2.10" 6.01" 13.91" 5.8 lbs 1.91"
53mm 153mm 353mm 2.6 kg 49mm
2.10" 6.01" 9.57" 5.2 lbs
1.91"
53mm 153mm 243mm 2.3 kg 49mm

Engine Air Filtration

101

MEDIUM DUST AIR CLEANERS

FPG & FPG Alexin Air Cleaners

Mounting Bands Designed Exclusively for the FPG Series
WARNING: Do not use any other mounting bands or straps with FPG air cleaners. Use of an unapproved mounting band voids warranty.

Polymer Mounting Band

The one-piece, high tech polymer mounting band will securely hold the housing
in position. The band has tabs on the inside circumference which fit exactly into
notches on the FPG housing. Donaldson polymer bands are completely noncorrosive, lightweight, easy to install, and economical.
The band tightens around the air cleaner when the base of the band is bolted to a
support, providing a fixed, stable mounting even in high vibration applications.
Use on G04 and G05 FPG Air Cleaners.

Maximum Torque
Polymer Bands:
11 lbs-ft / 14.8 Nm
Metal Bands:
12 lbs-ft / 16.2 Nm

Application Note:
To accommodate even hard-to-fit
applications, polymer bands allow
the air cleaner housings to be
rotated and positioned at various
increments, depending upon the
size:

Housing Diameter Increment

4.80" (122mm)
11
5.75" (146mm)
10
6.74" (171mm)
7.5
7.19" (183mm)
7
8.35" (212mm)
5

Metal Mounting Band

The metal mounting band has a
spring-loaded bolt at the top to
maintain a constant hold on the
housing throughout high and low
temperature extremes.

Use on G06-G10
FPG and Alexin
Air Cleaners
Bands have
spring-loaded
screws

FPG Mounting Bands (Order one band per FPG air cleaner)
Part A
B C
D E Weight
Number
in mm in mm in mm in mm in mm lbs kgrm
Polymer Bands

P777151
P777730
P778810
P777731
P777732
P7805321
P7805941

4.80
5.75
6.79
7.17
8.35
9.48
10.55

122
146
173
182
212
241
268

3.09
3.52
3.94
4.11
4.70
5.47
5.90

79
90
100
105
120
136
150

4.56
5.35
6.00
6.50
7.48
5.63
5.63

116
136
154
165
190
143
143

1.57
1.99
1.99
1.99
1.99
1.99
3.15

40
51
51
51
51
51
80

n/a
n/a
n/a
n/a
n/a
n/a
n/a

0.26
0.37
0.40
0.45
0.56

118
167
182
206
253

Metal Bands

H008442 4.80
122 3.07
78 2.76 70 1.57 40 3.34
85 0.70 317
H008443 5.75
146 3.54
90 3.15 80 1.99 51 3.83
97 1.30 590
H0084412 6.79
173 3.94
100 3.54 90 1.99 51 4.35
111 1.40 635
H008444 6.79
173 3.94
100 3.54 90 1.99 51 4.35
111 1.40 635
H002070 7.19
183 4.09
104 3.74 95 1.99 51 4.55
116 1.50 680
H002023 8.35
212 4.72
120 4.33 110 1.99 51 5.14
131 1.60 726
1 - Mounting bands (with spring-loaded screws) for FPG09 and FPG10 models with twist-off cover
2 - Model H008441 has 8mm threads

102

Engine Air Filtration

www.buydonaldson.com

MEDIUM DUST AIR CLEANERS

FPG & FPG Alexin Air Cleaners

Alexin
Twist-Off
Cover Model

FPG ALEXIN

with
Air Cleaner Safety
Models
Filter?

Body
Dia.
(A)

Inlet Outlet Housing Inlet Outlet

Dia.
Dia.
Length Height Length
(B)
(C)
(D)
(E)
(F)

Inlet
Center Service Weight Restr.
Loca-
Line to Clear.
lbs Tap
tion (G) Valve(H)
(I)
kg
Loc. (J)

FPG Alexin Models with Twist-Off Cover (90 and Straight Outlet Tubes)
G0902191 yes
9.53" 4.50" 3.50" 15.75" 6.69" 2.11" 2.42"

242mm 114mm 89mm 400mm 170mm 54mm 62mm
G1003171 yes
10.55" 4.50" 4.00" 16.85" 7.28" 2.37" 2.85"

268mm 114mm 102mm 428mm 185mm 60mm 73mm
G0902252 yes
9.53" 4.50" 4.00" 15.75" 6.69" 3.43" 2.42"

242mm 114mm 102mm 400mm 170mm 87mm 62mm
G1003192 yes
10.55" 4.50" 4.00" 16.85" 7.28" 3.45" 2.85"

268mm 114mm 102mm 428mm 185mm 88mm 73mm
1 - FPG Alexin Models with 90 outlet tube

10.44" 12.79" 8.8 lbs 4.13"

260mm 325mm 4.0 kg 105mm
10.60" 13.98" 11.1 lbs
4.72"
269mm 355mm 5.1 kg 120mm
10.04" 12.79" 8.7 lbs 2.22"
260mm 325mm 3.9 kg 57mm
10.60" 13.98" 10.9 lbs
2.22"
269mm 355mm 4.9 kg 57mm

2 - FPG Alexin models with straight outlet tube

FPG Service Parts

Air Inlet
Cover Assembly
latches attached

Outlet to engine

Choose 90 elbow (shown)

or straight tube

Safety Filter

fits inside primary filter

Primary Filter
Vacuator Valve

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Engine Air Filtration

103

MEDIUM DUST AIR CLEANERS

FPG & FPG Alexin Air Cleaners

FPG Service Parts & Accessories
G042544 & G042545

FPG

Cover.................................................. P533685......8
Filter, primary.................................... P822686......3
Filter, safety....................................... P535396......4
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H002068
Latch.................................................. P538928
Mounting bands, metal................... H008442
Mounting Bands, plastic................. P777151
Outlet band clamp............................ P115200
Vacuator Valve............................... P522958

G057511 & G057512

FPG

Cover.................................................. P533761......8
Elbow, 45.......................................... P105541
Elbow, 90.......................................... P105529
Filter, primary.................................... P821575......3
Filter, safety....................................... P822858......3
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H001377
Latch.................................................. P538928
Mounting bands, metal................... H008443
Mounting Bands, plastic................. P777730
Outlet band clamp............................ P148337
Vacuator Valve............................... P522958

G057513 & G057514

FPG

Cover.................................................. P533761......8
Elbow, 45.......................................... P105541
Elbow, 90.......................................... P105529
Filter, primary.................................... P821575......3
Filter, safety....................................... P822858......4
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H001377
Latch.................................................. P538928
Mounting bands, metal................... H008443
Mounting Bands, plastic................. P777730
Outlet band clamp............................ P148337
Vacuator Valve............................... P522958

G065411 & G065424

FPG

Cover.................................................. P539422......8
Elbow, 45.......................................... P105543
Elbow, 90.......................................... P105531
Filter, primary.................................... P822768......3
Filter, safety....................................... P822769......3
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H001378
Latch.................................................. P538928
Mounting bands, metal
H008441

or H008444
Mounting Bands, plastic................. P778810
Outlet band clamp............................ P148339
Vacuator Valve............................... P158914

G065432 & G065433

FPG

Cover.................................................. P539422......8
Elbow, 45.......................................... P105543
Elbow, 90.......................................... P105531
Filter, primary.................................... P822768......3
Filter, safety....................................... P822769......4
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H001378
Latch.................................................. P538928
Mounting bands, metal................... H008441
............................................................ or H008444
Mounting Bands, plastic................. P778810
Outlet band clamp............................ P148339
Vacuator Valve............................... P158914

G070017 & G070018

FPG

Cover.................................................. P536202......8
Elbow, 45.......................................... P105544
Elbow, 90.......................................... P105532
Elbow, 90 reducing......................... P123462
Filter, primary.................................... P827653......3
Filter, safety....................................... P829332......3
Hump hose........................................ P105608
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H001379
Latch.................................................. P538928
Mounting bands, metal................... H002070
Mounting Bands, plastic................. P777731
Outlet band clamp............................ P148341
Vacuator Valve............................... P158914

G070019 & G070020

FPG

Clamp................................................. P003951
Cover.................................................. P536202......8
Elbow, 45.......................................... P105544
Elbow, 90.......................................... P105532
Elbow, 90 reducing......................... P123462
Filter, primary.................................... P827653......3
Filter, safety....................................... P829332......4
Hump hose........................................ P105608
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H001379
Latch.................................................. P538928
Mounting bands, metal................... H002070
Mounting Bands, plastic................. P777731
Outlet band clamp............................ P148341
Vacuator Valve............................... P158914

G082525 & G082526

FPG

Cover.................................................. P534048......8
Elbow, 45.......................................... P109331
Elbow, 90.......................................... P114318
Filter, primary.................................... P828889......3
Filter, safety....................................... P829333......3
Hump hose........................................ P114319
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H000466
Latch.................................................. P538928
Mounting bands, metal................... H002023
Mounting Bands, plastic................. P777732
Outlet band clamp............................ P148342
Vacuator Valve............................... P158914

G082527 & G082528

FPG

Clamp................................................. P102025
Cover.................................................. P534048......8
Elbow, 45.......................................... P109331
Elbow, 90.......................................... P114318
Filter, primary.................................... P828889......3
Filter, safety....................................... P829333......4
Hump hose........................................ P114319
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H000466
Latch.................................................. P538928
Mounting bands, metal................... H002023
Mounting Bands, plastic................. P777732
Outlet band clamp............................ P148342
Vacuator Valve............................... P158914

G090219 & G090225*

FPG

Cover.................................................. P780524
Elbow, 45.......................................... P105545
Elbow, 90.......................................... P105533
Elbow, 90 reducing......................... P121482
Filter, primary.................................... P780522
Filter, safety....................................... P780523
Hump hose........................................ P105609
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000170
Inlet hood, plastic............................ H000468
Mounting Bands, plastic................. P780532
Outlet band clamp............................ P148343
Vacuator Valve............................... P776008

G100317 & G100319*

FPG

Cover.................................................. P780578
Elbow, 45.......................................... P105545
Elbow, 90.......................................... P105533
Elbow, 90 reducing......................... P121482
Filter, primary.................................... P781039
Filter, safety....................................... P777639
Hump hose........................................ P105609
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000170
Inlet hood, plastic............................ H000468
Mounting Bands, plastic................. P780594
Outlet band clamp............................ P148343
Vacuator Valve............................... P776008

NOTES:

3 = Shipped with air cleaner initially

4 = Safety filter is designed to fit this air cleaner, but
was not originally shipped with it (note that adding
a safety filter will decrease the maximum airflow
throughput)
8 = Cover assembly includes latches but no
Vacuator Valve
* = FPG Alexen models with twist off cover design
(no latches)

104

Engine Air Filtration

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MEDIUM DUST AIR CLEANERS

FPG & FPG AlexinAir Cleaners

Service Instructions

This servicing information is provided as a best practices guide. It is not intended to replace or supersede the
service instructions supplied by your engine or vehicle manufacturer.

1
2
3

Check the Restriction

Replace the filter only when the restriction level

has reached the maximum recommended by
the engine or equipment manufacturer or on a
regular service schedule.

Clean Out the Vacuator Valve

If your air cleaner is equipped with a Vacuator

Valve, visually check and physically squeeze it.
Make sure the valve is flexible and not inverted,
damaged or plugged.

Remove the Primary filter

Shut off the engine. Unfasten or unlatch the

service cover. For the FPG Alexin models, the
cover is unlocked with a yellow finger
, twisted
to the left and removed from the filter housing.
The RadialSeal filter fits tightly over the outlet
tube and there will be some initial resistance,
similar to breaking the seal on a jar. Gently move
the end of the filter back and forth to break the
seal, then rotate while pulling straight out. Avoid
knocking the filter against the housing.

Visually Check the Safety Filter

and Clean Both Surfaces of the
Outlet Tube
If your air cleaner has a safety filter, visually
check it while in place for signs of damage. Do
not remove the safety filter unless it is damaged
or due for replacement. Also verify that the
safety filter is properly seated in the housing.
The safety filter should be replaced every three
primary filter changes. Use a clean damp cloth
to wipe both the filter sealing surface and the
inside of the outlet tube. Ensure that the outlet
tube sealing area is undamaged.
Contaminant on the sealing surface could hinder
an effective seal and cause leakage. If the safety
filter is to be replaced, avoid leaving the outlet
tube exposed to the air. If there is to be a delay
in installing the new safety filter, cover the air
cleaner outlet tube to avoid admitting any dust.
Continued on next page

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Engine Air Filtration

105

MEDIUM DUST AIR CLEANERS

FPG & FPG AlexinAir Cleaners

Service Instructions

Inspect the Old Filter

Inspect the New Filter

Inspect the old filter for any signs of leaks. A

streak of dust on the clean side of the filter
is a telltale sign. Eliminate any source of air
leaks before installing the new primary filter.

Inspect the new filter for any damage that

may have occurred through mishandling.
NEVER install a damaged filter. Visually check
the inside of the open end, which is the
sealing area.
Do not wipe the filter RadialSeal sealing
area. Donaldson RadialSeal filters have
an invisible dry lubricant on the seal to aid
installation.

Insert the New Filter

First, if youre servicing the safety filter at

this change-out, seat it properly into position
before installing the primary filter. Insert new
filters carefully. Seat the primary filter by
hand, making certain it is inserted completely
into the air cleaner housing. To complete a
tight seal, apply pressure by hand at the outer
rim of the filter, not the flexible center.
No cover pressure is required to hold the
seal in place and you should NEVER use the
service cover to apply pressure. This could
damage the housing and fasteners and void
the warranty. If the service cover presses
against the filter before the cover is fully in
place, remove the cover. With the cover off,
push the filter farther into the air cleaner by
hand and then the cover will go on with no
extra force. Once the filter is in place, secure
the service cover.
For FPG Alexin models, twist the cover to
the right until it stops, then push the yellow
finger in to lock.

106

If you perform filter maintenance service on a schedule versus using service indicators, you may want to
write the service date on the end cap of both filters.

Check Connectors for Tight Fit

Make sure service indicators are reset and in

proper working order. Check that all mounting
bands, clamps, bolts, and connections in the
entire air cleaner system are tight. Check
for holes in piping and repair or replace as
needed. Any leaks in the intake piping will
admit dust directly to the engine. Reset the
filter service indicator.

Engine Air Filtration

www.buydonaldson.com

MEDIUM DUST AIR CLEANERS

FRG Air Cleaners

Superior Protection for Larger Engines

RadialSeal Sealing Technology Means Reliable Filtration and Quicker Service

The Donaldson two-stage FRG
RadialSeal air cleaners provide
improved reliability, better
durability and reduced weight
compared to axial seal style air
cleaner designs. Choose from
more than 20 air cleaners that
work in airflow ranges of 82 to
1600 cfm.

Two-Stage Filtration
Both Style A and B have an
integral pre-cleaning stage that
separates up to 85% of the
incoming dust. The primary filter
stops the rest, resulting in engine
air that is 99.99% free of dust.

Donaldson FRG Air Cleaners and Duramax hydraulics filters deliver superior filtration to pump-and-engine rigs
used in the oil and gas industry.

The FRG Air Cleaner on this Tyler Ag Sprayer

eliminates 99.99% of the dirt from the
engine airstream, while providing up to 945
cfm airflow to the engine.

The two-stage FRG Air Cleaner in operation on a

Prentice 490 Skidder.

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Engine Air Filtration

107

MEDIUM DUST AIR CLEANERS

FRG Air Cleaners

Durable, Vibration Resistant

Variety of Sizes in Two Separate Housing Styles

Applications
Horizontal installation
Medium and heavy dust
environments
Style A From 82 to 795 cfm airflow
throughput per air cleaner in body
diameters ranging from 5" to 16"
(127 406mm)
Style B From 270 to 1390 cfm
airflow throughput per air cleaner in
body diameters ranging from 10" to
18" (254 457mm)

FRG Style A

The FRG Style A series replaces Donaldsons

obsolete FHG series in size and airflow capacity.

FRG Style B

The FRG Style B series replaces Donaldsons

obsolete FTG series in size and airflow capacity.

Ideal for
Construction equipment
Agricultural machinery
Mining equipment
Off-highway vehicles

Air Cleaner Features

Two-stage filter system: the first
stage removes up to 85% of
incoming dust
The first stage in the Style A uses
the angled vanes on the primary
filter
The first stage in the Style B has a
tangential air inlet
Inlet on side, outlet on end (G flow)
Already tapped to accept filter
service indicator
Vacuator Valve automatically
releases the pre-cleaned dust
Durable, long-lasting finish
Style A housing is metal and
coated with a black, corrosion- and
chemical-resistant polymer paint
(service cover is accessed with
clamp and bolt)
Style B is comprised of two
materials: injection molded, high
strength polymer service cover
and a metal body (the service
cover is accessed by latches)
Mounting the unit directly to the
engine is not recommended;
excessive engine vibration can
cause premature air cleaner
structural failure

108

Engine Air Filtration

While it looks like an

axial seal air cleaner on
the outside, this new style
housing is equipped with a RadialSeal
style primary filter and an optional safety
filter. Easy to service; one wing-bolt clamp
to undo to access filter(s).

Injection-molded endcap, made of

specially-engineered resins for high
strength and durability, serves as
the service cover. Filter change out
is easier than ever just unsnap
the latches to access the filter.

Filter Features

Accessories

The RadialSeal filter inside

the air cleaner is also quite
different from Axial filters. Its
one-piece, molded urethane endcaps
encase the filter media and liners, thereby
reducing the number of components and
increasing sealing reliability.

Donaldson intake accessories for your

FRG Air Cleaner can help overcome or
prevent various problems. For instance:
If the installed air cleaner will be
exposed to rain, snow or debris,
an inlet cap can prevent moisture
ingestion.
A filter service indicator measures the
airflow restriction across the filter
and indicates when to replace the
filter (see Accessories section of this
catalog).
Mounting bands for FRGs must be
ordered separately.

The inside surface of the filters open

end is the sealing surface, which
eliminates the glued-on gasket found
on the metal end cap of Axial filters. For
added engine protection during filter
service, consider a model with a safety
filter.

FRG Mounting Bands

Two mounting bands are required for proper FRG
installation (see service parts listing in this section).
Durable, corrosion resistant, galvanized steel construction.
Engineered and tested to resist the adverse effects of
vibration.
Mounting band feet are designed to continuously ensure
maximum torque pressure.
Dimensional information for mounting bands can be found
in the accessories section.
www.buydonaldson.com

Air in the Side, Out the End (standard flow filters)

Initial Airflow Restriction

INLET

FLOW

MEDIUM DUST AIR CLEANERS

FRG Air Cleaners

Airflow CFM @ H20

6"
8"
10"

Air Cleaner
Model

Weight
lbs kg

Style A - Bolt/Clamp Service Cover

82 95 107
93 107 120
132 155 173
152 195 232
198 228 255
224 258 287
268 315 357
295 344 385
283 332 375
328 388 435
315 350 418
408 458 528
486 570 644
560 657 742
590 700 795

OUTLET

When Selecting an Air Cleaner . . .

G052685
G052686
G065541
G065551
G080582
G080585
G090245
G090250
G100395
G100398
G120415
G120417
G140523
G140526
G160679

5.5 2.5
5.2 2.4
7.6 3.4
7.1 3.2
11.0 5.0
10.5 4.8
13.1 5.9
12.1 5.5
30.1 13.7
28.6 13.0
26.5 12.0
28.1 12.7
34.9 15.8
33.3 15.1
41.7 18.9

Style B - Latch Service Cover

270 305 340

300 360 400
370 430 490
440 510 570
520 590 655
715 805 945
1040 1230 1390

Determine the airflow requirements of your engine, then

find the corresponding cfm airflow in the table at right. The
restriction numbers (shown in inches of water) indicate the
approximate initial restriction of each model air cleaner at
that cfm. If there are two air cleaner models that fit your
parameters, choosing the one with the lower restriction will
provide longer filter service life. When calculating total initial
restriction of the entire air intake system, include the restriction
caused by ducting, elbows, and pre-cleaners.

G100297
G110214
G110206
G130107
G130097
G150092
G180031

12.0 5.4
13.1 5.9
17.5 8.0
20.6 9.3
25.0 11.4
30.0 13.6
44.0 20.0

FRG Air Cleaner Performance Curves (Restriction & Dust Capacity)

G052685 - Style
A

G052686 - Style
A

2011 Donaldson Company Inc.

www.buydonaldson.com

2011 Donaldson Company Inc.

Engine Air Filtration

109

continued FRG Air Cleaner Performance Curves (Restriction & Dust Capacity)

G065551 - Style
A

G080585 - Style
A

2011 Donaldson Company Inc.

2011 Donaldson Company Inc.

G090245 - Style
A

G090250 - Style
A

2011 Donaldson Company Inc.

Engine Air Filtration

110

2011 Donaldson Company Inc.

G080582 - Style
A

2011 Donaldson Company Inc.

G065541 - Style
A

MEDIUM DUST AIR CLEANERS

FRG Air Cleaners

2011 Donaldson Company Inc.

www.buydonaldson.com

continued FRG Air Cleaner Performance Curves (Restriction & Dust Capacity)

2011 Donaldson Company Inc.

2011 Donaldson Company Inc.

G110214 - Style B

G120415 - Style
A

G110206 - Style
B

2011 Donaldson Company Inc.

G100398 - Style
A

2011 Donaldson Company Inc.

2011 Donaldson Company Inc.

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G100395 - Style
A

G100297 - Style
B

2011 Donaldson Company Inc.

Engine Air Filtration

111

MEDIUM DUST AIR CLEANERS

FRG Air Cleaners

continued FRG Air Cleaner Performance Curves (Restriction & Dust Capacity)

2011 Donaldson Company Inc.

2011 Donaldson Company Inc.

G140526 - Style
A

G150092 - Style
B

Engine Air Filtration

2011 Donaldson Company Inc.

112

G140523 - Style
A

2011 Donaldson Company Inc.

G130107 - Style
B

2011 Donaldson Company Inc.

G130097 - Style
B

G120417 - Style A

MEDIUM DUST AIR CLEANERS

FRG Air Cleaners

2011 Donaldson Company Inc.

www.buydonaldson.com

continued FRG Air Cleaner Performance Curves (Restriction & Dust Capacity)

2011 Donaldson Company Inc.

G180031 - Style
B

G160679 - Style
A

MEDIUM DUST AIR CLEANERS

FRG Air Cleaners

2011 Donaldson Company Inc.

FRG Specification Illustrations

Style B Latch Service Cover (Style A on next page)

FRG Specifications (Style B)

Body
Inlet Outlet
Housing
Inlet
Center Line Service Outlet
Inlet Offset Inlet
Air
Diameter Diameter Diameter Length Location to Valve Clearance Length Length Location
Cleaner
(A) (B) (C) (D) (E) (H) (I) (J) (K) (L)
Models in mm
in mm
in mm
in mm
in mm
in mm
in mm
in mm
in mm
in mm
Style B - Latch Service Cover

G100297 10.2 259 4.5 114 4.0 102 16.93

430 3.54 90 10.63
270 15.00
373 2.59 66 8.07 205 2.81 72
G110214 11.0 279 5.0 127 4.5 114 13.78
350 4.13 105 10.81
275 17.00
428 2.64 67 7.50 191 2.96 75
G110206 11.0 279 5.0 127 4.5 114 19.28
490 4.13 105 10.81
275 17.00
428 2.64 67 7.50 191 2.96 75
G130107 13.0 330 6.0 152 5.0 127 16.73
425 5.22 132 11.85
301 18.00
450 2.64 67 8.50 216 3.54 90
G130097 13.0 330 6.0 152 5.0 127 20.87
530 5.22 132 11.85
301 18.00
450 2.64 67 8.50 216 3.54 90
G150092 15.0 381 7.0 178 6.0 152 20.87
530 5.51 140 13.31
338 19.00
482 2.75 70 9.50 241 4.03 102
G180031 18.0 457 8.0 203 8.0 203 25.60
650 5.04 128 15.80
402 28.62
600 3.35 85 11.42
290 5.05 128
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Engine Air Filtration

113

MEDIUM DUST AIR CLEANERS

FRG Air Cleaners

FRG Specification Illustrations
Style A Bolt/Clamp Service Cover

FRG Specifications (Style A)

Body
Inlet Outlet
Housing
Inlet
Center Line Service Outlet
Inlet
Air
Diameter Diameter Diameter Length Location to Valve Clearance Length Length
Cleaner
(A) (B) (C) (D) (E) (H) (I) (J) (K)
Models in mm
in mm
in mm
in mm
in mm
in mm
in mm
in mm
in mm
Style A - Bolt/Clamp Service Cover

G052685 5.25 133 2.50 64 2.50 64 14.76 375 2.06 52 6.36 162 9.80 249 2.30 58 4.97 126
G052686 5.25 133 2.50 64 2.50 64 14.76 375 2.06 52 6.36 162 9.80 249 2.30 58 4.97 126
G065541 6.55 166 3.00 76 3.00 76 15.44 392 1.92 49 6.28 160 12.31 313 2.22 56 6.38 162
G065551 6.55 166 3.00 76 3.00 76 15.44 392 1.92 49 6.28 160 12.31 313 2.22 56 6.38 162
G080582 8.00 203 3.75 95 3.50 89 15.84 402 2.38 60 7.96 202 12.44 316 2.46 62 7.25 184
G080585 8.00 203 3.75 95 3.50 89 15.84 402 2.38 60 7.96 202 12.44 316 2.46 62 7.25 184
G090245 9.00 229 4.50 114 4.00 102 16.90 429 2.84 72 8.27 210 16.90 429 2.43 62 8.75 222
G090250 9.00 229 4.50 114 4.00 102 16.90 429 2.84 72 8.27 210 16.90 429 2.43 62 8.75 222
G100395 10.19 259 4.50 114 5.00 127 21.03 534 3.38 86 8.96 228 13.06 332 2.10 53 8.09 205
G100398 10.19 259 4.50 114 5.00 127 21.03 534 3.38 86 8.96 228 13.06 332 2.10 53 8.09 205
G120415 12.00 305 5.00 127 5.00 127 19.06 484 4.69 119 9.62 244 9.10 231 2.28 58 8.92 227
G120417 12.00 305 5.00 127 5.00 127 19.06 484 4.69 119 9.62 244 9.10 231 2.28 58 8.92 227
G140523 14.00
356 6.00 152 6.00 152 22.06
560 5.28 134 10.72
272 12.10
307 2.26 57 10.12
257
G140526 14.00
356 6.00 152 6.00 152 22.06
560 5.28 134 10.72
272 12.10
307 2.26 57 10.12
257
G160679 16.00
406 7.00 178 7.00 178 24.04
611 5.76 146 11.72
298 14.10
358 2.29 58 12.00
305

114

Engine Air Filtration

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FRG Service Parts

Style A Bolt/Clamp Service Cover
Indicator Port

Body Clamp

Access
Cover

Primary Filter
Safety Filter

Cover Gasket
Air Cleaner Housing

Baffle

metal body & cover

Vacuator Valve

Style B Latch Service Cover

Cover Gasket
Latch

some models

Primary Filter

Safety Filter

Air Cleaner Housing

metal body & polymer endcap

Access Cover
molded plastic

Vacuator Valve

FRG Service Parts & Accessories

G052685 FRG Style A
Clamp................................................. P002904
Cover.................................................. P120279
Elbow, 45.......................................... P105543
Elbow, 90.......................................... P105531
Filter, primary.................................... P600043......3
Filter, safety....................................... P600047......3
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H001378
Mounting band................................. P002348......2
Mounting bands, metal................... P002348
Outlet band clamp............................ P148339
Vacuator Valve............................... P158914

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G052686 FRG Style A

Clamp................................................. P002904
Cover.................................................. P120279
Elbow, 45.......................................... P105543
Elbow, 90.......................................... P105531
Filter, primary.................................... P600043......3
Filter, safety (optional)..................... P600047
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H001378
Mounting band................................. P002348......2
Outlet band clamp............................ P148339
Vacuator Valve............................... P158914

SERVICE PARTS NOTES:

2 = Two required for proper installation

3 = Shipped with air cleaner initially
8 = Cover assembly includes latches but no
Vacuator Valve

Engine Air Filtration

115

MEDIUM DUST AIR CLEANERS

FRG Air Cleaners

MEDIUM DUST AIR CLEANERS

FRG Air Cleaners

G065541 FRG Style A

Clamp................................................. P002940
Cover.................................................. P522133
Elbow, 45.......................................... P105544
Elbow, 90.......................................... P105532
Elbow, 90 reducing......................... P123462
Filter, primary.................................... P549271......3
Filter, safety....................................... P549277......3
Hump hose........................................ P105608
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H001379
Mounting band................................. P007191......2
Outlet band clamp............................ P148341
Vacuator Valve................................ P158914

G065551 FRG Style A

Clamp................................................. P002940
Cover.................................................. P522133
Elbow, 45.......................................... P105544
Elbow, 90.......................................... P105532
Elbow, 90 reducing......................... P123462
Filter, primary.................................... P549271......3
Filter, safety (optional)..................... P549277
Hump hose........................................ P105608
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H001379
Mounting band................................. P007191......2
Outlet band clamp............................ P148341
Vacuator Valve............................... P158914

G080582 FRG Style A

Clamp................................................. P003951
Cover.................................................. P600321
Elbow, 45.......................................... P109331
Elbow, 90.......................................... P114318
Filter, primary.................................... P601437......3
Filter, safety....................................... P601476 .....3
Hump hose........................................ P114319
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H000466
Mounting band................................. P004307......2
Outlet band clamp............................ P148342
Vacuator Valve............................... P158914

G080585 FRG Style A

Cover.................................................. P600321
Elbow, 45.......................................... P109331
Elbow, 90.......................................... P114318
Filter, primary.................................... P601437......3
Filter, safety (optional)..................... P601476
Hump hose........................................ P114319
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H000466
Mounting band................................. P004307......2
Outlet band clamp............................ P148342
Vacuator Valve............................... P158914

116

Engine Air Filtration

G090245 FRG Style A

Clamp................................................. P102025
Cover.................................................. P600657
Elbow, 45.......................................... P105545
Elbow, 90.......................................... P105533
Elbow, 90 reducing......................... P121482
Filter, primary.................................... P601280......3
Filter, safety....................................... P601286 .....3
Hump hose........................................ P105609
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000170
Inlet hood, plastic............................ H000468
Mounting band................................. P004073......2
Outlet band clamp............................ P148343
Vacuator Valve............................... P158914

G090250 FRG Style A

Cover.................................................. P600657
Elbow, 45.......................................... P105545
Elbow, 90.......................................... P105533
Elbow, 90 reducing......................... P121482
Filter, primary.................................... P601280......3
Filter, safety (optional)..................... P601286
Hump hose........................................ P105609
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000170
Inlet hood, plastic............................ H000468
Mounting band................................. P004073......2
Outlet band clamp............................ P148343
Vacuator Valve............................... P158914

G100297 FRG Style B

Cover.................................................. P538200......8
Elbow, 45.......................................... P105545
Elbow, 90.......................................... P105533
Elbow, 90 reducing......................... P121482
Filter, primary.................................... P781039......3
Filter, safety....................................... P777639......3
Gasket, cover.................................... P537308
Hump hose........................................ P105609
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H000467
Latch.................................................. P777366
Mounting band................................. P004076......2
Outlet band clamp............................ P148343
Vacuator Valve............................... P776008

G100395 FRG Style A

Baffle, metal...................................... P602211
Clamp................................................. P106071
Dust cup/cover................................. P103827
Elbow, 45.......................................... P109021
Elbow, 90.......................................... P107844
Elbow, 90 reducing......................... P143895
Filter, primary.................................... P601790......3
Filter, safety (optional)..................... P777639......3
Hump hose........................................ P105610
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000170
Inlet hood, plastic............................ H000468
Mounting band................................. P004076......2
O-ring................................................. P101401
Outlet band clamp............................ P148345
Vacuator Valve............................... P103198

G100398 FRG Style A

Baffle, metal...................................... P602211
Clamp................................................. P106071
Dust cup/cover................................. P103827
Elbow, 45.......................................... P109021
Elbow, 90.......................................... P107844
Elbow, 90 reducing......................... P143895
Filter, primary.................................... P601790......3
Filter, safety (optional)..................... P777639
Hump hose........................................ P105610
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000170
Inlet hood, plastic............................ H000468
Mounting band................................. P004076......2
Mounting bands, metal................... P004076
O-ring................................................. P101401
Outlet band clamp............................ P148345
Vacuator Valve............................... P103198

G110206 FRG Style B

Cover.................................................. P538452......8
Elbow, 45.......................................... P114316
Elbow, 90.......................................... P113733
Filter, primary - ES & HE.................. EAF5105
Filter, primary - SM.......................... P532966......3
Filter, safety....................................... P533781......3
Gasket, cover.................................... P526676
Hump hose........................................ P114317
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000170
Inlet hood, plastic............................ H000468
Latch.................................................. P536439
Mounting band................................. P004079......2
Outlet band clamp............................ P148344
Vacuator Valve............................... P158914

G110214 FRG Style B

Cover.................................................. P538452......8
Elbow, 45.......................................... P114316
Elbow, 90.......................................... P113733
Filter, primary.................................... P536457......3
Filter, safety....................................... P536492......3
Gasket, cover.................................... P526676
Hump hose........................................ P114317
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000170
Inlet hood, plastic............................ H000468
Latch.................................................. P536439
Mounting band................................. P004079......2
Outlet band clamp............................ P148344
Vacuator Valve............................... P158914

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G120415 FRG Style A

G130107 FRG Style B

Baffle, metal...................................... P106329

Clamp................................................. P121067
Dust cup/cover................................. P109296
Elbow, 45.......................................... P109021
Elbow, 90.......................................... P107844
Elbow, 90 reducing......................... P143895
Filter, primary.................................... P601767......3
Filter, safety....................................... P601774......3
Hump hose........................................ P105610
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000165
Inlet hood, plastic............................ H000469
Mounting band................................. H000349......2
O-ring................................................. P017804
Outlet band clamp............................ P148345
Vacuator Valve............................... P103198

Cover.................................................. P538259......8
Elbow, 45.......................................... P109021
Elbow, 90.......................................... P107844
Elbow, 90 reducing......................... P143895
Filter, primary.................................... P532503......3
Filter, safety....................................... P532504......3
Gasket, cover.................................... P537699
Hump hose........................................ P105610
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000165
Inlet hood, plastic............................ H000469
Latch.................................................. P776033
Mounting band................................. P013722......2
Outlet band clamp............................ P148345
Vacuator Valve............................... P776008

Baffle, metal...................................... P106637

Clamp................................................. P100789
Dust cup/cover................................. P106952
Elbow, 45.......................................... P105548
Elbow, 90.......................................... P105536
Filter, primary.................................... P549523......3
Filter, safety....................................... P549530......3
Hump hose........................................ P105613
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000339
Inlet hood, plastic............................ H000607
Mounting band................................. H000351......2
O-ring................................................. P017336
Outlet band clamp............................ P148348
Vacuator Valve............................... P103198

G140523 FRG Style A

G180031 FRG Style B

G120417 FRG Style A

Baffle, metal...................................... P106329
Clamp................................................. P121067
Dust cup/cover................................. P109296
Elbow, 45.......................................... P109021
Elbow, 90.......................................... P107844
Elbow, 90 reducing......................... P143895
Filter, primary.................................... P601767......3
Filter, safety (optional)..................... P601774
Hump hose........................................ P105610
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000165
Inlet hood, plastic............................ H000469
Mounting band................................. H000349......2
O-ring................................................. P017804
Outlet band clamp............................ P148345
Vacuator Valve............................... P103198

G130097 FRG Style B

Cover.................................................. P538259......8
Elbow, 45.......................................... P109021
Elbow, 90.......................................... P107844
Elbow, 90 reducing......................... P143895
Filter, primary.................................... P537876......3
Filter, safety....................................... P537877......3
Gasket, cover.................................... P537699
Hump hose........................................ P105610
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000165
Inlet hood, plastic............................ H000469
Latch.................................................. P776033
Mounting band................................. P013722......2
Outlet band clamp............................ P148345
Vacuator Valve............................... P776008

Baffle, metal...................................... P106771

Clamp................................................. P100866
Dust cup/cover................................. P109297
Elbow, 45.......................................... P105547
Elbow, 90.......................................... P105535
Filter, primary.................................... P532503......3
Filter, safety....................................... P532504......3
Hump hose........................................ P105612
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000275
Inlet hood, plastic............................ H000606
Mounting band................................. H000350......2
O-ring................................................. P017335
Outlet band clamp............................ P148347
Vacuator Valve............................... P103198

G160679 FRG Style A

Cover.................................................. P783185
Elbow, 45.......................................... P112606
Elbow, 90.......................................... P112605
Filter, primary.................................... P781098......3
Filter, safety....................................... P781102......3
Hump hose........................................ P112608
Informer indicator 25" H2O............ X002277
Inlet hood, plastic............................ H001053
Mounting band................................. H770037......2
Outlet band clamp............................ P148349
Vacuator Valve............................... P105220

G140526 FRG Style A

Baffle, metal...................................... P106771
Clamp................................................. P100866
Dust cup/cover................................. P109297
Elbow, 45.......................................... P105547
Elbow, 90.......................................... P105535
Filter, primary.................................... P532503......3
Filter, safety (optional)..................... P532504
Hump hose........................................ P105612
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000275
Inlet hood, plastic............................ H000606
Mounting band................................. H000350......2
O-ring................................................. P017335
Outlet band clamp............................ P148347
Vacuator Valve............................... P103198

G150092 FRG Style B

SERVICE PARTS NOTES:

2 = Two required for proper installation

3 = Shipped with air cleaner initially
7 = Included with each replacement filter
8 = Cover assembly includes latches, but no
Vacuator Valve.

Cover.................................................. P777920......8
Elbow, 45.......................................... P105547
Elbow, 90.......................................... P105535
Filter, primary.................................... P777868......3
Filter, safety....................................... P777869......3
Hump hose........................................ P105612
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000339
Inlet hood, plastic............................ H000607
Latch.................................................. P776033
Mounting band................................. P016845......2
Outlet band clamp............................ P148347
Vacuator Valve............................... P776008

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Engine Air Filtration

117

MEDIUM DUST AIR CLEANERS

FRG Air Cleaners

MEDIUM DUST AIR CLEANERS

FRG Air Cleaners

Service Instructions

This servicing information is provided as a best practices guide. It is not intended to replace or supersede the
service instructions supplied by your engine or vehicle manufacturer.

Check the Restriction

Remove the Primary Filter and

check the Vacuator Valve

Replace the filter only when the

restriction level has reached the maximum
recommended by the engine or equipment
manufacturer or on a regular service
schedule.

Shut off the engine. Unfasten or unlatch the

service cover.
Because of its RadialSeal, the filter fits
tightly over the outlet tube and there will be
some initial resistance, similar to breaking
the seal on a jar. Gently move the end of
the filter back and forth to break the seal
then rotate while pulling straight out. Avoid
knocking the filter against the housing.

If your air cleaner is equipped with a

Vacuator Valve, visually check and physically
squeeze it.
Make sure the valve is flexible and not inverted,
damaged or plugged. Replace it if damaged or if
it looks like any of these images. A damaged or
missing vac valve will disrupt the designed flow
of air through the air cleaner.

Visually Check the Safety

Filter and Clean Both Surfaces
of the Outlet Tube
If your air cleaner has a safety filter, visually
check the safety filter in place for signs of
damage. Do not remove the safety filter
unless it is damaged or due for replacement.
Also verify that the safety filter is properly
seated in the housing.

The safety filter should be replaced every three

primary filter changes. Use a clean damp cloth
to wipe both the filter sealing surface and the
inside of the outlet tube. Ensure that the outlet
tube sealing area is undamaged.
Contaminant on the sealing surface could
hinder an effective seal and cause leakage.
If the safety filter is to be replaced, avoid
leaving the outlet tube exposed to the air.
If there is to be a delay in installing the new
safety filter, cover the air cleaner outlet tube
to avoid admitting any dust.

118

Engine Air Filtration

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MEDIUM DUST AIR CLEANERS

FRG Air Cleaners

Service Instructions

Inspect the Old Filter

Inspect the old filter for any signs of

leaks. A streak of dust on the clean
side of the filter is a telltale sign.
Eliminate any source of air leaks before
installing the new primary filter.

Inspect the New Filter

Inspect the new filter for any damage

that may have occurred through
mishandling. NEVER install a damaged
filter. Visually check the inside of the
open end, which is the sealing area.
Do not wipe the filter RadialSeal area
as the new Donaldson RadialSeal filter
may have a dry lubricant on the seal to
aid installation.

Insert the New Filter

First, if youre servicing the safety filter

at this change-out, seat it properly into
position before installing the primary
filter. Insert new filters carefully. Seat
the primary filter by hand, making
certain it is inserted completely into
the air cleaner housing. To complete
a tight seal, apply pressure by hand
at the outer rim of the filter, not the
flexible center.
No cover pressure is required to
hold the seal in place and one should
NEVER use the service cover to apply
pressure. This could damage the
housing and fasteners and void the
warranty. If the service cover presses
against the filter before the cover is
fully in place, remove the cover. With
cover off, push the filter farther into the
air cleaner by hand and then the cover
will go on with no extra force. Once
the filter is in place, secure the service
cover.

Continued on next page

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Engine Air Filtration

119

MEDIUM DUST AIR CLEANERS

FRG Air Cleaners

Service Instructions

Check Inlet Hoods and

Pre-Cleaners

Check any intake hoods and precleaner devices during maintenance

routines.
A missing inlet hood will significantly
shorten filter life. If your unit had
a hood or pre-cleaner originally,
make sure you replace it. Check
openings and tubes on pre-cleaners
to make sure they are not plugged.
Replace any units that are damaged.
Damaged or dented units will not
operate properly.

Check Connectors for

Tight Fit

Make sure service indicators are

reset and in proper working order.
Check that all mounting bands,
clamps, bolts, and connections in
the entire air cleaner system are
tight.
Check for holes in piping, and repair
or replace as needed.
Any leaks in the intake piping will
admit dust directly to the engine.

120

Engine Air Filtration

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MEDIUM DUST AIR CLEANERS

FTG Air Cleaners

Under Hood Mount, Two-Stage Filtration
For Large Construction & Mining Equipment
The FTG Cycloflow Air Cleaner
is another two-stage air cleaner
with a built-in pre-cleaner. This air
cleaner has axial seal style filters.
The FTG is typically mounted
under hood with the service cover
on the outside for access.

Service
Access
Cover

Tangential
Inlet

Applications
Allows 32-59 m/min. airflow
throughput per air cleaner
Horizontal installation
Sustained temperature tolerance:
to 82 C

Ideal for
Large industrial and construction
equipment: crawler tractors,
crane loaders, excavators and
air compressors with large
engines operating in severe dust
environments
Agricultural machinery
Mining equipment
Oil and gas hydraulic fracturing
(fracking) equipment
Off-highway vehicles

Air Cleaner Features

Unique, flared inlet allows
maximum airflow with low
restriction
21" body diameter
Two-stage filter system the
first stage removes up to 85% of
incoming dust with a tangential air
inlet
Inlet on side, outlet on end (G flow)
Already tapped to accept filter
service indicator (1/8"-27 NPT male)
Safety filter protects engine inlet
during filter change out
Vacuator Valve automatically
releases the pre-cleaned dust
Housing is metal and coated with
a black, corrosion- and chemicalresistant polymer paint
Mounting the unit directly to the
engine is not recommended;
excessive engine vibration can
cause premature air cleaner
structural failure

www.buydonaldson.com

Outlet on
this end

Vacuator
Valve

Accessories
Mounting bands (order separately).
If the installed air cleaner will be
exposed to rain, snow or debris,
an inlet cap can prevent moisture
ingestion.
A service indicator measures the
airflow restriction across the filter,
thereby showing how much useful
life the filter has left and when to
replace the filter (see Accessories
section of this catalog).
Note: Outlet tapped to accept filter
service indicator (1/8"-27 NPT male).

Safety Filter
Primary Filter

Engine Air Filtration

121

MEDIUM DUST AIR CLEANERS

FTG Air Cleaners

Air in the Side, Out the End (standard flow filters)

When Selecting an Air Cleaner . . .

INLET

FLOW

Determine the airflow requirements of your engine, then find the

corresponding cfm airflow in the table below. The restriction numbers
(shown in inches of water) indicate the approximate initial restriction of
each model air cleaner at that cfm. When calculating total initial restriction
of the entire air intake system, include the restriction caused by ducting,
elbows, and pre-cleaners.
The only difference in these two models is the position of the inlet on the air
cleaner body. For location and dimensions, see details on next page.

Initial Airflow Restriction

OUTLET

Airflow CFM @ H20

6"
8"
10"
Air Cleaner Models
1465 1680 1870

G210007 / G210010

Weight
lbs
kg
88

40

FTG Air Cleaner Performance Curves (Restriction & Dust Capacity)

G210007 and
G210010

2011 Donaldson Company Inc.

122

Engine Air Filtration

www.buydonaldson.com

MEDIUM DUST AIR CLEANERS

FTG Air Cleaners

FTG Specification Illustrations

G210007 Service Access View

G210010 Service Access View

Inlet on left side of body

Inlet on right side of body

FTG Specifications

Body
Inlet
Outlet
Housing
Inlet
Center Line Service
Outlet
Air
Diameter Diameter Diameter Length Location to Valve Clearance Length
Cleaner
(A) (B) (C) (D) (E) (H) (I) (F)
Models in mm in mm in mm in mm in mm in mm in mm in mm
G210007 21.00 546 10.00 254 10.00 254 24.13 613 13.00 330 17.40 442 24.13 613 3.54 90
G210010 21.00 546 10.00 254 10.00 254 24.13 613 13.00 330 17.40 442 24.13 613 3.54 90

FTG Service Parts

Safety Filter
P117781

Gasket
Washer
P105740

Clip

P105738

Primary Filter

P182040 Standard or
EAF5040, High Efficiency

Wing Nut
P116175

Safety Signal
X004816

Air Cleaner Housing

metal body

Vacuator Valve

Gasket
Washer
P105740

P105220

Mounting band, 2 required

H770068

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Engine Air Filtration

123

MEDIUM DUST AIR CLEANERS

FTG & FVG Air Cleaners

Service Instructions

This servicing information is provided as a best practices guide. It is not intended to replace or supersede the
service instructions supplied by your engine or vehicle manufacturer.

2
3

Check the Restriction

Check the restriction level of the

air cleaner filter service indicator.
Replace the filter only when the
restriction level has reached the
maximum recommended by the
engine or equipment manufacturer or
on a regular service schedule.

Clean Out the Vacuator

Valve

Remove the Vacuator Valve and clean

out any dust found in the drop tube.
Reinstall Vacuator Valve or replace if
found worn or damaged.

Make sure the valve is flexible and not inverted,

damaged or plugged. Replace it if damaged or if
it looks like any of these images. A damaged or
missing Vacuator Valve will disrupt the designed
flow of air through the air cleaner.

Gently Remove the Old

Filter

Shut off the engine. Loosen and

retain the wing nut bolt, remove bolt
and washer. Replace both if damaged
or worn.
Using the metal handle, pull the
dirty filter gently from the housing.
Accidental bumping will shake dirt
loose inside the filter housing.

Visually Check the Safety

Filter
Visually check the safety filter without
removing it. Replace if damaged or
every three primary filter changes.
Also verify that the safety filter is
properly seated in the housing.
If the safety filter is to be replaced,
it should be done immediately or the
clean air outlet should be sealed. Use
a clean cloth to avoid contaminant
being introduced to the engine during
service.

124

Engine Air Filtration

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MEDIUM DUST AIR CLEANERS

FTG & FVG Air Cleaners

Service Instructions

Always Clean the Inside of the Housing

Dirt left in the air cleaner housing is harmful to your engine.

Use a clean, damp cloth to wipe the inside of the housing
before fitting the new filter.
Block the outlet tube of the air cleaner with a small
dampened towel prior to cleaning the seal surface to
avoid contaminating the induction system.

Clean the Gasket Sealing Surfaces

Inspect Your Old Filter and Check for

Uneven Dirt Patterns

Inspect New Filters

Install the New Filters

An improper gasket seal is one of the most common

causes of engine contamination. Make sure that all
hardened dirt ridges are completely removed, both on the
bottom and top of the air cleaner housing.

Your old filter has valuable clues to dust leakage or gasket

sealing problems. A dust pattern on the filters clean side
is a sign that the old filter was not firmly sealed or that a
dust leak exists. Identify the cause of any leak and rectify it
before installing a new filter.

Before installing the new filters, visually inspect them for

shipping damage and gasket integrity. If a filter is damaged,
do not install it. If desired, write the date of the filter
change on the outer end of the filter end cap.

First, if youre servicing the safety filter at this change-out,

seat it properly into position before installing the primary
filter. Insert new filters carefully over the center bolt, hand
tighten wing nut bolt for both filters.
Make sure the primary filter gasket seats evenly to create
a proper seal. If you dont have a good seal, dirty air can
by-pass the filter.

10

Ensure an Air-tight Fit on all

Connections and Ducts

Check that all clamps and flange joints are tight, as well
as the air cleaner mounting bolts. Attend to any leaks
immediately to avoid dirt entering your engine directly.
Reset the filter service indicator.

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Engine Air Filtration

125

MEDIUM DUST AIR CLEANERS

FVG Cycloflow Air Cleaners

Horizontal Mount, Integral Vacuator Valve

Severe Duty, Two-Stage Filtration for Large Construction & Mining Machines
Applications

Allows up to 1200 cfm airflow

throughput per air cleaner
Horizontal installation
Designed for large industrial
and construction machines

crawler tractors, crane loaders,

excavators, and air compressors
with large engines operating in
severe dust environments

Air Inlet
Filter end cap
is access cover
doubles housing
cover

Air Cleaner Features

Unique, flared inlet allows

maximum airflow with low
restriction
21" body diameters
Two-stage air cleaning deals with
very dusty environment:
(1) Built-in louver spins air to
separate up to 85% of incoming
dust before it reaches the filter
(2) Primary filter removes up to
99.99% of the remaining dust
Built-in Vacuator Valve collects
and releases pre-cleaned dust
Safety filter on all models
protects engine inlet during
primary filter change out
Housing is metal and coated with
a corrosion and chemical resistant
polymer paint

Filter Features

Replacement filter choices

include an extended service, high
efficiency filter for restriction
maintenance, or a standard life
filter for scheduled maintenance

Accessories

Mounting Bands
(2 required), order
separately.
Vacuator Valve

Primary Filter

Safety Filter

FVG air cleaners are used in

tandem on this underground
mining equipment to double
the airflow throughput to the
engine.

See the Accessories section for

details on Donaldson air intake
add-ons that can enhance the
performance of your system
Each FVG is tapped to accept a
filter service indicator
Order mounting bands, hoods,
and other accessories separately

126

Engine Air Filtration

www.buydonaldson.com

Air in the Side, Out the End (standard flow filters)

When Selecting an Air Cleaner . . .

INLET

FLOW

Determine the airflow requirements of your engine, then find the

corresponding cfm airflow in the table below. The restriction numbers
(shown in inches of water) indicate the approximate initial restriction of
each model air cleaner at that cfm. If there are two air cleaner models
that fit your parameters, choosing the one with the lower restriction will
provide longer filter service life. When calculating total initial restriction
of the entire air intake system, include the restriction caused by ducting,
elbows, and pre-cleaners.

Initial Airflow Restriction

OUTLET

CFM @ "H20
Air Cleaner
6" 8" 10" Model
690 810 910 G140195
730 880 1000 G160376
930 1070 1200 G160587

Looking for a different

air cleaner with
newer Donaldson
technologies? Check
out the FRG Air
Cleaners. This line has
models that cover this
airflow range.

FVG Air Cleaner Performance Curves (Restriction & Dust Capacity)

2011 Donaldson Company Inc.

G160587

2011 Donaldson Company Inc.

G160376

G140195

2011 Donaldson Company Inc.

www.buydonaldson.com

Engine Air Filtration

127

MEDIUM DUST AIR CLEANERS

FVG Cycloflow Air Cleaners

MEDIUM DUST AIR CLEANERS

FVG Cycloflow Air Cleaners

FVG Cycloflow Specification Illustration

FVG Specifications
Body
Inlet
Outlet
Inlet
Service
Air Diameter
Diameter
Diameter
Length Length
Clearance
Cleaner
(A) (B) (C) (D) (E) (F) (G) (H) (I)
Weight
Models in mm
in mm
in mm
in mm
in mm
in mm
in mm
in mm
in mm
lbs
kg
G140195 13.95
354 7.00 178 6.00 152 20.87
530 10.98
279 3.88 99 5.75 146 12.71
323 20.72
526 48 22
G160376 16.00
406 7.00 178 7.00 178 20.87
530 13.00
330 3.88 99 5.28 134 13.80
351 20.72
526 62 28
G160587 16.00
406 7.00 178 7.00 178 24.87
632 13.00
330 3.88 99 5.75 146 13.80
351 24.50
622 66 30

For FVG air cleaner service servicing information see pages 118-120.

128

Engine Air Filtration

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MEDIUM DUST AIR CLEANERS

FVG Cycloflow Air Cleaners

FVG Exploded View

Safety Filter

Safety Signal

Retainer

X004816

P105738

Pin

P109107

Housing

Primary
Filter

Gasket
Washer

Wing
Nut

P116175

P105740

Vacuator Valve

FVG Service Parts & Accessories

G140195 FVG

G160376 FVG

G160587 FVG

Elbow, 45.......................................... P105547

Elbow, 90.......................................... P105535
Filter, primary.................................... P182043......3
Filter, primary - ES & HE.................. EAF5043
Filter, primary - SM.......................... P181043
Filter, safety....................................... P124860
Gasket washer................................. P105740
Hump hose........................................ P105612
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000339
Inlet hood, plastic............................ H000607
Mounting band................................. H000350......2
Mounting bands, metal................... H000350
Outlet band clamp............................ P148347
Pin....................................................... P109107
Retainer ............................................ P105738
SafetySignal indicator..................... X004816
Vacuator Valve............................... P103198
Wing nut............................................ P116175

Elbow, 45.......................................... P105548

Elbow, 90.......................................... P105536
Filter, primary.................................... P124867
Filter, safety....................................... P124866
Gasket washer................................. P105740
Hump hose........................................ P105613
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000339
Inlet hood, plastic............................ H000607
Mounting band................................. H000351......2
Mounting bands, metal................... H000351
Outlet band clamp............................ P148348
Pin....................................................... P109107
Retainer ............................................ P105738
SafetySignal indicator..................... X004816
Vacuator Valve............................... P103198
Wing nut............................................ P116175

Elbow, 45.......................................... P105548

Elbow, 90.......................................... P105536
Filter, primary.................................... P182049......3
Filter, primary - ES & HE.................. EAF5049
Filter, primary - SM.......................... P181049
Filter, safety....................................... P116446
Gasket washer................................. P105740
Hump hose........................................ P105613
Informer indicator 25" H2O............ X002277
Inlet hood, metal.............................. H000339
Inlet hood, plastic............................ H000607
Mounting band................................. H000351......2
Mounting bands, metal................... H000351
Outlet band clamp............................ P148348
Pin....................................................... P109107
Retainer ............................................ P105738
Vacuator Valve............................... P105220
Wing nut............................................ P116175

NOTES:

2 = Two required for proper installation

3 = Shipped with air cleaner initially
E S = Extended Service
HE = High Efficiency
SM=Scheduled Maintenance

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Engine Air Filtration

129

MEDIUM DUST AIR CLEANERS

ore
Even M

Donaldson Delivers

Filtration Solutions for Engines,

^ Innovative
Equipment and the People Who Use Them

Fuel Filtration

Hydraulic and Transmission Filtration

Expanded line of fuel filters protect engine

components and extend equipment life.

Offering a broad line of spin-on, cartridge-style and

in-tank hydraulic filters including high, medium and
low pressure options that protect transmissions,
machinery and components in hundreds of applications.

Includes a full complement of filters to fit

Stanadyne and Racor fuel systems, and
Cummins engines.

A complete line of hydraulic accessories to

accommodate virtually any mobile application.

Twist&Drain valves turn the complicated task of

removing water into an easy process.

T.R.A.P. breather technology

Donaldson Duramax filters are the highest rated
medium pressure filters available.

Stanadyne is a registered trademark of Stanadyne Corporation. Racor is a registered trademark

of Parker Hannifin Corporation. Cummins is a registered trademark of Cummins Inc.

Lube Filtration

DURAMAX

Donaldson lube filters keep engine oil clean by

capturing contaminants that can cause engine
damage.

Coolant Filtration

With coverage for a full range of popular engines,

Donaldson lube filters meet or exceed application
requirements.
Donaldson Endurance lube filters with Synteq
media deliver improved lubricant flow, improved
cold start performance and a higher level of engine
protection to prolong engine and equipment life.

Donaldson coolant filters remove contaminants and

maintain cooling system balance keeping todays
hot-running engines cool and reducing downtime.
Donaldson Endurance coolant filters allow you to
extend filter life while maintaining coolant condition.

Mufflers & Exhaust Accessories

For more than 60 years, Donaldson has been a leading supplier of exhaust
systems, components and accessories for medium- and heavy-duty diesel
powered trucks and equipment.

130

Engine Air Filtration

www.buydonaldson.com

S Series

Heavy-Duty Two-Stage
Filtration for Diesel Engines
Operating in Severe Dust
Conditions
Heavy construction vehicles (haul
trucks, crawlers, dozers), above
ground and underground mining
machines, agricultural equipment
(combines, tractors) and other
off-highway vehicles and engines
that operate daily in intensely
dusty environments need powerful,
reliable air filtration systems
to protect them and keep them
running reliably.
Donaldson S Series Air Cleaners
provide:

SSG Air
Cleaner

Choice of filtration efficiency,

Donaldson (standard) and
Donaldson Endurance (high
efficiency) replacement
filters

Donaclone Tubes
SRG Air Cleaner
Conversion Kit

STG Air Cleaner

Low restriction so the engine

receives a high volume of air
Sturdy, vibration-resistant,
long-life construction

STB Air Cleaner

Attention: Upgrade SRG Models to

Newer Filtration Technology!
The SRG air cleaner models will be phased out over time
and replaced with our new SSG air cleaners.
Upgrade your housing to an SSG style with RadialSeal
filters for faster filter changeout.

www.buydonaldson.com

SSG Donaclone.......................................132
Service Instructions...............................139
STG Donaclone ......................................142
Service Instructions...............................148
SRG to SSG Conversion Kit......................151
SRG Donaclone .....................................152
Service Instructions...............................157
STB Strata ..............................................160

SRG Air
Cleaner

Durable, reliable protection

Two cleaning stages to
handle very dusty conditions

Section Index

The pre-cleaner
of our S Series
air cleaners
uses clusters of
Donaclone tubes
positioned ahead of
the primary filter.
The Donaclone
tube has no
mechanical moving
parts, so theres
nothing to break
down; it works
automatically and
properly whenever
the engine is on.
Air is drawn into
the tube and
spun. Centrifugal
force separates
much of the dirt
in the airstream. Dirt falls out the bottom of
the tube, while the cleaned air is drawn up
through the middle of the tube and into the
primary filter for further cleaning. Using the
pre-cleaner as a first stage of filtration results
in more effective engine air filtration and
longer service life for the primary filter.

SRG Housing SRG to SSG Kit SSG Housing

Item No. Kit No.
Item No.
G200008................ X009702.............. G200087
G200013................ X009701.............. G200086
G290000................ X009230.............. G290057
G290023................ X009230.............. G290052
G290012................ X009231.............. G290053

Engine Air Filtration

131

HEAVY DUST AIR CLEANERS

Air Cleaners for

Heavy Dust Conditions

HEAVY DUST AIR CLEANERS

SSG Donaclone Air Cleaners

Designed for the Worst Dust Conditions

New Choice for Construction and Off-Highway Applications

The SSG Air Cleaner offers design
improvements over our older SRG
air cleaner style.

Design Improvements
The SSG Air Cleaner has filters that
use RadialSeal sealing technology,
compared to axial seal style filters.
This single design improvement
eliminates the need to replace filter
and cover gaskets, which means
less service time and fewer parts to
inventory.

The large, massive mining vehicle in the picture above is an ideal match for the Donaldson SSG Air
Cleaner.

Additional design improvements:

the air cleaner service cover now
has quick-release
cover latches
and a chain that
connects it to
the housing.

Mounting (back) side

view of an SSG 20 model
Mounting (back) side view of
an SSG 29 model

132

Engine Air Filtration

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HEAVY DUST AIR CLEANERS

SSG Donaclone Air Cleaners

Versatile SSG Provides Airflow to 4800 cfm

With Improved Design Features Compared to our Older SRG Model

Applications
Allows 1700 to 2400 cfm airflow
throughput for the SSG 20 model
and 2580 to 4800 cfm airflow
throughput for the SSG 29 models
Horizontal installation
Off-road, heavy or extreme dust
conditions
Ideal for scrapers, earth movers,
graders and haul trucks

Air Cleaner Features

Single and dual outlet models
two high-flow models available
Inlet has perforated holes on three
sides; rain shrouds available if
required
Filters have urethane end
caps with RadialSeal sealing
technology
Built-in pre-cleaning tubes
separate up to 97% of the
in-coming dust
Latch-style cover with attached
safety chain for faster and simpler
filter service
Constructed of heavy-gauge steel
with a primed, ready-to-paint finish
Same overall package size as older
Donaldson SRG axial seal style
housings
Dust Dumpa tube accessory
available simplifies routine air
cleaner inspections

Filter Features
Replacement primary filter
choices: Standard life filters (for
scheduled maintenance) and
Donaldson Endurance extended
service high efficiency filters for
restriction maintenance practices.
Air cleaners ship with the standard
filters.
Grab handles on the primary filter
to help remove the loaded filter
during service
Safety filter on all models

www.buydonaldson.com

Dust Dumpa kits installed on a Donaldson SSG29 with rain shields. Notice the piles of dust gathered
on the platform during vehicle operation.

Powerful Two-Stage Filtration

The first stage of this powerful air
cleaner consists of hundreds of our
exclusive, patented Donaclone
pre-cleaner tubes. Each tube spins the
incoming air to create a centrifugal force
that separates up to 97% of the dust and
dirt in the airstream. Donaclone tubes
have no moving parts so there is
nothing to break down or maintain. They
function properly whenever the engine is
running.
The pre-cleaned dust is automatically
ejected from the dust cup with a
Vacuator Valve, which is located below
the lower housing body.
The second stage of filtration is the primary filter.
A safety filter, which fits inside the primary filter,
is standard on all models for protection during
primary filter change out.

Engine Air Filtration

133

HEAVY DUST AIR CLEANERS

SSG Donaclone Air Cleaners

FLOW

Air in the Side, Out the End (standard flow filters)

Initial Airflow Restriction

Air in the side, through the

pre-cleaner, out the end of the
air cleaner (upper) portion.

CFM @ "H20
6"
8"

Air Cleaner
Model

single outlet models

1700 1980
1780 2060
2100 2400

OUTLET

G200087
G200086
G200088*

dual outlet models

2580 3000
3340 3800
3600 4080
4200 4800
INLET

G290057
G290052
G290053
G290055*

*Sized to accommodate higher

airflow.

Side view of three Donaclone

pre-cleaning tubes.

When Selecting an Air Cleaner . . .

Determine the airflow requirements of your engine, then find the corresponding cfm
airflow in the table above. The restriction numbers (shown in inches of water) indicate the
approximate initial restriction of each model air cleaner at that cfm. If there are two air
cleaner models that fit your parameters, choosing the one with the lower restriction will
provide longer filter service life. When calculating total initial restriction of the entire air intake
system, include the restriction caused by ducting, elbows, and pre-cleaners.

SSG Air Cleaner Performance Curves

Engine Air Filtration

G200087

2011 Donaldson Company Inc.

134

G200086

2011 Donaldson Company Inc.

www.buydonaldson.com

continued SSG Air Cleaner Performance Curves

G290057

2011 Donaldson Company Inc.

2011 Donaldson Company Inc.

G290055

2011 Donaldson Company Inc.

G290053

2011 Donaldson Company Inc.

G290052

G200088

2011 Donaldson Company Inc.

www.buydonaldson.com

Engine Air Filtration

135

HEAVY DUST AIR CLEANERS

SSG Donaclone Air Cleaners

HEAVY DUST AIR CLEANERS

SSG Donaclone Air Cleaners

SSG Specification Illustrations
Front View Dual Outlet

Side View Dual and Single

Front View Single Outlet

F

C
OUTLET

INLET

INLET

INLET

INLET

SSG Specifications

Body Outlet Outlet
Service
Air Diameter Diameter Length Length Height Clearance
Width Depth
Cleaner
(A)
(C)
(D)
(F)
(H)
(I)
(J)
(K)
Weight
Models
in mm in mm in mm in mm in mm in mm in mm in mm lbs
kg
Single Outlet Models

G200087 19.67 500 8.0 203 26.2 665 3 76 50.15 1274 22.0 559 21.00 533 15.75 400 200 91
G200086 19.67 500 10.0 254 26.2 665 3 76 50.15 1274 22.0 559 21.00 533 15.75 400 200 91
G200088 19.67 500 10.0 254 31.4 798 3 76 50.15 1274 27.0 686 21.00 533 23.50 597 240 109
Dual Outlet Models

G290057 19.67 500 8.0 203 26.2 665 3 76 49.42 1255 22.0 559 43.00 1092 15.75 400 340 154
G290052 19.67 500 8.0 203 26.2 665 3 76 49.42 1255 22.0 559 43.00 1092 15.75 400 340 154
G290053 19.67 500 10.0 254 26.2 665 3 76 49.42 1255 22.0 559 43.00 1092 15.75 400 340 154
G290055 19.67 500 10.0 254 31.4 798 3 76 49.42 1255 27.0 686 43.00 1092 23.50 597 420 190

Accessories Recommendations
Air Cleaner Outlet Band Hump-hose
Elbows
Model Clamp Connector 45
90

Restriction
Indicator

G200088 P148350 P111414

P114313 P114314 X002277

G290055 P148350 P111414

P114313 P114314 X002277

G290057 P148349 P112608

P112606 P112605 X002277

136

Engine Air Filtration

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HEAVY DUST AIR CLEANERS

SSG Donaclone Air Cleaners

Service Parts Listing by Model Number
Single Outlet Model SSG 20
Safety filter RadialSeal
G200086, G200087
P608305(3)

Outlet to engine

G200088

at rear of unit

P609518(3)

Mounting brackets
on back edges of unit

G200086, G200087
P608306(3)
EAF5152, extended life

G200088
P609519(3)
EAF5153 , extended life

Gaskets
G200086, G200087
two, short strips
two, long strips

Primary filter RadialSeal

P115098
P117791

G200088
two, short strips P603504
two, long strips P117791

Donaclone
pre-cleaning
tubes

Air Inlet

Perforations on
three sides of the
lower body

Service cover with safety

chain (approx. 10")
cover P603716
cover chain
P017281
chain connector
P017283

Lower Body Assembly

G200086, G200087 P117785

G200088 P603505
Dust Cup Gasket
G200086, G200087
P017804

G200088
P017336

Dust Dumpa
Tube Kit
NOTES:

X006561

3 = Shipped with air cleaner initially

Dust Cup Clamp

Optional rain shrouds

G200086, G200087

for three outward facing sides

P100808

G200086, G200087

G200088
P100789

Dust Cup Assembly

(includes all 4 parts shown)

G200086, G200087
P158089

G200088

rain shroud, right side P119874

rain shroud, front
P119876
rain shroud, left side P119875

G200088
rain shroud, right side P610776
rain shroud, front
P119876
rain shroud, left side P610777

P158128

Vacuator Valve
P103198

SSG Housing Primary Filter Choices

Dust Dumpa Tube Extension

For high efficiency filtration, upgrade to Donaldson

Endurance Air Filters with Ultra-Web Filtration
Technology. SSG Air Cleaners and retrofit kits ship
with standard life filters.

How it works: When installed on the dust cups on

the lower assembly, the rubber connector vibrates
during normal vehicle operation and gravity expels
the pre-cleaned dust.
Improves dust evacuation from the air cleaner
Clear tube allows for visual inspection of dust
collection
Reduces air cleaner inspection time
Ships fully assembled
Proper conversion requires drop down tube for
every dust cup
For more information features and dimensions, see
accessories section.
www.buydonaldson.com

Air
Standard
High
Cleaner
Life
Efficiency
G200086 P608306 EAF5152
G200087
P608306
EAF5152
G200088 P609519 EAF5153

If its Blue its True!

Part No. X006561

Blue filters have Ultra-Web

Filtration Technology

Engine Air Filtration

137

HEAVY DUST AIR CLEANERS

SSG Donaclone Air Cleaners

Service Parts Listing by Model Number
Dual Outlet Model SSG 29

Safety Filter RadialSeal

G290052, G290053, G290057
P608305(3)
Primary Filter RadialSeal

G290055
P609518(3)

Outlet to engine
at rear of unit

G290052, G290053, G290057

P608306(3)
EAF5152, high efficiency

Mounting brackets
on back edges of unit

G290055
P609519(3)
EAF5153, high efficiency

Gasket

G290052, G290053, G290057

two, short strips
two, long strips

P115098
P115096

G290055
two, short strips P603504
two, long strips P115096

Donaclone
pre-cleaning
tubes

Air Inlet

Perforations on
three sides of
the lower body

Service cover

with safety chain

(approx. 10")
cover P603716
cover chain
P017281
chain connector P017283

Lower Body Assembly

G290052, G290053 P118552

G290057 P115110
G290055 P609508

Optional rain shrouds

Dust Cup
Clamp

for 3 outward facing sides

G290052, G290053, G290057

P100808

rain shroud, right side P119874

rain shroud, front
P119877
rain shroud, left side P119875

Dust Cup Gasket

P017804

Dust cup assembly

P158089(3)
(includes all 4 parts shown)

NOTES:

3 = Shipped with air cleaner initially

Vacuator
Valve
P103198

X006561 (3 req'd)

SSG Housing Primary Filter Choices

For high efficiency filtration, upgrade to Donaldson
Endurance Air Filters with Ultra-Web Filtration
Technology. SSG Air Cleaners and retrofit kits ship
with standard life filters.

How it works: When installed on the dust cups on

the lower assembly, the rubber connector vibrates
during normal vehicle operation and gravity expels
the pre-cleaned dust.
Improves dust evacuation from the air cleaner
Clear tube allows for visual inspection of dust
collection
Reduces air cleaner inspection time
Ships fully assembled
Proper conversion requires drop down tube for
every dust cup

138

Engine Air Filtration

rain shroud, right side P610776

rain shroud, front
P119877
rain shroud, left side P610777

Dust Dumpa Tube Kit

Dust Dumpa Tube Extension

For more information features and dimensions, see

accessories section.

G290055

Air
Standard
High
Cleaner Life Efficiency
G290052 P608306 EAF5152
G290053
P608306
EAF5152
G290055 P609519 EAF5153
G230057 P608306 EAF5152

If its Blue its True!

Part No. X006561

Blue filters have Ultra-Web

Filtration Technology

www.buydonaldson.com

HEAVY DUST AIR CLEANERS

SSG DonacloneAir Cleaners

Service Instructions

This servicing information is provided

as a best practices guide. It is not
intended to replace or supersede the
service instructions supplied by your
engine or vehicle manufacturer.

Service training
videos

http://www.youtube.com/user/
donaldsonengine

1
2

Donaldson Service Training Videos

are on YouTube. Scan the QR code or
go to http://www.youtube.com/user/
donaldsonengine to watch videos on how
to service Donaldson Air Cleaners, like the
SSG.

Check the Restriction

Replace the filter only when the

restriction level has reached the
maximum recommended by the
engine or equipment manufacturer.

Empty the Dust Cup &

Check the Vacuator Valve

Shut off the engine. The dust cup

should be emptied when it is 2/3 full.
Frequency of dust cup service varies
with dust severity. On dust cups with
a Vacuator Valve, dust cup service is
minimal.

If your SSG Air Cleaner

has a dust cup with a
Vacuator Valve, replace
it immediately if it is
inverted or looks like any
of the images below.

Just check the Vacuator Valve to

see that it is not inverted, damaged
or plugged. If it looks damaged or is
missing, replace it immediately. When
reinstalling the dust cup, be sure it
seals properly 360 around the air
cleaner body.
The optional Donaldson Dust Dumpa
tube extension is available for the SSG.

Inspect the Donaclone

Pre-Cleaning Tubes

Visually check the Donaclone tubes.

Generally, the tubes are self-cleaning
and need no service, but under unusual
circumstances, plugging can occur. In
those circumstances, cleaning with a
stiff brush may be required.
Never clean Donaclone tubes with
compressed air unless both the primary
and safety filters are properly fitted in
place. Do not steam-clean Donaclone
tubes.

Continued on next page

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Engine Air Filtration

139

HEAVY DUST AIR CLEANERS

SSG DonacloneAir Cleaners

Service Instructions

Remove the Primary Filter

and Visually Inspect the
Safety Filter

When the restriction indicates that

filter service is required, unfasten
or unlatch the filter service cover.
Because the filter fits tightly over the
outlet tube there will be some initial
resistance, similar to breaking the seal
on a jar. Grasp the filter service handle
and pull the filter out. Gently move
the filter from side to side to break
the seal, but avoid knocking the filter
against the housing during removal.
Visually check safety filter for damage
and replace if damaged, but do not
remove it unless a change-out is
necessary. You should replace the
safety filter every three primary filter
changes. Also verify that the safety
filter is properly seated in the housing.
If the safety filter is removed and
the new filter is not to be installed
immediately, be sure to cover the seal
tube with a cloth or the housing cover.

Note: If you perform filter maintenance service on a schedule vs. using

service indicators, you may want to write the service date on the filter
end cap.
The safety filter should be replaced every three primary filter changes.

Wipe the interior of the air cleaner

with a clean damp cloth.

Inspect and Install the

New Filter(s)

Inspect the new filter carefully,

paying attention to the inside of the
open end, which is the sealing area.
NEVER install a damaged filter. A
new Donaldson RadialSeal filter may
have a dry lubricant on the seal to aid
installation.
If you are servicing the safety filter,
make sure it is seated into position
before installing the primary filter.
Insert the new filter carefully by hand,
making certain it is completely seated
into the air cleaner housing before
securing the cover in place.
The critical sealing area will compress
slightly, adjust itself and distribute the
sealing pressure evenly. To complete
a tight seal, apply pressure by hand at
the outer rim of the filter, not at the
center. (Avoid pushing on the center
of the end cap.) No cover pressure is
required to hold the seal.

140

Engine Air Filtration

Note: NEVER use the service cover to push the

filter into place! Using the cover to push the
filter in could cause damage to the housing or
cover fasteners and will void the warranty.

www.buydonaldson.com

HEAVY DUST AIR CLEANERS

SSG DonacloneAir Cleaners

Service Instructions

If the service cover contacts the filter

before it is fully in place, remove the
cover and push the filter (by hand)
further into the air cleaner and try again.
The cover should go on with no extra
force.
Once the filter is in place, secure the
service cover.

Inspect Air Cleaner System

Finally, inspect and tighten all air cleaner
system hoses, tubing and connections.
If there are holes or damage, replace
immediately. Reset filter service
indicators if they don't automatically
reset.

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Engine Air Filtration

141

HEAVY DUST AIR CLEANERS

STG Donaclone Air Cleaners

STG Donaclone: Field Proven & Reliable

Heavy-Duty Workhorse for Construction & Off-Highway Applications

Donaldsons STG Donaclone air
cleaner has been applied to a wide
variety of heavy-duty equipment
around the world. Its broad
application is a testament to its
reliability and durability.

Powerful Two-Stage
Filtration
The first stage of this powerful air
cleaner consists of a cluster of our
Donaldson Donaclone tubes. They
spin the incoming air to create a
centrifugal force that separates
up to 97% of the dust and dirt in
the airstream. Donaclone tubes
have no moving parts so there is
nothing to break down or maintain.
They function properly whenever
the engine is running.
Pre-cleaned dust falls into the dust
cups and expels through Vacuator
Valves at the bottom of the air
cleaner.
The second stage of filtration is
the primary filter, a cylindricalshaped unit of specially-developed
pleated filter media, designed to
trap and stop dust particles, both
large and small. The result is air to
your engine that is up to 99.9%
contaminant free!
A safety filter, which fits inside
the primary filter, is standard on
all models for protection during
primary filter changeout. Physical
orientation does not affect the
proper functioning of either
cleaning stage! The STG can be
mounted horizontally or vertically. If
mounting horizontally, the Vacuator
Valve option on the dust cup is
required.

142

Engine Air Filtration

This STG Donaclone, mounted on a large mining machine, is protecting the engine from harmful dirt in this severe
dust environment.

Mounting: Sturdy mounting

brackets are attached to the top
section of the STG. For secure
mounting, Donaldson recommends
an additional mounting band for the
lower body.

STG air cleaners feature a corrosionresistant, chemical-resistant coating

that provides a long-lasting, hard
protective finish.

How the Two-Stage

STG Donaclone Works
Air is drawn in through the
perforations in the lower part of
the unit and forced down through
a bank of Donaclone tubes. The
Donaclone tubes spin the air so that
centrifugal force causes the heavier
dust particles to separate from the
airstream.
While these particles fall into the cup
at the bottom, the partially cleaned air
is directed upward, into the primary
filter in the upper portion of the unit
for the second stage of filtration.

www.buydonaldson.com

HEAVY DUST AIR CLEANERS

STG Donaclone Air Cleaners

Versatile STG Provides Airflow to 1760 cfm

Choose Peripheral or Tubular Inlet, Horizontal or Vertical Mount

Applications
Allows 390 to 1760 cfm airflow
throughput per air cleaner
Horizontal or vertical installation
Off-road, high dust conditions
Ideal for scrapers, earth movers,
graders

Air Cleaner Features

Very reliable. Only one critical filter
seal.
Airflow throughput can be doubled by
using two air cleaners
Two body styles (peripheral inlet,
shown on right, and tubular inlet) to
accommodate location and ducting
Optional inlet shroud available for
peripheral style
When the air cleaner is mounted
directly on the engine and there is
clearance around it for airflow, choose
the peripheral inlet style (shown on
right)
When the air cleaner is mounted
above the cab or somewhere far from
the engine to get above the dust
cloud, choose the tubular inlet style,
which will accept ducting into the
inlet
Built-in Donaclone pre-cleaning tubes
separate up to 97% of incoming dust
to the dust cup before it reaches
the filter, resulting in more thorough
cleaning and fewer filter changes.
Choose the dust cup best suited
to your maintenance practices. For
choices see Accessories section.
All models include a fitting for a filter
service indicator

Mounting
Bracket

Primary Filter
Housing

Access Cover
for filter service
Choose between two STG body
styles (tubular or peripheral),
depending on the mounting
location of the air cleaner and its
ducting. The peripheral inlet style
is shown here.

Outlet to
engine

Perforated Air Inlet

Pre-cleaning Section

contains a cluster of
Donaclone tubes

Dust Cup

available in different
types and styles, see
Accessories section.

FLOW

Air in the Side, Out the End

Air in the side, through the
pre-cleaner, out the end of the
air cleaner (upper) portion.

OUTLET

Filter Features
Replacement primary filter choices:
Standard life filters (for scheduled
maintenance) and Donaldson
Endurance extended service, high
efficiency filters for servicing by
restriction
Uses standard airflow filters
Safety filter on all models

INLET

INLET

Side view of three Donaclone

pre-cleaning tubes.

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Engine Air Filtration

143

STG Air Cleaner Performance Curves (Restriction & Dust Capacity)

Determine the airflow requirements of your engine, then find the corresponding cfm airflow in the table on the next page. The restriction
numbers (shown in inches of water) indicate the approximate initial restriction of each model air cleaner at that cfm. If there are two air
cleaner models that fit your parameters, choosing the one with the lower restriction will provide longer filter service life. When calculating
total initial restriction of the entire air intake system, include the restriction caused by ducting, elbows, and pre-cleaners.

2011 Donaldson Company Inc.

2011 Donaldson Company Inc.

Engine Air Filtration

G161020

G160445

144

2011 Donaldson Company Inc.

G120332

G161006

2011 Donaldson Company Inc.

2011 Donaldson Company Inc.

G160077

G140076

HEAVY DUST AIR CLEANERS

STG Donaclone Air Cleaners

2011 Donaldson Company Inc.

www.buydonaldson.com

Initial Airflow Restriction

CFM @ "H20
6" 8" 10"

Air Cleaner
Model

CFM @ "H20
6" 8" 10"

STG with Peripheral Inlet

STG with Tubular Inlet

710 840 950

1015 1175 1320
1360 1570 1760

390 455 515

915 1065 1200
1127 1308 1466

STG Specification Illustrations

Peripheral Inlet Side View

G140076
G160077
G161006

HEAVY DUST AIR CLEANERS

STG Donaclone Air Cleaners

Air Cleaner
Model
G120332
G160445
G161020

Tubular Inlet Side View

STG Donaclone Specifications

Body
Inlet
Outlet
Inlet
Service
Air Diameter
Diameter
Diameter Length Length
Clearance
Cleaner
(A) (B) (C) (D) (E) (F) (G) (I) (L) Weight
Models in mm in mm in mm in mm in mm in mm in mm in mm in mm lbs kg
STG with Peripheral Inlet

G140076

14.00 356

n/a

6.00 152

17.38 441

n/a

3.88 99

15.47 393

15.25 387

24.16 614 75

34

G160077

16.00 406

n/a

7.00 178

19.69 500

n/a

3.88 99

17.29 439

17.00 432

26.16 664 91

41

G161006

16.00 406

n/a

8.00 203

26.06 662

n/a

3.50 89

17.30 439

23.38 594

26.93 684 115 52

STG with Tubular Inlet

G120332 11.81
300 5.00 127 5.00 127 15.43
392 7.88 200 3.94 100 11.54
293 13.19
335 22.06
560 53 24
G160445 16.00
406 7.00 178 7.00 178 19.59
498 11.00
279 3.87 98 14.81
376 17.25
438 26.31
668 93 42
406 6.00 152 8.00 203 26.06
662 10.02
255 3.50 89 14.06
357 23.38
594 26.31
668 120
55
G1610201 16.00
1 - G161020 has two inlets, each 6" (152mm) in diameter

NOTE: All STG models are tapped to accept a filter service indicator

Accessory Recommendations
Air Cleaner Mounting
Model
Band Metal

Outlet Band
Clamp

Hump-hose
Connector

45

G120332 H000349
G140076 H000350
G160077 H000351
G161006 H000351
G161020 H000351

P148345
P148347
P148348
P148349
P148347

P105610
P105612
P105613
P112608
P105612

P109021 P107844 P143895

P105547 P105535 P143895
P105548 P105536
P112606 P112605
P105547 P105535

www.buydonaldson.com

Elbows
90
90 Reducing

Restriction
Indicator

Inlet Hood
Plastic
Metal

X002277 H000469 H000165

X002277
X002277
X002277
X002277
Engine Air Filtration

145

HEAVY DUST AIR CLEANERS

STG Donaclone Air Cleaners

STG Peripheral Service
Parts

Mounting Band

attached to housing

G140076 STG-PERIPHERAL

Safety Filter

Body, lower....................................... P102256

Clamp, cup........................................ P100866
Cover latch assembly...................... P017617
Dust cup............................................ P100860......3
Elbow, 45.......................................... P105547
Elbow, 90.......................................... P105535
Filter, primary.................................... P182041......3
Filter, primary - ES & HE.................. EAF5041
Filter, primary - SM.......................... P181041
Filter, safety....................................... P119370
Gasket kit........................................... X003538......9
Gasket washer................................. P105740
Gasket, body or cup......................... P017335
Gasket, cover.................................... P016972
Inlet shroud....................................... P102870
Mounting band................................. H000350......2
SafetySignal indicator..................... X004816
Spring clip & pin............................... X005555
Wing nut............................................ P109062

Safety Signal X004816

Primary Filter
Gasket Washer P105740
Cover Gasket
Body Clamp
Gasket

Body or Cup

Cover

Peripheral Style Lower Body

shown with optional inlet shroud

G160077 STG-PERIPHERAL
Body, lower....................................... P115023
Clamp, body...................................... P100780
Clamp, cup........................................ P100789
Cover.................................................. P109153
Cover latch assembly...................... P017617
Dust cup............................................ P100794......3
Dust cup, quick release.................. P107377
Dust cup, VacValve, horz................ P103530
Dust cup, VacValve, vert................. P104973
Filter, primary.................................... P182039......3
Filter, primary - ES & HE.................. EAF5039
Filter, primary - SM.......................... P181039
Filter, safety....................................... P114931
Gasket kit........................................... X003539......9
Gasket washer................................. P105740
Gasket, body or cup......................... P017336
Gasket, cover.................................... P017367
Inlet shroud....................................... P101759
Mounting band................................. H000351......2
Outlet band clamp............................ P148348
SafetySignal indicator..................... X004816
Spring clip & pin............................... X005555
Wing nut............................................ P109062

Wing Nut
P109062

Gasket

Body or Cup

Cup Clamp

Dust Cup

If you order one of these

alternate style dust cups,
be sure to also order the
Vacuator Valve P112803

Alternate style
Dust Cup for
Vertical Mount
Quick Release
Dust Cup
Alternate style
Dust Cup for
Horizontal Mount

Cover Latch Spring Clip &

Pin Repair Kit X005555
Use it to repair the P017617
latch assembly

G161006 STG-PERIPHERAL
Clamp, body...................................... P100780
Clamp, cup........................................ P100789
Dust cup............................................ P100794......3
Dust cup, quick release.................. P107377
Dust cup, VacValve, horz................ P103530
Dust cup, VacValve, vert................. P104973
Filter, primary.................................... P182042......3
Filter, primary - ES & HE.................. EAF5042
Filter, primary - SM.......................... P181042
Filter, safety....................................... P128408
Gasket kit........................................... X003539......9
Gasket washer................................. P105740
Gasket, body or cup......................... P017336
Gasket, cover.................................... P017367
Inlet shroud ...................................... P101759
Mounting band................................. H000351......2
SafetySignal indicator..................... X004816
Wing nut............................................ P109062

146

Engine Air Filtration

Simplify Service With Dust Dumpa Kits!

If your current STG air cleaner has adequate
clearance, one of the Dust Dumpa kits has the
potential to save service time.

NOTES:

2 = Two required for proper installation

3 = Shipped with air cleaner initially
9 = Gasket Kit includes all gaskets listed
ES = Extended Service
HE = High Efficiency
SM=Scheduled Maintenance

X006562 includes
new gasket

Length 22.55" / 5723mm

Not for horizontal
mounted air cleaners.

X006561

Length
16.54" / 420mm

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HEAVY DUST AIR CLEANERS

STG Donaclone Air Cleaners

STG Tubular Service Parts
G120332 STG-TUBULAR
Body, lower....................................... P110875
Dust cup, quick release.................. P107375
Filter, primary.................................... P182044......3
Filter, primary - ES & HE.................. EAF5044
Filter, primary - SM.......................... P181044
Filter, safety....................................... P119371
Gasket washer................................. P105740
Gasket, body or cup......................... P017804
Gasket, cover.................................... P017365
SafetySignal indicator..................... X004816
Spring clip & pin............................... X005555
Wing nut............................................ P109062

Mounting Band

attached to housing

Safety Filter
Safety Signal X004816
Primary Filter
Gasket Washer P105740
Cover Gasket

G140445 STG-TUBULAR
Body, lower....................................... P114100
Cover latch assembly...................... P017617
Dust cup............................................ P100860......3
Filter, primary - SM.......................... P181041
Filter, primary - ES & HE.................. EAF5041
Filter, primary.................................... P182041......3
Filter, safety....................................... P119370
Gasket kit........................................... X003538
Gasket washer................................. P105740
Gasket, body or cup......................... P017335
Gasket, cover.................................... P016972
Mounting band................................. H000350......2
SafetySignal indicator..................... X004816
Spring clip & pin............................... X005555
Wing nut............................................ P109062

Body Clamp
Gasket

(Body or Cup)

If you order one of these

alternate style dust cups,
be sure to also order the
Vacuator Valve P112803

Cup Clamp
Dust Cup

Cover.................................................. P109153
Cover latch assembly...................... P017617
Dust cup............................................ P100794......3
Dust cup, quick release ................. P107377
Dust cup, VacValve, horz ............... P103530
Dust cup, VacValve, vert ................ P104973
Filter, primary - SM.......................... P181039
Filter, primary - ES & HE.................. EAF5039
Filter, primary.................................... P182039 .....3
Filter, safety ...................................... P114931
Gasket, body or cup......................... P017336
Gasket, cover.................................... P017367
Gasket kit .......................................... X003539 .....9
Mounting band................................. H000351......2
Spring clip & pin............................... X005555

Alternate style
Dust Cup for
Vertical Mount
Quick Release
Dust Cup
Alternate style
Dust Cup for
Horizontal Mount

G161020 STG-TUBULAR

www.buydonaldson.com

Cover

Gasket
Body or Cup

G160445 STG-TUBULAR

Dust cup............................................ P100794......3

Dust cup, quick release.................. P107377
Dust cup, VacValve, horz................ P103530
Dust cup, VacValve, vert................. P104973
Filter, primary.................................... P182042......3
Filter, primary - ES & HE.................. EAF5042
Filter, primary - SM.......................... P181042
Filter, safety....................................... P128408
Gasket kit........................................... X003539......9
Gasket washer................................. P105740
Gasket, body or cup......................... P017336
Gasket, cover.................................... P017367
Mounting band................................. H000351......2
Mounting bands, metal................... H000351
Outlet band clamp............................ P148347
SafetySignal indicator..................... X004816
Wing nut............................................ P109062

Wing Nut
P109062

Tubular Inlet
Lower Body

Inlet view of Donaclone pre-cleaning

tubes inside the Lower Body Assembly.

Simplify Service With Dust Dumpa Kits!

If your current STG air cleaner has adequate
clearance, one of the Dust Dumpa kits has the
potential to save service time.

NOTES:

2 = Two required for proper installation

3 = Shipped with air cleaner initially
9 = Gasket Kit includes all gaskets listed
E S = Extended Service
HE = High Efficiency
SM=Scheduled Maintenance

X006562 includes
new gasket

Length 22.55" / 5723mm

Not for horizontal
mounted air cleaners.

X006561

Length
16.54" / 420mm

Engine Air Filtration

147

HEAVY DUST AIR CLEANERS

STG Donaclone Air Cleaners

Service Instructions
This servicing information is provided as a best practices guide. It is not intended to replace or supersede the
service instructions supplied by your engine or vehicle manufacturer.

1
2

Check the Restriction

Replace the filter only when the

restriction level has reached the
maximum recommended by the
engine or equipment manufacturer.

Empty the Dust Cup and

Check the Vacuator Valves

Switch off the engine. The dust cup should

be emptied when 2/3 full. Frequency of
dust cup service varies with the dust
severity.
On dust cups with a Vacuator Valve, dust
cup service is minimal. Just check the
Vacuator Valve to see that it is not inverted,
damaged or plugged. If it is damaged or
missing, replace it immediately.
Visually inspect gasket between dust cup
and lower body if worn or damaged,
replace.

If your STG Air cleaner has a dust cup with a Vacuator

Valve that is inverted or looks like any of the images
below replace it immediately.

Tip: Save Service Time Install Dust Dumpa on

Vertical STG Air Cleaners!

Inspect the Donaclone

Pre-Cleaning Tubes

With the dust cup removed, check the

tubes. Generally, the tubes are self-cleaning
and need no service, but under unusual
circumstances, plugging can occur. A visual
inspection is usually adequate.
If the tubes carry light dust, remove it
with a stiff brush. If plugging with fibrous
material is evident, remove the Strata
or Donaclone section. Clean it with
compressed air or water no hotter than
160 F / 72 C.
Any time the Donaclone tube lower body
is removed, the body gaskets should be
replaced. When reinstalling the dust cup,
be sure it seals 360 around the air cleaner
body.

Never clean Donaclone tubes

with compressed air unless
both the primary and safety
filters are installed in the air
cleaner.
Do not steam-clean
Donaclone or Strata tubes.

148

Engine Air Filtration

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HEAVY DUST AIR CLEANERS

STG Donaclone Air Cleaners

Service Instructions

Remove the Primary

Filter and Visually
Inspect the Safety Filter

Unlatch the service cover to access

the filters.
Loosen the wing nut and remove the
primary filter. The wing nut on the old
filter should be held in place with a
clip. Visually inspect the safety filter
but do not remove the filter unless it
is damaged or due for change-out.
The safety filter should be replaced
every three primary filter changes.

Note: If you perform filter maintenance service on a schedule vs. using service indicators,
you may want to write the service date on the filter end cap.
The safety filter should be replaced every three primary filter changes.

Always Clean the Inside

of the Filter Housing

Dirt left in the air cleaner housing can

be harmful for your engine. Starting
with the sealing surfaces, use a
clean, damp cloth to wipe the inside
surfaces clean. An improper gasket
seal is one of the most common
causes of engine contamination,
so make sure that all hardened dirt
ridges are completely removed.

Continued on next page

www.buydonaldson.com

Engine Air Filtration

149

HEAVY DUST AIR CLEANERS

STG Donaclone Air Cleaners

Service Instructions

Install the New Filters

The safety filter should be replaced

every three primary filter changes
or as denoted by the SafetySignal
service indicator. When replacing
the safety filter, install the new filter
immediately or cover the inlet with a
cloth so that dirt is not ingested.
Before installing the new filters,
inspect them for shipping damage and
gasket integrity. If a filter is damaged,
do not install it. If the safety filter is
being replaced, and a SafetySignal is
used, secure it in place with a cotter
(split) pin.
Secure the primary filter in place with
the wing nut (hand tighten) using a
new gasket washer. Use a new wing
nut clip and reset the filter service
indicator.

Inspect Air Cleaner

System

150

Engine Air Filtration

Finally, inspect and tighten all air

cleaner system connections. If
there are holes or damage, replace
immediately. Inspect all air ducting
for worn spots or damage. Annual
replacement of air cleaner system
gaskets is recommended.

www.buydonaldson.com

HEAVY DUST AIR CLEANERS

SRG Donaclone Air Cleaners

Save Maintenance Time & Costs

Convert Older SRG Housings to new SSG Housing Style!

Replacing an older SRG housing with the
new SSG housing allows you to simplify
your routine filter service no more
separate gaskets at each filter change or
removing a bolted on cover. SSG filters have
RadialSeal end caps that provide a more
reliable, consistent seal. Choose from an
upper assembly conversion kit or you may
want to install a complete new housing if
your current SRG assembly needs repair or
is reaching the end of its useful life.

SRG29 Housing

Upper Body Conversion Kit

SSG29 Housing

Kit Order Information

SRG Housing SRG to SSG Kit* SSG Housing

Item No. Kit No.
Item No.
G200008
G200013
G290000
G290023
G290012

X009702
X009701
X009230
X009230
X009231

G200087
G200086
G290057
G290052
G290053

* The finish on the replacement kit upper

assembly is a white, powdered-coated paint.
Installation instructions are included with the kit.

Other Changes That Can Save You Time and $$ After Converting to an SSG!
Upgrade to Donaldson
Endurance Filters
Donaldson Endurance, high
efficiency filters are available
for the SSG product line. These
filters have Donaldsons advanced
Ultra-Web Filtration Technology
to protect your engines from
submicron and mixed contaminant.

www.buydonaldson.com

Install Dust Dumpa

Dust Dumpa is a direct replacement
to our dust cups. You can greatly
reduce, if not eliminate, the routine
step of emptying the dust cup
two models available X006561 [left]
and X006562 [right].

Engine Air Filtration

151

SRG Donaclone Protects the Largest Engines

For Simpler Service, Convert Your Old SRG to an SSG Style!

Upgrade old SRG housings two ways: upgrade kit or a new SSG air cleaner
Applications

Allows 1700 to 4080 cfm airflow

throughput per air cleaner use
two air cleaners to double airflow
throughput
Designed for large, high
horsepower, off-road equipment
For large engines operating in
severe dust environments

A huge double-unit
SRG29 engine air
cleaner, protects
this haul truck under
severely dusty operating
conditions. The SRG29
has three dust cups on
the bottom of the unit.

Air Cleaner Features

Single outlet: SRG20 (1 filter)

Dual outlet: SRG29 (2 filters)
Very reliable. Only one critical filter
seal. No moving parts.
Built-in Donaclone pre-cleaning
tubes separate up to 97% of
incoming dust to dust cup before
it reaches the filter
SRG air cleaners are finished with
a red oxide primer, ready to be
painted to match your equipment
Dust cup options:
Dust Cup Kit with Dust Dumpa
Quick-release, for manual
dumping (shipped with SRG
initially)
Vacuator Valve, for automatic
dumping (optional replacement
style)
Vertical mounting
Perforated inlets on all models
Heavy metal rain shrouds available
optionally
Taps for filter service indicators on
all models
Optional Dust Dumpa to simplify
dust cup maintenance.

This SRG20 (single outlet

style) with rain shroud is
easy to service because
the access cover, which
is out front, is attached
to the filter. Simply
unscrew the wing nut
and pull the filter out
horizontally. Inside, a
safety filter protects
the air inlet during filter
service.

Unscrew wing nut

to remove primary
filter

Outlet to
engine

at rear of unit

OUTLET

Air Inlet through

perforations in sides
and front of body

covered by optional rain

shrouds

Mounting
brackets

on back edges of unit

152

Engine Air Filtration

INLET

HEAVY DUST AIR CLEANERS

SRG Donaclone Air Cleaners

Quick Release
Dust Cups
www.buydonaldson.com

STOP!

Initial Airflow Restriction

The SRG air cleaner models

will be phased out over time
and replaced with our new
SSG air cleaners that have
design improvements over
this style.

When Selecting an Air

Cleaner . . .

CFM @ "H20
Air Cleaner
6" 8" Model

Determine the airflow requirements of your

engine, then find the corresponding cfm
airflow in the table at left. The restriction
numbers (shown in inches of water) indicate
the approximate initial restriction of each
model air cleaner at that cfm. If there are two
air cleaner models that fit your parameters,
choosing the one with the lower restriction
will provide longer filter service life. When
calculating total initial restriction of the entire
air intake system, include the restriction
caused by ducting, elbows, and pre-cleaners.

1700 1980 G200008

1780 2060 G200013
2580 3000 G290000
3340 3800 G290023
3600 4080 G290012

Upgrade from SRG

housings to new SSG!

SRG Model
SSG Model
G200008 G200087
G200013 G200086
G290000 G290057
G290023 G290052
G290012 G290053

SRG Air Cleaner Performance Curves (Restriction & Dust Capacity)

G290012

2011 Donaldson Company Inc.

www.buydonaldson.com

G290000

2011 Donaldson Company Inc.

2011 Donaldson Company Inc.

G200013

G200008

2011 Donaldson Company Inc.

Engine Air Filtration

153

HEAVY DUST AIR CLEANERS

SRG Donaclone Air Cleaners

G290023

HEAVY DUST AIR CLEANERS

SRG Donaclone Air Cleaners

2011 Donaldson Company Inc.

SRG Specification Illustrations

SRG Specifications
Body
Outlet Outlet Service Service
Air
Diameter Diameter Length Length
Clearance Width Depth Indicator
Cleaner
(A) (C) (D) (F) (H) (I) (J) (K) Tap
Weight
Models in mm
in mm
in mm
in mm
in mm
in mm
in mm
in mm lbs
kg
Single Outlet Models

G200008 19.50 495 8.00 203 25.03 636 2.54 65

46.13 1172 23.75 603 21.00 533 15.75 400

Yes

225 102

G200013 19.50 495 10.00 254 25.03 636 2.54 65

46.13 1172 23.75 603 21.00 533 15.75 400

Yes

200 91

45.28 1150 23.75 603 43.00 1092 15.75 400

Yes

340 154

G290012 19.50 495 10.00 254 25.03 636 2.54 65

45.28 1150 23.75 603 43.00 1092 15.75 400

Yes

340 154

G290023 19.50 495 8.00 203 25.03 636 2.54 65

45.28 1150 23.75 603 43.00 1092 15.75 400

Yes

340 154

Dual Outlet Models

G290000 19.50 495 8.00 203 25.03 636 2.54 65

154

Engine Air Filtration

www.buydonaldson.com

HEAVY DUST AIR CLEANERS

SRG Donaclone Air Cleaners

SRG20 Service Parts

Primary Filter Choices

NOTES:

G200008

G200013

filter, primary - SM........................... P181038

filter, primary - ES & HE .................. EAF5038
filter, primary..................................... P182038 .....3

filter, primary - SM........................... P181040

filter, primary - ES & HE................... EAF5040
filter, primary..................................... P182040 ..... 3

3 = Shipped with air cleaner initially

E S = Extended Service
HE = High Efficiency
SM=Scheduled Maintenance

Safety Filter

P115070 for G200008 model

P117781 for G200013 model

Gasket Washer

Upper Body

P105740

Safety Signal
X004816

Bolt

14 used

Primary Filter

Nut

14 used

Gasket Washer
P105740

Body Gasket Strips

short P115098 (2 reqd)

long P117791 (2 reqd)

Wing Nut
for Filter
P116175

Lower Body
P117785

Rain Shroud

Rain Shroud

P119874 (Right Side)

P119875

(Left Side)

Clip

P105738

Gasket

Rain Shroud

P017804

P119876 (Front)

Clamp
P100808
Existing
Dust Cup

Quick Release
Dust Cup
P107375

Replacement for
existing dust cup

Dust Dumpa with

Dust Cup

Gasket P112789
for Quick Release
Dust Cup

Vacuator Valve
P103198

X006562 includes
new gasket

Dust Dumpa Tube

Extension
X006561

Accessory Recommendations
Air Cleaner Outlet Band Hump-hose
Elbows
Model Clamp Connector 45
90

G200008 P148349
G200013 P148350
G290000 P148349
G290012 P148350
G290023 P148349
www.buydonaldson.com

P112608
P111414
P112608
P111414
P112608

P112606
P114313
P112606
P114313
P112606

Restriction
Indicator

P112605 X002277
P114314 X002277
P112605 X002277
P114314 X002277
P112605 X002277
Engine Air Filtration

155

HEAVY DUST AIR CLEANERS

SRG Donaclone Air Cleaners

SRG29 Service Parts

Primary Filter Choices

NOTES:

G290000 & G290023

G290012 Filters

3 = Shipped with air cleaner initially

filter, primary - SM........................... P181038

filter, primary - ES & HE................... EAF5038
filter, primary..................................... P182038 .....3

filter, primary - SM........................... P181040

filter, primary - ES & HE................... EAF5040
filter, primary..................................... P182040 .....3

E S = Extended Service
HE = High Efficiency
SM=Scheduled Maintenance

Safety Filter

P115070 for G290000 & G290023 models

P117781 for G290012 model

Upper Body

Gasket Washer
P105740

Bolt

25 used

Safety Signal
X004816

Body Gasket Strips (4)

Primary Filter

long P115096 (2 reqd)

short P115098 (2 reqd)

Gasket Washer
P105740

Nut

(25 used)

Wing Nut

for Filter P116175

Lower Body
P115110

Clip

P105738

Rain Shroud

P119874 (Right Side)

Rain Shroud
P119875
(Left Side)

Rain Shroud

P119877 (Front)

Clamp (3)
P100808

Gasket (3)
P017804

Existing
Dust Cup

Quick Release
Dust Cup (3)

Replacement for
existing dust cup

Dust Dumpa with

Dust Cup

P107375

Gasket

P112789
for Quick
Release Cup

Vacuator Valve
P103198

X006562 includes
new gasket

Dust Dumpa Tube

Extension
X006561

Dust Dumpa Tube Extension

How it works: When installed on the
dust cups on the lower assembly, the
rubber connector vibrates during
normal vehicle operation and gravity
expels the pre-cleaned dust.
Improves dust evacuation from the air
cleaner

Part No.
X006562

156

Engine Air Filtration

Clear tube allows for visual inspection of

dust collection

Reduces air cleaner inspection time

Ships fully assembled
Proper conversion requires a Dust Dumpa
tube extension for every dust cup

Order X006562 if your housing has a quick

release style dust cup. Order X006561 if
regular dust cup.
For more information, see Accessories section.
www.buydonaldson.com

HEAVY DUST AIR CLEANERS

SRG Donaclone Air Cleaners

Service Instructions

This servicing information is provided

as a best practices guide. It is not
intended to replace or supersede the
service instructions supplied by your
engine or vehicle manufacturer.

Service training
videos

http://www.youtube.com/user/
donaldsonengine

1
2

Donaldson Service Training Videos

are on YouTube. Scan the QR code or
go to http://www.youtube.com/user/
donaldsonengine to watch videos on how
to service Donaldson Air Cleaners, like the
SRG.

Check the Restriction

Replace the filter only when the

restriction level has reached the
maximum recommended by the
engine or equipment manufacturer.

Empty the Dust Cup and

Check the Vacuator
Valves

If your SRG Air Cleaner has a dust

cup with a Vacuator Valve, replace it
immediately if it is inverted or looks like
any of the images below.

Switch off the engine. The dust cup

should be emptied when 2/3 full.
Frequency of dust cup service varies
with dust severity.
On dust cups with a Vacuator Valve,
dust cup service is minimal. Just
check the Vacuator Valve to see that it
is not inverted, damaged or plugged.
If it is damaged or missing, replace it
immediately.
Visually inspect gasket between dust
cup and lower body if worn or
damaged, replace.
Tip: Save Service Time Install Dust Dumpa
on Vertical STG Air Cleaner Installations!

Inspect the Donaclone

Pre-Cleaning Tubes
With the dust cup removed, check
the tubes. Generally, the tubes are
self-cleaning and need no service,
but under unusual circumstances,
plugging can occur. A visual
inspection is usually adequate.

If the tubes carry light dust, remove

it with a stiff brush. If plugging with
fibrous material is evident, remove
the Strata or Donaclone section.
Clean it with compressed air or water
no hotter than 160 F / 72 C.

Any time the Donaclone tube lower

body is removed, the body gaskets
should be replaced. When reinstalling
the dust cup, be sure it seals 360
around the air cleaner body.

View of Donaclone Tubes with Dust Cup removed.

www.buydonaldson.com

Continued on next page

Engine Air Filtration

157

HEAVY DUST AIR CLEANERS

SRG Donaclone Air Cleaners

Service Instructions

Remove the Primary Filter and Visually Inspect the Safety Filter
Unlatch the service cover to access the filters.

Loosen the wing nut and remove the primary filter. The wing nut on the old filter should be held in place with a clip.
Visually inspect the safety filter but do not remove the filter unless it is damaged or due for change-out.

Always Clean the Inside of the Filter Housing

Dirt left in the air cleaner housing can be harmful for your engine. Starting with the sealing surfaces, use a clean, damp cloth to wipe
the inside surfaces clean. An improper gasket seal is one of the most common causes of engine contamination, so make sure that all
hardened dirt ridges are completely removed.
Block the outlet tube of the air cleaner using a clean, dampened towel prior to proceeding with cleaning the inside of the housing to
avoid contaminating the induction system.

158

Engine Air Filtration

www.buydonaldson.com

HEAVY DUST AIR CLEANERS

SRG Donaclone Air Cleaners

Service Instructions

Install the New Filters

The safety filter should be replaced

every three primary filter changes or as
denoted by the SafetySignal service
indicator. When replacing the safety
filter, install the new filter immediately
or cover the inlet with a cloth so that
dirt is not ingested.
Before installing the new filters,
inspect them for shipping damage and
gasket integrity. If a filter is damaged,
do not install it. If the safety filter is
being replaced, and a SafetySignal is
used, secure it in place with a cotter
(split) pin.
Secure the primary filter in place with
the wing nut (hand tighten) using a
new gasket washer. Use a new wing
nut clip and reset the filter service
indicator.

Inspect Air Cleaner

System

Finally, inspect and tighten all air

cleaner system connections. If
there are holes or damage, replace
immediately. Inspect all air ducting
for worn spots or damage. Annual
replacement of air cleaner system
gaskets is recommended.

www.buydonaldson.com

Engine Air Filtration

159

HEAVY DUST AIR CLEANERS

STB Strata Air Cleaners

The All-in-One STB Strata System

Air Cleaner and Pre-Cleaner In One Package
Applications
Allows 1050 to 1400 cfm airflow
throughput per air cleaner
For severe dust conditions, usually
off-road applications: crawler tractors,
scrapers, loaders, large agricultural
tractors
Horizontal installation

Air Cleaner Features

Air cleaner and pre-cleaner in one
package (exhaust ejector, scavenge
hose and clamps sold separately)
Pre-cleaned dust is ejected
with the engine exhaust
through an aspirated muffler
or exhaust ejector
Airflow pattern B air through the
pre-cleaner, out the end of the air
cleaner
Perfect for:
turbocharged engines
intercooled engines
naturally aspirated engines
Fitting for filter service indicator on all
models
Finished in corrosion-resistant paint
Weight: 78 lbs. (35.4 kg)

Filter Features
Two replacement filter choices:
standard life filter for shops that
service air cleaners on scheduled
maintenance (shipped with STB
initially), or extended life filter for
those who measure restriction to
obtain full filter life
Safety filter on all models provide
continuous protection during primary
filter change out

The STB Strata System protects heavyduty engines (like this one operating in
severe dust conditions) with two-stage
filtration and the convenience of
aspirated dust ejection.
Ejector muffler, hose and clamps not
included with B160071 order parts
separately.

How the STB System Works

Exhuast
Outlet

Pre-cleaned
dirty air out
through exhaust
ejector
Check valve
prevents
reverse
airflow

STB Inlet
Pre-cleaning via
Strata Tubes

For installation instructions on

the STB system, see the Technical
Reference section.
Air Cleaner Housing

160

Engine Air Filtration

Clean Air To
the Engine

www.buydonaldson.com

STB Strata Air Cleaners

Determine the airflow requirements of your

engine, then find the corresponding cfm airflow in
the table at right. The restriction numbers (shown
in inches of water) indicate the approximate initial
restriction of each model air cleaner at that cfm.
If there are two air cleaner models that fit your
parameters, choosing the one with the lower
restriction will provide longer filter service life.
When calculating total initial restriction of the
entire air intake system, include the restriction
caused by ducting, elbows, and pre-cleaners.

CFM @ "H20
Air Cleaner
6" 8" 10" Model
1050 1225 1400

B160071

Airflow Pattern B
Air in through the pre-cleaner,
out the end of the air cleaner
(lower) portion.

Pre-Cleaner
Section with
Strata Tubes

STB Air Cleaner Performance Curve (Restriction & Dust Capacity)

B160071

2011 Donaldson Company Inc.

www.buydonaldson.com

Engine Air Filtration

161

HEAVY DUST AIR CLEANERS

Initial Airflow Restriction

When Selecting an Air

Cleaner . . .

HEAVY DUST AIR CLEANERS

STB Strata Air Cleaners

STB B160071 Specifications

B160071 Service Parts

Pre-cleaner
Assembly

H000672
(Hood & Clamp)

Pre-cleaner Body
H001009

Pre-cleaner Body Clamp

P013722

Gasket Washer
P105740

Gasket Washer
P105740

Air Cleaner
Assembly
Safety Filter
P114931

The STB is tapped to accept a filter

service indicator

Primary Filter

filter, primary - SM......P181039

filter, primary - ES........P182039

Service Access Cover

part of the air cleaner assembly

162

Engine Air Filtration

www.buydonaldson.com

On- and Off-Road

Accessories Help You . . .

Set a Filter Service Schedule:

Restriction indicators
go-no-go, lock-up styles,
electric, in-field manometers,
safety filter indicator

Aspirate (or scavenge) an

intake system:

Strata Cap
Donaspin
Exhaust Ejectors
Air Stack Extension
Check Valve

Evacuate air cleaner dust:

Vacuator Valves
Quick Release Dust Cups
Dust Dumpa
Donaspin
STB Air System

Solve air intake water problems:

Air Ram Inlet Hood

In-line Moisture Skimmer
In-line Moisture Separator
Stack Top Moisture Eliminator

Pre-clean or protect air inlet

from debris:

Pre-cleaners
Strata Cap
TopSpin Pre-Cleaner
TopSpin HD Pre-Cleaner
Full-View Pre-Cleaner
In-line Separator
Donaspin
Air Ram Inlet Hood
Inlet Hoods

Connect intake components:

Rubber Elbows and Connectors

Clamps
Aluminum Tubing
Rubber and Silicone

Hump/Reducers
Charge Air Connectors

Section Index
Pre-Cleaners.............................................164
Strata Cap..........................................166
TopSpin..............................................170
TopSpin HD........................................172
Full-View.............................................. 174
Donaspin............................................ 176
In-Line Separators................................177
Inlet Hoods / Rain Caps............................178
Air Cleaner Mounting Bands.....................180
Hose & T-Bolt Clamps...............................181
Filter Service Indicators & Gauges...........182
Rubber Elbows & Connectors..................186
Charge Air Connectors.............................189
Vacuator Valves.......................................190
Dust Dumpa Tube Extensions...................192
Exhaust Ejectors.......................................194
Ejector Check Valves.................................195
Inlet Hood, Air Ram ...............................196
Moisture Skimmer....................................197
Moisture Eliminator..................................197
Air Stack Extensions.................................198
Intake Tubing.............................................198
Breathers..................................................198

Mount or install an air cleaner:

Mounting Bands
Straight Pipe

www.buydonaldson.com

Engine Air Filtration

163

AIR INTAKE ACCESSORIES

Intake Accessories

AIR INTAKE ACCESSORIES

Pre-Cleaners
No Matter What Dust Condition, Pre-cleaners Extend Air Filter Life
Pre-cleaners remove contaminant of varying sizes from entering the intake duct, and they dont
require any engine power to operate. Some devices collect the contaminant (Full-View), others just
eject or drop the contaminant (TopSpin, TopSpin HD, in-line separator), or are connected via a
scavenge system and route debris out the exhaust system (Donaspin, Strata Cap).
TopSpin

Product Offering
Six pre-cleaner styles offer the
broadest product range in the
industry
Strata Cap is the new scavenge
system option for operating in
heavy dust environments
TopSpin HD is the new all-metal
option for heavy-duty applications
where a rugged and durable precleaner is needed
Pre-cleaners extend life of vehicle
air filters and serve as rain caps
Units are made of durable
materials either metal or impact
resistant plastic
Most units install outside of
engine compartment leaving
more space under hood for other
components (exception-in-line
separator)
No wires or power requirements
Please note: Strata Cap and
Donaspin require additional
components for scavenge system
hoses, check valves, clamps
and exhaust ejector

To Scavenge or Not To
Scavenge . . .
Air cleaners are designed to operate
with or without aspiration. Aspiration
(otherwise known as scavenging)
is accomplished by introducing
a secondary airflow in the intake
ducting (generally through the use
of an exhaust ejector or ejector
muffler). This secondary airflow pulls
the separated contaminant from
the pre-cleaner and ejects it into the
exhaust stream.

164

Engine Air Filtration

Donaspin
Strata Cap

Full-View

Scavenge
Connection

Scavenge
Connection

In-line Separator

The advantages to scavenging are:

Higher pre-cleaner efficiency
(resulting in longer primary filter
service life)
Completely self-servicing (no
regular maintenance needed on
pre-cleaner)
Drop tube can be located in a
variety of orientations (not just
straight down as is necessary
on non-scavenged systems)
Aspirating an intake system
through the use of a scavenging
device adds more components (an
ejector and some plumbing) to the
overall system, but will enhance
the separator efficiency of the precleaner and consequently extend
the primary filter service life.

TopSpin HD

An alternative . . .

Air Cleaners with Built-in

Pre-Cleaning
Before you decide on adding a
pre-cleaner. Take a look at our
PowerCore air cleaner housings
the PowerCore PSD Series.
PowerCore air cleaners have a precleaning section built directly into
the housing. If you have the room,
choosing a PowerCore air cleaner will
reduce the number of components
in your intake system fewer parts
to track, maintain and manage. And,
some PSD air cleaner models can
also be used in scavenged systems.
See the PowerCore PSD Series
section for more information.

www.buydonaldson.com

Selection
Select
the style that matches dust conditions, airflow and desired efficiency level.
04 Feb
Each pre-cleaner family is presented on the following pages.

Pre-Cleaner Selection Chart

Airflow (m3/min)
0.0

5.7

11.3

17.0

22.7

28.3

34.0

39.6

45.3

100

Heavy

Strata Cap (scavenge system and servicable)

95

Efficiency (%)

Dust Condition

Donaspin (scavenge system)

90

TopSpin (self-ejecting)

85

80

TopSpin HD (self-ejecting)
75

Full View (clear bowl, servicable)

70

In-line Separator (self-ejecting)

Light

65
0

200

400

600

800

1000

1200

1400

1600

Airflow (cfm)

Compare Weight, Scavenge, Service and Materials

Additional characteristics about our pre-cleaner line to help you decide on the style thats best for you.
Dust
Max. Septr
Unit Weight Range
Pre-Cleaner
Scavenge Service Material
Condition Efficiency
lbs.
kg.
Family
Required Required

Heavy
96%
6.2 9.1
2.82 4.14
Strata Cap
Yes
Yes
Plastic

90%
8.0 10.0
3.63 4.54
Donaspin Yes No Steel
Medium
85%
1.0 6.0
0.45 2.72
TopSpin
No No Plastic

80%
1.0 9.5
0.5 4.3
TopSpin HD
No
No
Aluminum/

Stainless Steel

70%
11.5 14.8
5.23 6.70
In-Line Separator
No
No
Steel

75%
0.8 9.2
0.37 4.17
Full-View
No
Yes
Steel/Plastic

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Engine Air Filtration

165

AIR INTAKE ACCESSORIES

Pre-Cleaners

AIR INTAKE ACCESSORIES

Strata Cap Pre-Cleaner

Low Profile Pre-cleaner and Rain Cap in One!
The scavenged Strata Cap pre-cleaner removes up to 96% of incoming contaminant the highest efficiency
compared to all other Donaldson pre-cleaners. It is designed for the most demanding heavy dust environments
in the construction and mining industry.

Features
Separates up to 96% of incoming
contaminant per ISO 5011/SAE J726
Significantly extends air filter life
Reduces air filter servicing and replacement
Lowers cost per operating hour
Separates more than 99% of 20 micron and
above particles

Low profile for maximum operator visibility

Robust design for heavy-duty
environments
No moving parts
Both a rain cap and pre-cleaner
No bowl to clean or empty
UV resistant plastic construction

Simple installation
Unit installs outside of engine compartment,
leaving more space under hood for other
components
No wires or power requirements
Requires additional standard components for
scavenge

The scavenged Strata Cap pre-cleaner removes up to 96% of incoming contaminant the
highest pre-cleaning efficiency ever invented by Donaldson.

Lighter Weight
Low profile
Lighter weight compared to other Donaldson
scavenge systems; e.g., STB System and
Donaspin pre-cleaner

Application
Accommodates a range of airflows from
350 to 1,300 cfm (9.9-36.8 m3/min).
Primarily used in heavy dust
environments
Great for off-road vehicles and
equipment from crawler tractors to farm
tractors to skid steer loaders
Recommended mounting: outside of
engine compartment on top
of the air cleaner inlet stack

166

Engine Air Filtration

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Advantages of Scavenging
Scavenging is accomplished by
introducing a secondary airflow to
the drop tube on the air cleaner
(generally through the use of an
ejector or ejector muffler). This
flow pulls the separated
contaminant from the pre-cleaner
and inserts it into the exhaust
stream.

How It Works

Higher pre-cleaner efficiency

(resulting in longer filter service life)
Completely self-servicing (no regular
maintenance needed on pre-cleaner)

Aspirating an intake system through

the use of a scavenging device
adds more components (an ejector
and some plumbing) to the overall
system, but will enhance the
separator efficiency of the
pre- cleaner and consequently
extend the filter service life.

Performance Restriction at 10% Scavenge

H002700

H002704

H002700 (Small)

H002704 (Large)

2010 Donaldson Company Inc.

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Engine Air Filtration

167

AIR INTAKE ACCESSORIES

Strata Cap Pre-Cleaner

Performance Initial Efficiency at 10% Scavenge

AIR INTAKE ACCESSORIES

Strata Cap Pre-Cleaner

H002704

H002700

H002700 (Small)

Dimensional
Specifications

H002704 (Large)

2010 Donaldson Company Inc.

Overall
Body Outlet Scavenge
Height (A)
Dia. (B)
I.D. (C)
Hose I.D. (D) Part
Weight
in
mm
in
mm
in
mm
in
mm Number
lbs. kg.
8.00 218
8.60 218

14.00 356
17.20 437

5.00 127
8.00 203

2.00
2.00

51
51

H002700
H002704

13.6 6.2
19.4 8.8

Rated Air Flow

@ 6" H2O
600 cfm / 17.0 m3/m
1140 cfm / 32.3 m3/m

Installation
For proper function, the pre-cleaner/rain cap installs over a
5.0" or 8.0" OD metal intake tube and connects to a 2.0" I.D.
scavenge hose. The scavenge hose should be secured from
movement within 12.0" / 305mm of the pre-cleaner/rain cap.
Additional components are required for proper installation:

168

Scavenge hose (2.0" / 51mm I.D.) need enough for two cut
lengths connecting to the Strata Cap to check valve
and the check valve to exhaust ejector
Hose clamps (x 4) (Part No. P115200)
Check Valve (Part No. H000722)
Metal Intake Tube (O.D.) to mount Strata Cap to
Air Cleaner (5.0" / 127 mm or 8.0" / 203 mm Dia.
depends on your Strata Cap size)
Standard and expanded I.D. exhaust ejectors available

Engine Air Filtration

Clamp
Supplied

Intake Pipe
Connection
Clamp Torque
11.3 2.0 N m

10% Scavenge
Recommended
Scavenge Hose
Connection 2.0" I.D.
(clamp not supplied)
Clamp Torque: 4.5 0.5 N m

www.buydonaldson.com

Service Procedure
The pre-cleaner/rain cap may need to be cleaned over time. The procedure below recommends removal and
disassembly of the unit to clean. The unit can be cleaned with either water, mild-soapy water or compressed
air. Tapping or hitting the components to dislodge contaminant should be avoided. It may cause damage and
prevent reassembly.
1. Turn off engine.
2. Loosen both connecting
clamps (metal pipe and
scavenge hose) and remove
the Strata Cap pre-cleaner.

Cover

Upper Baffle and

Gasket

3. Turn unit upside down.

Remove the screws (save for
reassembly) and disassemble
the unit (screen is two pieces).

Lower Baffle

4. Clean all the parts to remove

dust and debris from each
component.

Screen

5. After cleaning, inspect the

gasket on the perimeter of
the upper baffle. If damaged
in any way replace with new
gasket. Check gasket position,
make sure it is installed evenly
around upper baffle permitter.

6 Screws (10-24x4")
Torque 2.3 0.3-0.6 Nm
Clamp
11.3 2.0 Nm.

Service Parts
Strata Cap
Model No.
Gasket
H002700
P617476
H002704
P167475

Note: Cover or plug intake pipe to protect

air intake system from contamination during
service.

1/2 Screen
P617922
P617923
Entire screen section of the
Strata Cap is two pieces.
The service part number is
one screen only.

Note: Using the unit without gasket properly

installed will affect Strata Cap pre-cleaning
performance.

6. With cover upside down,

reassemble components. Unit
has alignment guides to aide
reassembly.
7. With all components together,
reinstall and torque the 6
screws to 2.3 0.3-0.6 N m

Note: Removable screw adhesive is to be used

on the screws if original blue patch has been
worn off.

8. Replace Strata Cap on intake

stack, reconnect scavenge
hose. Tighten clamps to torque
specifications. If scavenge
support was disconnected,
reconnect.
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Engine Air Filtration

169

AIR INTAKE ACCESSORIES

Strata Cap Service Instructions

AIR INTAKE ACCESSORIES

TopSpin Pre-Cleaner
TopSpin Can Extend Filter Life in Heavy Dust Conditions
Donaldson TopSpin will extend
primary air filter life, boost system
efficiency, and extend engine life.

Features
Separates up to 85% of incoming
contaminant per ISO 5011/SAE J726
Greatly extends air filter life
Reduces air filter usage
Lowers cost per operating hour
Automatically ejects mixed debris
Separates more than 99% of 20
micron and above particles

Self-cleaning/self-scavenging
No maintenance to clean bowl
No exhaust ejector required

Donaldson TopSpin
in Action
Upper left, TopSpin
on exacvator; upper
right, millitary ground
vehicle in middle east;
left,TopSpin on pumper
truck in Australia.

Easy installation
Quick installation
One clamp to tighten
No wires or power requirements

Dual mounted bearings

More robust design
Extends bearing life

Lighter Weight
Lighter than competitive precleaners
Lighter than Donaldson full-view
pre-cleaner

Application
Engine airflows of 80 to 1500 cfm
(2.3-42.5 m3/min).
Primarily used in medium to heavy
dust environments
Great for off-road vehicles and
equipment from crawler tractors to
farm tractors to skid steer loaders
Recommended mounting: on top
of the air cleaner inlet stack

How it Works:

More than 99% of

contaminant 20 micron
and larger is expelled

Incoming
dirty air
Pre-cleaned air entering
the intake system

170

Engine Air Filtration

www.buydonaldson.com

Performance Curves
Multiple tests conducted per ISO 5011/SAE J726 and average results are shown in charts below.

Dimensional Specifications
Donaldson TopSpin can be mounted horizontally or
vertically. Installation instructions, stainless clamp and
warranty are included. Operating temperature range:
-40 F to 180 F (-40 C to 82 C)

Outlet
Overall
Body
I.D. (C)
Height (A)
Dia. (B)
Part
Weight
in mm in mm in mm Number lbs.
kg.






2.03 52 5.75 146 6.38 162 H002434 1.0 0.4

2.27 58 5.75 146 6.38 162 H002435 1.0 0.4
2.53 64 5.75 146 6.38 162 H002436 1.0 0.4
3.03 77 5.75 146 6.38 162 H002437 1.0 0.4
3.07 78 9.39 238 9.51 242 H002425 2.2 1.0
3.83 97 9.39 238 9.51 242 H002426 2.2 1.0
4.06 103 9.39 238 9.51 242 H002394 2.2 1.0

11.30 287 11.32 288 H002431 2.7 1.2
4.56 116 9.39 238 9.51 242 H002427 2.2 1.0

11.30 287 11.32 288 H002432 2.7 1.2
5.03
128 11.30
287 11.32
288 H002433 2.7 1.2
6.03
153 13.57
345 15.62
397 H002438 6.0 2.7
7.03
179 13.57
345 15.62
397 H002439 6.0 2.7




Cross reference from a full-view pre-cleaner to a TopSpin pre-cleaner can be

found on the Full-view Pre-cleaner page.

www.buydonaldson.com

Engine Air Filtration

171

AIR INTAKE ACCESSORIES

TopSpin Pre-Cleaner

AIR INTAKE ACCESSORIES

TopSpin HD Pre-Cleaner
All-Metal Pre-cleaner is Durable Solution for Punishing Conditions
Donaldson TopSpin HD will extend
primary air filter life, boost system
efficiency and extend engine life in
medium to heavy dust environments.

Features
Separates up to 80% of incoming
contaminant per ISO 5011
All-metal construction
Greatly extends air filter life
Reduces air filter usage
Lowers cost per operating hour
Automatically ejects mixed debris

Self-cleaning/self-scavenging
No maintenance to clean bowl
No exhaust ejector required

Easy installation
Quick installation
One clamp to tighten
No wires or power requirements

Application
Engine airflows of 50 to 1600 cfm
(1.4-45.3 m3/min).
Primarily used in medium to heavy
dust environments
Great for off-road vehicles and
equipment, including crawler
tractors, farm tractors, skid steer
loaders, mining, and fracking
machines
Recommended mounting: on top
of the metal air cleaner inlet stack.
Do not mount on non-metal inlet
stack

Built as tough as your equipment

Rugged one-piece aluminum
hood with recessed discharge
louver sheds flying debris.

All the interior components are

solid stainless steel to resist
dirt, water, heat, and debris
encountered in demanding
environments.

172

Engine Air Filtration

One-piece stainless
steel impeller is the
only moving part. Dual
bearings ensure reliable
performance.

Stainless steel clamp with

locking nut makes installation
quick and secure. Clamp is
included with each TopSpin HD.

www.buydonaldson.com

TopSpin HD Performance Curves

Operating Flow Range Airflow (m3/min)

2.8

3.5

4.2

10

5.0

5.7

6.4

7.1

7.8

25

H002851

H002852

20
15

6
H002850

10

50

75

100

125

150

175

200

225

250

275

12

30

5.7

7.1

8.5

9.9

11.3 12.7 14.2 15.6 17.0 18.4

19.8
30

H002854

10

25

20

15
H002853

10

200

250

300

350

400

450

500

550

600

650

700

Airflow (cfm)

Airflow (cfm)

Operating Flow Range Airflow (m3/min)

Dimensional Specifications

12
Restriction (Inches of H2O) at Piezometer

Donaldson TopSpin HD can be mounted in

an upright position or horizontally with louver
opening at the bottom. Installation instructions,
stainless steel clamp and limited lifetime
warranty are included. Operating temperature
range: -40 F to 180 F (-40 C to 82 C).

14.2 17.0 19.8 22.7 25.5 28.3 31.1 34.0 36.8 39.6 42.5 45.3

H002856

10

25
H002857

30

20
15

H002855

10

500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600

Restriction (mbar) at Piezometer

2.1

Restriction (Inches of H2O) at Piezometer

1.4

Restriction (mbar) at Piezometer

Restriction (Inches of H2O) at Piezometer

12

Restriction (mbar) at Piezometer

Operating Flow Range Airflow (m3/min)

Airflow (cfm)

C (I.D.)

Cross reference from a Full-View

pre-cleaner to a TopSpin HD
pre-cleaner can be found on the
Full-view Pre-cleaner page.

www.buydonaldson.com

Outlet
Overall
Body
I.D. (C)
Height (A)
Dia. (B) Operating Flow Range Part
Weight
in mm in mm in mm SCFM* m3/min. Number
lbs.
kg.
2.06 52.3 3.41 86.5 5.4 137.2 50-100 1.4-2.8 H002850 1.0 0.5
2.58 65.5 4.25 108 6.3 160 100-200 2.8-5.6 H002851 1.75 0.8
3.07 78 4.96 125.9 7.2 182.9 150-275 4.2-7.8 H002852 2.75 1.2
4.10 104.1 5.81 147.6 8.72 221.6 200-400 5.6-11.3 H002853 3.75 1.7
5.08 129 7.56 192.1 11.19 284.2 350-700 10-20
H002854 6.5 3.0
6.10 154.9 7.72 196 12.78 324.6 500-950 14-27
H002855 7.25 3.3
7.10 180.3 8.38 212.7 14.75
374.6 750-1350 21-38 H002856 9.5 4.3
8.08 205.2 8.38 212.7 14.75
374.6 950-1600 26.6-44.8 H002857 9.5 4.3
*SCFM = Standard Cubic Feet per Minute. The ISO 5011/SAE J726 test procedure was used to extract
the results in the charts above. The ISO 5011/SAE J726 is a widely accepted industry test used by OEMs to
evaluate the efficiency of the intake system components. Test results are an average from testing several
units.

Engine Air Filtration

173

AIR INTAKE ACCESSORIES

TopSpin HD Pre-Cleaner

AIR INTAKE ACCESSORIES

Full-View Pre-Cleaner
Full-View Pre-Cleaner Helps Extend Filter Life on
Agricultural & Construction Equipment
Features
Recommended mounting: on top
of the engine intake stack
Centrifugal force in bowl
separates up to 75% of incoming
dust before it enters the engine
air intake system
Low maintenance
Durable, lightweight,
noncorrosive construction
Full-view plastic bowl lets
operator easily see when service
is needed
One-bolt cover retention for easy
service. When dirt reaches the
level of the arrow, remove top
nut and plastic body, then empty
no tools required
Mounting clamp included

Tired of Emptying the Cup?

Before you consider replacing your
full-view pre-cleaner with another
one, check out the TopSpin and
TopSpin HD models on the
previous pages.

Pre-cleaner Upgrade Path

Full-View TopSpin TopSpin HD
H000820.............H002425
H000821.............H002426
H000858.............H002394..........H002853
H000823.............H002427
H001250.............H002435
H001251.............H002436..........H002851
H001249.............H002437..........H002852
H001823.............H002434..........H002850
H002043.............H002433..........H002854
H002044.............H002432
H002045.............H002431
H002223.............H002438..........H002855
H002224.............H002439..........H002856
N/A
N/A
H002857

174

Engine Air Filtration

www.buydonaldson.com

B
Cover

D
C

Bowl:
Transparent
Plastic
Base:
Opaque
Plastic

E
Full-View Pre-Cleaners Specifications
Inlet (ID/OD) Entire Max.
---- A ----
----- B -----
----- C -----
----- D -----
----- E -----
Weight
F.V. Pre-
--- Replacement --- Airflow
in mm in mm in mm in mm in mm lbs kg Cleaner Cover Bowl CFM
1.75 44 5.59 142 4.75 121 1.72 44
2.00 51 5.59 142 4.75 121 1.72 44

7.34 186 6.19 157 1.72 44
2.25 57 7.34 186 6.19 157 1.72 44
2.50 64 7.34 186 6.19 157 1.72 44
3.00 76 7.34 186 6.19 157 1.72 44
10.63
270 7.66
195 1.84
47
3.75
95 10.63
270 7.66
195 1.84
47
4.00
102 10.63
270 7.66
195 1.84
47
12.06
306 8.19
208 2.00
51
4.50
114 10.63
270 7.66
195 1.84
47
12.06
306 8.19
208 2.00
51
5.00
127 12.06
306 7.69
195 2.00
51
6.00
152 16.25
413 10.00
254 2.81
71
7.00
178 16.25
413 10.00
254 2.81
71

5.50 140 0.8 0.37 H002042 P020116 P020115 80

5.50 140 0.9 0.41 H002040 P020116 P020115 90
7.25 184 1.4 0.64 H0018231 P020648 P020227 110
7.25 184 1.5 0.68 H001250 P020648 P020227 130
7.25 184 1.5 0.68 H001251 P020648 P020227 150
7.25 184 1.6 0.73 H001249 P020648 P020227 170
10.50
267 3.4 1.54 H0008201 P016548 P016330 320
10.50
267 3.4 1.54 H000821 P016548
P016330
330
10.50
267 3.4 1.54 H000858 P016548
P016330
340
11.94
303 4.5 2.04 H0020451 P020345 P020344 660
10.50
267 3.4 1.54 H000823 P016548
P016330
340
11.94
303 4.5 2.04 H0020441 P020345 P020344 700
11.94
303 4.5 2.04 H002043 P020345
P020344
740
15.94
405 9.2 4.17 H002223 P104691
P158324
1300
15.94
405 9.2 4.17 H002224 P104691
P158324
1500

1 - Heavy Duty Option

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Engine Air Filtration

175

AIR INTAKE ACCESSORIES

Full-View Pre-Cleaner

AIR INTAKE ACCESSORIES

Donaspin Pre-Cleaner
Extends Filter Life in Extremely Heavy Dust Conditions
The Donaspin Pre-Cleaner extends
the life your air filter by removing up
to 90% of the dirt and contaminant
before it reaches the filter and
ejecting it automatically via the
exhaust system.
Donaspin is designed especially for
equipment operating in very heavy
dust/debris environments.

Application
Vehicles: agricultural equipment,
construction and waste haul
vehicles
For engine airflows of 305 to 800
cfm
Recommended mounting: on top
of the air inlet stack

How It Works

Features
Built-in louvers spin air to
separate up to 90% of incoming
dirt and debris from the air intake
system
Works as part of a scavenged
flow system to continuously
expel pre-cleaned contaminants
through the exhaust flow
Durable, corrosion-resistant steel
construction
High efficiency with low
restriction
No maintenance. Self-cleaning.
No moving parts.
Mounting clamp is included

To create a scavenged flow system, combine the

Donaspin with a Donaldson exhaust ejector and
ejector check valve.

The Donaspin installed on this combine removes

most of the incoming dirt, then directs the
contaminant out of the system with the exhaust
gases.

Donaspin Pre-Cleaner

Rated Airflow
Approx.
----- A ----- -- B (I.D.) -- ----- C ----- ----- D -----
----- E -----
----- F -----
@ 5" H20
Weight
Part
in mm in mm in mm in mm in mm in mm Added lbs
kgs Number
8.00 203
8.00 203
8.00 203
9.00 229

176

3.00 76
4.50 114
5.00 127
6.00 152

Engine Air Filtration

11.98 304
10.93 278
11.14 283
14.68 373

2.15 55
1.10 28
1.31 33
1.10 28

12.00 305
12.00 305
12.00 305
13.00 330

1.25 32
1.25 32
1.25 32
1.25 32

305
465
530
770

8
8
8
10

3.6
3.6
3.6
4.5

H001212
H001215
H001308
H001375

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In-Line Separators
AIR INTAKE ACCESSORIES

Two-stage Cleaning for Unexpected Dust/Moisture Conditions

When your truck is being used
in heavier-than-anticipated dust
or moisture conditions, you may
not have to replace the entire air
cleaner. The problem may be solved
by adding a Donaldson in-line
separator.
Installing this unit on your singlestage system creates a two-stage
air filtration system. This enables
an over-highway vehicle, which
usually sees only light dust, to be
easily and economically adapted
to off-road medium to heavy dust
conditions.

Vertical model, for airflow of

500 to 1500 cfm. Mounts on
stack top.

Horizontal model,
for airflow of 100 to
1400 cfm. Mounts
underhood.

Applications
Vertical model: On/off road,
mounted on inlet tubing or cowl
mounted directly to air cleaner
Compatible with engine airflows
of 500 to 1500 cfm
Horizontal model: On/off road,
typically mounted underhood
Compatible with engine airflows
of 100 to 1400 cfm

Vacuator
Valve
P103198

How It Works
1. When moisture and/or dust-filled air enters at one end, the
built-in, stationary vanes cause the air to spin.
2. This spin creates centrifugal force, which pushes all moisture and
dust to the outside wall where it separates from the air.
3. Moisture and dust are thrown into the Vacuator Valve tubing, then
automatically released by the Vacuator Valve.
4. Clean air (acceptable for maximum filter life and engine
performance) passes to the air cleaner.
2

Features
80% water removal efficiency
70% dust removal efficiency

4
2

In-Line Separators
Part
CFM
Number Range

Inlet
in mm

Outlet
Diameter (B) Length (C)
(D)
in mm in mm in mm in mm

Horizontal Style

H001474
H000875
H001906

100-400
500-1,000
700-1,400

4 OD1 102 OD
6 ID2 152 ID
7 ID 178 ID

4 OD 102 OD
6 ID 152 ID
7 ID 178 ID

5.50 140
8.56 217
9.59 244

11.50 292
17.25 438
17.0 432

7.18 182
11.58 294
12.02 305

6 ID 152 ID
7 ID 178 ID
8 OD 203 OD

6 ID 152 ID
7 ID 178 ID
8 ID 203 ID

8.56 217
8.56 217
9.59 244

17.25 438
17.25 438
17.0 432

7.80 198
7.80 198
4.56 115

Vertical Style

H000878
H000886
H001220

500-1,100
750-1,100
900-1,500

1 - Outer diameter
2 - Inner diameter

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Engine Air Filtration

177

AIR INTAKE ACCESSORIES

Inlet Hoods
Protection Against Rain and Debris Ingestion
Protects engine air intake from rain, snow,
birds, and other large contaminants
Mounts on stack or directly to air cleaner for
on-road and off-road equipment
Four styles in a wide variety of sizes
Installs easily with one clamp. Clamp
included with hood on styles B, C and D

Style B

Style A

Style C

Style D

Inlet Hood Style A1

Fits O.D. (A) Hood Dia. (B)
Height (C)
Add to Stack
Weight
Part
inch mm inch mm inch mm inch mm Matl lbs kgs Number

1.75 44 4.13 105 3.31 84

2.00 51
4.13 105
3.25 83
2.25
57 5.24
133 3.97
101
2.50
64 5.25
133 3.97
101
3.00 76
6.13 156
5.06 129
3.75 95
8.06 205
7.75 197
4.00 102 8.06 205 7.88 200

2.75 70
2.75 70
3.50 89
3.50 89
3.75 95
6.00 152
6.00 152

Metal 0.50 0.22 X002017

Metal
0.50 0.22
X002018
Metal 0.80 0.36 X002019
Metal 0.80 0.36 X001966
Metal
1.10 0.50
X002014
Metal
2.10 0.95
X001988
Metal 2.00 0.90 X002015

1 - Clamps must be ordered separately for this style.

178

Engine Air Filtration

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Inlet Hood Style B

Fits O.D. (A) Hood Dia. (B)
Height (C)
Add to Stack
Weight
Part
inch mm inch mm inch mm inch mm Matl lbs kgs Number

1.75
44 6.00
152 3.37
86
2.00 51
6.00 152
3.31 84
2.50 64
6.00 152
3.31 84
3.00 76
6.00 152
3.31 84

2.05 52 Plastic 0.20 0.09 H002068

2.50 64
Plastic 0.20 0.09
H001377
2.50 64
Plastic 0.20 0.09
H001378
2.50 64
Plastic 0.20 0.09
H001379

Inlet Hood Style C

Fits O.D. (A) Hood Dia. (B)
Height (C)
Add to Stack
Weight
Part
inch mm inch mm inch mm inch mm Matl lbs kgs Number

Air Inlet Hood Style C offers more

models that provide added rain/
water protection. While all inlet
hoods offer top rain/water there are
some that offer addtional protection
from splash on the underside of
the hood.

3.00 76
11.50 292
3.75 95
11.50 292
11.50
292
4.00 102 11.50 292

11.50 292
4.50 114 11.50 292

11.50 292
5.00 127 11.50
292
11.50
292
16.00
407
5.50 140 16.00
407
6.00 152 16.00
407
13.00
330
16.00
406
7.00 178 12.81
325
13.00
330
16.00
406
16.00
406
8.00 203 16.00
406
16.00
406

5.88 149
5.13 130
5.13 130
5.06 129
5.06 129
4.88 124
4.88 124
4.88 124
4.88 124
5.75 146
5.75 146
5.75 146
4.06 103
5.69 145
4.81 122
3.88 99
5.75 146
5.69 145
6.19 157
6.19 157

3.63 92
Plastic 1.10 0.50
H001063
3.63 92
Plastic 0.80 0.36
H000466
3.63 92 Plastic 1.00 0.45 H000473 2
3.38 86
Plastic 0.90 0.40
H000467
3.38 86
Plastic 1.00 0.45
H000472 2
3.38 86
Plastic 0.80 0.36
H000468
3.38 86
Plastic 1.00 0.45 H000471 2
3.31 84 Plastic 0.80 0.36 H000469
3.31 84 Plastic 1.00 0.45 H000470 2
3.31 104 Plastic 1.80 0.80 H000605 2
4.94 125 Plastic 1.80 0.80 H000604 2
4.94 125 Plastic 1.80 0.80 H000606 2
2.69 68 Bright 1.50 0.68 H001756
4.25 108 Bright 1.50 0.68 H001948 2
3.44 87 Bright 1.50 0.68 H001773
2.50 64 Bright 1.50 0.68 H001742
4.09 104 Plastic 1.80 0.80 H000607 2
4.25 108 Bright 1.50 0.68 H001947 2
4.69 119 Plastic 1.80 0.80 H001053 2
4.60 117 Bright 1.50 0.68 H001946 2

2 - Hood has rain shroud on underside of hood style.

Inlet Hood Style D

Fits O.D. (A) Hood Dia. (B)
Height (C)
Add to Stack
Weight
Part
inch mm inch mm inch mm inch mm Matl lbs kgs Number

4.50 114 9.50 241

5.00 127 9.50 241
6.00 152 9.50 241
9.50 241
7.03 179 17.00
432
10.00
256 15.98
406

www.buydonaldson.com

4.69 119
4.69 119
4.69 119
4.69 119
6.75 171
7.42 188

3.69 94
3.69 94
3.69 94
3.69 94
5.75 146
5.28 134

Metal 3.20 1.44

Metal 3.30 1.50
Metal 3.10 1.40
Metal 3.20 1.44
Metal 4.60 2.08
Metal 5.0 2.27

H000170
H000165
H000275
H000276 2
H000339
H770082

Engine Air Filtration

179

AIR INTAKE ACCESSORIES

Inlet Hoods

AIR INTAKE ACCESSORIES

Mounting Bands
W-Foot Mounting Bands Designed For Donaldson Air Cleaners
Durable, corrosion-resistant, steel
construction
Fully engineered and tested to
resist the adverse effects of
vibration
Mounting band feet are designed
to ensure maximum torque
pressure, continuously
Air cleaners require minimum of
two mounting bands per housing
Gauge of steel increases as
diameter of mounting band
increases
Bright stainless models available
Bolt and nut included with
mounting band

Most of our air cleaners with metal housings require

two mounting bands.

Two models (H770068,

H770037) have different foot
band compared to others.

E
B

Air Cleaner Mounting Bands

A
inch mm

B
C
inch mm inch mm

C
D
inch mm

E
inch mm

Weight
Max. Bolt Torque
Part
lbs kg
lbs-ft Nm Number

4.00 102 2.56 65 2.50 64

.75 19 .31 8
0.30 0.14 1.50 2.03 P007189
5.25 133 3.19 81 3.25 83
.88 22 .34 9
0.70 0.32 1.50 2.03 P002348
6.00 152 3.56 90 3.25 83
1.00 25 .34 9
0.80 0.36 1.50 2.03 P002351
6.50 165 3.88 99 3.75 95
.88 22 .41 10 0.70 0.32 2.00 2.71 P007191
7.00 178 4.13 105 4.50 114 .88 22 .30 8
0.80 0.36 3.00 4.07 P004906
7.75 197 4.44 113 4.25 108 1.00 25 .34 9
0.90 0.41 3.50 4.75 P003245
8.00 203 4.50 114 4.25 108 1.00 25 .34 9
1.10 0.50 4.00 5.42 P004307
9.00
229 5.13
130
4.5
114 1.25
32 .45
11 1.50
0.68 4.00
5.42
P004073
10.19
259 5.75
146
5.00
127 1.25
32 .45
11 1.50
0.68 4.00
5.42
P004076
11.00
279 6.13
156
5.00
127 1.25
32 .45
11 1.70
0.77 4.00
5.42
P004079
11.81
300 6.88
175
6.00
152 1.50
38 .41
10 2.50
1.13 4.00
5.42
H000349
13.00
330 7.25
184
6.00
152 1.50
38 .41
10 2.80
1.50 4.00
5.42
P013722

7.25 184 6.00 152 1.50 38 .41 10 2.80 1.50 4.00 5.42 P522439*
14.00
356 8.13
207
8.00
203 1.50
38 .47
12 3.70
1.68 5.00
6.78
H000350
15.00
381 8.00
203
8.00
203 1.50
38 .47
12 4.10
1.86 6.00
8.14
P016845

8.00 203 8.00 203 1.50 38 .47 12 4.10 1.86 6.00 8.14 P524552*
16.00
406 9.13
232
10.00
254 1.50
38 .47
12 4.75
2.16 5.00
6.78
H000351
18.00
457 9.2
234
15.75
400 1.96
50 .55
14 5.25
2.38 5.00
6.78
H770037
19.29 490 10.97 279 19.29 490
1.96 50
.55 14
6.39 2.9
5.00 6.78 H770068

180

*Bright Stainless Model

Engine Air Filtration

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T-Bolt Clamps

Worm-Drive Hose Clamps

Versatile clamps for wide size range of hose connections
Made of strong, durable, noncorrosive stainless steel
Inside of clamp is lined so that hose doesnt bulge through clamp holes
Narrow band enables easy installation in confined areas

Nominal
I.D.1

Lined Hose Clamp

Constant Torque Clamp

-- Min. to Max. Size --

Part
inch
mm Number

--- Min. to Max. Size ---

inch
mm

Part
Number

9/16 13/16
11/16 15/16
13/16 1-1/16
13/16 1-1/2
13/16 1-3/4
15/16 1-1/4
1-9/16 2-1/2
2-1/16 3
2-13/16 3-3/4
3-5/16 4-1/4
4-5/16 5-1/4

2-1/4 3-1/8
2-3/4 3-5/8
3-1/4 4-1/8
3-3/4 4-5/8
4-1/4 5-1/8

P532925
P532926
P532927
P532928
P532929

1421
P532919
1724
P532920
2127
P532921
2138
P532923
2144
P532924
2932
P532922
4062
P115200
5276
P115201
7195
P143422
84108
P115202
109133 P115203

Recommended application up to
40 in lb torque

57 79
70 92
83 105
95 117
108 130

Recommended application up to
90 in lb torque
Donaldson constant torque lined clamps are the
best choice for systems where clamps cannot
be retightened and have difficult access. Perfect
for applications requiring higher torque, large
diameters, temperature extremes, or where
expansions and contractions within the system
are common. This clamp is a good choice for
critical coolant and charge-air connections.

2.00
2.25
2.50
2.75
3.00
3.50
4.00
4.50
5.00
5.50
6.00
7.00
8.00
8.25
10.00

Min. to Max. Size

inch
mm

Part
Number

2.25 2.53 57 64 P148337

2.50 2.78 63 70 P148338
2.81 3.09 71 78 P148339
3.06 3.34 78 85 P148340
3.31 3.59 84 91 P148341
3.81 4.09 98 104 P148342
4.31 4.59 109 116 P148343
4.81 5.09 122 129 P148344
5.31 5.59 135 142 P148345
5.94 6.21 151 158 P148346
6.38 6.65 162 169 P148347
7.38 7.78 187 198 P148348
8.25 8.56 210 217 P148349
8.50 8.81 216 224 P629991
10.50 10.91 267 277 P148350

1 - Nominal I.D. dimension, shown in inches,

corresponds to I.D. dimension of rubber part
being clamped.

Donaldson lined hose clamps seal silicone and

other soft hoses without damage. The inner liner
extends under the perforations to protect the
hose and prevents extrusions through the wormgear perforations.

High Torque Clamp

---- Min. to Max. Size ----
Part
inch
mm Number

Initial torque on lined hose clamp should be

40 in lb. If retorquing is required, limit to
20 in lb.

4-1/4 5-1/8
5-1/4 6-1/8
6-1/4 7-1/8
7-1/4 8-1/8
8-1/4 9-1/8
10-1/4 11-1/8

108130
133156
159181
184206
210232
260286

P115204
P115205
P115206
P115207
P115208
P115209

Recommended application up to
150 in lb torque
This EXTRA heavy-duty clamp ensures total
protection against leakage . . . eliminates the
need for double clamping.

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Engine Air Filtration

181

AIR INTAKE ACCESSORIES

Hose & T-Bolt Clamps

AIR INTAKE ACCESSORIES

Filter Indicators & Gauges

Filter Service Indicators Maximize Filter Life

Typical mounting options: on the air cleaner outlet tube, on the intake duct, or remote
Replacing filters based on
restriction readings can reduce your
maintenance costs significantly.
Visual inspection of air filters is not
adequate and should not dictate
service life. Filters that appear
very dirty may still contain a great
amount of service life.
Over-servicing and excessive
handling of the filter can result
in serious consequences: filter
damage, improper installation,
intake contamination from ambient
dust, and/or increased service
cost, time and material. In contrast,
filter service based on restriction
readings can enable you to obtain
the longest life possible from
the filter, and the best engine
protection.

diesel engine, the reading is taken

at full-governed RPM with no load.

Choose Restriction
Measurement Tools that
Best Fit Your Applications
Donaldson offers a variety of
restriction measuring devices
that help you get maximum filter
utilization. All measure restriction
in inches of water vacuum. All are
resistant to vibration, breakage,
weather, corrosion, dust and dirt
to assure reliable filter restriction
readings.

Go/No-Go restriction readings on

heavy-duty vehicles are:
ServiSignal
Visual Restriction Indicator
Electrical Indicator
SafetySignal for safety filters

Restriction Readings,
Where & When
Restriction readings are normally
taken at the air cleaner on the clean
side of the air filter. If the air cleaner
does not have a restriction tap,
readings can be taken anywhere
in the system between the air
cleaner and the engine. To measure
restriction of a naturally aspirated
Air
Cleaner
Inlet

Service
Indicator
mounted
on clean
air outlet

In-Field restriction readings on lightand medium-duty vehicles are:

In-Field Service Gauge Kit
Water manometer

Maximum Engine Manufacturers Recommended

Restriction Limits
Maximum allowable restriction limits are set by the engine manufacturers. If your maximum limit is
unknown, contact your engine manufacturer for the maximum limits. Maximum levels are measured at
high idle with no load for naturally aspirated and super-charged diesel engines. Turbo-charged diesel,
gasoline and carbureted engines are measured at full load with a wide open throttle.

Examples shown in Inches of Water (H20) and kiloPascals

Engine
Maker

Filter service indicators are very effective when

mounted on the outlet tube of the air cleaner, see
The Informer above. This gives the operator constant
and accurate visibility of filter life.

182

Engine Air Filtration

Continuous Reading devices that

show how much life is left in the
filter are:
The Informer
Service Gauge for Instrument
Panel

Diesel, Naturally
Aspirated

Detroit Diesel
25" / 6.2 kPa
Cummins
20" / 5 kPa
Caterpillar
30" / 7.5 kPa
Mack

Navistar
Volvo

Diesel, Turbo
Charged

Compressed
Natural Gas

20" / 5 kPa
20" / 5 kPa
25" / 6.2 kPa
15" / 3.7 kPa
30" / 7.5 kPa
15" / 3.7 kPa
E7: 20"/ 5 kPa
E9: 25"/ 6.2 kPa
30" / 7.5 kPa
30" / 7.5 kPa

NOTE: These figures are general guidelines. Restriction limits on specific engine models may vary.
Consult your engine manufacturer for definite figures.

www.buydonaldson.com

The lnformer for

Graduated, Continuous
Readings
The Informer,
when mounted
on the air cleaner
or the dashboard,
provides a
continuous reading
whether the
engine is running
or is shut down.
Reset button is on
top. Kit includes
full installation instructions and a
P100089 safety filter fitting. For
remote mounting, order a P105168
flange and a P105622 90 elbow.

The lnformer
Restriction Gauge Kit
Limit Only
(gauge & fitting)
20" H2O/5 kPa
25" H2O/6.2 kPa
30" H2O/7.5 kPa

X002278 X002103
X002277 X002102
X002275 X002101

The Mini-lnformer
for Light & Medium Trucks
The Mini-Informer
restriction gauge
is designed to
mount in the plastic
air cleaners of
passenger cars, light
trucks, and sport
utility vehicles.
Its an accurate,
durable, easy-to-read
go/no go style indicator, smaller
than the original Informer.
Through the clear window, a green
flag shows when air filter restriction
is below the service point. When
the restriction reaches its limits, an
orange flag imprinted with change
filter pops up.
The Mini-Informer mounts in the
air cleaner ducting in a rubber
grommet.

ServiSignal Mini Indicator

Small enough to fit just about
anywhere (only 1.66" high), the
Donaldson ServiSignal shows a
highly visible, bright red flag in the
full-view window when restriction
limit is
reached.
Resets
manually
via top
button after
air cleaner
service.
Kit includes
1/8" NPT threaded brass fitting for
mounting on the air cleaner. For
remote mount, also order P105168
flange. Hoses not included.

The ServiSignal Mini Indicator

Restriction Gauge Kit
Limit Only
(gauge & fitting)

The Mini-lnformer
Restriction
Limit

Gauge &
Gauge
Grommet Only

25" H2O/6.2 kPa

X007276

X007335

15" H2O/ 3.7 kPa

20" H2O/ 5 kPa
25" H2O/ 6.2 kPa
30" H2O/ 7.5 kPa

X002250
X002251
X002252
X002254

X002350
X002351
X002352
X002354

Grommet

Hand tighten filter service

indicators (30 40 in lb
maximum).
www.buydonaldson.com

Engine Air Filtration

183

AIR INTAKE ACCESSORIES

Filter Indicators & Gauges

AIR INTAKE ACCESSORIES

Filter Indicators & Gauges

Visual Restriction Indicator
The Donaldson standard restriction
indicator can be mounted directly
on the air cleaner or remotely on
the instrument panel or firewall.
When restriction limit is reached
and filter service is needed, easilyvisible, bright red shows through
the full-view window. After the
filter is serviced, reset via rubber
button on top.
For remote
mount, also
order a flange,
P105168. Hoses
not included.

Visual Restriction Indicator

Restriction Gauge Kit
Limit Only
(gauge & fitting)
15" H20/ 3.7 kPa
20" H20/ 5 kPa
25" H20/ 6.2 kPa
30" H20/ 7.5 kPa

X002215
X002220
X002225
X002230

X002315
X002320
X002325
X002330

Electrical Indicator
Connects to Light, Buzzer,
or Computer
Our electrical indicator is designed
for a variety of on- and off-highway
applications within operating
temperatures of -40 F to +212 F
(-40 C to +100 C). When restriction
level reaches the maximum
recommended limit,
an electrical
signal activates
a light, a buzzer,
or a computer,
as you choose.
The indicator
automatically
resets itself
after the filter is
serviced.
12-24 Volts
Maximum load: 6 watts (light or
buzzer)
Contacts have no polarity
Switch contacts are normally in
the open position
Quick connectors and light,
buzzer, or computer must be
purchased separately

Electrical Indicator
Restriction Electrical
Limit Indicator
15" H20/ 3.7 kPa
20" H20/ 5.0 kPa
25" H20/ 6.2 kPa
30" H20/ 7.5 kPa

X770037
X770050
X770062
X770075

SafetySignal Wing Nut

Indicator for Safety Filter
The
Donaldson
SafetySignal
service
indicator
replaces the
wing nut on the
metal end cap safety filters and
constantly monitors air restriction.
When service is required, it
locks red and can be reset after
service. The SafetySignal requires
no special fittings or adapters.
Donaldson safety filters are
designed to last through multiple
primary filter change outs. The
SafetySignal helps save time and
money by preventing over-servicing.

SafetySignal
Part No.: X004814

For Air Cleaners: FTG 13" & 15",

FHG12" & 14", FVG16"
Fits Bolt: 7/16" - 20 UNF
Washer included: P111551
Part No.: X004815

For Air Cleaners: FTG11

Fits Bolt: 7/16" - 20 UNF
Washer included: P101872
Part No.: X004816

For Air Cleaners: FVG14-16", STG12-16"

& All SRG models
Fits Bolt: 1/2" - 13 UNC
Washer included: P105740

Hand tighten filter service

indicators (30 40 in lb
maximum).

184

Engine Air Filtration

www.buydonaldson.com

Service Gauge for

Instrument Panel
Continuously reads restriction in
inches of water vacuum when
engine is in operation and installs
conveniently on instrument panel
or wherever operator can easily
see the dial. Mounts into a 2-5/8"
diameter hole. Hoses not included.

ln-Field Service Gauge Kit

Restriction Tap Fittings

Equipped with three feet of

vacuum hose to test the air cleaner
restriction in the field. Sturdy,
compact plastic case, measuring
only 6" x 7.25" x 2.25", stores easily.
Gauge reads in inches of water
vacuum, up to 25" H20/ 6.2 kPa. Full
instructions included.
Part No. X003903

Part No. P100089

Male threads both

ends
1/8"-27 thread
0.44" (11mm) hex nut
Internal sintered
bronze safety filter

Part No. P122067

Female threads on
one end, male
threads
on opposite end
1/8"-27 thread
Internal sintered
bronze safety filter

Gauge Part No. X002730

Restriction Limit: 30" H20/ 7.5 kPa

Kit includes nuts, mounting bracket and
installation instructions.

Restriction Indicator Fitting

.55" (14mm)

Part No. P105622

1/8"-27 threads
90 elbow with
threaded end

Water Manometer Kit

.81" (21mm)
1/8"-27 NPT

Part No. P134534

.21" (5mm)
Min. I.D.

Gauge Part No. X002700

Restriction Limit: 60" H20/ 15 kPa

Kit includes restriction tap fitting (P112257),
nuts, mounting bracket and installation
instructions.

The Donaldson water manometer

kit includes the manometer
(flexible tubing), green dye, and
full instructions. Manometer,
range 18-0-18 in., 17-1/2 oz.
mercury.

Restriction Tap Sleeve

Install this sleeve in your intake
system to convert from scheduled
maintenance to more economical
restriction maintenance practices.

Restriction Tap Sleeves

Magnets conveniently hold top and

bottom ends of manometer to side of
equipment or vehicle. Special shut-off
valve eliminates the need to empty water
after use.

www.buydonaldson.com

Fits Pipe O.D.

Part Number

5" / 127mm
6" / 152mm

P521639
P521641

Engine Air Filtration

185

AIR INTAKE ACCESSORIES

Filter Indicators & Gauges

AIR INTAKE ACCESSORIES

Rubber Elbows & Connectors

90 Rubber Elbows & Reducing/Expanding Elbows
These flexible rubber adapters and elbows have smooth radii and
inside surfaces to minimize flow resistance within the air intake
system. These rubber products are heavy-duty.

90 Elbows

Larger elbows (5"/125mm) are ribbed or compounded for added

strength and durability. All Donaldson rubber products meet ASTM
standards.
Resist tears, punctures and vacuum collapse
Absorb vibration
Reduce intake noise levels under severe conditions
Material: EPDM rubber construction
Temperature range: -40 F (-40 C) to +212 F (+100 C)
Application tip: A minimum 1" of metal piping should be
inserted into the rubber fitting.

Inner Dia. (A) Center Height (B) Radius (R) Part

in mm in mm in mm Number
2.00 51 3.50 76 2.00 51 P105529
2.25 57 3.75 95 2.25 57 P105530
2.50 64 4.00 102 2.50 64 P105531
3.00 76 5.25 133 3.75 95 P105532
3.50 89 5.50 140 4.00 102 P114318
4.00 102 5.75 146 4.50 114 P105533
4.50 114 5.50 140 3.50 89 P113733
5.00 127 6.12 155 4.50 114 P107844
5.50 140 6.50 171 4.63 118 P105534
6.00 152 7.00 179 5.00 127 P105535
7.00 179 7.56 192 5.56 141 P105536
8.00 203 8.50 216 6.50 165 P112605
10.00
254 10.50
267 8.50
216 P114314

90 Elbow Reducers/Expanders
Inner Dia. (A) Inner Dia. (B) Center Height (C) Radius (R)
Part
in mm in mm in mm in mm Number
3.00 76 3.50 89 3.50 89 2.25 57 P123462

4.00 102 4.50 114 3.00 76 P536163
4.00 102 5.00 127 6.00 152 3.75 95 P121482
5.00 127 6.00 152 4.74 120 3.50 89 P537468

6.00 152 6.00 152 4.25 108 P143895

7.00 179 6.25 159 4.25 108 P159820
5.50 140 6.00 152 6.75 171 5.00 127 P117724

7.00 179 6.25 159 4.38 111 P128990
7.0 179 6.0 152 9.0 229 4.37
111 P215307

186

Engine Air Filtration

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45 Rubber Elbows, Reducing/Expanding Elbows and Hump Reducers

45 Elbows
Inner Dia. (A) Radius (R)
Part
in mm in mm Number
2.00 51 2.00 51 P105541
2.25 57 2.25 57 P105542
2.50 64 2.50 64 P105543
3.00 46 3.75 95 P105544
3.50 89 3.50 89 P109331
4.00 102 4.25 108 P105545
4.50 114 3.50 89 P114316
5.00 127 4.50 114 P109021
5.50 140 4.75 121 P105546
6.00 152 5.00 127 P105547
7.00 178 5.56 141 P105548
8.00 203 6.50 165 P112606
10.00
254 8.50
216 P114313

45 Elbow Reducers/Expanders
Inner Dia. (A) Inner Dia. (B) Center Height (C) Radius (R) Part
in mm in mm in mm in mm Number
5.50 140 6.00 152 6.44 164 4.88 124 P133338
6.00 152 7.00 179 7.38 187 5.31 135 P133339

Rubber Hump Reducers/Expanders

Inner Dia. (A) Inner Dia. (B) Length (C)
Part
in mm in mm in mm Number
3.00 76

3.50 87

4.00 102


4.50 114
5.00 127

5.50 140

6.00 152

7.00 179


8.00 203


10.00 254

2.50 64
2.75 70
3.00 76
2.75 70
2.75 70
3.00 76
3.50 87
4.00 102
4.00 102
4.50 114
4.00 102
5.00 127
5.00 127
5.50 140
5.00 127
5.50 140
6.00 152
5.50 140
6.00 152
7.00 179
8.00 203

4.50 114
3.50 89
5.00 127
4.00 102
4.00 102
5.25 133
5.25 133
6.00 152
6.00 152
6.25 159
6.00 152
6.00 152
6.00 152
6.00 152
7.00 179
7.00 179
6.00 152
7.00 179
6.00 152
6.00 152
6.00 152

P102820
P520883
P101290
P520882
P520884
P101291
P101292
P540256
P101293
P6040451
P101891
P103516
P112611
P101294
P136494
P126530
P112610
P129660
P114315
P112609
P112607

1 - Use clamp size for nominal 5" (127mm) I.D. each end.

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Engine Air Filtration

187

AIR INTAKE ACCESSORIES

Rubber Elbows & Connectors

AIR INTAKE ACCESSORIES

Rubber Elbows & Connectors

Rubber Straight Humps, Reducing/Expanders & Cobra Adapters
Rubber Straight Humps
Inner Dia. (A) Length (B)
Part
in mm in mm Number
3.00 76 5.30 135 P105608
3.50 89 5.25 133 P114319
4.00 102 5.25 133 P105609
4.50 114 6.00 152 P114317
5.00 127 6.00 152 P105610
5.50 140 6.00 152 P105611
6.00 152 7.00 179 P105612
7.00 179 7.00 179 P105613
8.00 203 5.00 127 P112608
10.00
254 6.00
152 P111414

Rubber Reducers / Expanders

Inner Dia. (A) Inner Dia. (B) Length (C)
Part
in mm in mm in mm Number
2.00 51


2.25 57
2.50 64

1.50 38
1.75 44
2.00 51
2.00 51
2.25 57

2.50 64
2.50 64
2.50 64
2.50 64
2.50 64

P104087
P102948
P104088
P104089
P104090

90 Cobra Adapters

Inner Dia. (A) Inner Dia. (C)

Length (B)
(D)
Part
in mm in mm in mm in mm Number

2.75 70
3.00 76
4.00 102

188

Engine Air Filtration

4.00 102
3.00 76
4.00 102
4.00 102
5.00 127

6.50 165
5.22 133
6.44 164
6.44 164
6.44 164

1.81 46
1.91 49
2.69 68
3.19 81
3.19 81

P600328
P547694
P600325
P600326
P600327

C
D
A

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Silicone Charge Air Connectors Isolate Intake Piping Vibration

Durable and Easy To Install

Our three styles of charge

air connectors are designed
to ease connections in
air intake system piping.
They compensate for slight
misalignment and isolate
vibration between hose
connections. The silicone
elastomer material resists
chemicals, steam, ozone, and
coolants that are normally
found in any engine operating
environment.
All three charge air
connectors are for installation
on the pressure side
with maximum operating
temperatures up to 500 F
(260 C). They are orange to
be easily identifiable and to
signify that they are tolerant
of high temperatures. They
carry a one-year warranty.

4-Ply
Bellows

Hump Hose
Connector

Fiberglass Connector/Sleeve

Hump Hose Connectors

Connectors/Sleeves
Inner Dia.
Length
Part
in mm in mm Number

Inner Dia.
Length
Part
in mm in mm Number

2.00 51
2.25 57
2.50 64
3.00 76
3.38 86



3.50 89




4.00 102

2.50 66
2.75 70
3.00 76

36.00 914
36.00 914
36.00 914
36.00 914
3.50 89
6.00 152
36.00 914
3.50 89
4.50 114
36.00 914
36.00 914

P532948
P532949
P532950
P532951
P532952
P532953
P532954
P532956
P532957
P532958
P532959

5.50 140
4.25 108
4.38 111

P532960
P532961
P532962

4-Ply Bellows
Inner Dia.
Length
No. of Part
in mm in mm
Rings Number
3.50
89 6.00
152 3 P535572
4.00 102 6.00 152 0 P532943

6.00 152 2 P535571

6.00 152 3 P532944

7.50 191 3 P532945

8.00 203 3 P535573

Use the illustration as a guide for installing your charge air connector. For proper installation,
use Donaldson Constant Torque clamps to retain clamp load. Torque to 70-75 in lb.

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Engine Air Filtration

189

AIR INTAKE ACCESSORIES

Charge Air Connectors

AIR INTAKE ACCESSORIES

Vacuator Valves
Vacuator Valves Automatically Expel Dust and Water
The Vacuator Valve, standard on
the majority of Donaldson air
cleaners, is an important part
of the functionality of the air
cleaner. It is an integral part of
the pre-cleaning stage on twostage air cleaners.
The dust cup, where pre-cleaned
dust is collected, is normally
under a slight vacuum when
the engine is running. The
normal engine pulsing of the
vacuum causes the Vacuator
Valve to open and close. This
action automatically expels any
collected dust and water. The
Vacuator Valve also unloads
when the engine is stopped.
The Donaldson Vacuator Valve,
also known as VacValve, is
made in a variety of sizes
and shapes to fit various
applications. The Donaldson
part number is molded into
each part for easy identification.

190

Engine Air Filtration

If your air cleaner is equipped with a Donaldson Vacuator Valve, make sure your
routine filter service includes checking it to make sure it's in good condition and not
plugged. If the Vacuator Valve is plugged, clean it.

For the longest filter service life, replace damaged or

missing Vacuator Valves immediately!
If your valve is cracked, torn, remains open, or is missing, dust particles that are
normally expelled can deposit themselves onto the filter and will shorten air filter
service life. Replace it!

Cracked?

Open?

Torn?

Missing?

www.buydonaldson.com

The Donaldson Vacuator Valve can be found on the majority of Donaldson air cleaners.

Application Notes

P776008

P112803
P106593

For proper operation, the

Vacuator Valve should be
located at the lowest point
on the air cleaner or dust cup
pointing down.

P105220
P103198

Never paint the Vacuator Valve.

Solvents and chemicals will
shorten the usable life.
If the Vacuator Valve is torn,
shredded or turned inside out,
its durometer may be too soft
for the application. Choose a
model with a harder durometer
(higher number). Conversely,
if the Vacuator Valve doesnt
empty itself properly, the
durometer may be too hard.
Choose one with a softer
durometer (lower number.)

www.buydonaldson.com

P158914

P149099
P525956

P522958

Vacuator Valves
Part
Number

Diameter
Durometer
in
mm
Used on Air Cleaner Styles

P103198
3.0 76
40


P105220
3.0 76
60
P106593
3.0 76
60
P112803
3.0 76
40

P149099
1.0 25
60
P158914
2.0 51
50


P522958
2.0 51
60
P525956
1.0 25
60
P617632
1.57 40
50
P776008
2.0 51
60

FRG 10," 12," 14" and 16"; FHG 10," 12," 14" and 16";
FTG; FWA 5" 16"; FWG 4" 16"; SRG;
In-line Water Separators
FRG 18"; FHG 8"; FVG160587
FHG 6" 8," High Pulsation Models
FHG 6" 8"; PSD 10," PSD 12"; SBG 14" 16"; SDG;
STG 12" 16"
ERA; EBA; EBB; ECG
XRB, FKB; PSD 8"; PSD 9"; FPG 6" and 8";
FRG 5" 9," 11"; FHG 5," FWG; FWA; Moisture
Skimmers
FPG 4" 5"; FHG
EPG 11," 13," 15"
PSD 08"
FPG 9," 10" Twist-off cover; FRG 10," 13," and 15"

Engine Air Filtration

191

AIR INTAKE ACCESSORIES

Vacuator Valves

AIR INTAKE ACCESSORIES

Dust Dumpa Tube Extension

For PSD, SRG, STG & SSG Air Cleaners

Replacement to Your Existing Dust Cup Assembly

Application

Donaldson SRG, SSG, STG and

PowerCore PSD Air Cleaners

How It Works
When installed on the dust cups on the
lower assembly, the rubber connector
vibrates during normal vehicle
operation and gravity expels the precleaned dust.
Features

Improves dust evacuation from the

air cleaner
Clear tube allows for visual
inspection of dust collection
Improves safety of the air cleaner
inspection process by eliminating
the need for ladders or elevated
platforms for daily inspections
Allows operators to perform walk
around inspections
Keeps operators and maintenance
personnel away from the nuisance
dust normally encountered during air
cleaner servicing operations.
Improves vehicle up-time by
minimizing pre/postshift air
cleaner inspections, thus facilitating
increased air cleaner service
intervals.
Reduces air cleaner inspection time
Ships fully assembled
Proper conversion requires drop
down tube for every dust cup

If the above maintenance practice looks familiar, adding the X006561 Dust Dumpa extension to the dust cups
of the air cleaner will save you maintenance time and will minimize your employees exposure to nuisance
dust during service.

Part No. X006562

322.3
(12.69)

Part No. X006561

76.2

ID

(3.00)

572.8
(22.55)

420.1
(16.54)

68.1

(2.68)

192

Engine Air Filtration

395.00
(15.50)

68.1

(2.68)

www.buydonaldson.com

For PSD, SRG, STG & SSG Air Cleaners

Available for SRG and SSG Air Cleaners

Dust Dumpa applied to PSD

PowerCore Air Cleaners

Dust Dumpa + PSD air cleaners extended the filter service

life for a geothermal drill rig in Australia.

Existing S Series Air Cleaner Dust Cup Styles

Three kits are required for S Series dual outlet models. For proper performance all dust cups must
have the new Dust Dumpa installed.

Quick Release
Dust Cup

Dust Cup
original

Dust Cup
newer design

PSD10

PSD12

For Conversion
Order Kit X006562
www.buydonaldson.com

For Conversion
Order Kit X006561

For Conversion
Order Kit X006561
Engine Air Filtration

193

AIR INTAKE ACCESSORIES

Dust Dumpa Tube Extension

AIR INTAKE ACCESSORIES

Exhaust Ejectors
Components For Scavenged Air Systems Exhaust Ejectors
and Check Valves
Donaldson exhaust ejectors and
check valves are key components
to creating a scavenged or
aspirated air system. The
ejector is used with Donaldson
Donaspin or Strata Cap precleaners, Strata systems, or
PowerCore PSD air cleaners.

------- Basic Scavenged Air System -------

A scavenged air system is

typically used in off-highway
equipment to extend air filter
life. The exhaust ejector mounts
as a stack at the end of exhaust
system. It is recommended that
the stack be covered with a
curved exhaust stack or rain cap.
The redesigned ejector line offers
a shorter length tube than our
original standard and expanded
ID offerings. With less space to
work with, the new offering may
work in applications where the
previous models did not fit.

The air stream from the Donaldson Strata Cap pre-cleaner forces dirt and
debris to the outside wall of the pre-cleaner body and is expelled by the
secondary airflow developed by the ejector.

Expanded I.D.
End Style

Exhaust Ejectors
Can be used with any precleaner that has scavenge tube
connection.
Adds only 4" (102 mm) to 8" (203
mm) H20 (.3" to .6" Hg.) to exhaust
backpressure
Models all fit up to a muffler
outlet tube outer diameter
All models have a nominal OD
outlet end for proper fit of stack
caps and other accessories
For proper structural support,
muffler outlet tube length and
stack engagement must be a
minimum length of 1.5-2.0" / 3851 mm
Finish on all models is high
temperature, black, semi-gloss
finish

Standard Style

Interested in Scavenging a PowerCore Air Cleaner?

See PowerCore Section for specific components and parts.

194

Engine Air Filtration

www.buydonaldson.com

Exhaust Ejectors for Scavenged or Aspirated Air System

All exhaust ejectors are constructed of heavy-gauge, aluminized steel, and painted with a
high-temperature black paint. Select the appropriate ejector by the intake airflow or exhaust
flow (CFM) of your engine.
Engine
Intake CFM
Low High

Exhaust CFM
@ 900 F
Low High

Standard Ejectors
Inlet Dia.*
Part
inches mm Number

Expanded I.D. Ejectors

Scavenge
Inlet Dia.*
Part
Length
Tube O.D.
inches mm Number inches mm inches mm

220 365

554 919

3.02 77.0 H002612

3.16 80.3 H002762 12.00

304.8 1.25 32

315

450

793 1133

4.02 102.0 H002613

4.17 105.9 H002763

18.00 457.2

1.25 32

425

600

1070 1511

4.02 102.0 H002614

4.17 105.9 H002764

18.00 457.2

1.50 38

500

740

1259 1864

5.03 127.8 H002615

5.17 131.0 H002765

22.00 558.8

1.50 38

660

950

1662 2393

5.03 127.8 H002616

5.17 131.0 H002766

22.00 558.8

1.75 44

800 1150

2015 2896

6.04 153.4 H002617

6.19 157.0 H002767

24.00 609.6

2.00 51

950 1350

2393 3400

6.04 153.4 H002618

6.19 157.0 H002768

24.00 609.6

2.00 51

1100 1500

2770 3778

6.04 153.4 H002619

6.19 157.0 H002769

24.00 609.6

2.00 51

* This dimension only applies to 2.5" /64mm of length not the full length of the ejector.

3 ft. / .91 m Silicone Scavenge Hose & Lined Hose Clamp for:
1.25" / 32 mm Scavenge Tube: Hose: P171376 and Lined Hose Clamp P532924
1.50" / 38 mm Scavenge Tube: Hose: P171378 and Lined Hose Clamp P115200
2.00" / 51 mm Scavenge Tube: Hose: P171381 and Lined Hose Clamp P115200

Ejector Check Valve Prevents Exhaust Backflow

The exhaust ejector check valve prevents backflow of damaging exhaust
gases by way of an internal hinge flap. Add an ejector check valve when
configuring the intake system to expel filtered contaminant through the
exhaust system.
Mounts horizontally (see installation diagrams)
Durable, non-corrosive metal construction
No servicing required

H001023

Check Valve Installation

The illustrations are side views of two-stage air
cleaners, showing the position of the check valve.
A 3" (76mm) inner diameter rubber reducing elbow
or hump reducer is required for installation. See
pages 94 96 for options.

Installation on F Series Cyclopac

Installation on S Series Donaclone

H000722

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Engine Air Filtration

195

AIR INTAKE ACCESSORIES

Exhaust Ejectors & Check Valves

AIR INTAKE ACCESSORIES

Air Ram
3-in-1 Intake Accessory Protects Against Moisture
Primarily over-highway trucks
For engine airflow of 700 to
1000+ cfm
Improves intake system airflow
and fuel economy by reducing
restriction. Examples:
at 33 mph, 53 kmh = 3.5" H20
restriction
at 45 52mph, 72 74 kmh = 4"
H20 restriction
at 60 mph, 97 kmh = 5" H20
restriction
Lightweight, non-corrosive, and
durable no service needed
Inlet screen prevents large debris
from entering intake ducting
Side louvers ensure continuous
airflow to intake system
Common inlet sizes fit most
installations
Eliminates water from air intake
system
at 700 cfm airflow = 90%
at 800 cfm airflow = 93%
at 1000 cfm airflow = 93%*

H001200

H001654

High profile model

mounts on inlet stack,
above and behind cab.

Low profile model designed for air

cleaners mounted on the side of the cab.

* based on item H001660

Air Ram Inlet Hood

Part
Inlet Diameter (A)
Number
in mm

Height (B)
in mm

Depth (C)
in mm

Width (D)
in mm

MODELS WITH LOUVERS ON SIDE

H001660
H001654
H001661

6.06 154
7.06 179
8.06 205

14.80 376
15.53 394
16.16 410

14.85 377
15.63 397
16.95 431

8.98 228
9.86 250
10.92 277

12.03 306

13.20 335

MODELS WITHOUT LOUVERS (LOW PROFILE)

H001200

How Air Ram Works

1- Moisture-filled air enters Air
Ram.
2- Air is naturally forced against
rear wall. Moisture sticks to
the wall, separating from the
air.
3- Moisture collects on the Air
Ram wall and drains down to
and out of the drain hole.
4- Virtually moisture-free air
passes into air cleaner.

196

Engine Air Filtration

7.06 179

6.25 159

Note: One mounting band is included with each Air Ram

Installation Note
All Air Ram inlet hoods MUST be installed with the screen facing forward to ensure best performance.
Airflow restriction will not be reduced if the Air Ram faces sideways; but if it faces backwards,
restriction does increase and adversely affects engine performance.

www.buydonaldson.com

Horizontal, In-Line Moisture Skimmer Removes Water

Applications

Mounting Position

Allows 600 to 1200 cfm airflow

Horizontal mount in engine air intake
ducting

Features
Removes over 80% of water before it
can reach and damage the filter
No service needed
Made of durable rubber
Collected water is automatically released
by Vacuator Valve
Adds little or no restriction to airflow
Common inlet sizes fit most installations

Moisture Skimmer
Part
Inlet Dia. (A) Height (B)
Depth (C)
Number CFM in mm in mm in mm

Width (D)

X005822 600-1000 6.00 152 6.00 152 1.25 32 1.37 35

X005900 800-1200 7.00 178 6.00 152 1.25 32 1.37 35
X005901* 800-1200 7.00 178 6.00 152 1.25 32 1.37 35
*Angled spout (see image on right)

Stack-Top Moisture Eliminator Prevents Water Problems

For cabover trucks, on/off road,
mounted on top of an intake stack
Over 80% water removal
efficiency
Includes clamp for installation

How It Works

4. Water drains out through the

drain hole.

Airflow Range: 600-1200 cfm

2. Built-in, stationary vanes

cause the air to spin.
3. Moisture is forced to the
outside wall, where it
separates from the air and
collects.

Part No. X003691

1. Moisture-filled air enters the

moisture eliminator cap.

3
4

5. As a result, drier air

(acceptable for maximum
filter life and engine
performance) passes to
the air cleaner.

I.D. 7.00" / 178mm

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Engine Air Filtration

197

AIR INTAKE ACCESSORIES

Moisture Skimmer &

Moisture Eliminator

AIR INTAKE ACCESSORIES

Stack Extensions,
Intake Tubing & Breathers
Air Stack Extensions

Intake Tubing

For on-road and off-road

trucks
Helps extend filter life by
elevating air inlet away from
heavy dust concentrations
and engine exhaust
Installs easily and quickly
with one clamp, which is
included with unit
Durable, corrosion-resistant
steel construction

16 gauge aluminum,
unless footnoted
10 ft. (3m) length

Intake Tubing
-- O.D. --
Part
in mm Number
3.00 76
3.50 89
4.00 102
5.00 127
5.50 140
6.00 152
7.00 178
8.00 203

Air Stack Extension

-(A - O.D.)- -----(B)-----
-----(C)-----
Part
in mm in mm in mm Number
3.75 95
4.50 114
5.00 127
6.00 152
7.00 178

29.00 737
30.25 768
29.00 737
31.50 800
28.62 727

1.50
1.50
1.50
1.50
1.50

38
38
38
38
38

X001744
X001746
X001747
H000484
H000483

P224684
P2246911
P207367
P206849
P207368
P206850
P206851
P207369

1 14 gauge

Breathers
As sealed machinery operates, its internal air heats and
expands; later, this air cools and contracts. To allow hot air out
and cool air in safely, use a Donaldson breather filter. These
handy, spin-on filters use sturdy oil-wetted filter media that
resists damage from vibration.

Style A

Style B

Designed for engines, air compressors, crankcases,

transmissions, gearcases, air cylinders, air presses, hydraulic
reservoirs
Mount either vertically or horizontally
Can be cleaned and reused
Part
---- A ----
---- B ----
---- C ----
---- D ----
Number in mm in mm in mm

---- E ---in mm

Style A

S000011
S000072
S000080
S000183
S000099

2.50 64
2.50 64
2.50 64
3.06 78
4.06 103

2.00 51
2.97 75
2.32 59
3.50 89
4.50 114

2.68 68 1/4 NPT 1.00 25

2.68 68 1/2 NPT 1.12 28
2.68 68 3/4 NPT 0.68 17
3.50 89
1 NPT 1.18 30
5.12 130 2 NPT 1.68 43

2.50 64

1.62 41

2.75 70

Style B

S000067

198

Engine Air Filtration

1.50

n/a

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The parts in this section are listed by air cleaner part number, in alpha/
numeric order. If you know the model number of your air cleaner (for
instance, G100398), but not the style (e.g., FRG Style B, ERA, or STG), this
section will help you find service parts quickly and easily.

Air Cleaner Part Number

Air Cleaner Style

* Obsolete Part Number

Air cleaner part numbers that have an * before the number are obsolete,
only their service parts listed are available. If an air cleaner replacement
is required and the model is no longer available, we recommend
retrofitting to a newer air cleaner model. Newer air cleaner models
offer improved filtration features, and replacement filters will be less
expensive over time.

NOTE: You will not find our one-piece, air cleaners, like our DuraLite disposable series, in
this section because they have no service parts.

www.buydonaldson.com

Engine Air Filtration

199

SERVICE PARTS LISTING

Service Parts Listing by

Air Cleaner Part Number

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Description

Service Part No.

*A042511 FGA
Oil cup..................................................... P014889
Clamp...................................................... P002846

A052526 FWA
Wing nut................................................. P101870
Filter, primary-UL approved................. P122510
Filter, primary-extended life................ P182050
Filter, primary......................................... P181050
Dust cup, VacValve, vert...................... P103835
Cup.......................................................... P103007
Clamp...................................................... P002904
Baffle, Rubber........................................ P102523

A052527 FWA
Wing nut................................................. P101870
Filter, primary-extended life................ P182050
Dust cup, VacValve, vert...................... P103835
Cup.......................................................... P103007
Clamp...................................................... P002904
Baffle, Rubber........................................ P102523

*A060022 FGA
Clamp, cup............................................. P002691

A065007 FWA
Wing nut................................................. P101870
Filter, primary-extended life................ P182052
Dust cup, VacValve, vert...................... P103839
Cup.......................................................... P102805
Clamp...................................................... P002940
Baffle, Rubber........................................ P102510

A065015 FWA
Wing nut................................................. P101870
Filter, primary-extended life................ P182052
Dust cup, VacValve, vert...................... P103839
Cup.......................................................... P102805
Clamp...................................................... P002940
Baffle, Rubber........................................ P102510

A080022 FWA
Wing nut................................................. P101870
Filter, primary-high vibration............... P148968
Filter, primary-extended life................ P182054
Filter, primary......................................... P181054
Dust cup, VacValve, vert...................... P103840
Cup.......................................................... P103113
Clamp, body or cup............................... P003951
Baffle, Rubber........................................ P102980

Air Cleaner Part No. and Style

Air Cleaner Part No. and Style

*A080031 FWA

A100019 FWA

Description

Service Part No.

Wing nut................................................. P101870

Filter, primary-high vibration............... P148968
Filter, primary-extended life................ P182054
Filter, primary......................................... P181054
Dust cup, VacValve, vert...................... P103840
Cup.......................................................... P103113
Clamp, body or cup............................... P003951
Baffle, Rubber........................................ P102980

*A092018 EBA-KPI
Stud repair kit........................................ X004464
Nut, plastic............................................. P119325
Mounting band...................................... P004073
Cover gasket.......................................... P150442
Filter, primary treated........................... P129472
Filter, primary reverse flow.................. P140822

*A092019 EBA-KPII
Stud repair kit........................................ X004464
Nut, plastic............................................. P119325
Mounting band...................................... P004073
Cover gasket.......................................... P120597
Filter, primary w/cover gasket............ P130959

A092037 EBA KPII

Elbow, 45............................................... P105547
Elbow, 90............................................... P105535
Filter, primary......................................... P140822
Filter, primary - ES & HE....................... EAF5025
Filter, primary treated........................... P129472
Hump hose............................................. P105612
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000275
Inlet hood, plastic................................. H000606
Mounting bands, metal........................ P004073
Nut, plastic............................................. P119325
Outlet band clamp................................. P148347
Retaining ring........................................ P129469
Vacuator Valve.................................... P149099

*A100013 FGA
Side rod.................................................. P016731
Screen filter........................................... P101390
Inner oil cup........................................... P101396

A100017 FWA
Wing bolt................................................ P018464
Gasket, body or cup.............................. P101401
Filter, primary-extended life................ P182045
Filter, primary......................................... P181045
Dust cup, VacValve, vert...................... P103826
Cup.......................................................... P103519
Clamp...................................................... P106071
Baffle, metal........................................... P103135

Description

Service Part No.

Wing bolt................................................ P018464

Gasket, body or cup.............................. P101401
Filter, primary-extended life................ P182045
Filter, primary......................................... P181045
Dust cup, VacValve, vert...................... P103826
Cup.......................................................... P103519
Clamp...................................................... P106071
Baffle, metal........................................... P103135

*A110007 EBA-CYL
Stud repair kit........................................ X004464
Nut, plastic............................................. P119325
Mounting band...................................... P004079
Cover gasket.......................................... P124141
Filter, primary-extended life................ P182017
Filter, primary......................................... P181146
Filter, primary......................................... P181017

A110052 ERA
Bolt.......................................................... P119463
Cover....................................................... P544744
Elbow, 45............................................... P105546
Elbow, 90............................................... P105534
Elbow, 90 reducing.............................. P128990
Filter, primary - ES & HE....................... EAF5148
Filter, primary - SM............................... P544741
Gasket, cover......................................... P155211
Hump hose............................................. P105611
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000275
Inlet hood, plastic................................. H000606
Mounting band, black, metal.............. P004079
Nut, plastic............................................. P119325
Outlet band clamp................................. P148346
Retaining ring........................................ P129469
Vacuator Valve.................................... P149099

A112018 EBA KPI

Elbow, 45............................................... P105548
Elbow, 90............................................... P105536
Filter, primary......................................... P151097
Filter, primary - ES & HE....................... EAF5024
Filter, primary treated........................... P129396
Gasket, cover......................................... P155211
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000339
Inlet hood, plastic................................. H000607
Mounting band, metal.......................... P004079
Nut, plastic............................................. P119325
Outlet band clamp................................. P148348
Retaining ring........................................ P129469
Vacuator Valve.................................... P149099

FILTER DESCRIPTIONS:
ES=Extended Service

200

HE=High Efficiency

Engine Air Filtration

SM=Scheduled Maintenance

www.buydonaldson.com

Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Description

Service Part No.

Air Cleaner Part No. and Style

Description

Service Part No.

*A130060 EBA-CYL

A112078 EBA KPII

Elbow, 45............................................... P105548
Elbow, 90............................................... P105536
Filter, primary......................................... P151097
Filter, primary - ES & HE....................... EAF5024
Filter, primary treated........................... P129396
Gasket, cover......................................... P155211
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000339
Inlet hood, plastic................................. H000607
Mounting bands, metal........................ P004079
Nut, plastic............................................. P119325
Outlet band clamp................................. P148348
Retaining ring........................................ P129469
Vacuator Valve.................................... P149099

Stud repair kit........................................ X004464

Nut, plastic............................................. P119325
Mounting band...................................... P013722
Cover gasket.......................................... P117800
Filter, primary-extended life................ P182016
Filter, primary......................................... P181016

*A130087 EBA-CYL
Stud repair kit........................................ X004464
Nut, plastic............................................. P119325
Mounting band...................................... P013722
Cover gasket.......................................... P117800
Filter, primary-extended life................ P182016
Filter, primary......................................... P181016

A130115 ERA
A120003 FWA
Wing bolt................................................ P018464
Gasket, body or cup.............................. P017804
Filter, primary-UL approved................. P122525
Filter, primary-extended life................ P182035
Filter, primary......................................... P181035
Dust cup, VacValve, vert...................... P103828
Cup.......................................................... P101239
Clamp...................................................... P100808
Baffle....................................................... P101238

A120036 FWA
Wing bolt................................................ P018464
Gasket, body or cup.............................. P017804
Filter, primary-UL approved................. P122525
Filter, primary-extended life................ P182035
Filter, primary......................................... P181035
Dust cup, VacValve, vert...................... P103828
Cup.......................................................... P101239
Clamp...................................................... P100808
Baffle....................................................... P101238

*A127200 FGA
Side rod.................................................. P016731
Screen filter........................................... P016735
Oil cup..................................................... P016729
Inner oil cup........................................... P016727
Clip band................................................. P101467

*A130045 EBA-CYL
Stud repair kit........................................ X004464
Nut, plastic............................................. P119325
Mounting band...................................... P013722
Cover gasket.......................................... P117800
Filter, primary-extended life................ P182007
Filter, primary treated........................... P122708
Filter, primary......................................... P181007

Bolt.......................................................... P119463
Cover....................................................... P542475
Filter, primary - SM............................... P544950
Filter, primary - ES & HE....................... EAF5149
Gasket, cover......................................... P155264
Mounting band, black.......................... P013722
Nut, plastic............................................. P119325
Retaining ring........................................ P129469
Vacuator Valve.................................... P149099

A132001 EBA KPII

Elbow, 45............................................... P112606
Elbow, 90............................................... P112605
Filter, primary......................................... P141228
Filter, primary - ES & HE....................... EAF5026
Gasket, cover......................................... P155264
Hump hose............................................. P112608
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001053
Mounting bands, metal........................ P013722
Nut, plastic............................................. P119325
Outlet band clamp................................. P148349
Retaining ring........................................ P129469
Vacuator Valve.................................... P149099

*A132004 EBA-KPI
Stud repair kit........................................ X004464
Nut, plastic............................................. P119325
Mounting band...................................... P013722
Cover gasket.......................................... P120604
Filter, primary w/cover gasket............ P142100

*A132020 EBA-KPII
Stud repair kit........................................ X004464
Nut, plastic............................................. P119325
Mounting band, bright.......................... P522439
Inlet hood, bright................................... H001773
Cover gasket.......................................... P155264
Filter, primary w/cover gasket............ P521598

Air Cleaner Part No. and Style

Description

Service Part No.

*A140002 FWA
Wing bolt................................................ P018464
Gasket, body or cup.............................. P017335
Filter, primary-UL approved................. P122529
Filter, primary-extended life................ P182000
Filter, primary......................................... P181000
Dust cup, VacValve, vert...................... P103829
Cup.......................................................... P101242
Clamp...................................................... P100866
Baffle....................................................... P101241

*A140003 FWA
Wing bolt................................................ P018464
Gasket, body or cup.............................. P017335
Filter, primary-UL approved................. P122529
Filter, primary-extended life................ P182000
Filter, primary......................................... P181000
Dust cup, VacValve, vert...................... P103829
Cup.......................................................... P101242
Clamp...................................................... P100866
Baffle....................................................... P101241

*A140033 FWA
Wing bolt................................................ P018464
Gasket, body or cup.............................. P017335
Filter, primary-UL approved................. P122529
Filter, primary-extended life................ P182000
Filter, primary......................................... P181000
Dust cup, VacValve, vert...................... P103829
Cup.......................................................... P101242
Clamp...................................................... P100866
Baffle....................................................... P101241

*A140036 FWA
Wing bolt................................................ P018464
Gasket, body or cup.............................. P017335
Filter, primary-UL approved................. P122529
Filter, primary-extended life................ P182000
Filter, primary......................................... P181000
Dust cup, VacValve, vert...................... P103829
Cup.......................................................... P101242
Clamp...................................................... P100866
Baffle....................................................... P101241

*A144800 FGA
Side rod.................................................. P016731
Screen filter........................................... P016688
Oil cup..................................................... P016696
Inner oil cup........................................... P016694
Clip band................................................. P101469

*A144900 FGA
Side rod.................................................. P016731
Screen filter........................................... P016688
Oil cup..................................................... P016696
Inner oil cup........................................... P016694
Clip band................................................. P101469

FILTER DESCRIPTIONS:
ES=Extended Service

HE=High Efficiency

www.buydonaldson.com

SM=Scheduled Maintenance

Engine Air Filtration

201

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Air Cleaner Part No. and Style

*A145200 FGA

*A150174 EBA-CYL

Side rod.................................................. P016731

Screen filter........................................... P016688
Oil cup..................................................... P016696
Inner oil cup........................................... P016694
Clip band................................................. P101469

Stud repair kit........................................ X004464

Nut, plastic............................................. P119325
Mounting band, bright.......................... P524552
Inlet hood, bright................................... P524540
Cover gasket.......................................... P116891
Filter, primary-extended life................ P182009
Filter, primary......................................... P181009

Description

Service Part No.

Description

Service Part No.

*A150039 EBA-CYL
Stud repair kit........................................ X004464
Nut, plastic............................................. P119325
Mounting band...................................... P016845
Cover gasket.......................................... P116891
Filter, primary-extended life................ P182008
Filter, primary......................................... P181008

*A150128 EBA-CYL
Stud repair kit........................................ X004464
Nut, plastic............................................. P119325
Mounting band...................................... P016845
Cover gasket.......................................... P116891
Filter, primary-extended life................ P182009
Filter, primary......................................... P181009

A150138 ERA
Bolt.......................................................... P119463
Cover....................................................... P544238
Elbow, 45............................................... P105548
Elbow, 90............................................... P105536
Filter, primary - ES & HE....................... EAF5150
Filter, primary - SM............................... P544301
Gasket, cover......................................... P535559
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000339
Inlet hood, plastic................................. H000607
Mounting bands, metal........................ P016845
Nut, plastic............................................. P119325
Outlet band clamp................................. P148348
Retaining ring........................................ P129469
Vacuator Valve.................................... P149099

A150141 ERA
Bolt.......................................................... P119463
Cover....................................................... P544827
Elbow, 45............................................... P105547
Elbow, 90............................................... P105535
Filter, primary - ES & HE....................... EAF5151
Filter, primary - SM............................... P544243
Gasket, cover......................................... P535559
Hump hose............................................. P105612
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000275
Inlet hood, plastic................................. H000606
Mounting band, black.......................... P016845
Mounting bands, metal........................ P016845
Nut, plastic............................................. P119325
Outlet band clamp................................. P148347
Retaining ring........................................ P129469
Vacuator Valve.................................... P149099

A160001 FWA
Wing bolt................................................ P018464
Gasket, body or cup.............................. P017336
Filter, primary-extended life................ P182001
Filter, primary......................................... P181001
Dust cup, VacValve, vert...................... P103831
Cup.......................................................... P101245
Clamp, cup............................................. P100798
Baffle....................................................... P101244

*A160013 FWA
Wing bolt................................................ P018464
Gasket, body or cup.............................. P017336
Filter, primary-extended life................ P182001
Filter, primary......................................... P181001
Dust cup, VacValve, vert...................... P103831
Cup.......................................................... P101245
Clamp, cup............................................. P100798
Baffle....................................................... P101244

*A160173 EBA-CYL
Stud repair kit........................................ X004464
Nut, plastic............................................. P119325
Mounting band...................................... H000351
Cover gasket.......................................... P123790
Filter, primary-extended life................ P182011
Filter, primary......................................... P181011

*A161500 FGA
Side rod.................................................. P016731
Screen filter........................................... P016883
Oil cup..................................................... P016884
Inner oil cup........................................... P016885
Gasket, body or cup.............................. P017336
Clip band................................................. P101471

*A161600 FGA
Side rod.................................................. P016731
Screen filter........................................... P016883
Oil cup..................................................... P016884
Inner oil cup........................................... P016885
Gasket, body or cup.............................. P017336
Clip band................................................. P101471

Air Cleaner Part No. and Style

Description

Service Part No.

B045008 FKB
Cover....................................................... P606497
Filter, primary......................................... P604457
Filter, safety............................................ P603729
Vacuator Valve.................................... P158914
Elbow, 45............................................... P105541
Elbow, 90............................................... P105529
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001377
Outlet band clamp................................. P148337

B055006 FKB
Cover....................................................... P609219
Filter, primary......................................... P609218
Filter, safety............................................ P602427
Vacuator Valve.................................... P158914
Elbow, 45............................................... P105543
Elbow, 90............................................... P105531
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001378
Outlet band clamp................................. P148339

B065045 FKB
Cover....................................................... P608592
Elbow, 45............................................... P105544
Elbow, 90............................................... P105532
Elbow, 90 reducing.............................. P123462
Filter, primary......................................... P609221
Filter, safety............................................ P608599
Hump hose............................................. P105608
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001379
Outlet band clamp................................. P148341
Vacuator Valve.................................... P158914

B080080 XRB
Cover....................................................... P605731
Elbow, 45............................................... P105545
Elbow, 90............................................... P105533
Elbow, 90 reducing.............................. P121482
Filter, primary (non metal).................... P611190
Filter, safety............................................ P611189
Hump hose............................................. P105609
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H000467
Outlet band clamp................................. P148343
Vacuator Valve.................................... P158914

*B100001 FWB
Filter, primary......................................... P101038

*B100002 FWB
Filter, primary......................................... P101038

FILTER DESCRIPTIONS:
ES=Extended Service

202

HE=High Efficiency

Engine Air Filtration

SM=Scheduled Maintenance

www.buydonaldson.com

Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Description

Service Part No.

*B100028 STB
Pre-cleaner assembly.......................... H001001
Mounting band...................................... P004076
Hood, pre-cleaner................................. H000657
Filter, safety............................................ P124837
Filter, primary......................................... P127075
Clamp, pre-cleaner body..................... P007161
Body, Strata Pre-Cleaner..................... H001006
Air Cleaner Assembly, Strata.............. B100029

B100127 XRB
Cover....................................................... P609942
Elbow, 45............................................... P114316
Elbow, 90............................................... P113733
Filter, primary (metal liner)................... P611539
Filter, safety............................................ P611540
Hump hose............................................. P114317
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000165
Inlet hood, plastic................................. H000469
Outlet band clamp................................. P148344
Vacuator Valve.................................... P158914

*B120105 EBB-STYB

Air Cleaner Part No. and Style

Description

Service Part No.

D080020, D080026

Elbow, 45............................................... P109331

Elbow, 90............................................... P114318
Filter, primary......................................... P608533
Filter, safety............................................ P600975
Hump hose............................................. P114319
Informer indicator 25" H2O................. X002277
Latch....................................................... P776033
Outlet band clamp................................. P148342
Vacuator Valve.................................... P158914

B140044 EBB
Elbow, 45............................................... P105547
Elbow, 90............................................... P105535
Filter, primary......................................... P182015
Filter, primary - ES & HE....................... EAF5015
Filter, primary - SM............................... P181015
Hump hose............................................. P105612
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000339
Inlet hood, plastic................................. H000607
Mounting bands, metal........................ H000350
Outlet band clamp................................. P148347

*B140150 EBB-STYB

B120470 XRB
Cover....................................................... P608117
Elbow, 45............................................... P109021
Elbow, 90............................................... P107844
Elbow, 90 reducing.............................. P143895
Filter, primary (metal liner)................... P608116
Filter, safety............................................ P608391
Hump hose............................................. P105610
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000275
Inlet hood, plastic................................. H000606
Outlet band clamp................................. P148345
Vacuator Valve.................................... P158914

www.buydonaldson.com

PSD

D080056 PSD
Cover....................................................... P615530
Elbow, 45............................................... P109331
Elbow, 90............................................... P114318
Filter, primary......................................... P617631
Filter, safety............................................ P615493
Hump hose............................................. P114319
Informer indicator 25" H2O................. X002277
Latch....................................................... P776033
Outlet band clamp................................. P148342
U-clip (4 clips)........................................ P784517
Vacuator Valve.................................... P617632

*B140149 EBB-STYB

*B120129 STB

Elbow, 45............................................... P109021

Elbow, 90............................................... P107844
Elbow, 90 reducing.............................. P143895
Filter, primary......................................... P182028
Filter, primary - ES & HE....................... EAF5028
Filter, primary - SM............................... P181028
Hump hose............................................. P105610
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H000604
Mounting bands, metal........................ H000349
Outlet band clamp................................. P148345

Service Part No.

Pre-cleaner assembly.......................... H001002

Hood, pre-cleaner................................. H000674
Filter, safety............................................ P119370
Filter, primary-extended life................ P182041
Filter, primary......................................... P181041
Clamp, pre-cleaner body..................... P127009
Body, Strata Pre-Cleaner..................... H001008
Air Cleaner Assembly, Strata.............. B140020

Filter, primary-extended life................ P182029

Filter, primary......................................... P181030

B120271 EBB

Description

*B140019 STB

Filter, primary-extended life................ P182021

Filter, primary......................................... P181021

Pre-cleaner assembly.......................... H001000

Hood, pre-cleaner................................. H000659
Filter, safety............................................ P119371
Filter, primary-extended life................ P182044
Filter, primary......................................... P181044
Clamp, pre-cleaner body..................... P004073
Body, Strata Pre-Cleaner..................... H001007
Air Cleaner Assembly, Strata.............. B120131

Air Cleaner Part No. and Style

Filter, primary-extended life................ P182029

Filter, primary......................................... P181030

B160049 EBB
Elbow, 45............................................... P105548
Elbow, 90............................................... P105536
Filter, primary......................................... P182099
Filter, primary - ES & HE....................... EAF5099
Filter, primary - SM............................... P181099
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001053
Mounting bands, metal........................ H000351
Outlet band clamp................................. P148348

B160071 STB
Clamp, pre-cleaner body..................... P013722
Elbow, 45............................................... P105548
Elbow, 90............................................... P105536
Filter, primary - ES................................. P182039
Filter, primary - SM............................... P181039
Filter, safety............................................ P114931
Gasket washer...................................... P105740
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Outlet band clamp................................. P148348
Pre-cleaner assembly.......................... H000672
Pre-cleaner body.................................. H001009

*D090019, D090020

PSD

Cover....................................................... P609550
Elbow, 45............................................... P105545
Elbow, 90............................................... P105533
Elbow, 90 reducing.............................. P121482
Filter, primary......................................... P608665
Filter, safety............................................ P606121
Hump hose............................................. P105609
Informer indicator 25" H2O................. X002277
Latch....................................................... P777366
Outlet band clamp................................. P148343
U-clip (4 clips)........................................ P784517
Vacuator Valve.................................... P158914

*D090021, D090022

PSD

Cover....................................................... P609552
Elbow, 45............................................... P105545
Elbow, 90............................................... P105533
Elbow, 90 reducing.............................. P121482
Filter, primary......................................... P608675
Filter, safety............................................ P606121
Hump hose............................................. P105609
Informer indicator 25" H2O................. X002277
Latch....................................................... P777366
Outlet band clamp................................. P148343
U-clip (4 clips)........................................ P784517
Vacuator Valve.................................... P158914

Engine Air Filtration

203

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Description

Service Part No.

D090055, D090073

PSD

Cover....................................................... P785651
Elbow, 45............................................... P105545
Elbow, 90............................................... P105533
Elbow, 90 reducing.............................. P121482
Filter, primary......................................... P608665
Filter, safety............................................ P606121
Hump hose............................................. P105609
Informer indicator 25" H2O................. X002277
Latch....................................................... P784506
Outlet band clamp................................. P148343
U-clip (4 clips)........................................ P784417
Vacuator Valve.................................... P112803

D090101 PSD
Cover....................................................... P786989
Elbow, 45............................................... P105545
Elbow, 90............................................... P105533
Elbow, 90 reducing.............................. P121482
Filter, primary......................................... P608675.
Filter, safety............................................ P606121.
Hump hose............................................. P105609
Informer indicator 25 H2O................ X002277
Latch....................................................... P777366
Outlet band clamp................................. P148343
U-clip (4 clips)........................................ P784517
Vacuator Valve.................................... P112803

D090120 PSD
Cover....................................................... P785651
Elbow, 45............................................... P105545
Elbow, 90............................................... P105533
Elbow, 90 reducing.............................. P121482
Filter, primary......................................... P608665
Filter, safety............................................ P606121
Hump hose............................................. P105609
Informer indicator 25 H2O................ X002277
Latch....................................................... P777366
Outlet band clamp................................. P148343
U-clip (4 clips)........................................ P784517
Vacuator Valve.................................... P112803

D090121 PSD
Cover....................................................... P786989
Elbow, 45............................................... P105545
Elbow, 90............................................... P105533
Elbow, 90 reducing.............................. P121482
Filter, primary......................................... P608675
Filter, safety............................................ P606121.
Hump hose............................................. P105609
Informer indicator 25 H2O................ X002277
Latch....................................................... P777366
Outlet band clamp................................. P148343
U-clip (4 clips)........................................ P784517
Vacuator Valve.................................... P112803

Air Cleaner Part No. and Style

Description

Service Part No.

Air Cleaner Part No. and Style

D100029, D100030

PSD

D120035, D120036

Description

Service Part No.

PSD

Cover....................................................... P784279
Cover, with watertight seal.................. P619481
Elbow, 45............................................... P109021
Elbow, 90............................................... P107844
Elbow, 90 reducing.............................. P143895
Filter, primary......................................... P608666
Filter, safety............................................ P601560
Hump hose............................................. P105610
Informer indicator 25" H2O................. X002277
Latch....................................................... P777366
Outlet band clamp................................. P148345
U-clip (4 clips)........................................ P784517
Vacuator Valve.................................... P112803

Cover....................................................... P608171
Elbow, 45............................................... P105547
Elbow, 90............................................... P105535
Filter, primary......................................... P608667
Filter, safety............................................ P607557
Hump hose............................................. P105612
Informer indicator 25" H2O................. X002277
Latch....................................................... P777366
Outlet band clamp................................. P148347
U-clip (4 clips)........................................ P784517
Vacuator Valve.................................... P112803

D100031, D100032

Cover....................................................... P608180
Elbow, 45............................................... P105547
Elbow, 90............................................... P105535
Filter, primary......................................... P608677
Filter, safety............................................ P607557
Hump hose............................................. P105612
Informer indicator 25" H2O................. X002277
Latch....................................................... P777366
Outlet band clamp................................. P148347
U-clip (4 clips)........................................ P784517
Vacuator Valve.................................... P112803

PSD

Cover....................................................... P784298
Cover, with watertight seal.................. P619482
Elbow, 45............................................... P105547
Elbow, 90............................................... P105535
Filter, primary......................................... P608676
Filter, safety............................................ P601560
Hump hose............................................. P105612
Informer indicator 25" H2O................. X002277
Latch....................................................... P777366
Outlet band clamp................................. P148347
U-clip (4 clips)........................................ P784517
Vacuator Valve.................................... P112803

D100068 PSD
Cover....................................................... P784298
Cover, with watertight seal.................. P619482
Elbow, 45............................................... P105547
Elbow, 90............................................... P105535
Filter, primary......................................... P608676
Filter, safety............................................ P601560
Hump hose............................................. P105612
Informer indicator 25" H2O................. X002277
Latch....................................................... P777366
Outlet band clamp................................. P148347
U-clip (4 clips)........................................ P784517
Vacuator Valve.................................... P112803

D100072 PSD
Cover....................................................... P784279
Cover, with watertight seal.................. P619481
Elbow, 45............................................... P109021
Elbow, 90............................................... P107844
Elbow, 90 reducing.............................. P143895
Filter, primary......................................... P608666
Filter, safety............................................ P601560
Hump hose............................................. P105610
Informer indicator 25" H2O................. X002277
Latch....................................................... P777366
Outlet band clamp................................. P148345
U-clip (4 clips)........................................ P784517
Vacuator Valve.................................... P112803

D120037, D120038

D140078, D140079

PSD

PSD

Cover, with watertight seal.................. P623026.3

Elbow, 45............................................... P105548
Elbow, 90............................................... P105536
Elbow, 90 reducing.............................. P215307
Filter, primary......................................... P621984.3
Filter, safety............................................ P621983.3
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Latch....................................................... P622945.3
Outlet band clamp................................. P148348
U-clip (9 clips)........................................ P622745.3
Vacuator Valve.................................... P112803.3
Gasket..................................................... P623192

G042503 FWG
Thumb screw......................................... P017858
Gasket washer...................................... P102784
Filter, primary-UL approved................. P123065
Filter, primary-high vibration............... P148970
Filter, primary......................................... P102745
Cup.......................................................... P102755
Clamp...................................................... P002846

G042529 FWG
Thumb screw......................................... P017858
Gasket washer...................................... P102784
Cup.......................................................... P102755
Clamp...................................................... P002846
Baffle, Rubber........................................ P102754
Baffle, Rubber........................................ P102754

FILTER DESCRIPTIONS:
ES=Extended Service

204

HE=High Efficiency

Engine Air Filtration

SM=Scheduled Maintenance

www.buydonaldson.com

Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Description

Service Part No.

G042544 FPG

Air Cleaner Part No. and Style

Description

Service Part No.

*G052558 FHG-STYA

Cover....................................................... P533685
Filter, primary......................................... P822686
Filter, safety............................................ P535396
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H002068
Latch....................................................... P538928
Mounting bands, metal........................ H008442
Mounting Bands, plastic...................... P777151
Outlet band clamp................................. P115200
Vacuator Valve.................................... P522958

Wing nut................................................. P101870

Vacuator Valve.................................... P158914
Filter, safety............................................ P120307
Filter, primary-high vibration............... P148967
Filter, primary-extended life................ P182072
Filter, primary......................................... P181072
Cover/cup............................................... P120729
Clamp...................................................... P002904

G042545 FPG

Wing nut................................................. P101870

Filter, safety............................................ P120307
Filter, primary-high vibration............... P148967
Filter, primary-extended life................ P182072
Filter, primary......................................... P181072
Cover/cup............................................... P120316
Clamp...................................................... P002904

Cover....................................................... P533685
Filter, primary......................................... P822686
Filter, safety............................................ P535396
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H002068
Latch....................................................... P538928
Mounting bands, metal........................ H008442
Mounting Bands, plastic...................... P777151
Outlet band clamp................................. P115200
Vacuator Valve.................................... P522958

*G042547 FPG
Vacuator Valve.................................... P522958
Filter, safety............................................ P535396
Filter, primary......................................... P831520
Latch....................................................... P538928
Inlet hood (optional)............................. H002068
Cover....................................................... P534392

*G042549 FPG
Vacuator Valve.................................... P522958
Filter, safety............................................ P535396
Filter, primary......................................... P831520
Latch....................................................... P538928
Inlet hood (optional)............................. H002068
Cover....................................................... P534392

G052510 FWG
Wing nut................................................. P101870
Filter, primary-UL approved................. P122510
Filter, primary-extended life................ P182050
Filter, primary......................................... P181050
Dust cup, VacValve, horz..................... P103838
Cup.......................................................... P103007
Clamp...................................................... P002904
Baffle, Rubber........................................ P102523

G052512 FWG
Filter, primary-UL approved................. P122510
Filter, primary-extended life................ P182050
Filter, primary......................................... P181050
Dust cup, VacValve, horz..................... P103838
Cup.......................................................... P103007
Clamp...................................................... P002904
Baffle, Rubber........................................ P102523

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*G052559 FHG-STYA

*G052560 FHG-STYA
Wing nut................................................. P101870
Vacuator Valve.................................... P158914
Filter, safety............................................ P120307
Filter, primary-high vibration............... P148967
Filter, primary-extended life................ P182072
Filter, primary......................................... P181072
Cover/cup............................................... P120729
Clamp...................................................... P002904

*G052561 FHG-STYA
Wing nut................................................. P101870
Filter, safety............................................ P120307
Filter, primary-high vibration............... P148967
Filter, primary-extended life................ P182072
Filter, primary......................................... P181072
Cover/cup............................................... P120316
Clamp...................................................... P002904

*G052617 FHG-STYA
Wing nut................................................. P101870
Vacuator Valve.................................... P522958
Filter, safety............................................ P120307
Filter, primary......................................... P148967
Cover/cup............................................... P120729
Clamp...................................................... P002904

G052685

FRG Style A

Clamp...................................................... P002904
Cover....................................................... P120279
Elbow, 45............................................... P105543
Elbow, 90............................................... P105531
Filter, primary......................................... P600043
Filter, safety............................................ P600047
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001378
Mounting band...................................... P002348
Mounting bands, metal........................ P002348
Outlet band clamp................................. P148339
Vacuator Valve.................................... P158914

Air Cleaner Part No. and Style

Description

G052686

Service Part No.

FRG Style A

Clamp...................................................... P002904
Cover....................................................... P120279
Elbow, 45............................................... P105543
Elbow, 90............................................... P105531
Filter, primary......................................... P600043
Filter, safety (optional).......................... P600047
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001378
Mounting band...................................... P002348
Mounting bands, metal........................ P002348
Outlet band clamp................................. P148339
Vacuator Valve.................................... P158914

G057511 FPG
Cover....................................................... P533761
Elbow, 45............................................... P105541
Elbow, 90............................................... P105529
Filter, primary......................................... P821575
Filter, safety............................................ P822858
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001377
Latch....................................................... P538928
Mounting bands, metal........................ H008443
Mounting Bands, plastic...................... P777730
Outlet band clamp................................. P148337
Vacuator Valve.................................... P522958

G057512 FPG
Cover....................................................... P533761
Elbow, 45............................................... P105541
Elbow, 90............................................... P105529
Filter, primary......................................... P821575
Filter, safety............................................ P822858
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001377
Latch....................................................... P538928
Mounting bands, metal........................ H008443
Mounting Bands, plastic...................... P777730
Outlet band clamp................................. P148337
Vacuator Valve.................................... P522958

G057513 FPG
Cover....................................................... P533761
Elbow, 45............................................... P105541
Elbow, 90............................................... P105529
Filter, primary......................................... P821575
Filter, safety............................................ P822858
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001377
Latch....................................................... P538928
Mounting bands, metal........................ H008443
Mounting Bands, plastic...................... P777730
Outlet band clamp................................. P148337
Vacuator Valve.................................... P522958

Engine Air Filtration

205

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Air Cleaner Part No. and Style

Air Cleaner Part No. and Style

G057514 FPG

*G065104 FHG-STYA

*G065359 FHG-STYB

Description

Service Part No.

Cover....................................................... P533761
Elbow, 45............................................... P105541
Elbow, 90............................................... P105529
Filter, primary......................................... P821575
Filter, safety............................................ P822858
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001377
Latch....................................................... P538928
Mounting bands, metal........................ H008443
Mounting Bands, plastic...................... P777730
Outlet band clamp................................. P148337
Vacuator Valve.................................... P522958

*G057516 FPG
Vacuator Valve.................................... P522958
Filter, safety............................................ P822858
Filter, primary......................................... P831424
Latch....................................................... P538928
Inlet hood (optional)............................. H001377
Cover....................................................... P533801

*G057517 FPG
Vacuator Valve.................................... P522958
Filter, safety............................................ P822858
Filter, primary......................................... P821424
Latch....................................................... P538928
Inlet hood (optional)............................. H001377
Cover....................................................... P533801

*G060003 SDG-PER
Gasket kit................................................ X002997
Filter, primary......................................... P118342
Cover latch assembly........................... P017617
Cover clip spring................................... P017673
Clamp, cup............................................. P002691

G065008 FWG
Wing nut................................................. P101870
Filter, primary-UL approved................. P122514
Filter, primary-extended life................ P182052
Filter, primary......................................... P181052
Dust cup, VacValve, horz..................... P103836
Cup.......................................................... P102805
Clamp...................................................... P002940
Baffle, Rubber........................................ P102510

G065012 FWG
Wing nut................................................. P101870
Filter, primary-UL approved................. P122514
Filter, primary-extended life................ P182052
Filter, primary......................................... P181052
Dust cup, VacValve, horz..................... P103836
Cup.......................................................... P102805
Clamp...................................................... P002940
Baffle, Rubber........................................ P102510

Description

206

HE=High Efficiency

Engine Air Filtration

Description

Service Part No.

Wing nut................................................. P101870

Filter, safety............................................ P119539
Filter, primary-high vibration............... P148586
Filter, primary-extended life................ P182062
Filter, primary......................................... P181062
Cup.......................................................... P102805
Clamp...................................................... P002940
Baffle, Rubber........................................ P102510

Wing nut................................................. P101870

Vacuator Valve.................................... P112803
Filter, safety............................................ P119539
Filter, primary-high vibration............... P148586
Filter, primary-extended life................ P182062
Filter, primary......................................... P181062
Cover....................................................... P114972

*G065113 FHG-STYA

Wing nut................................................. P101870

Vacuator Valve.................................... P112803
Filter, safety............................................ P119539
Filter, primary-high vibration............... P148586
Filter, primary-extended life................ P182062
Filter, primary......................................... P181062

Wing nut................................................. P101870

Filter, safety............................................ P119539
Filter, primary-high vibration............... P148586
Filter, primary-extended life................ P182062
Filter, primary......................................... P181062
Cup.......................................................... P102805
Clamp...................................................... P002940
Baffle, Rubber........................................ P102510

*G065360 FHG-STYB

G065411 FPG

Wing nut................................................. P101870

Vacuator Valve.................................... P112803
Filter, safety............................................ P119539
Filter, primary-high vibration............... P148586
Filter, primary-extended life................ P182062
Filter, primary......................................... P181062
Dust cup, VacValve, vert...................... P103839
Dust cup, VacValve, horz..................... P103836
Clamp...................................................... P002940
Baffle, Rubber........................................ P102510

Cover....................................................... P539422
Elbow, 45............................................... P105543
Elbow, 90............................................... P105531
Filter, primary......................................... P822768
Filter, safety............................................ P822769
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001378
Latch....................................................... P538928
Mounting bands, metal........................ H008441 or

H008444
Mounting Bands, plastic...................... P778810
Outlet band clamp................................. P148339
Vacuator Valve.................................... P158914

G065256 FHG-STYA

G065424 FPG

*G065212 FHG-STYA

Wing nut................................................. P101870

Vacuator Valve.................................... P106593
Filter, safety............................................ P119539
Filter, primary......................................... P148586
Dust cup, VacValve, vert...................... P103839
Dust cup, VacValve, horz..................... P103836
Clamp...................................................... P002940
Baffle, Rubber........................................ P102510

*G065261 FHG-STYB
Wing nut................................................. P101870
Vacuator Valve.................................... P106593
Filter, safety............................................ P119539
Filter, primary......................................... P148586
Cover....................................................... P114972

G065266 FWG
Wing nut................................................. P101870
Filter, primary......................................... P148966
Dust cup, VacValve, horz..................... P103836
Cup.......................................................... P102805
Clamp...................................................... P002940
Baffle, Rubber........................................ P102510

FILTER DESCRIPTIONS:
ES=Extended Service

Service Part No.

Cover....................................................... P539422
Elbow, 45............................................... P105543
Elbow, 90............................................... P105531
Filter, primary......................................... P822768
Filter, safety............................................ P822769
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001378
Latch....................................................... P538928
Mounting bands, metal........................ H008441 or

H008444
Mounting Bands, plastic...................... P778810
Outlet band clamp................................. P148339
Vacuator Valve.................................... P158914

*G065426 FPG
Vacuator Valve.................................... P158914
Filter, safety............................................ P822769
Filter, primary......................................... P532410
Latch....................................................... P538928
Inlet hood (optional)............................. H001378
Cover....................................................... P532699

*G065427 FPG
Vacuator Valve.................................... P158914
Filter, safety............................................ P822869
Filter, primary......................................... P532410
Latch....................................................... P538928
Inlet hood (optional)............................. H001378
Cover....................................................... P532699

SM=Scheduled Maintenance

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Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Description

Service Part No.

G065432 FPG
Cover....................................................... P539422
Elbow, 45............................................... P105543
Elbow, 90............................................... P105531
Filter, primary......................................... P822768
Filter, safety............................................ P822769
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001378
Latch....................................................... P538928
Mounting bands, metal........................ H008441 or
H008444
Mounting Bands, plastic...................... P778810
Outlet band clamp................................. P148339
Vacuator Valve.................................... P158914

G065433 FPG
Cover....................................................... P539422
Elbow, 45............................................... P105543
Elbow, 90............................................... P105531
Filter, primary......................................... P822768
Filter, safety............................................ P822769
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001378
Latch....................................................... P538928
Mounting bands, metal........................ H008441 or

H008444
Mounting Bands, plastic...................... P778810
Outlet band clamp................................. P148339
Vacuator Valve.................................... P158914

G065541

FRG Style A

Clamp...................................................... P002940
Cover....................................................... P522133
Elbow, 45............................................... P105544
Elbow, 90............................................... P105532
Elbow, 90 reducing.............................. P123462
Filter, primary......................................... P549271
Filter, safety............................................ P549277
Hump hose............................................. P105608
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001379
Mounting band...................................... P007191
Mounting bands, metal........................ P007191
Outlet band clamp................................. P148341
Vacuator Valve.................................... P158914

G065551

FRG Style A

Clamp...................................................... P002940
Cover....................................................... P522133
Elbow, 45............................................... P105544
Elbow, 90............................................... P105532
Elbow, 90 reducing.............................. P123462
Filter, primary......................................... P549271
Filter, safety (optional).......................... P549277
Hump hose............................................. P105608
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001379
Mounting band...................................... P007191
Mounting bands, metal........................ P007191
Outlet band clamp................................. P148341
Vacuator Valve.................................... P158914

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Air Cleaner Part No. and Style

Description

Service Part No.

Air Cleaner Part No. and Style

Description

Service Part No.

G070017 FPG

*G080009 SBG-PER

Cover....................................................... P536202
Elbow, 45............................................... P105544
Elbow, 90............................................... P105532
Elbow, 90 reducing.............................. P123462
Filter, primary......................................... P827653
Filter, safety............................................ P829332
Hump hose............................................. P105608
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001379
Latch....................................................... P538928
Mounting bands, metal........................ H002070
Mounting Bands, plastic...................... P777731
Outlet band clamp................................. P148341
Vacuator Valve.................................... P158914

Vacuator Valve.................................... P112803

Gasket, filter........................................... P018406
Cover gasket.......................................... P100643
Gasket, body or cup.............................. P018293
Gasket kit................................................ X002996
Filter, primary-UL approved................. P122521
Filter, primary-extended life................ P182068
Filter, primary......................................... P181068
Dust cup, VacValve, vert...................... P105010
Dust cup, VacValve, horz..................... P103740
Cup.......................................................... P018298
Cover latch assembly........................... P017617
Cover clip spring................................... P017673
Clamp, body or cup............................... P003951

G070018 FPG

*G080010 SBG-TUB

Cover....................................................... P536202
Elbow, 45............................................... P105544
Elbow, 90............................................... P105532
Elbow, 90 reducing.............................. P123462
Filter, primary......................................... P827653
Filter, safety............................................ P829332
Hump hose............................................. P105608
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001379
Latch....................................................... P538928
Mounting bands, metal........................ H002070
Mounting Bands, plastic...................... P777731
Outlet band clamp................................. P148341
Vacuator Valve.................................... P158914

Gasket, filter........................................... P018406

Cover gasket.......................................... P100643
Gasket, body or cup.............................. P018293
Filter, primary-UL approved................. P122521
Filter, primary-extended life................ P182068
Filter, primary......................................... P181068
Cup.......................................................... P018298
Cover latch assembly........................... P017617
Cover clip spring................................... P017673
Clamp, body or cup............................... P003951

G070019 FPG
Cover....................................................... P536202
Elbow, 45............................................... P105544
Elbow, 90............................................... P105532
Elbow, 90 reducing.............................. P123462
Filter, primary......................................... P827653
Filter, safety............................................ P829332
Hump hose............................................. P105608
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001379
Latch....................................................... P538928
Mounting bands, metal........................ H002070
Mounting Bands, plastic...................... P777731
Outlet band clamp................................. P148341
Vacuator Valve.................................... P158914

G070020 FPG
Clamp...................................................... P003951
Cover....................................................... P536202
Elbow, 45............................................... P105544
Elbow, 90............................................... P105532
Elbow, 90 reducing.............................. P123462
Filter, primary......................................... P827653
Filter, safety............................................ P829332
Hump hose............................................. P105608
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001379
Latch....................................................... P538928
Mounting bands, metal........................ H002070
Mounting Bands, plastic...................... P777731
Outlet band clamp................................. P148341
Vacuator Valve.................................... P158914

G080023 FWG
Wing nut................................................. P101870
Filter, primary-high vibration............... P148968
Filter, primary-extended life................ P182054
Filter, primary......................................... P181054
Dust cup, VacValve, horz..................... P103837
Cup.......................................................... P103113
Clamp, body or cup............................... P003951
Baffle, Rubber........................................ P102980

G080026 FWG
Wing nut................................................. P101870
Filter, primary-high vibration............... P148968
Filter, primary-extended life................ P182054
Filter, primary......................................... P181054
Dust cup, VacValve, horz..................... P103837
Cup.......................................................... P103113
Clamp, body or cup............................... P003951
Baffle, Rubber........................................ P102980

*G080147 FHG-STYB
Wing nut................................................. P101870
Vacuator Valve.................................... P105220
Filter, safety............................................ P112212
Filter, primary-high vibration............... P148973
Filter, primary-extended life................ P182059
Filter, primary......................................... P181059
Cover....................................................... P119711

Engine Air Filtration

207

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Air Cleaner Part No. and Style

Air Cleaner Part No. and Style

*G080195 FHG-STYA

G080585

G082528 FPG

Wing nut................................................. P101870

Filter, safety............................................ P119410
Filter, primary-high vibration............... P148973
Filter, primary-extended life................ P182059
Filter, primary......................................... P181059
Cup.......................................................... P103113
Clamp...................................................... POO3951
Baffle, Rubber........................................ P102980

Cover....................................................... P600321
Elbow, 45............................................... P109331
Elbow, 90............................................... P114318
Filter, primary......................................... P601437
Filter, safety (optional).......................... P601476
Hump hose............................................. P114319
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H000466
Mounting band...................................... P004307
Mounting bands, metal........................ P004307
Outlet band clamp................................. P148342
Vacuator Valve.................................... P158914

Description

Service Part No.

*G080200 FHG-STYA
Wing nut................................................. P101870
Filter, safety............................................ P119410
Filter, primary-high vibration............... P148973
Filter, primary-extended life................ P182059
Filter, primary......................................... P181059
Cup.......................................................... P103113
Clamp...................................................... POO3951
Baffle, Rubber........................................ P102980

G080372 FHG-STYB
Wing nut................................................. P101870
Vacuator Valve.................................... P106593
Filter, safety............................................ P119410
Filter, primary......................................... P148573
Cover....................................................... P119711

*G080490 FHG-STYB
Wing nut................................................. P101870
Vacuator Valve.................................... P112803
Filter, safety............................................ P119410
Filter, primary-high vibration............... P148973
Filter, primary-extended life................ P182059
Filter, primary......................................... P181059
Cover....................................................... P119711

*G080491 FHG-STYB
Wing nut................................................. P101870
Vacuator Valve.................................... P112803
Filter, safety............................................ P119410
Filter, primary-high vibration............... P148973
Filter, primary-extended life................ P182059
Filter, primary......................................... P181059
Cover....................................................... P119711

G080582

FRG Style A

Clamp...................................................... P003951
Cover....................................................... P600321
Elbow, 45............................................... P109331
Elbow, 90............................................... P114318
Filter, primary......................................... P601437
Filter, safety............................................ P601476
Hump hose............................................. P114319
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H000466
Mounting band...................................... P004307
Mounting bands, metal........................ P004307
Outlet band clamp................................. P148342
Vacuator Valve.................................... P158914

Description

Service Part No.

FRG Style A

G082525 FPG
Cover....................................................... P534048
Elbow, 45............................................... P109331
Elbow, 90............................................... P114318
Filter, primary......................................... P828889
Filter, safety............................................ P829333
Hump hose............................................. P114319
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H000466
Latch....................................................... P538928
Mounting bands, metal........................ H002023
Mounting Bands, plastic...................... P777732
Outlet band clamp................................. P148342
Vacuator Valve.................................... P158914

G082526 FPG
Cover....................................................... P534048
Elbow, 45............................................... P109331
Elbow, 90............................................... P114318
Filter, primary......................................... P828889
Filter, safety............................................ P829333
Hump hose............................................. P114319
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H000466
Latch....................................................... P538928
Mounting bands, metal........................ H002023
Mounting Bands, plastic...................... P777732
Outlet band clamp................................. P148342
Vacuator Valve.................................... P158914

G082527 FPG
Cover....................................................... P534048
Elbow, 45............................................... P109331
Elbow, 90............................................... P114318
Filter, primary......................................... P828889
Filter, safety............................................ P829333
Hump hose............................................. P114319
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H000466
Latch....................................................... P538928
Mounting bands, metal........................ H002023
Mounting Bands, plastic...................... P777732
Outlet band clamp................................. P148342
Vacuator Valve.................................... P158914

FILTER DESCRIPTIONS:
ES=Extended Service

208

HE=High Efficiency

Engine Air Filtration

Description

Service Part No.

Clamp...................................................... P102025
Cover....................................................... P534048
Elbow, 45............................................... P109331
Elbow, 90............................................... P114318
Filter, primary......................................... P828889
Filter, safety............................................ P829333
Hump hose............................................. P114319
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H000466
Latch....................................................... P538928
Mounting bands, metal........................ H002023
Mounting Bands, plastic...................... P777732
Outlet band clamp................................. P148342
Vacuator Valve.................................... P158914

*G090022 FHG-STYA
Wing nut................................................. P101870
Filter, safety............................................ P119778
Filter, primary-extended life................ P182063
Filter, primary......................................... P181063
Cover/cup............................................... P112667
Clamp...................................................... P102025
Baffle....................................................... P105050

*G090024 FHG-STYA
Wing nut................................................. P101870
Filter, safety............................................ P119778
Filter, primary-extended life................ P182063
Filter, primary......................................... P181063
Cover/cup............................................... P112667
Clamp...................................................... P102025
Baffle....................................................... P105050

*G090182 FHG-STYB
Wing nut................................................. P101870
Filter, safety............................................ P119778
Filter, primary-extended life................ P182063
Filter, primary......................................... P181063
Cover....................................................... P115466

*G090183 FHG-STYB
Wing nut................................................. P101870
Filter, safety............................................ P119778
Filter, primary-extended life................ P182063
Filter, primary......................................... P181063
Cover....................................................... P115466

G090219 FPG
Cover....................................................... P780524
Elbow, 45............................................... P105545
Elbow, 90............................................... P105533
Elbow, 90 reducing.............................. P121482
Filter, primary......................................... P780522
Filter, safety............................................ P780523
Hump hose............................................. P105609
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000170
Inlet hood, plastic................................. H000468
Mounting Bands, plastic...................... P780532
Outlet band clamp................................. P148343
Vacuator Valve.................................... H776008

SM=Scheduled Maintenance

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Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Description

Service Part No.

Air Cleaner Part No. and Style

Description

Service Part No.

Air Cleaner Part No. and Style

Description

Service Part No.

G090225 FPG

*G092004 ECG-KPII

*G100029 FHG-STYA

Cover....................................................... P780524
Elbow, 45............................................... P105545
Elbow, 90............................................... P105533
Elbow, 90 reducing.............................. P121482
Filter, primary......................................... P780522
Filter, safety............................................ P780523
Hump hose............................................. P105609
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000170
Inlet hood, plastic................................. H000468
Mounting Bands, plastic...................... P780532
Outlet band clamp................................. P148343
Vacuator Valve.................................... H776008

Stud repair kit........................................ X004464

Nut, plastic............................................. P119325
Mounting band...................................... P004073
Cover gasket.......................................... P120597
Filter, primary treated........................... P148044

Nut........................................................... P111852
Gasket, body or cup.............................. P101401
Filter, safety............................................ P119375
Filter, primary-extended life................ P182064
Filter, primary......................................... P181064
Cup.......................................................... P103519
Clamp...................................................... P106071
Baffle, metal........................................... P103135

G090245

FRG Style A

Clamp...................................................... P102025
Cover....................................................... P600657
Elbow, 45............................................... P105545
Elbow, 90............................................... P105533
Elbow, 90 reducing.............................. P121482
Filter, primary......................................... P601280
Filter, safety............................................ P601286
Hump hose............................................. P105609
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000170
Inlet hood, plastic................................. H000468
Mounting band...................................... P004073
Mounting bands, metal........................ P004073
Outlet band clamp................................. P148343
Vacuator Valve.................................... P158914

G090250

FRG Style A

Cover....................................................... P600657
Elbow, 45............................................... P105545
Elbow, 90............................................... P105533
Elbow, 90 reducing.............................. P121482
Filter, primary......................................... P601280
Filter, safety (optional).......................... P601286
Hump hose............................................. P105609
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000170
Inlet hood, plastic................................. H000468
Mounting band...................................... P004073
Mounting bands, metal........................ P004073
Outlet band clamp................................. P148343
Vacuator Valve.................................... P158914

G092001

ECG Bolt Service Cover

Elbow, 45............................................... P105547

Elbow, 90............................................... P105535
Filter, primary, no cover, treated......... P148044
Hump hose............................................. P105612
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000275
Inlet hood, plastic................................. H000606
Mounting bands, metal........................ P004073
Nut, plastic............................................. P119325
Outlet band clamp................................. P148347
Retaining ring........................................ P129469

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G092401

ECG Latch Service Cover

Elbow, 45............................................... P105547

Elbow, 90............................................... P105535
Filter, primary, attached cover............ P150693
Filter, primary, no cover....................... P150692
Filter, primary, no cover, treated......... P148044
Hump hose............................................. P105612
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000275
Inlet hood, plastic................................. H000606
Mounting bands, metal........................ P004073
Outlet band clamp................................. P148347
Spring latch replacement kit............... X006201

*G092501 ECG-KPI
Latch replacement kit.......................... X006201
Filter, primary-extended life................ P150693
Filter, primary treated........................... P148044
Filter, primary......................................... P150692

G100003 FWG
Wing bolt................................................ P018464
Gasket, body or cup.............................. P101401
Filter, primary-extended life................ P182045
Filter, primary......................................... P181045
Dust cup, VacValve, horz..................... P103827
Cup.......................................................... P103519
Clamp...................................................... P106071
Baffle, metal........................................... P103135

G100004 FWG
Wing bolt................................................ P018464
Gasket, body or cup.............................. P101401
Filter, primary-extended life................ P182045
Filter, primary......................................... P181045
Dust cup, VacValve, horz..................... P103827
Cup.......................................................... P103519
Clamp...................................................... P106071
Baffle, metal........................................... P103135

*G100028 FHG-STYA
Nut........................................................... P111852
Gasket, body or cup.............................. P101401
Filter, safety............................................ P119375
Filter, primary-extended life................ P182064
Filter, primary......................................... P181064
Cup.......................................................... P103519
Clamp...................................................... P106071
Baffle, metal........................................... P103135

*G100035 FHG-STYA
Vacuator Valve.................................... P103198
Nut........................................................... P111852
Gasket, body or cup.............................. P101401
Filter, safety............................................ P119375
Filter, primary-extended life................ P182064
Filter, primary......................................... P181064
Dust cup, VacValve, vert...................... P103826
Dust cup, VacValve, horz..................... P103827
Clamp...................................................... P106071
Baffle, metal........................................... P103135

*G100036 FHG-STYA
Vacuator Valve.................................... P103198
Nut........................................................... P111852
Gasket, body or cup.............................. P101401
Filter, safety............................................ P119375
Filter, primary-extended life................ P182064
Filter, primary......................................... P181064
Dust cup, VacValve, vert...................... P103826
Dust cup, VacValve, horz..................... P103827
Clamp...................................................... P106071
Baffle, metal........................................... P103135

*G100160 SBG-PER
Vacuator Valve.................................... P112803
Thumb screw......................................... P016984
Inner cover............................................. P011798
Gasket, inner cover.............................. P101077
Gasket, filter........................................... P018182
Cover gasket.......................................... P018181
Gasket, body or cup.............................. P101401
Gasket washer...................................... P018462
Gasket kit................................................ X002995
Filter, primary-extended life................ P182071
Filter, primary......................................... P181071
Dust cup, VacValve, vert...................... P105011
Dust cup, VacValve, horz..................... P103742
Cup.......................................................... P018577
Cover latch assembly........................... P017617
Cover clip spring................................... P017673
Cover....................................................... P018180
Clamp, body or cup............................... P101846
Body, upper............................................ P101070

Engine Air Filtration

209

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Air Cleaner Part No. and Style

Air Cleaner Part No. and Style

*G100161 SBG-TUB

G100395

G110120 EPG

Thumb screw......................................... P016984

Inner cover............................................. P101798
Gasket, inner cover.............................. P101077
Gasket, filter........................................... P018182
Cover gasket.......................................... P018181
Gasket, body or cup.............................. P101401
Gasket washer...................................... P018462
Filter, primary-extended life................ P182071
Filter, primary......................................... P181071
Cup.......................................................... P018577
Cover latch assembly........................... P017617
Cover clip spring................................... P017673
Cover....................................................... P018180
Clamp, body or cup............................... P101846
Body, upper............................................ P101070
Body, lower............................................ P101086

Baffle, metal........................................... P602211

Clamp...................................................... P106071
Dust cup/cover...................................... P103827
Elbow, 45............................................... P109021
Elbow, 90............................................... P107844
Elbow, 90 reducing.............................. P143895
Filter, primary......................................... P601790
Filter, safety............................................ P777639
Hump hose............................................. P105610
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000170
Inlet hood, plastic................................. H000468
Mounting bands, metal........................ P004076
O-ring...................................................... P101401
Outlet band clamp................................. P148345
Vacuator Valve.................................... P103198

Cover....................................................... P529151
Elbow, 45............................................... P109021
Elbow, 90............................................... P107844
Elbow, 90 reducing.............................. P143895
Fastener kit............................................ X006452
Filter, primary - ES & HE....................... EAF5067
Filter, primary - SM............................... P527484
Filter, safety............................................ P527680
Hump hose............................................. P105610
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H000604
Outlet band clamp................................. P148345
Thumb screw......................................... P527435
Vacuator Valve.................................... P525956

G100398

Cover....................................................... P538452
Elbow, 45............................................... P114316
Elbow, 90............................................... P113733
Filter, primary - ES & HE....................... EAF5105
Filter, primary - SM............................... P532966
Filter, safety............................................ P533781
Gasket, cover......................................... P526676
Hump hose............................................. P114317
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000170
Inlet hood, plastic................................. H000468
Latch....................................................... P536439
Mounting band...................................... P004079
Mounting bands, metal........................ P004079
Outlet band clamp................................. P148344
Vacuator Valve.................................... P158914

Description

G100297

Service Part No.

FRG Style B

Cover....................................................... P538200
Elbow, 45............................................... P105545
Elbow, 90............................................... P105533
Elbow, 90 reducing.............................. P121482
Filter, primary......................................... P781039
Filter, safety............................................ P777639
Gasket, cover......................................... P537308
Hump hose............................................. P105609
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H000467
Latch....................................................... P777366
Mounting band...................................... P004076
Mounting bands, metal........................ P004076
Outlet band clamp................................. P148343
Vacuator Valve.................................... P776008

G100317 FPG

Description

Service Part No.

FRG Style A

FRG Style A

Baffle, metal........................................... P602211

Clamp...................................................... P106071
Dust cup/cover...................................... P103827
Elbow, 45............................................... P109021
Elbow, 90............................................... P107844
Elbow, 90 reducing.............................. P143895
Filter, primary......................................... P601790
Filter, safety (optional).......................... P777639
Hump hose............................................. P105610
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000170
Inlet hood, plastic................................. H000468
Mounting band...................................... P004076
Mounting bands, metal........................ P004076
O-ring...................................................... P101401
Outlet band clamp................................. P148345
Vacuator Valve.................................... P103198

Cover....................................................... P780578
Elbow, 45............................................... P105545
Elbow, 90............................................... P105533
Elbow, 90 reducing.............................. P121482
Filter, primary......................................... P781039
Filter, safety............................................ P777639
Hump hose............................................. P105609
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000170
Inlet hood, plastic................................. H000468
Mounting Bands, plastic...................... P780594
Outlet band clamp................................. P148343
Vacuator Valve.................................... H776008

Wing nut................................................. P126054

Wing nut................................................. P126049
Vacuator Valve.................................... P103198
SafetySignal indicator.......................... X004815
Cover gasket.......................................... P127329
Filter, safety............................................ P124046
Filter, primary-extended life................ P182070
Filter, primary......................................... P181070
Cover....................................................... P127331
Clip........................................................... P154710

G100319 FPG

G110119 EPG

Cover....................................................... P780578
Elbow, 45............................................... P105545
Elbow, 90............................................... P105533
Elbow, 90 reducing.............................. P121482
Filter, primary......................................... P781039
Filter, safety............................................ P777639
Hump hose............................................. P105609
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000170
Inlet hood, plastic................................. H000468
Mounting Bands, plastic...................... P780594
Outlet band clamp................................. P148343
Vacuator Valve.................................... H776008

210

Engine Air Filtration

*G110103 FTG

Cover....................................................... P529151
Elbow, 45............................................... P109021
Elbow, 90............................................... P107844
Elbow, 90 reducing.............................. P143895
Fastener kit............................................ X006452
Filter, primary - ES & HE....................... EAF5067
Filter, primary - SM............................... P527484
Filter, safety............................................ P527680
Hump hose............................................. P105610
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H000604
Outlet band clamp................................. P148345
Thumb screw......................................... P527435
Vacuator Valve.................................... P525956

Description

G110206

G110214

Service Part No.

FRG Style B

FRG Style B

Cover....................................................... P538452
Elbow, 45............................................... P114316
Elbow, 90............................................... P113733
Filter, primary......................................... P536457
Filter, safety............................................ P536492
Gasket, cover......................................... P526676
Hump hose............................................. P114317
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000170
Inlet hood, plastic................................. H000468
Latch....................................................... P536439
Mounting band...................................... P004079
Mounting bands, metal........................ P004079
Outlet band clamp................................. P148344
Vacuator Valve.................................... P158914

*G112000 ECG-KPII
Stud repair kit........................................ X004464
Nut, plastic............................................. P119325
Mounting band...................................... P004079
Cover gasket.......................................... P117477
Filter, primary treated........................... P148043

For descriptions of
footnotes, see page 123
www.buydonaldson.com

Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Description

G112001

Service Part No.

ECG Bolt Service Cover

Elbow, 45............................................... P105548

Elbow, 90............................................... P105536
Filter, primary, no cover, treated......... P148043
Gasket, cover......................................... P155211
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000339
Inlet hood, plastic................................. H000607
Kit............................................................. X006201
Mounting bands, metal........................ P004079
Nut, plastic............................................. P119325
Outlet band clamp................................. P148348
Retaining ring........................................ P129469

*G112401 ECG-KPI
Latch replacement kit.......................... X006201
Filter, primary-extended life................ P150695
Filter, primary treated........................... P148043
Filter, primary......................................... P150694
Cover....................................................... P150862

G112404

ECG Latch Service Cover

Cover....................................................... P150862
Elbow, 45............................................... P105548
Elbow, 90............................................... P105536
Filter, primary, attached cover............ P153551
Filter, primary, attached
cover- ES & HE...................................... EAF5053
Filter, primary, no cover, treated......... P154575
Gasket, cover......................................... P536493
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000339
Inlet hood, plastic................................. H000607
Mounting bands, metal........................ P004079
Outlet band clamp................................. P148348
Spring latch replacement kit............... X006201

G112417

ECG Latch Service Cover

Cover....................................................... P150862
Elbow, 45............................................... P105548
Elbow, 90............................................... P105536
Filter, primary, attached cover............ P150695
Filter, primary, attached
cover- ES & HE...................................... EAF5047
Filter, primary, no cover....................... P150694
Filter, primary, no cover - ES & HE..... EAF5029
Gasket, cover......................................... P536493
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Mounting bands, metal........................ P004079
Outlet band clamp................................. P148348
Spring latch replacement kit............... X006201

Air Cleaner Part No. and Style

Description

G112501

Service Part No.

ECG Latch Service Cover

Elbow, 45............................................... P105548

Elbow, 90............................................... P105536
Filter, primary......................................... P150694
Filter, primary......................................... P150695
Filter, primary, attached
cover- ES & HE...................................... EAF5047
Filter, primary, no cover - ES & HE..... EAF5029
Filter, primary treated........................... P148043
Gasket, cover......................................... P536493
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000339
Inlet hood, plastic................................. H000607
Mounting bands, metal........................ P004079
Outlet band clamp................................. P148348
Spring latch replacement kit............... X006201

G112504 ECG Latch Service Cover

Elbow, 45............................................... P105548
Elbow, 90............................................... P105536
Filter, primary, attached
blackcover............................................. P537791
Filter, primary, attached cover............ P153551
Filter, primary, attached
cover- ES & HE...................................... EAF5053
Filter, primary, no cover, treated......... P154575
Gasket, cover......................................... P536493
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000339
Inlet hood, plastic................................. H000607
Mounting bands, metal........................ P004079
Outlet band clamp................................. P148348
Spring latch replacement kit............... X006201

*G120012 FHG-STYA

Air Cleaner Part No. and Style

Description

Service Part No.

*G120036 FHG-STYA
Baffle, metal........................................... P106329
Clamp...................................................... P121067
Dust cup, VacValve, horz..................... P109296
Dust cup, VacValve, vert...................... P103828
Filter, primary......................................... P181034
Filter, primary-extended life................ P182034
Filter, safety............................................ P119374
Gasket, body or cup.............................. P017804
Nut........................................................... P111852
Vacuator Valve.................................... P103198

*G120037 FHG-STYA
Baffle, metal........................................... P106329
Clamp...................................................... P121067
Dust cup, VacValve, horz..................... P109296
Dust cup, VacValve, vert...................... P103828
Filter, primary......................................... P181034
Filter, primary-extended life................ P182034
Filter, safety............................................ P119374
Gasket, body or cup.............................. P017804
Nut........................................................... P111852
Vacuator Valve.................................... P103198

G120059 FWG
Baffle, metal........................................... P106329
Clamp...................................................... P100808
Cup.......................................................... P106589
Dust cup, VacValve, horz..................... P109296
Filter, primary......................................... P181035
Filter, primary-extended life................ P182035
Filter, primary-UL approved................. P122525
Gasket, body or cup.............................. P017804
Wing bolt................................................ P018464

G120063 FWG

Baffle, metal........................................... P106329

Clamp...................................................... P100808
Cup.......................................................... P106589
Filter, primary......................................... P181034
Filter, primary-extended life................ P182034
Filter, safety............................................ P119374
Gasket, body or cup.............................. P017804
Nut........................................................... P111852

Baffle, metal........................................... P106329

Clamp...................................................... P100808
Cup.......................................................... P106589
Dust cup, VacValve, horz..................... P109296
Filter, primary......................................... P181035
Filter, primary-extended life................ P182035
Filter, primary-UL approved................. P122525
Gasket, body or cup.............................. P017804
Wing bolt................................................ P018464

*G120014 FHG-STYA

*G120075 STG-PER

Baffle, metal........................................... P106329

Clamp...................................................... P100808
Cup.......................................................... P106589
Filter, primary......................................... P181034
Filter, primary-extended life................ P182034
Filter, safety............................................ P119374
Gasket, body or cup.............................. P017804
Nut........................................................... P111852

Cover gasket.......................................... P017365

Dust cup, quick release....................... P107375
Filter, primary......................................... P181044
Filter, primary-extended life................ P182044
Filter, safety............................................ P119371
Gasket kit................................................ X003537
Gasket washer...................................... P105740
Gasket, body or cup.............................. P017804
Inlet shroud............................................ P102881
Mounting band...................................... H000349
SafetySignal indicator.......................... X004816
Wing nut................................................. P109062

FILTER DESCRIPTIONS:
ES=Extended Service

www.buydonaldson.com

HE=High Efficiency

SM=Scheduled Maintenance

Engine Air Filtration

211

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Air Cleaner Part No. and Style

Air Cleaner Part No. and Style

*G120250 SBG-PER

G120415

G130089 EPG

Clamp...................................................... P100808
Cover....................................................... P017897
Cover clip spring................................... P017673
Cover gasket.......................................... P017365
Cover latch assembly........................... P017617
Cup.......................................................... P100807
Dust cup, quick release....................... P107375
Dust cup, VacValve, horz..................... P103744
Dust cup, VacValve, vert...................... P105015
Filter, primary......................................... P181033
Filter, primary-extended life................ P182033
Gasket kit................................................ X002994
Gasket washer...................................... P018462
Gasket, body or cup.............................. P017804
Gasket, filter........................................... P018033
Gasket, inner cover.............................. P100894
Inner cup................................................ P101669
Thumb screw......................................... P016984
Vacuator Valve.................................... P112803

Baffle, metal........................................... P106329

Clamp...................................................... P121067
Dust cup/cover...................................... P109296
Elbow, 45............................................... P109021
Elbow, 90............................................... P107844
Elbow, 90 reducing.............................. P143895
Filter, primary......................................... P601767
Filter, safety............................................ P601774
Hump hose............................................. P105610
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000165
Inlet hood, plastic................................. H000469
Mounting band...................................... H000349
Mounting bands, metal........................ H000349
O-ring...................................................... P017804
Outlet band clamp................................. P148345
Vacuator Valve.................................... P103198

*G120251 SBG-TUB

Baffle, metal........................................... P106329

Clamp...................................................... P121067
Dust cup/cover...................................... P109296
Elbow, 45............................................... P109021
Elbow, 90............................................... P107844
Elbow, 90 reducing.............................. P143895
Filter, primary......................................... P601767
Filter, safety (optional).......................... P601774
Hump hose............................................. P105610
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000165
Inlet hood, plastic................................. H000469
Mounting band...................................... H000349
Mounting bands, metal........................ H000349
O-ring...................................................... P017804
Outlet band clamp................................. P148345
Vacuator Valve.................................... P103198

Description

Service Part No.

Clamp...................................................... P100808
Cover....................................................... P017897
Cover clip spring................................... P017673
Cover gasket.......................................... P017365
Cover latch assembly........................... P017617
Cup.......................................................... P100807
Filter, primary......................................... P181033
Filter, primary-extended life................ P182033
Gasket washer...................................... P018642
Gasket, body or cup.............................. P017804
Gasket, filter........................................... P018033
Gasket, inner cover.............................. P100894
Inner cup................................................ P101669
Thumb screw......................................... P016984

Description

G120417

Service Part No.

FRG Style A

FRG Style A

G120332 STG-TUB
Body, lower............................................ P110875
Dust cup, quick release....................... P107375
Elbow, 45............................................... P109021
Elbow, 90............................................... P107844
Elbow, 90 reducing.............................. P143895
Filter, primary......................................... P182044
Filter, primary - ES & HE....................... EAF5044
Filter, primary - SM............................... P181044
Filter, safety............................................ P119371
Gasket washer...................................... P105740
Gasket, body or cup.............................. P017804
Gasket, cover......................................... P017365
Hump hose............................................. P105610
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000165
Inlet hood, plastic................................. H000469
Mounting band...................................... H000349
Mounting bands, metal........................ H000349
Outlet band clamp................................. P148345
SafetySignal indicator.......................... X004816
Spring clip & pin.................................... X005555
Wing nut................................................. P109062

212

Engine Air Filtration

*G130043 FTG
Clip........................................................... P154710
Cover....................................................... P127368
Cover gasket.......................................... P127377
Filter, primary......................................... P181082
Filter, primary-extended life................ P182082
Filter, safety............................................ P138722
SafetySignal indicator.......................... X004814
Vacuator Valve.................................... P103198
Wing nut................................................. P126049
Wing nut................................................. P126054

G130079 EPG

Cover....................................................... P533916
Elbow, 45............................................... P109021
Elbow, 90............................................... P107844
Elbow, 90 reducing.............................. P143895
Fastener kit............................................ X006452
Filter, primary - SM............................... P533930
Filter, primary - ES & HE....................... EAF5109
Filter, safety............................................ P533890
Hump hose............................................. P105610
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000275
Inlet hood, plastic................................. H000606
Outlet band clamp................................. P148345
Thumb screw......................................... P527435
Vacuator Valve.................................... P525956

Description

Service Part No.

Cover....................................................... P533916
Elbow, 45............................................... P109021
Elbow, 90............................................... P107844
Elbow, 90 reducing.............................. P143895
Fastener kit............................................ X006452
Filter, primary - SM............................... P533930
Filter, primary - ES & HE....................... EAF5109
Filter, safety............................................ P533890
Hump hose............................................. P105610
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000275
Inlet hood, plastic................................. H000606
Outlet band clamp................................. P148345
Thumb screw......................................... P527435
Vacuator Valve.................................... P525956

G130097

FRG Style B

Cover....................................................... P538259
Elbow, 45............................................... P109021
Elbow, 90............................................... P107844
Elbow, 90 reducing.............................. P143895
Filter, primary......................................... P537876
Filter, safety............................................ P537877
Gasket, cover......................................... P537699
Hump hose............................................. P105610
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000165
Inlet hood, plastic................................. H000469
Latch....................................................... P776033
Mounting band...................................... P013722
Mounting bands, metal........................ P013722
Outlet band clamp................................. P148345
Vacuator Valve.................................... P776008

G130107

FRG Style B

Cover....................................................... P538259
Elbow, 45............................................... P109021
Elbow, 90............................................... P107844
Elbow, 90 reducing.............................. P143895
Filter, primary......................................... P532503
Filter, safety............................................ P532504
Gasket, cover......................................... P537699
Hump hose............................................. P105610
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000165
Inlet hood, plastic................................. H000469
Latch....................................................... P776033
Mounting band...................................... P013722
Mounting bands, metal........................ P013722
Outlet band clamp................................. P148345
Vacuator Valve.................................... P776008

G132000

ECG Bolt Service Cover

Elbow, 45............................................... P105548

Elbow, 90............................................... P105536
Filter, primary, no cover....................... P142100
Filter, primary, no cover - ES & HE..... EAF5027
Gasket, cover......................................... P120604
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000339
Inlet hood, plastic................................. H000607
Mounting bands, metal........................ P013722
Nut, plastic............................................. P119325
Outlet band clamp................................. P148348
Retaining ring........................................ P129469

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Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Description

Service Part No.

*G140022 FHG-STYA
Nut........................................................... P111852
Gasket, body or cup.............................. P017335
Filter, safety............................................ P119373
Filter, primary-extended life................ P182046
Filter, primary......................................... P181046
Cup/baffle............................................... P118784
Clamp...................................................... P100866

*G140023 FHG-STYA

Nut........................................................... P111852
Gasket, body or cup.............................. P017335
Filter, safety............................................ P119373
Filter, primary-extended life................ P182046
Filter, primary......................................... P181046
Cup/baffle............................................... P118784
Clamp...................................................... P100866

*G140054 FHG-STYA
Vacuator Valve.................................... P103198
Nut........................................................... P111852
Gasket, body or cup.............................. P017335
Filter, safety............................................ P119373
Filter, primary-extended life................ P182046
Filter, primary......................................... P181046
Dust cup, VacValve, vert...................... P103829
Dust cup, VacValve, horz..................... P109297
Clamp...................................................... P100866
Baffle, metal........................................... P106771

*G140055 FHG-STYA
Vacuator Valve.................................... P103198
Nut........................................................... P111852
Gasket, body or cup.............................. P017335
Filter, safety............................................ P119373
Filter, primary-extended life................ P182046
Filter, primary......................................... P181046
Dust cup, VacValve, vert...................... P103829
Dust cup, VacValve, horz..................... P109297
Clamp...................................................... P100866
Baffle, metal........................................... P106771

Air Cleaner Part No. and Style

Description

Service Part No.

Air Cleaner Part No. and Style

Description

Service Part No.

G140076 STG-PER

*G140260 SBG-PER

Body, lower............................................ P102256

Clamp, cup............................................. P100866
Cover latch assembly........................... P017617
Dust cup................................................. P100860
Elbow, 45............................................... P105547
Elbow, 90............................................... P105535
Filter, primary......................................... P182041
Filter, primary - ES & HE....................... EAF5041
Filter, primary - SM............................... P181041
Filter, safety............................................ P119370
Gasket kit................................................ X003538
Gasket washer...................................... P105740
Gasket, body or cup.............................. P017335
Gasket, cover......................................... P016972
Hump hose............................................. P105612
Informer indicator 25" H2O................. X002277
Inlet shroud............................................ P102870
Mounting band...................................... H000350
Mounting bands, metal........................ H000350
Outlet band clamp................................. P148347
SafetySignal indicator.......................... X004816
Spring clip & pin.................................... X005555
Wing nut................................................. P109062

Vacuator Valve.................................... P112803

Thumb screw......................................... P016984
Inner cup................................................ P101670
Gasket, inner cover.............................. P100859
Gasket, filter........................................... P018029
Cover gasket.......................................... P016972
Gasket, body or cup.............................. P017335
Gasket washer...................................... P018462
Gasket kit................................................ X002993
Filter, primary-extended life................ P182037
Filter, primary......................................... P181037
Dust cup, VacValve, vert...................... P105016
Dust cup, VacValve, horz..................... P103746
Dust cup, quick release....................... P107376
Cup.......................................................... P100860
Cover latch assembly........................... P017617
Cover clip spring................................... P017673
Clamp, body........................................... P100861
Clamp...................................................... P100866

G140083 FWG
Wing bolt................................................ P018464
Gasket, body or cup.............................. P017335
Filter, primary-UL approved................. P122529
Filter, primary-extended life................ P182000
Filter, primary......................................... P181000
Cup.......................................................... P106773
Clamp...................................................... P100866
Baffle, metal........................................... P106771

G140195 FVG
Elbow, 45............................................... P105547
Elbow, 90............................................... P105535
Filter, primary......................................... P182043
Filter, primary - ES & HE....................... EAF5043
Filter, primary - SM............................... P181043
Filter, safety............................................ P124860
Gasket washer...................................... P105740
Hump hose............................................. P105612
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000339
Inlet hood, plastic................................. H000607
Mounting band...................................... H000350
Mounting bands, metal........................ H000350
Outlet band clamp................................. P148347
Pin............................................................ P109107
Retainer ................................................. P105738
SafetySignal indicator.......................... X004816
Vacuator Valve.................................... P103198
Wing nut................................................. P116175

*G140261 SBG-TUB
Thumb screw......................................... P016984
Inner cup................................................ P101670
Gasket, inner cover.............................. P100859
Gasket, filter........................................... P018029
Cover gasket.......................................... P016972
Gasket, body or cup.............................. P017335
Gasket washer...................................... P018642
Filter, primary-extended life................ P182037
Filter, primary......................................... P181037
Cup.......................................................... P100860
Cover latch assembly........................... P017617
Cover clip spring................................... P017673
Clamp, body........................................... P100861
Clamp...................................................... P100866
Body, lower............................................ P101032

*G140270 SBG-PER
Vacuator Valve.................................... P112803
Thumb screw......................................... P016984
Inner cup................................................ P101670
Gasket, inner cover.............................. P100859
Gasket, filter........................................... P018029
Cover gasket.......................................... P016972
Gasket, body or cup.............................. P017335
Gasket washer...................................... P018462
Gasket kit................................................ X002993
Filter, primary-extended life................ P182032
Filter, primary......................................... P181032
Dust cup, VacValve, vert...................... P105016
Dust cup, VacValve, horz..................... P103746
Dust cup, quick release....................... P107376
Cup.......................................................... P100860
Cover latch assembly........................... P017617
Cover clip spring................................... P017673
Clamp, body........................................... P100861
Clamp...................................................... P100866
Body, lower............................................ P100934

FILTER DESCRIPTIONS:
ES=Extended Service

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HE=High Efficiency

SM=Scheduled Maintenance

Engine Air Filtration

213

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Air Cleaner Part No. and Style

G140445 STG-TUB

G150048 EPG

Body, lower............................................ P114100

Cover latch assembly........................... P017617
Dust cup................................................. P100860
Filter, primary - SM............................... P181041
Filter, primary - ES & HE....................... EAF5041
Filter, primary......................................... P182041
Filter, safety............................................ P119370
Gasket kit................................................ X003538
Gasket washer...................................... P105740
Gasket, body or cup.............................. P017335
Gasket, cover......................................... P016972
Mounting band...................................... H000350
SafetySignal indicator.......................... X004816
Spring clip & pin.................................... X005555
Wing nut................................................. P109062

Cover....................................................... P523096
Elbow, 45............................................... P105548
Elbow, 90............................................... P105536
Fastener kit............................................ X006452
Filter, primary - ES & HE....................... EAF5069
Filter, primary - SM............................... P527682
Filter, safety............................................ P527683
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000339
Inlet hood, plastic................................. H000607
Outlet band clamp................................. P148348
Thumb screw......................................... P527435
Vacuator Valve.................................... P525956

Description

G140523

Service Part No.

FRG Style A

Baffle, metal........................................... P106771

Clamp...................................................... P100866
Dust cup/cover...................................... P109297
Filter, primary......................................... P532503
Filter, safety............................................ P532504
Mounting band...................................... H000350
O-ring...................................................... P017335
Vacuator Valve................................... P103198
Elbow, 45............................................... P105547
Elbow, 90............................................... P105535
Hump hose............................................. P105612
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000275
Inlet hood, plastic................................. H000606
Mounting bands, metal........................ H000350
Outlet band clamp................................. P148347

G140526

FRG Style A

Baffle, metal........................................... P106771

Clamp...................................................... P100866
Dust cup/cover...................................... P109297
Elbow, 45............................................... P105547
Elbow, 90............................................... P105535
Filter, primary......................................... P532503
Filter, safety (optional).......................... P532504
Hump hose............................................. P105612
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000275
Inlet hood, plastic................................. H000606
Mounting band...................................... H000350
Mounting bands, metal........................ H000350
O-ring...................................................... P017335
Outlet band clamp................................. P148347
Vacuator Valve.................................... P103198

Description

Service Part No.

G150049 EPG
Cover....................................................... P523096
Elbow, 45............................................... P105548
Elbow, 90............................................... P105536
Fastener kit............................................ X006452
Filter, primary - SM............................... P527682
Filter, primary - ES & HE....................... EAF5069
Filter, safety............................................ P527683
Thumb screw......................................... P527435
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000339
Inlet hood, plastic................................. H000607
Outlet band clamp................................. P148348
Vacuator Valve................................... P525956

*G150039 FTG
Clip........................................................... P154710
Cover....................................................... P128293
Filter, primary......................................... P127308
Filter, safety............................................ P127309
SafetySignal indicator.......................... X004814
Vacuator Valve.................................... P103198
Wing nut................................................. P126049
Wing nut................................................. P126054

G150092

FRG Style B

Cover....................................................... P777920
Elbow, 45............................................... P105547
Elbow, 90............................................... P105535
Filter, primary......................................... P777868
Filter, safety............................................ P777869
Hump hose............................................. P105612
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000339
Inlet hood, plastic................................. H000607
Latch....................................................... P776033
Mounting band...................................... P016845
Mounting bands, metal........................ P016845
Outlet band clamp................................. P148347
Vacuator Valve.................................... P776008

Air Cleaner Part No. and Style

Description

Service Part No.

*G160035 SBG-TUB
Thumb screw......................................... P016984
Inner cup................................................ P101666
Gasket, inner cover.............................. P100777
Gasket, filter........................................... P017368
Cover gasket.......................................... P017367
Gasket, body or cup.............................. P017336
Gasket washer...................................... P018642
Filter, primary-extended life................ P182036
Filter, primary......................................... P181036
Cup.......................................................... P100794
Cover latch assembly........................... P017617
Cover clip spring................................... P017673
Cover....................................................... P017831
Clamp, cup............................................. P100789
Clamp, body........................................... P100780
Body, lower............................................ P115022

G160048 FHG-STYA
Nut........................................................... P111852
Gasket, body or cup.............................. P017336
Filter, safety............................................ P119372
Filter, primary-extended life................ P182002
Filter, primary......................................... P181002
Clamp, cup............................................. P100789
Baffle, metal........................................... P106637

*G160049 FHG-STYA
Vacuator Valve.................................... P103198
Nut........................................................... P111852
Gasket, body or cup.............................. P017336
Filter, safety............................................ P119372
Filter, primary-extended life................ P182002
Filter, primary treated........................... P122708
Filter, primary......................................... P181002
Cover/cup............................................... P206952
Clamp, cup............................................. P100789
Baffle, metal........................................... P106637

*G160057 FHG-STYA
Nut........................................................... P111852
Gasket, body or cup.............................. P017336
Filter, safety............................................ P119372
Filter, primary-extended life................ P182002
Filter, primary treated........................... P122708
Filter, primary......................................... P181002
Cup.......................................................... P106639
Clamp, cup............................................. P100789
Baffle, metal........................................... P106637

FILTER DESCRIPTIONS:
ES=Extended Service

214

HE=High Efficiency

Engine Air Filtration

SM=Scheduled Maintenance

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Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Air Cleaner Part No. and Style

Air Cleaner Part No. and Style

G160077 STG-PER

*G160158 STG-TUB

*G160359 SBG-PER

Body, lower............................................ P115023

Clamp, body........................................... P100780
Clamp, cup............................................. P100789
Cover....................................................... P109153
Cover latch assembly........................... P017617
Dust cup................................................. P100794
Dust cup, quick release....................... P107377
Dust cup, VacValve, horz..................... P103530
Dust cup, VacValve, vert...................... P104973
Elbow, 45............................................... P105548
Elbow, 90............................................... P105536
Filter, primary......................................... P182039
Filter, primary - ES & HE....................... EAF5039
Filter, primary - SM............................... P181039
Filter, safety............................................ P114931
Gasket kit................................................ X003539
Gasket washer...................................... P105740
Gasket, body or cup.............................. P017336
Gasket, cover......................................... P017367
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Inlet shroud............................................ P101759
Mounting band...................................... H000351
Mounting bands, metal........................ H000351
Outlet band clamp................................. P148348
SafetySignal indicator.......................... X004816
Spring clip & pin.................................... X005555
Wing nut................................................. P109062

Wing nut................................................. P109062

Wing nut................................................. P109062
SafetySignal indicator.......................... X004816
Mounting band...................................... H000351
Cover gasket.......................................... P017367
Gasket, body or cup.............................. P017336
Gasket washer...................................... P105740
Gasket kit................................................ X003539
Filter, safety............................................ P114931
Filter, primary-extended life................ P182039
Filter, primary......................................... P181039
Dust cup, VacValve, vert...................... P104973
Dust cup, VacValve, horz..................... P103530
Dust cup, quick release....................... P107377
Cover....................................................... P109153
Body, lower............................................ P101057
Air Inlet Hood......................................... H000607

Vacuator Valve.................................... P112803

Thumb screw......................................... P016984
Inner cup................................................ P101666
Gasket, inner cover.............................. P100777
Gasket, filter........................................... P017368
Cover gasket.......................................... P017367
Gasket, body or cup.............................. P017336
Gasket washer...................................... P018462
Gasket kit................................................ X002992
Filter, primary-extended life................ P182036
Filter, primary......................................... P181036
Dust cup, VacValve, vert...................... P104973
Dust cup, VacValve, horz..................... P103530
Dust cup, quick release....................... P107377
Cup.......................................................... P100794
Cover clip spring................................... P017673
Cover....................................................... P017831
Clamp, cup............................................. P100789
Clamp, body........................................... P100780
Body, lower............................................ P115023

Description

Service Part No.

*G160078 FHG-STYA
Vacuator Valve.................................... P103198
Nut........................................................... P111852
Gasket, body or cup.............................. P017336
Filter, safety............................................ P119372
Filter, primary-extended life................ P182002
Filter, primary treated........................... P122708
Filter, primary......................................... P181002
Cup.......................................................... P106639
Cover/cup............................................... P206952
Clamp, cup............................................. P100789
Baffle, metal........................................... P106637

G160104 FWG
Thumb screw......................................... P016984
Gasket, body or cup.............................. P017336
Gasket washer...................................... P018472
Filter, primary-extended life................ P182001
Filter, primary......................................... P181001
Dust cup, VacValve, horz..................... P106952
Cup.......................................................... P106639
Clamp, cup............................................. P100789
Baffle, metal........................................... P106637

*G160107 FWG
Thumb screw......................................... P016984
Gasket, body or cup.............................. P017336
Gasket washer...................................... P018472
Filter, primary-extended life................ P182001
Filter, primary......................................... P181001
Dust cup, VacValve, horz..................... P106952
Cup.......................................................... P106639
Clamp, cup............................................. P100789
Baffle, metal........................................... P106637

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Description

Service Part No.

*G160254 FHG-STYA
Vacuator Valve.................................... P113803
Nut........................................................... P111852
Gasket, body or cup.............................. P017336
Filter, primary-extended life................ P182002
Filter, primary treated........................... P122708
Filter, primary......................................... P181002
Dust cup, VacValve, vert...................... P113741

*G160331 SBG-TUB
Thumb screw......................................... P016984
Inner cup................................................ P101666
Gasket, inner cover.............................. P100777
Gasket, filter........................................... P017368
Cover gasket.......................................... P017367
Gasket, body or cup.............................. P017336
Gasket washer...................................... P018642
Filter, primary-extended life................ P182031
Filter, primary......................................... P181031
Cup.......................................................... P100794
Cover latch assembly........................... P017617
Cover clip spring................................... P017673
Cover....................................................... P017831
Clamp, cup............................................. P100789
Clamp, body........................................... P100780
Body, lower............................................ P101057

*G160340 SBG-PER
Vacuator Valve.................................... P112803
Thumb screw......................................... P016984
Inner cup................................................ P101666
Gasket, inner cover.............................. P100777
Gasket, filter........................................... P017368
Cover gasket.......................................... P017367
Gasket, body or cup.............................. P017336
Gasket washer...................................... P018462
Gasket kit................................................ X002992
Filter, primary-extended life................ P182031
Filter, primary......................................... P181031
Dust cup, VacValve, vert...................... P104973
Dust cup, VacValve, horz..................... P103530
Dust cup, quick release....................... P107377
Cup.......................................................... P100794
Cover latch assembly........................... P017617
Cover clip spring................................... P017673
Cover....................................................... P017831
Clamp, cup............................................. P100789
Clamp, body........................................... P100780

Description

Service Part No.

G160376 FVG
Elbow, 45............................................... P105548
Elbow, 90............................................... P105536
Filter, primary......................................... P124867
Filter, safety............................................ P124866
Gasket washer...................................... P105740
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000339
Inlet hood, plastic................................. H000607
Mounting band...................................... H000351
Mounting bands, metal........................ H000351
Outlet band clamp................................. P148348
Pin............................................................ P109107
Retainer ................................................. P105738
SafetySignal indicator.......................... X004816
Vacuator Valve.................................... P103198
Wing nut................................................. P116175

*G160443 STG-PER
Cover gasket.......................................... P017367
Dust cup, quick release....................... P107377
Dust cup, VacValve, horz..................... P103530
Dust cup, VacValve, vert...................... P104973
Filter, primary......................................... P181039
Filter, primary-extended life................ P182039
Filter, safety............................................ P114931
Gasket kit................................................ X003539
Gasket washer...................................... P105740
Gasket, body or cup.............................. P017336
Inlet shroud............................................ P101759
Mounting band...................................... H000351
SafetySignal indicator.......................... X004816
Wing nut................................................. P109062

Engine Air Filtration

215

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Description

Service Part No.

G160445 STG-TUB
Cover....................................................... P109153
Cover, latch assembly.......................... P017617
Dust cup................................................. P100794
Dust cup, quick release....................... P107377
Dust cup, VacValve, horz..................... P103530
Dust cup, VacValve, vert...................... P104973
Filter, primary......................................... P181039
Filter, primary - ES & HE....................... EAF5039
Filter, primary - SM............................... P182039
Filter, safety............................................ P114931
Gasket kit................................................ X003539
Gasket, body or cup.............................. P017336
Gasket, cover......................................... P017367
Mounting band...................................... H000351
Spring clip & pin.................................... X005555

G160587 FVG
Elbow, 45............................................... P105548
Elbow, 90............................................... P105536
Filter, primary......................................... P182049
Filter, primary - ES & HE....................... EAF5049
Filter, primary - SM............................... P181049
Filter, safety............................................ P116446
Gasket washer...................................... P105740
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000339
Inlet hood, plastic................................. H000607
Mounting band...................................... H000351
Mounting bands, metal........................ H000351
Outlet band clamp................................. P148348
Pin............................................................ P109107
Retainer ................................................. P105738
Vacuator Valve.................................... P105220
Wing nut................................................. P116175

*G160588 STG-TUB
Air Inlet Hood......................................... H000607
Body, lower............................................ P115022
Cover....................................................... P109153
Cover gasket.......................................... P017367
Dust cup, quick release....................... P107377
Dust cup, VacValve, horz..................... P103530
Dust cup, VacValve, vert...................... P104973
Filter, primary-extended life................ P182039
Filter, safety............................................ P114931
Gasket kit................................................ X003539
Gasket washer...................................... P105740
Gasket, body or cup.............................. P017336
Mounting band...................................... H000351
SafetySignal indicator.......................... X004816
Wing nut................................................. P109062

FILTER DESCRIPTIONS:
ES=Extended Service

216

HE=High Efficiency

Engine Air Filtration

Air Cleaner Part No. and Style

Description

G160679

Service Part No.

FRG Style A

Baffle, metal........................................... P106637

Clamp...................................................... P100789
Dust cup/cover...................................... P106952
Elbow, 45............................................... P105548
Elbow, 90............................................... P105536
Filter, primary......................................... P549523
Filter, safety............................................ P549530
Hump hose............................................. P105613
Informer indicator 25" H2O................. X002277
Inlet hood, metal................................... H000339
Inlet hood, plastic................................. H000607
Mounting band...................................... H000351
Mounting bands, metal........................ H000351
O-ring...................................................... P017336
Outlet band clamp................................. P148348
Vacuator Valve.................................... P103198

G161006 STG-PER
Clamp, body........................................... P100780
Clamp, cup............................................. P100789
Dust cup................................................. P100794
Dust cup, quick release....................... P107377
Dust cup, VacValve, horz..................... P103530
Dust cup, VacValve, vert...................... P104973
Elbow, 45............................................... P112606
Elbow, 90............................................... P112605
Filter, primary......................................... P182042
Filter, primary - ES & HE....................... EAF5042
Filter, primary - SM............................... P181042
Filter, safety............................................ P128408
Gasket kit................................................ X003539
Gasket washer...................................... P105740
Gasket, body or cup.............................. P017336
Gasket, cover......................................... P017367
Hump hose............................................. P112608
Informer indicator 25" H2O................. X002277
inlet shroud ........................................... P101759
Mounting band...................................... H000351
Mounting bands, metal........................ H000351
Outlet band clamp................................. P148349
SafetySignal indicator.......................... X004816
Wing nut................................................. P109062

G161020 STG-TUB
Dust cup................................................. P100794
Dust cup, quick release....................... P107377
Dust cup, VacValve, horz..................... P103530
Dust cup, VacValve, vert...................... P104973
Elbow, 45............................................... P105547
Elbow, 90............................................... P105535
Filter, primary......................................... P182042
Filter, primary - ES & HE....................... EAF5042
Filter, primary - SM............................... P181042
Filter, safety............................................ P128408
Gasket kit................................................ X003539
Gasket washer...................................... P105740
Gasket, body or cup.............................. P017336
Gasket, cover......................................... P017367
Hump hose............................................. P105612
Informer indicator 25" H2O................. X002277
Mounting band...................................... H000351
Mounting bands, metal........................ H000351
Outlet band clamp................................. P148347
SafetySignal indicator.......................... X004816
Wing nut................................................. P109062

Air Cleaner Part No. and Style

Description

G180031

Service Part No.

FRG Style B

Cover....................................................... P783185
Elbow, 45............................................... P112606
Elbow, 90............................................... P112605
Filter, primary......................................... P781098
Filter, safety............................................ P781102
Hump hose............................................. P112608
Informer indicator 25" H2O................. X002277
Inlet hood, plastic................................. H001053
Mounting band...................................... H770037
Mounting bands, metal........................ H770037
Outlet band clamp................................. P148349
Vacuator Valve.................................... P105220

G200008 SRG

Body, lower............................................ P117785

Clamp...................................................... P100808
Clip........................................................... P105738
Dust cup, quick release....................... P107375
Elbow, 45............................................... P112606
Elbow, 90............................................... P112605
Filter, primary......................................... P182038
Filter, primary - ES & HE....................... EAF5038
Filter, primary - SM............................... P181038
Filter, safety............................................ P115070
Gasket washer...................................... P105740
Gasket, body.......................................... P117791
Gasket, body.......................................... P115098
Gasket, body or cup.............................. P017804
Gasket, QR cup...................................... P112789
Hump hose............................................. P112608
Informer indicator 25" H2O................. X002277
Outlet band clamp................................. P148349
Rain shroud, front................................. P119876
Rain shroud, left side............................ P119875
Rain shroud, right side......................... P119874
SafetySignal indicator.......................... X004816
Vacuator Valve.................................... P103198
Wing nut................................................. P116175

G200013 SRG
Body, lower............................................ P117785
Clamp...................................................... P100808
Clip........................................................... P105738
Dust cup, quick release....................... P107375
Elbow, 45............................................... P114313
Elbow, 90............................................... P114314
Filter, primary......................................... P182040
Filter, primary - ES & HE....................... EAF5040
Filter, primary - SM............................... P181040
Filter, safety............................................ P117781
Gasket washer...................................... P105740
Gasket, body.......................................... P117791
Gasket, body.......................................... P115098
Gasket, body or cup.............................. P017804
Gasket, QR cup...................................... P112789
Hump hose............................................. P111414
Informer indicator 25" H2O................. X002277
Outlet band clamp................................. P148350
Rain shroud, front................................. P119876
Rain shroud, left side............................ P119875
Rain shroud, right side......................... P119874
SafetySignal indicator.......................... X004816
Vacuator Valve.................................... P103198
Wing nut................................................. P116175

SM=Scheduled Maintenance

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Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Description

Service Part No.

*G200016 SRG
Body, upper............................................ P117760
Clamp...................................................... P100808
Clip........................................................... P105738
Dust cup, quick release....................... P107375
Dust cup, VacValve, vert...................... P105015
Filter, primary......................................... P181040
Filter, primary-extended life................ P182040
Filter, safety............................................ P117781
Gasket..................................................... P117791
Gasket kit................................................ X003725
Gasket washer...................................... P105740
Gasket, body.......................................... P115098
Gasket, body or cup.............................. P017804
Nut........................................................... P115063
Rain shield, front................................... P119876
Rain shield, left side............................. P119874
Rain shield, right side........................... P119875
SafetySignal indicator.......................... X004816
Vacuator Valve.................................... P103198
Wing nut................................................. P116175

G200086, G200087SSG
Body gasket strips (two, short)........... P115098
Body gasket strips (two, long)............ P117791
Cover....................................................... P603716
Cover chain............................................ P017281
Chain connector.................................... P017283
Dust cup................................................. P158089
Dust cup gasket.................................... P017804
Dust cup clamp..................................... P100808
Vacuator Valve...................................... P103198
Filter, primary - RadialSeal.................. P608306
Filter, primary - ES & HE....................... EAF5152
Filter, safety - RadialSeal..................... P608305
Lower body assembly.......................... P117785
Rain shroud, right side......................... P119874
Rain shroud, front................................. P119876
Rain shroud, left side............................ P119875

G200088 (longer upper unit)

SSG
Body gasket strips (two, short)........... P603504
Body gasket strips (two, long)............ P117791
Cover....................................................... P603716
Cover chain............................................ P017281
Chain connector.................................... P017283
Dust cup................................................. P158089
Dust cup gasket.................................... P017804
Dust cup clamp..................................... P100808
Vacuator Valve...................................... P103198
Filter, primary - RadialSeal.................. P609519
Filter, primary - ES & HE....................... EAF5153
Filter, safety - RadialSeal..................... P609518
Lower body assembly.......................... P603505
Rain shroud, right side......................... P610776
Rain shroud, front................................. P119876
Rain shroud, left side............................ P610777
Elbow, 45............................................... P114313
Elbow, 90............................................... P114314
Hump hose............................................. P111414
Informer indicator 25" H2O................. X002277
Outlet band clamp................................. P148350

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Air Cleaner Part No. and Style

Description

Service Part No.

Air Cleaner Part No. and Style

G210007,G210010

FTG

*G290010 SRG

Filter, primary-extended life................ P182040

Filter, primary - ES & HE....................... EAF5040
Filter, safety............................................ P117781
Gasket washer...................................... P105740
SafetySignal indicator.......................... X004816
Vacuator Valve.................................... P105220
Wing nut................................................. P116175

G290000 SRG
Body, lower............................................ P115110
Clamp...................................................... P100808
Clip........................................................... P105738
Dust cup, quick release....................... P107375
Elbow, 45............................................... P112606
Elbow, 90............................................... P112605
Filter, primary......................................... P182038
Filter, primary - ES & HE....................... EAF5038
Filter, primary - SM............................... P181038
Filter, safety............................................ P115070
Gasket washer...................................... P105740
Gasket, body.......................................... P115096
Gasket, body.......................................... P115098
Gasket, body or cup.............................. P017804
Gasket, QR cup...................................... P112789
Hump hose............................................. P112608
Informer indicator 25" H2O................. X002277
Outlet band clamp................................. P148349
Rain shroud, front................................. P119877
Rain shroud, left side............................ P119875
Rain shroud, right side......................... P119874
SafetySignal indicator.......................... X004816
Vacuator Valve.................................... P103198
Wing nut................................................. P116175

*G290001 SRG
Wing nut................................................. P116175
Vacuator Valve.................................... P103198
SafetySignal indicator.......................... X004816
Rain shield, right side........................... P119875
Rain shield, left side............................. P119874
Rain shield, front................................... P119877
Gasket, body or cup.............................. P017804
Gasket, body.......................................... P115098
Gasket, body.......................................... P115096
Gasket washer...................................... P105740
Gasket kit................................................ X003726
Filter, safety............................................ P115070
Filter, primary-extended life................ P182038
Filter, primary......................................... P181038
Dust cup, VacValve, vert...................... P105015
Dust cup, quick release....................... P107375
Clip........................................................... P105738
Clamp...................................................... P100808
Body, upper............................................ P115107

Description

Service Part No.

Wing nut................................................. P116175

Vacuator Valve.................................... P103198
SafetySignal indicator.......................... X004816
Rain shield, right side........................... P119875
Rain shield, left side............................. P119874
Rain shield, front................................... P119877
Gasket, body or cup.............................. P017804
Gasket, body.......................................... P115098
Gasket, body.......................................... P115096
Gasket washer...................................... P105740
Gasket kit................................................ X003726
Filter, safety............................................ P115070
Filter, primary-extended life................ P182038
Filter, primary......................................... P181038
Dust cup, VacValve, vert...................... P105015
Dust cup, quick release....................... P107375
Clip........................................................... P105738
Clamp...................................................... P100808
Body, upper............................................ P115107

G290012 SRG
Clamp...................................................... P100808
Clip........................................................... P105738
Dust cup, quick release....................... P107375
Elbow, 45............................................... P114313
Elbow, 90............................................... P114314
Filter, primary......................................... P182040
Filter, primary - ES & HE....................... EAF5040
Filter, primary - SM............................... P181040
Filter, safety............................................ P117781
Gasket washer...................................... P105740
Gasket, body.......................................... P115096
Gasket, body.......................................... P115098
Gasket, body or cup.............................. P017804
Gasket, QR cup...................................... P112789
Hump hose............................................. P111414
Informer indicator 25" H2O................. X002277
Outlet band clamp................................. P148350
Rain shroud, front................................. P119877
Rain shroud, left side............................ P119875
Rain shroud, right side......................... P119874
SafetySignal indicator.......................... X004816
Vacuator Valve.................................... P103198
Wing nut................................................. P116175

Engine Air Filtration

217

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

AIR CLEANER SERVICE PARTS

Air Cleaner Service Parts Listing

Part Numbers with * indicates old/cancelled model (only service parts are available).

Air Cleaner Part No. and Style

Air Cleaner Part No. and Style

G290023 SRG

G290055 (longer upper body) SSG

Clamp...................................................... P100808
Clip........................................................... P105738
Dust cup, quick release....................... P107375
Elbow, 45............................................... P112606
Elbow, 90............................................... P112605
Filter, primary......................................... P182038
Filter, primary - ES & HE....................... EAF5038
Filter, primary - SM............................... P181038
Filter, safety............................................ P115070
Gasket washer...................................... P105740
Gasket, body.......................................... P115096
Gasket, body.......................................... P115098
Gasket, body or cup.............................. P017804
Gasket, QR cup...................................... P112789
Hump hose............................................. P112608
Informer indicator 25" H2O................. X002277
Outlet band clamp................................. P148349
Rain shroud, front................................. P119877
Rain shroud, left side............................ P119875
Rain shroud, right side......................... P119874
SafetySignal indicator.......................... X004816
Vacuator Valve.................................... P103198
Wing nut................................................. P116175

Body gasket strips (two, long)............ P115096

Body gasket strips (two, short)........... P603504
Chain connector.................................... P017283
Cover....................................................... P603716
Cover chain............................................ P017281
Dust cup (3 on unit)............................... P158089
Dust cup clamp (3 on unit.................... P100808
Dust cup gasket (3 on unit).................. P017804
Vacuator Valve (3 on unit).................... P103198
Elbow, 45............................................... P114313
Elbow, 90............................................... P114314
Filter, primary - RadialSeal.................. P609519
Filter, primary - ES & HE....................... EAF5153
Filter, safety - RadialSeal..................... P609518
Hump hose............................................. P111414
Informer indicator 25" H2O................. X002277
Lower body assembly.......................... P609508
Outlet band clamp................................. P148350
Rain shroud, front................................. P119877
Rain shroud, left side............................ P610777
Rain shroud, right side......................... P610776

G290052, G290053

Body gasket strips (two, long)............ P115096

Body gasket strips (two, short)........... P115098
Chain connector.................................... P017283
Cover....................................................... P603716
Cover chain............................................ P017281
Dust cup (3 on unit)............................... P158089
Dust cup clamp (3 on unit.................... P100808
Dust cup gasket (3 on unit).................. P017804
Vacuator Valve (3 on unit).................... P103198
Elbow, 45............................................... P112606
Elbow, 90............................................... P112605
Filter, primary - RadialSeal.................. P608306
Filter, primary - ES & HE....................... EAF5152
Filter, safety - RadialSeal..................... P608305
Hump hose............................................. P112608
Informer indicator 25" H2O................. X002277
Lower body assembly.......................... P115110
Outlet band clamp................................. P148349
Rain shroud, front................................. P119877
Rain shroud, left side............................ P119875
Rain shroud, right side......................... P119874

Description

Service Part No.

SSG

Body gasket strips (two, long)............ P115096

Body gasket strips (two, short)........... P115098
Cover....................................................... P603716
Cover chain............................................ P017281
Chain connector.................................... P017283
Dust cup (3 on unit)............................... P158089
Dust cup gasket (3 on unit).................. P017804
Dust cup clamp (3 on unit.................... P100808
Vacuator Valve (3 on unit).................... P103198
Filter, primary - RadialSeal.................. P608306
Filter, primary - ES & HE....................... EAF5152
Filter, safety - RadialSeal..................... P608305
Lower body assembly.......................... P118552
Rain shroud, right side......................... P119874
Rain shroud, front................................. P119877
Rain shroud, left side............................ P119875
Informer indicator 25" H2O................. X002277

Description

Service Part No.

Air Cleaner Part No. and Style

Description

Service Part No.

G290057 SSG

X007953 PowerCore Kit-Ford

Filter, primary - RadialSeal.................. P606122

FILTER DESCRIPTIONS:
ES=Extended Service

218

HE=High Efficiency

Engine Air Filtration

SM=Scheduled Maintenance

www.buydonaldson.com

Air Filtration Technical Reference

Donaldson provides this technical reference as a collection for
those who want to gain a better understanding of air filtration for
engines.
Good filtration needs to be an integral part of the system to ensure
the long life and proper operation of the vehicle and engine
components. Today diesel engines are very sophisticated with
many precision systems working together. These systems require
optimum filtration to ensure their performance.

Section

www.buydonaldson.com

Engine Air Filtration

AIR FILTRATION - TECHNICAL REFERENCE

Air Restriction & Affects of

Elbows and Entrance Diameters......220
Terms & Definitions..........................222
Filtration and Separation
Mechanisms.....................................223
Filter Media used in Air Filtration......224
Filter Efficiency.................................227
Filter Cleaning...................................228
Safety / Secondary Filter..................229
Installation Guidelines for STB
Strata System.................................230
Frequently Asked Questions.............231
Off-road Case Study
PowerCore Air Cleaner....................234
Technical Paper PowerCore
Filtration Technology.........................236
Technical Paper Spiracle
Crankcase Filtration..........................241
Application Design Worksheets
Engine Air.........................................247
Application Design Worksheet
Crankcase Filtration..........................249

219

Technical Reference
Air Restriction & Affects of Elbows and Entrance Dia.
What is Airflow Restriction?

Include Entire Airflow System

When Calculating Initial Airflow
Restriction

The resistance to the flow of air through

the air cleaner system; typically measured
in inches of H20 or kPa.

Any intake system design should incorporate the best

protection at the lowest initial restriction possible.
Because each intake component contributes to the
total restriction of the system, it is recommended
that the position of the air cleaner be as close to the
engine as possible. It is also important to minimize
the elbows, bends and long runs of duct work.

Restriction across the air cleaner is the difference

in static pressure between the atmosphere and the
outlet side of the system being measured. Analogy:
trying to pull liquid through a straw that is kinked versus one that
is not. Obviously, the greater the kink, the harder it is to move
liquid through.

AIR FILTRATION TECHNICAL REFERENCE

Air in an intake pipe acts much the same way. Any

time the direction of the air is changed, there is a
resulting pressure that increases the restriction of the
system. While we cant totally avoid direction changes,
they should be minimized.

Changing the
Conversions:
direction of
the intake air
1" H2O = 0.0361 psi = 0.249 kPa
movement causes
1 cfm = 0.0283 M3/minute
restriction, which

1" = 25.4 mm
causes the engine
1 lb-ft = 1.35 Nm
to work harder.
While this is
something we
like to avoid, the reality is that it cannot be avoided
totally . . . but just how much is too much, and what
can be done about it?

The Affect of Elbows & Entrance Diameters

on Air Cleaner System Restriction
Generally, the smoother the
direction change, such as radiused
tubes versus mitered bends, the
lower the restriction. A 30 bend
(figure 1) adds the least amount
of restriction, while the 90 bend
(figure 7) adds significantly more.
Remember that even straight pipe
causes restriction and pipe with
a cut-off blunt end will add much
more than one with a flared inlet
end. The slight flare makes a major
difference in air turbulence, and
consequently, in restriction.
Not only bends, but length of pipe
is also a factor. For further details
on the amount of restriction added
to the system by piping and bends,
see the next page.




 










 
























220

Engine Air Filtration

www.buydonaldson.com

TechnicalReference
Reference
Technical

Air Restriction & Affects of Elbows and Entrance Dia.

The Goal: Minimize the number of bends AND use
bends that cause the least amount of restriction
4" Diameter Piping
 











































 





























Piping

































Straight Piping of Various Diameters



CFM







Example













 



 
 


















 



















 













Restriction in Inches H20 



These curves should allow you to do

a quick calculation on the plumbing
you are planning for your system.
Add this figure to the restriction of
your air cleaner (and pre-cleaner
when used) to know if your system
is too restrictive for the engine.
Many engine manufacturers specify
restriction limits for new, clean
engine air intake systems.








Length of pipe is also a factor, as

shown in graph E. Find the line that
represents your pipe diameter at the
airflow level youre running to give
you a restriction figure for each foot
of pipe length; then multiply by the
length (in feet) of your plumbing and
you have the amount of restriction
added by that length of pipe. (See
example below graph E.)

















Example (Assuming a 600 cfm system with 5" piping)

  

  
1. At 600
cfm on horizontal axis, draw a line up to the 5" diameter line.
2. Draw a line from that intersection point over to the vertical axis to find the restriction point, in this case .06 H20.
3. Calculate: .06 x 10 feet of piping = .6" H20. This means that the 10 feet of 5" diameter piping add .6" H20 of restriction
to the engine air intake system.

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Engine Air Filtration

221

AIR FILTRATION TECHNICAL REFERENCE

 









7" & 8" Diameter

 






 

6" Diameter Piping

 












You may think it odd that straight pipe

(shown in illustration 8) causes the
highest amount of restriction. This is
because of the blunt end. Compare
the restriction curve to illustration 6,
which shows a flared end. The slight
flare makes a major difference in air
turbulence, and consequently,
in restriction.







  



 

Graphs A, B, C, D and E show the

amount of restriction of different
piping diameters, with various
types of bends (illustrations 1 8 as
shown on opposite page), at various
airflow levels. You will notice that the
smoother the direction change, such
as radiused tubes versus mitered
bends, the lower the restriction. A 30
bend (shown in illustration 1) adds the
least amount of restriction, while the
90 bend (shown in illustration 7) adds
significantly more.

 
5" Diameter Piping

Technical Reference
Terms & Definitions

Air Filter/ Air Cleaner

Device which removes particles suspended in the airflow as it
is drawn into the engine.

Airflow Requirements

A manometer is a device that can be used in-field for testing of a

filters initial restriction and confirming its remaining filter life. A
manometer, or clock-type gauge, can be a more accurate method
of restriction measurement.

Air is critical to the operation of an engine. The amount of

air required by the engine depends on the type of engine, if
it has a turbocharger, and the engine horsepower (kilowatt)
rating. The engine airflow requirement or specification is set
by the engine manufacturer. Airflow requirements from the
engine manufacturer should be requested for any changes or
upgrades made to the air system.

Overall Efficiency

Axial Seal

The primary filter is the filter in the air cleaner that removes
around 99.9+% of the airs dust. The air flows through the primary
filter first.

The axial seal sealing method requires a force between the air
filter and air cleaner that provides enough compression on the
gasket between the parts to create the seal.

Overall efficiency is the percentage of dust that the air cleaner

with a filter removes from intake air. Donaldson air cleaners, with a
Donaldson air filter, have a 99.99+% overall efficiency.

Primary Filter

RadialSeal Technology

CFM means cubic feet per minute. This is the unit of air flow
measurement. An engine requires a flow of air for combustion.

RadialSeal refers to filter sealing technology that uses the

urethane end cap and the cleaners outlet tube to create the seal.
This has become the preferred method of sealing over older axial
seal designs.

Differential Pressure

Rated Air Flow

Difference in static pressure measured immediately upstream

and downstream of the unit under test.

Flow rate specified by the user or manufacturer; to be the

maximum airflow required by the engine.

Dust Capacity

Restriction

Dust capacity is the amount of contaminant that will be

collected on a filter before a specified restriction level (set by
the engine manufacturer) is reached.

Restriction represents the resistance to the flow of air through the

air cleaner system. The static pressure is measured immediately
downstream of the unit under test.

Dust Concentration

Typical units are inches of water ("H2O) or kilopascal (kPa). Air

cleaners with clean filters should have restrictions between
6-10"H2O or 0,5 and 4 kPa

CFM

AIR FILTRATION TECHNICAL REFERENCE

Manometer

Dust concentration expresses the mass of dust in a specified

volume of air. Typical ambient conditions are around 0.1
milligrams per cubic meter. Off-road conditions are around 100
milligrams per cubic meter.

Filter Media
Filter media is the material in the filter that removes the
contaminant. Filter media in primary filters is made from
cellulose and various combinations and blends of fibers
combined with resins to keep the fibers together.

222

Engine Air Filtration

1 H20 = 9,80665 Pa (Pascal)

1000 PA = 1 kPa (kilopascal)
100 Pa = 1mbar (milibar)
10 Pa = 1 daPa (decapascal)

Restriction Tap
This is the point on an air cleaner where a port exists to add a
filter service indicator. Air filter service indicators measure air
restriction and trip or engage depending on the airflow pressure
on the inlet side of the housing.

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TechnicalReference
Reference
Technical

Filtration and Separation Mechanisms

Filtration an
mecha

The Science of Air Filtration

Single-Stage Air Cleaner

A single-stage air cleaner is a dust removing system for intake air
with a filter and no pre-cleaner.

Filtration & Separation Mechanisms

Filtration and separation mechanisms are integrated

into the design tools used by Donaldson personnel in
the development cycle of new products.

Filtration Mechanisms

Separation M

Primary

Primary
Diffusion
Interception

Safety (Secondary) Filter

The safety (or secondary) filter is an optional filter that protects the
engine during servicing of the primary filter and in case of a leak in
the primary filter.

Inertial
Impaction

Filtration and separation

mechanisms

Multi-Stage Air Cleaner

AIR FILTRATION TECHNICAL REFERENCE

Sieving

Air cleaner consisting of two or more stages, the first usually being
a pre-cleaner followed by one or more filters. If two filters are
employed, the first is called the primary filter and the second one is
called the safety or secondary filter.

Gravity

Electrostatics
Secondary

Filtration Mechanisms

Separation Mechanisms

Primary

Primary
Diffusion

Device usually employing inertial

or centrifugal means to remove
a portion of contaminant prior to
reaching the filter.

Shedding

Dust Cake
Formation

Inertial
Impaction

Test Air Flow

Electrostatics

Sieving

Pulse Cleaning

Gravity

Coalescing

Measure of quantity of air drawn through the air cleaner outlet

Electrostatics
per unit time. The flow rate shall be expressed in cubic meters
per
minute or cubic feet per minute (CFM).

Secondary
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Particle
Bounce
Inertia
Sloughing &

Interception

Pre-cleaner

Secondary

Active Particles

Gravity
Secondary

Particle

Particle

Engine Air Filtration

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Technical Reference
Filter Media used in Air Filtration
Filter Media
Filtration media represents the central point of any filter design. Mastering this science is a key focus at
Donaldson. While our users may not need to share this same level of understanding, some basics are
always helpful. With the media representations below we hope to educate our customers on some of the
more commonly used media types in this ever changing industry.
Todays engines are built to more stringent specifications and finer tolerances. Engine components require
cleaner air to achieve better combustion and lower emissions. Your air intake system filter media and
service practices can make the difference between engine power and engine problems.

Cellulose (traditional media)

AIR FILTRATION TECHNICAL REFERENCE

Primary dry filter media

is a cellulose base
material and used in the
majority of our air filter
applications. It is used
primarily in two types of
engine intake systems
single- or two-stage.
Applications include offroad, on-highway trucks,
buses, and underground
mines.

How it Works

SEM 100x

SEM 600x

Media Image

Ultra-Web Nanofiber Technology

Ultra-Web filter media is
composed of a cellulose or a
cellulose/synthetic substrate
with nanofibers applied to
one side. This media provides
a durable filtration solution
in the high temperature
and humid environments
experienced by diesel,
turbine, hybrid, and other
powered engines.
Ultra-Web offers a higher
initial efficiency vs. standard
cellulose, has very high
efficiency throughout a filters
life, and provides excellent
engine protection from
sub-micron particulate (e.g.
exhaust soot).

224

Engine Air Filtration

How it Works

SEM 100x

SEM 600x

Media Image

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TechnicalReference
Reference
Technical
Filter Media used in Air Filtration

Vibration Resistant Media

Vibration resistant filter
media is a cellulose
base material that offers
maximum filtration
protection and withstands
high pulsation/vibration
situations that would
normally destroy other filter
medias.

How it Works

Applications include, but are

not limited to, one, two and
three cylinder engines and
piston compressors.

SEM 100x

SEM 600x

Media Image

AIR FILTRATION TECHNICAL REFERENCE

Flame Retardant, UL-approved Media

Flame retardant/UL-approved
filter media is a cellulose base
material specially treated for
use on vehicles operating
in industrial applications
where sparks or flames from
backfiring through the intake
system create a fire hazard.

How it Works

SEM 100x

SEM 600x

Grain elevators and

warehouses are good
examples of UL-approved
filter media applications.

Media Image

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Engine Air Filtration

225

Technical Reference

Filter Media used in Air Filtration

Safety Filter Media

Pleated safety filter media is
designed for heavy duty air
cleaner systems with high
velocity airflow and is used in
safety filters both singleand two-stage air cleaner
systems. The safety filter
protects the intake system
while servicing the primary
filter and in the event the
primary filter is damaged.

How it Works

AIR FILTRATION TECHNICAL REFERENCE

The same media may be

used for ventilation panel
filters to remove dust, chaff
and pollen from air entering
vehicle cabs in construction,
agricultural, industrial and
mining applications.

Non-pleated safety filter

media has a synthetic base.
It is primarily used in light to
medium duty intake system
two-stage air cleaners,
e.g., Donaldson F Series or
Cyclopac type air cleaners.
The safety filter protects
the intake system while
servicing the primary filter
and in the event the primary
filter is damaged.

SEM 100x

SEM 600x

Media Image

How it Works

SEM 100x

SEM 600x

Media Image

226

Engine Air Filtration

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TechnicalReference
Reference
Technical

Filter Efficiency

Filter Efficiency:

Donaldson air filters in Donaldson air cleaner housings have

a 99.9+% minimum overall efficiency.

Questions often arise about the micron ratings

and test procedures on air cleaners and
replacement air filters. Typically, air cleaners and
air filters are not assigned a micron rating.
Micron rating is a term used in liquid filtration. Air
filters are evaluated for life and efficiency using an
industry-wide standard (ISO 5011). The following
should clarify the questions surrounding this
issue.

Filter efficiency is calculated by determining

the increase in weight of an absolute filter (an
absolute filter captures any dust that passes the
test filter) located downstream of the test filter
versus the weight of the total dust fed.

Fine test dust is used for testing primary dry air cleaners
that are most often used in on-road and automotive
applications, and coarse dust is used for multi-stage air
cleaners that typically use inertial separators and operate
in very dusty applications.
Particle Size
Range

Weight %*
Fine

Coarse

(in microns)

(on-road)

(off-road)

0-5
5 - 10
10 - 20
20 - 40
40 - 80
80 - 200

39 %
18 %
16 %
18 %
9%
0%

12 %
12 %
14 %
23 %
30 %
9%

* Percentage of weight can vary by 2-3 % in each particle

range

AIR FILTRATION TECHNICAL REFERENCE

Filter life is measured in total grams fed or in

hours of lab life and is determined by testing at
a standard test dust concentration of 1 g/m3
(0.028 g/ft3) for single stage air cleaners or 2 g/
m3 (0.056 g/ft3) for multistage units at either
a constant or variable airflow. The end of the
life testing is determined using the restriction
method. When the predetermined restriction
service point is reached, the test is stopped and
the filter is weighed. The amount of test dust held
by the filter is considered the capacity or life of
the filter. The life of an air cleaner requires some
additional consideration. Many air cleaners have
inertial separators included in the housing. These
inertial separators remove up to 98% of the dust
that is fed during one of these tests. Therefore,
the inertial separator efficiency must also be
evaluated.

Table 1 Particle Size Distribution by Weight %

Table 2 Common Contaminants and Micron Sizes

Dust
Exhaust Soot
Smog

Clouds
and Fog

Mist and
Drizzle

Rain

.01 0.1 1.0 10 100 1,000 10,000

Particle Sizes in Microns

Table 1 details the particle size distribution of the

standard test dust used for life and efficiency
evaluations (ref. ISO 12103-1).
Table 2 lists common contaminants found in
field environments, as well as their particle size
ranges. Although field conditions vary from one
location to the next and from time to time, this
test allows for a standard means of comparison
and a laboratory method of evaluating air cleaner
life and efficiency.

Reference: FMC TSB 04-03

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Technical Reference
Filter Cleaning

Filter Cleaning:
Donaldson recommends servicing air filters by monitoring the airflow
restriction levels in the intake system.
Some vehicle owners and maintenance supervisors, concerned with lowering their
operating costs, will clean and reuse their heavy-duty air filters. Before you decide
whether cleaning or washing of air filters is appropriate for your vehicle or fleet, please
consider these factors:
Heavy-duty air filtration manufacturers do not
recommend any type of cleaning process be used
on their products. Donaldson, like other heavy
duty air filter manufacturers, does not warrant the
air filter once it has been cleaned.
Filter dirt holding capacity is reduced 20 40%
with each cleaning.

AIR FILTRATION TECHNICAL REFERENCE

Rather than cleaning or reusing filters, consider

upgrading to an extended service filter (i.e.,
Donaldson Endurance air filters) and service the
filter by restriction.
There is a risk of dirt reaching the clean side
of the filter while cleaning, plus possible filter
damage from high pressure water or compressed
air, making cleaning or washing a gamble. Be sure
to add the potential cost or risk of filter damage to
the cost of cleaning when determining the value
of a filter cleaning process.
Damaged filters should not be cleaned or reused. If a filter is damaged in service, investigate
the source of damage and make corrections to avoid future damage.
Reusing a cleaned heavy-duty filter increases the likelihood of improper air cleaner servicing
because of the shortened service life. Each time the air intake system is serviced, it is
exposed to the chance of contamination.
Never attempt to clean a safety filter. Replace it after three primary filter change outs.

Reference: FMC Technical Service Bulletin 89-4R2.

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Engine Air Filtration

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TechnicalReference
Reference
Technical

Safety / Secondary Filter

Switching from a Scheduled

Maintenance Air Filter to an
Extended Service Filter?

What is the Purpose of a

Safety Filter?

Interested in switching your scheduled

maintenance air filter to Donaldson Endurance
extended service air filter?
Safety filter?

Secondary
element?

Use only Donaldson Endurance Air Filters

Maintain accurate records of current
competitive cellulose media change intervals
Keep accurate track of miles driven with
Donaldson Endurance air filters and
maintenance records

Inner filter?
Safety filter . . . Secondary element . . . Inner filter . . .
Spare filter? These filters go by many names . . .

At Donaldson we prefer to call it a safety filter

A safety filter backs up the primary (main) filter and
protects the engine while the primary filter is out of the
housing during servicing. The engine should never be
run with only a safety filter in place.

Provide filter for inspection

Rely on your filter service indicator to tell you
when to change out your primary filter.
Standard Donaldson warranty terms and
conditions apply

AIR FILTRATION TECHNICAL REFERENCE

The safety is NOT a spare filter! Its purpose is to

protect the engine if something goes wrong with the
primary (main) filter. Until then, it quietly does its job.
Compared to a primary filter, the safety filter is more
open for lower restriction and is less efficient. A safety
filter does not increase the overall operating efficiency
of an air cleaner.
A safety filter is there to protect the engine against
hidden damage to a primary filter damage from
cleaning, mis-installation, a will-fit that doesnt quite
fit, or the installation of the wrong size filter. A safety
filter is never to be used as a spare filter.

Primary or
main filter

Air cleaner
housing

Cover

Safety filter (fits inside the

primary filter)

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Engine Air Filtration

229

Technical Reference

Installation Guidelines for STB Strata System

Installation Guidelines for STB Strata System
Positioning the Strata
Pre-Cleaner

Scavenge Hose

AIR FILTRATION TECHNICAL REFERENCE

It is usually best to have the precleaner positioned above the hood

of the vehicle so that cleaner air
(above the dust cloud) can be drawn
into the unit.
The pre-cleaner section should be
below the exhaust stack. Be careful
NOT to mount the Strata precleaning section in such a way that
it draws in exhaust gases from the
exhaust stack.
If the pre-cleaner cannot be positioned
according to the above guidelines,
consider adding an extension to put the
intake point at a higher level.
The extension should be added
above the Strata tube section, below
the inlet hood.
Do NOT mount the Strata precleaner on top of the extension
as its weight would make the
arrangement top heavy and
unstable.

The scavenge line between the air

cleaner and the exhaust ejector should
be kept as short and as straight as
possible. The ideal scavenge hose
length for a Strata system is under five
feet and should never be longer than
10 feet.
Minimize bends and be sure that
the hose is supported properly.
(Unsupported lengths of hose should
not exceed five feet.) Bend radii of the
hose should not be less than 15 inches.
Minimize the number of 90 bends
preferably two or fewer.
Donaldson recommends three-ply
silicone hose for the scavenge line.
All Donaldson hose is supplied in 3-foot
lengths (do not use flexible metal nor
rigid tubing).
STB
Model
B160071

Scavenge
Outlet OD

Hose
Part No

Hose
ID

2.0"

P171381

2.0"

Connecting Scavenge Hose

to Pre-cleaner
A check valve is built into the Strata
Pre-cleaner. Connect the scavenge
hose directly to the outlet tube with a
clamp. A Donaldson lined hose clamp is
recommended (see Intake Accessories
section).

Connecting Hose to Ejector

When connecting the scavenge hose
to the exhaust ejector, leave 2" (52 mm)
between the end of the hose and the
body of the ejector.

Exhaust Ejectors
See the accessories section for details
on our exhaust ejector product offering.
Do not add or create any additional
back pressure downstream (e.g., at
the exhaust outlet) of the Strata precleaner. Doing so may cause exhaust
back flow to the pre-cleaner.
Examples of what NOT to do: mount a
spark arrestor on top of the ejector, or
operate with a stuck or frozen rain cap
on the exhaust ejector.

How the Strata System Works

Pre-cleaned
dirty air
out through
exhaust
ejector
STB Inlet

Pre-cleaning via
Strata Tubes

Clean Air To
the Engine

Check valve prevents

reverse airflow

230

Engine Air Filtration

Note: Scavenge Hose, Exhaust Ejectors,

Clamps Sold Separately

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TechnicalReference
Reference
Technical
Frequently Asked Questions
Q: Why am I experiencing short air filter
life?

A: The amount of dirt an air filter can hold before servicing

depends on many variables. The environment must be
considered (severe dust, soot, and moisture) as it is crucial
to know how much contaminant reaches the filter. This
depends on the severity of the environment and whether
the air cleaner is a one- or two-stage design. Another factor
is the size of the air cleaner and filter relative to the airflow
requirement. How long a filter lasts is largely a function of the
Original Equipment Manufacturers intake design.

Q: Can you judge air filter service life by

visual inspection?
A: Visual inspection is not a recommended method for
determining an air filters service condition. Measuring intake
system restriction is the most reliable determination of
filter life. Service by restriction allows the filter to remain in
service until the maximum allowable restriction limit for the
application is reached. Various restriction indicating devices
are available for this purpose.
Reference FMC TSB 89-3R3 for further details.

Reference FMC TSB 89-3R3 and 06-2 for further details.

Q: What is the micron rating of my air

filter?
A: Typically, air cleaners and air filters are not assigned
a micron rating. Micron rating is a term used in liquid
filtration. Air filters are evaluated for efficiency using an
industry-wide standard ISO 5011. Efficiency is the percentage
of contaminant that a filter removes from the intake air
relative to its capacity.

Q: Can I replace my axial seal filter with the

new RadialSeal design?
A: Axial seal and RadialSeal air filters are designed to seal
differently. Radial sealing design filters cannot be fitted into
a housing design for axial sealing replacement filters without
the use of a conversion kit.
Reference FMC TSB 97-3R2 for further details.

Reference FMC TSB 04-3 for further details.

Q: What do inches or millimeters of H2O

have to do with an air cleaner?

Reference FMC TSB 89-3R3 for further details.

Q: Why do some air filters require U.L.

approval?
A: Some engine air filters utilize flame retardant filter media
to meet UL safety requirements. The U.L. rating covers
fire safety and backfire resistance aspects of industrial
trucks with internal-combustion engines, such as tractors,
platform-lift trucks, fork-lift trucks, and other specialized
vehicles for industrial use. These requirements do not cover
other possible safety aspects of such equipment. Additional
information can be found in UL 558 specification.

RadialSeal Technology

RadialSeal filters slip easily on

and off the outlet tube during
installation and service. This
design eliminated the separate
gaskets used with metal endcap
filters.

Axial Seal

Axial seal style filter has

a metal endcap with an
attached gasket. This
design requires housing
cover pressure on a
gasket to create the
critical seal.

Q: Can heavy duty air filters be cleaned or

reused?
A: Most heavy duty air filter manufacturers do not
recommend any type of cleaning process to be used on their
products. Furthermore, they do not warrant their product
once it has been cleaned.
Donaldson does not recommend cleaning filters. Cleaning a
filter in any way, will void the filter warranty.
Reference FMC TSB 89-4R2 for further details.

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Engine Air Filtration

231

AIR FILTRATION TECHNICAL REFERENCE

A: In an intake filtration system the resistance to airflow is

called restriction. Restriction is typically measured in units
called inches or millimeters of H2O vacuum, and is defined as
the difference in static pressure between the atmosphere and
the outlet side of the system being measured. The higher the
restriction the harder an engine has to work to obtain clean
air for combustion. Engine manufacturers specify a restriction
level at which the air filter should be serviced.

Technical Reference
Frequently Asked Questions
Q: Will more frequent servicing of my air
cleaner extend my engines life?
A: Just the opposite, over-servicing will cause increased
service cost, time and material and dust contamination of the
engine due to:
1. Filter damage, due to excessive handling,
2. Improper installation of filter,
3. Increased initial inefficiencies.

Reference FMC TSB 89-3R3 for further details.

Q: What is a scavenged intake system?

A: Some intake system pre-cleaners are inertial separating
devices that require a scavenge flow of air to function
properly. The scavenge flow is required to expel the inertially
separated dust particles from the pre-cleaner assembly.
Scavenge flow is typically provided by a vacuum from an
exhaust ejector that may be designed in as a function of the
exhaust system muffler or as an add-on exhaust ejector stack.
Scavenged systems are typically specified on severe-duty
applications to increase airflow and extend primary filter life.

AIR FILTRATION TECHNICAL REFERENCE

Q: Whats the best type of pre-cleaner for a

given application?
A: Intake system pre-cleaners are typically inertial separating
devices intended to work in conjunction with the air cleaner
to clean intake air prior to the final filtration stage provided
by the filter. Separating some of the contamination from the
intake air prior to reaching the filter provides an increase in
filter service life. The type of pre-cleaner recommended for
an application typically will depend on the severity of the
environment. To maximize filter service life, choose the precleaner design that provides the best efficiency within space
and weight limits of the application.

Q: When should I service an air filter?

A: The filter in any air cleaner should be serviced when the
maximum allowable restriction, established by the engine
manufacturer, has been reached. The filter should not be
serviced on the basis of visual observation because this will
generally lead to over-servicing.
Over-servicing will cause increased service cost, both time
and material, and may cause dust contamination of the
engine due to:

1. Filter damage from excessive handling,

2. Increased chance of improper installation of

filter,

3. Increased initial inefficiencies.

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Engine Air Filtration

Achieving Maximum Air Filter Efficiency

The efficiency of an air filter increases as it is used. As soon
as the air filter is put into operation, it begins to remove
harmful dust particles. As these particles accumulate
throughout the filter media, the microscopic openings in the
media become obstructed. This on-going reduction in the size
of the openings helps the filter stop increasingly finer dust
particles, thus resulting in a more efficient filter. As the filter
continues to plug with contamination, the restriction to air
flow will increase. Most engine manufacturers establish a
maximum degree of vacuum in the air induction system that
the engine can tolerate and still operate efficiently.

Measuring Restriction in Air Cleaners

As a dry air cleaner filter becomes loaded with dust, the
vacuum on the engine side of the air cleaner (at the air
cleaner outlet) increases. This vacuum is generally measured
as restriction in "H2O or Kpa.
The engine manufacturer often places a maximum allowable
limit on the amount of restriction the engine can withstand
without loss of performance before the filter must be
serviced.
Mechanical gauges, warning devices, indicators, and water
manometers are available to inform the operator when the air
cleaner restriction reaches this recommendation limit. These
gauges and devices are generally reliable, but the water
manometer is the most accurate and dependable.
To use the manometer, hold
vertically and fill both legs
approximately half full with
water. One of the upper
ends is connected to the
restriction tap on the outlet
side of the air cleaner by
means of a flexible hose.
The other end is left open
to atmosphere. With the
manometer held vertically
and the engine drawing
maximum air, the difference
in the height of the water
columns in the two legs
measured in inches is the
air cleaner restriction.
A restriction indicators
lock-up restriction level is
generally marked on the indicator itself. A quick method to
check a visual indicator is to remove it, wipe the base clean,
then suck on the indicator with your mouth. If the indicator
locks up, it is operational, if not, replace indicator. A more
accurate method is to check the calibration against a water
manometer.

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TechnicalReference
Reference
Technical

Frequently Asked Questions

Q: Why Service?
A: Proper air cleaner servicing will result in maximum engine
protection against the ravages of dust. Proper servicing can
also save you time and money by increasing filter life and
efficiency.
Two of the most common servicing problems are:

1) Over-servicing new filters increase in efficiency as

dust builds up on the media. DONT BE FOOLED by filter
appearance, it should look dirty. By using proper filter
restriction measurement tools you will use the full life of the
filter at maximum efficiency.
2) Improper servicing your engine is highly vulnerable to
abrasive dust contaminants during the servicing process. The
most common cause of engine damage is due to careless
servicing procedures. By following the steps shown in this
catalog, you can avoid unnecessary dust contamination to the
engine.

Q: Why Would a Heavy-Duty Diesel

Engine Air Filter Collapse

Collapse of a heavy-duty air filter is defined as a permanent

deformation of the unit after airflow is removed. This occurs
when the pressure drop across the filter exceeds the design
limit of the device. Because of the safety factors built-in
when the filter is engineered, this is an unusual event and is
normally preventable.
A common cause of filter collapse is not paying attention to
the service point recommended by the engine manufacturer.
Diesel engines typically have an intake filter service point of
20-30" H2O (5-7.5 kPa), depending on the manufacturer. As
stated above, exceeding this by an incremental amount wont
cause the filter to collapse, as they are designed to withstand

Another possibility of filter collapse is sub-standard filter

construction or remanufacture. Generally, obtaining air filters
from a reputable manufacturer will avoid this issue. Quality
heavy-duty air filters are made with materials that can
withstand high levels of pressure drop and resist collapse,
while sub-standard filters may not. It is also important to
inspect all filters before installation. Dented liners or end caps
may result in a loss of structural integrity and filter collapse.
Damage may be present but not very visible. If the filter
shows any sign of damage, dont use it. This is especially
critical when using cleaned filters. Couple the possibility of
damaged filters with weakened media (if it were washed or
cleaned with too high of a pressure) and the filter may have
a much lower resistance to collapse. Operating conditions
should be considered as well. For example, high levels
of soot (generally from diesel engine exhaust) can plug
an air filter rapidly, which may shorten the life of a filter
dramatically. If a restriction indicating device isnt monitored
closely, an extremely high pressure drop across the filter
could occur, which could cause it to collapse. If high levels of
soot are experienced, the cause of the ingestion should be
investigated and, if possible, corrected. These include (but are
not limited to) proximity of the intake to the exhaust; exhaust
leaks near the air intake; vehicles operating or idling in close
quarters; and operating in certain areas where exhaust
concentrations are high.
Extremely high levels of water ingestion can be a concern,
too. Although most filters can take a certain amount of
moisture with no problems, large amounts of water can
weaken and plug the filter media long enough to cause
collapse. However, this is an unusual situation because most
vehicles that are likely to be used in these types of conditions
have a water separation device installed. One possibile cause
of excessive water ingestion not often accounted for is the
introduction of high levels of moisture during the washing of
the vehicle. The best practice is to ensure the engine is not
operating during washing and water is not sprayed directly
into the engine air intake.
In summary, following the engine manufacturers service
recommendations, using quality undamaged products and
using a restriction indicating device are the best practices
to prevent air filter collapse. If a filter collapse occurs, it is
important to ascertain whether lack of maintenance caused
the problem or if the vehicle is used in conditions that
dramatically shorten filter life, and then take corrective action
to keep it from happening again.

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Engine Air Filtration

233

AIR FILTRATION TECHNICAL REFERENCE

A: Most reputable filter manufacturers design their air filters

to operate well beyond the recommended engine intake
restriction service points. In fact, there is usually a safety
factor of at least 2 3 times over the stated service point.
However, there are circumstances when filter collapse can
take place. When an engine is operating with a collapsed
filter, there is a good chance that unfiltered air is getting to
it, which could result in costly repairs. Most of the time poor
maintenance is the cause, but there are some operating
conditions to consider as well.

a much higher level of restriction. However, because filters

tend to load very quickly after a certain point, not servicing
them soon after the maximum allowable restriction is reached
(as recommended by the engine manufacturer) can end up
causing a very high level of pressure drop across the filter,
and may result in a collapse condition. The best way to avoid
this is to install and monitor a restriction measuring device
(gauge, pop-up indicator or dash light), and replace the filter
when it indicates the service point has been reached.

Technical Reference

Off-road PowerCore Case Study Australia

Off-Road Case Study

PowerCore Air Cleaner

AIR FILTRATION TECHNICAL REFERENCE

Despite heavy concentrations of dust and soot, the Donaldson PowerCore Air Cleaner
helped keep a dozer in the field when it was most needed.

Frank Keath (right) with son Colin stand

with the Fiat FD14E Dozer.
As respected members of the Country Fire
Association (CFA) Frank Keath of Keaths
Excavations along with sons Colin, Andrew
and Graham and the companys service
mechanic Andrew, were at the forefront
of beating back bush fires that recently
threatened properties around Eildon and
neighbouring Marysville. At the height of
the bushfires, Keaths Excavations deployed
each of their units including three Hitachi
Excavators, two Fiat Dozers, a Caterpillar
Grader, a Cat Excavator and two smaller
Backhoes to help build firebreaks and
retainers.
Frank recalls that the conditions at the height
of the fires in the Marysville area were the
most extreme conditions I have ever faced
with the air full of engine-arresting dust and
soot.
The soot was like thick layers of Talcum
powder, he says.

234

Engine Air Filtration

Despite these conditions, Frank praises

the recently fitted Donaldson D100031
PowerCore Air Cleaner as helping keep his
equipment in the field when it was needed
the most.
Given that it can take less than half a cup of
dust to destroy an engine, having an efficient
air filtration system is a necessity in hot and
dusty conditions. In such conditions, the
engines ability to breathe and provide optimal
performance can be compromised.

The D100031 PowerCore air cleaner.

In Franks experience with the PowerCore

unit, he found that the PowerCore filter lasted
substantially longer than other units with
which he has had experience.
The PowerCore achieved 150 hours in the
field. That may seem quite small but due to
the extreme nature of the conditions and
the sheer amount of smoke, dust and soot
in the air, the PowerCore unit far outlasted
traditional filters which struggled to provide
50 hours worth of life, says Frank.

www.buydonaldson.com

TechnicalReference
Reference
Technical

Off-road PowerCore Case Study Australia

The Dozer at work (above and below) during
the clean up of the Marysville area. The dirt
and soot left in the aftermath can badly
affect engine performance.

The PowerCore unit was fitted to a Fiat FD14E Dozer after

consultation with Hitachi Aftermarket Parts Specialist George Calyk
and Donaldson Austrailian Territory Manager, Tony Cooper.
Keaths Excavations fitted the unit themselves at their newly opened
service workshop at Yarck. The unit was mounted vertically in the
Dozers engine housing. The Keaths Excavations team chose to
install an aluminum reflector plate between the engine and the
PowerCore unit to protect the unit from any radiant heat from the
engine. Servicing the PowerCore unit is straightforward as the four
retaining clips on top of the unit remain accessible and away from
heat allowing for easy removal of the PowerCore filter.

10 PowerCore units are available

as horizontal or vertical mount

www.buydonaldson.com

PSD PowerCore air cleaner line

was designed with the idea
that most newer machinery has
less available space under the
engine cowling or hood than
older equipment. By combining
compact sizing with multiple
options for mounting the unit
horizontally or vertically, the
PSD product offering becomes
a perfect retrofit solution for

AIR FILTRATION TECHNICAL REFERENCE

PowerCore filters feature a patented technology that provides

maximum filter efficiency with contaminant holding capacity
greater than that of traditional cellulose filters. PowerCore filters
are also available with Donaldsons patented nanofiber Ultra-Web
technology which provides even greater performance and protection.
The performance abilities of the filter media are augmented by the
design of the PowerCore unit itself which features a unique, built-in,
pre-cleaning section that removes up to 98.9% of heavy contaminant
before it hits the filter. This makes the PowerCore unit the perfect
solution for high dust environments or environments where fine
contaminant can pose a risk to engine performance.

equipment that needs to be in peak performance over extended

periods.
In Frank Keaths opinion, the PowerCore unit more than did its job
and he remains impressed with the performance of the unit as the
clean up in the Marysville area continues. When not fighting fires,
youll find Frank, Colin, Graham, and the two Andrews of Keaths
Excavations, a Hitachi Dealership, at their service centre on the
Maroondah Highway, Yarck, Victoria. Keaths Excavations specialize
in providing earthmoving, landscaping, construction and excavation
equipment and associated services including off road vehicle
maintenance for a wide range of heavy-duty equipment. The team
can be contacted on (03) 5773 4242.

PowerCore aftermarket filters are quick to

replace making service a breeze.

Donaldson Company, Inc.

PO Box 1299
Minneapolis, MN
55440-1299

United States
Canada
Mexico
Latin America

www.donaldsonfilters.com
www.donaldson.com

Brochure No. F113027 (02/10)

2010 Donaldson Company, Inc. All rights reserved. Printed
in the U.S.A. Donaldson Company, Inc. reserves the right to
change or discontinue any model or specification at any time
and without notice.

Caribbean
Brazil
Europe
South Africa

South East Asia

Greater China
Japan
Australia
India

Engine Air Filtration

235

Technical Reference
Technical Paper PowerCore Filtration Technology

Methods for Diesel Engine Air Intake and

Filtration System Size Reductions
Dan Adamek, Director-Engine Air Filtration Development
September, 2008

TECHNICAL BULLETIN
Current Situation
These air intake system pressure losses
have long been considered during vehicle
and component design to minimize the
performance and fuel efficiency penalty
that these restrictions incur. Although fuel
efficiency changes due to diesel engine
intake restriction changes appear small
on a percentage basis (<1%ii), the annual
additional fuel usage with a sub-optimal air
filter can easily exceed the original purchase
price of the filter. With continued increases
in fuel costs, efforts to squeeze additional
fuel economy out of vehicles have resulted in
additional time and expenses being allotted
to lowering these intake losses. These fuel
savings also translate into reduced CO2
emissions. In addition to benefiting our
environment, CO2 reductions will result in
additional financial benefits in regions where
taxation is based on vehicles emissions.

Many factors are affecting the changing

demands on diesel engine air intake systems.
One of the most prominent changes in the
market is the various emissions standards
being adopted around the world (Fig. 1).
These new requirements not only increase
the space consumed by advanced emission
components, but also impact other vehicle
parameters. For example, current and
future diesel engine designs are placing
more emphasis on lower restrictions in the
air intake system, as higher restrictions can
increase the emission levels being measured
in the engine exhaust.i

EPA On-Road

2016

2015

Tier 4/Stage IV
Off-Road

2014

2013

Euro VI

2011

Euro V

2010

Tier 4/Stage III

Off-Road

2009

Japan

2008

2007

2006

2005

EPA On-Road

Many manufacturers are placing more

emphasis on safety, and improved visibility
for the vehicle operator is one part of those
efforts. This has resulted, in some cases, in
the lowering of engine compartment hoods
in order to improve the operators sightlines.
The effect of lowering the vehicles engine
compartment hoods has been an additional
reduction in space for components such as
the air intake systems.

2012

AIR FILTRATION TECHNICAL REFERENCE

Innovative vehicle designs and increased

environmental awareness call for new
engineering solutions for on-road and offroad vehicle components. Diesel engine
air intake suppliers are facing increasing
challenges as vehicle manufacturers demand
higher performance in a smaller volume
while minimizing life-cycle costs. This
paper will discuss the market drivers behind
these changes, air filtration solutions that
have worked in the past, and a new filter
technology that promises to better meet these
increasing challenges.

Figure 1. Diesel Engine Emission Regulation Target Dates

236

Engine Air Filtration

www.buydonaldson.com

TechnicalReference
Reference
Technical
Technical Paper PowerCore Filtration Technology

These market drivers are challenging air intake system

providers to deliver products that simultaneously
improve multiple system properties that have
historically been engineering trade-offs.

to achieve simultaneous improvement in multiple

parameters. These technology advancements can take
several forms, from simply improving via design and
materials expertise, to the utilization of advanced tools
such as computation fluid dynamics (CFD), to the
development of breakthrough configurations (Fig. 3).

Performance Levels

In the search to improve the value provided by vehicle

components, air intake system life cycle costs continue
to be examined. This can often take the form of either
increasing the air filters life at equal cost, or reducing
the air filter cost at equivalent life. In some cases,
customers are looking for ways to reconfigure the air
intake system layout to reduce cost. In on-highway
trucks for example, behind the cab air intake systems
have been typical for some regions because of the under
hood space constraints. Size reductions in the system
can allow for alternate configuration such as a frontal
intake system. This can shorten the ductwork thereby
reducing costs and also utilize the engine compartment
to mitigate noise transmission through the inlet.

fully Optimized
configuration
Improvement via Advanced Tools
(cfD, feA, etc.)

Engineering Approach

Time

Figure 3. Typical performance advancement means

and rates

AIR FILTRATION TECHNICAL REFERENCE

Design of diesel engine air intake systems requires the

integration of many technologies and the balancing of
many factors. Figure 2 is a simple graphic illustrating
how the primary value measurements of a system can be
affected by design changes in other system properties.

Improvement via Design and Materials expertise

Other system requirements need to be addressed during

the design process as well, and can include items such
as noise attenuation, elevated temperature operation,
chemical resistance, durability under vibration and
shock, and many others.
The ability of a supplier to satisfy these diverse air
intake system requirements is perhaps most determined
by the design and performance of the air filter. The
air filter removes contaminant from the air in order to
protect the engine from damaging wear. Engine wear
rates have been calculated to decrease by a factor of
10 when high efficiency air filters are used in place of
standard efficiency filters.iii

Figure 2. Air Filter Primary Design Tradeoff

Relationships
At a given technology level, each property can be
improved through compromises in another property.
For example, size can be reduced by reducing filter
efficiency, reducing filter life, or increasing filter
pressure loss. Advancements in technology are required

High efficiency levels have been achieved through the

optimization of the fibrous structure of the filter media.
The use of nanofibers on the media surface (Fig. 4)
has allowed the thickness and density of the media
to be reduced thereby decreasing the pressure losses
through the media and the amount of material used.
These nanofibers also show very high initial efficiency
compared to standard cellulose media which only
achieves its targeted efficiency level after it has built up
a sufficient dust cake on its surface.

Methods for Diesel Engine Air Intake & Filtration System Size Reductions

www.buydonaldson.com

Engine Air Filtration

237

Technical Reference
Technical Paper PowerCore Filtration Technology
A breakthrough alternative to cylindrical filters for
diesel engine air intake systems was introduced in the
1990s. Donaldsons PowerCore filter demonstrates
an axial flow arrangement that allows the airflow
to pass straight through the filter without the 90
change in direction that is required for cylindrical filter
configurations. This simplified airflow path decreases
the potential pressure losses within the air intake
system.

AIR FILTRATION TECHNICAL REFERENCE

Figure 4. Scanning Electron Microscope photograph of

Donaldsons Ultra-Web nanofiber filter technology
The build-up of contaminant on the filter media causes
pressure losses to increase over time, until it reaches
a magnitude which is determined to be the maximum
allowable by the engine. This filter life is desired to
be as long as possible to minimize the cost of filter
replacement. The ability of an air filter to load slowly,
that is have low pressure loss for an extended period
of time, is also important because the longer an engine
operates at low restriction, the lower the average fuel
consumption that can be achieved.

Figure 6. Schematic representation of airflow through

axial flow PowerCore air filter

Product Solutions
Cylindrical filters have been the technology of choice
in the past. The radial seal version of this type of filter
was an advancement that occurred in the 1980s that
enabled the transition from metal air cleaner housings
to polymeric housings, thereby greatly reducing product
costs and improving product quality.
Figure 7. Example of an axial flow PowerCore intake
system.

Figure 5. Conventional filters (axial and radial seal).

238

Engine Air Filtration

www.buydonaldson.com

TechnicalReference
Reference
Technical

Technical Paper PowerCore Filtration Technology

Normalized Dust
Holding Capacity

350%
300%
250%
200%
150%
100%
50%
0%
Conventional PowerCore
Cylindrical

PowerCore
G2

One challenge in air filter design and particularly in

axial style filters is the effort to minimize the media
area that is unutilized or underutilized due to masking.
PowerCore G2 reduces media masking when compared
to previous axial flow air filters. Because increases in
effective media area decrease the velocity though media,
it has the dual effect of decreasing the pressure loss
across the media and reducing the loading per unit area.
Therefore, the increase in life is higher (Fig. 9) than the
increase in effective media area.

120%
100%
80%
60%
40%
20%
0%
PowerCore

PowerCore G2

Figure 10. Normalized total media area for equal size

air filters. Performance may vary with geometry and
operating conditions.
Channel pressure losses can be lowered through
increasing the air filter's channel size. This also
decreases the amount of media, however, so the
application requirements need to be factored into the
choice of channel size.
Increases in channel space can also be obtained by
utilizing thin filter media. Nanofiber laminates allow for
thinner media because particulate efficiency increases as
media fiber size decreases.
The effect of these changes and others on filtration
performance has been theoretically modeled using
fluid mechanics and advanced filtration theory. The
use of advanced modeling tools has allowed optimal
configurations to be determined by comparison of
the performance of millions of unique axial flow
filter configurations. Prototypes of these selected
configurations have been tested and validated against
the theoretical model. Figure 11 shows an example
of the restriction increase versus dust loading of an
advanced axial flow filter and a previously available
axial flow filter.

140%
Normalized Effective
Media Area Percentage

140%

AIR FILTRATION TECHNICAL REFERENCE

Figure 8. Normalized ISO fine dust capacity for equal

sized air filters. Performance may vary with geometry
and operating conditions.

Additionally, PowerCore G2 has been designed to allow

for increased total media area to be packaged into a
filter through a unique media forming process. This
can lead to increased filter life when combined with the
correct filter channel configurations. (Fig. 10)

Normalized Total Media Area

While axial flow style air filters have proven their

value to vehicle manufactures, very recent advances
in this style of filter have achieved even higher levels
of performance. PowerCore G2 is an advanced, next
generation axial flow filter that has optimized the
internal configuration of the filter such that every
geometric feature within the filter has been reconfigured
to reduce pressure losses and increase filter life (Fig. 8).

120%
100%
80%
60%
40%
20%
0%
PowerCore

PowerCore G2

Figure 9. Normalized effective media area as a

percentage of total air filter media area. Performance
may vary with geometry and operating conditions.
www.buydonaldson.com

Methods for Diesel Engine Air Intake & Filtration System Size Reductions

Engine Air Filtration

239

Technical Reference
Technical Paper PowerCore Filtration Technology

7.5

25

6.2

20

5.0

15

3.7

10

2.5

1.2

0.0
2000

500
1000
1500
ISO Fine Dust Loading (grams)

AIR FILTRATION TECHNICAL REFERENCE

Figure 11. Example ISO Fine Dust Loading for Equal

Size Element at Constant Flow rate. Performance may
vary with geometry and operating conditions.
While this example illustrates achieving improved life
for a constant volume, it would be a straightforward
matter to provide an air filter with equal life, but
smaller volume utilizing these technology advancements.
Another benefit that can be seen in Figure 11 is that
PowerCore G2 can provide a lower pressure loss
throughout the loading period. This lower weighted
average pressure loss translates into potential increased
fuel efficiency and a more desirable condition for
emission performance. However, in applications where
initial pressure loss is less of a concern, even greater air
filter life than shown in Figure 11 may be obtained with
PowerCore G2.
PowerCore G2 has been developed as a family of
air filtration solutions. By varying the parameters
described above, greater performance can be achieved
and therefore greater value can be provided to diesel
engine and vehicle manufacturers. This technology
breakthrough has allowed for simultaneous
improvement in multiple system properties such
as restriction, size, and life, and provides a variety
of configuration choices in order to best match
performance to customer needs.

PowerCore G2

PowerCore

4
3
2
1
0

10

Relative Filter Life

Figure 12. Relative air filter volume versus life.

Performance may vary with geometry and operating
conditions.

Figure 13. Photographic comparison of equivalent

performance air filters of varying technology level.

RefeRences

Continued demand for further reductions in air intake

system size and restriction has resulted in innovative
solutions such as PowerCore G2. For given filter life and
efficiency targets, the PowerCore G2 configurations can
result in a 30% reduction in size from previous axial
flow filters and a 60% reduction in size from cylindrical
filters (Figures 12 and 13). Additionally, improvements
in restriction and air filter life are now possible with
PowerCore G2.
Engine Air Filtration

________________________________________________

Conclusion

240

Conventional
Cellulose

Relative Filter Volume

30

Pressure Loss (kPa)

Pressure Loss (in H2O)

10

i Jaaskelainen, Hannu, Emission Effect of Engine Faults and

Service, www.dieselnet.com/tech/emi_fault.html.
ii Deierlein, Bob, Managing Fuel Consumption, Fleet Equipment,
Dec. 2001.
iii Barris, Marty A., Total Filtration: The Influence of Filter
Selection on Engine Wear, Emissions, and Performance, SAE
952557, SAE Fuels and Lubricants Meeting & Exposition, October
16-19, 1995.

www.buydonaldson.com
Methods for Diesel Engine Air Intake & Filtration System Size Reductions
5

Technical Paper Spiracle Crankcase Filtration

Technical Article

Spiracle Crankcase
Filtration Technology
Author:

For more than 30 years, a focus on environmental air

Veli Kalayci
Spiracle Systems Team Leader

improvement has led original equipment manufacturers

(OEMs) to require their manufacturing business partners
to design filtration systems that reduce the amount of
crankcase blow-by aerosols vented into the atmosphere
from diesel engines. This push to reduce diesel emissions
and other particulate matter (PM) contaminants from the
atmosphere began in the 1970s with the passing of the
U.S. Environmental Protection Agency (EPA) Clean Air Act,

100%

90%

90%

which regulated on-road diesel emissions and was later

80%

80%

amended, in 1990, to include regulations for off-road diesel

70%

vehicles. These standards set maximum allowable levels of

60%

emissions for new diesel engines and diesel fuel that have

50%

been incrementally reducing emissions levels since 1988.

Percent of Total PM Emissions

100%

70%
60%
50%
40%
30%
20%

Figure 1

10%
0%

1988-1990

40%
30%

With the significant technology advancements achieved in

20%

curbing the exhaust emissions from the engine tailpipe, the

10%

emissions Contributions
0%
tAilpipe
& CrAnkCAse
1991-1993
1994-2006
2007

1988-1990

% Tailpipe Contribution

% Crankcase Contribution

relative contribution of the emissions from the crankcase

1991-1993

% Crankcase Contribution

100%

Percent of Total PM Emissions

AIR FILTRATION TECHNICAL REFERENCE

Percent of Total PM Emissions

TechnicalReference
Reference
Technical

1994-2006

2007

blow-by aerosols started to become an increasing

% Tailpipe Contribution

contributor in total engine emissions. Figure 1 shows the

90%

increasing relative contribution of crankcase emissions for

80%

on-road engines through 2007.

70%
60%

As these regulations evolved in the U.S. and around the

50%

world, Donaldson Company, a leading manufacturer

40%

of air and liquid filtration systems and replacement

30%

parts, led the industry in the development of crankcase

20%

filtration technologies with the Spiracle Crankcase

10%

Filtration Systems (CFS). The engineering advancements

0%

1988-1990

1991-1993

1994-2006

2007

% Tailpipe Contribution
Crankcase Contribution
Crankcase%emissions
levels in diesel engines
have remained relatively low compared to
tailpipe emissions until 2006. On newer engines,
as emissions from tailpipes reduce, crankcase
emissions become a greater share of total
allowable particulate matter (PM) emissions.

www.buydonaldson.com

of Spiracle CFS have continually been used to help

meet the EPAs stringent regulatory
requirements by providing high
efficiency filtration solutions to OEMs
and fleet operators around the world.

Engine Air Filtration

241

Technical Reference
Technical Paper Spiracle Crankcase Filtration

Crankcase ventilation filtration systems

are designed to be either "open" or
"closed" systems.
Open crankcase ventilation filtration
systems (OCV) filter engine aerosols,
including oil and soot, along with any
bulk oil coming out of the valve cover or
crankcase vent and discharges filtered
air into the atmosphere.

AIR FILTRATION TECHNICAL REFERENCE

In closed crankcase ventilation filtration

systems (CCV), crankcase blow-by
aerosols, including oil and soot, are
filtered and the filtered crankcase flow
is directed back to the intake manifold
or to the turbo compressor. Using high
efficiency closed crankcase filtration
systems, the performance of intake
filters, turbochargers, aftercoolers
and exhaust system components can
be maintained over extended engine
usage.
Crankcase Emissions from Diesel
Engines and Emission Control
Crankcase emissions are created
during the combustion process of
reciprocating engines. The primary
source of crankcase emissions are
combustion gases and particulate
matter (PM) that escape past the piston
rings and enter the crankcase. Other
sources of crankcase emissions include
turbocharger shaft seal leaks, valve
guides and general movement of parts.
These "blow-by" gases must be vented
through a tube into the atmosphere
to avoid pressurizing and damaging
components of the engine. After
mixing with oil mists in the crankcase,
the gases, PM, and oil aerosols either
coalesce and drop out of the vent
tube onto the ground, or enter into the
atmosphere as pollutants.

distribution. Just as important, the crankcase emissions can vary

depending on the engine design especially the tolerances, materials,
turbocharger, wear factors and operating conditions can impact the
amount of blow-by escaping past the piston rings.
Donaldson has developed engine blow-by characterization methods
and tools as part of its standard range of capabilities for crankcase
filtration technology and product development. One such piece
of equipment is a mobile blow-by characterization system that
Donaldson uses to measure the blow-by output of diesel engines. The
test bench can quantify the gravimetric and fractional content of the
blow-by mass output, volumetric flow rate, pressure and temperature
at different engine operating conditions.

Figure 2

CrAnkCAse blow-by ChArACterizAtion At three

engine operAting modes
2.0E+07
1.8E+07

Number Concentration dN/dLogDp (#/cc)

Crankcase Ventilation Filtration

Systems

OEM No. 1
Idle
Rated Speed
Road

1.6E+07
1.4E+07
1.2E+07

OEM No. 2
Idle
Rated Speed
Road

1.0E+07
8.0E+06
6.0E+06
4.0E+06
2.0E+06
0.0E+00
0.02

0.03

0.04

0.070

.15

0.26

0.43

0.731

.17

1.86

2.94

Particle Size (m)

Figure 3

peAk engine torque CompArison with And without

spirACle FiltrAtion system

Crankcase emissions vary greatly

depending on a number of factors.
Engine rating, displacement, engine
operating conditions such as load,
speed and the age of the engine all
influence the blow-by volumetric flow
rate, mass output rate and particle size
2

242

Engine Air Filtration

www.buydonaldson.com

TechnicalReference
Reference
Technical
Technical Paper Spiracle Crankcase Filtration
The mobile blow-by characterization system allows Donaldson to
quantitatively assess their customers crankcase emissions under
dynamic conditions (Fig. 2 and Fig. 3) from their diesel engines and
tailor filtration systems to address these needs. This cutting-edge
technology allows Donaldson a unique capability in the industry and
provides the benefit of custom designed products to fit customer
needs.
It is imperative that crankcase filtration manufacturers develop
products that can handle crankcase emissions that vary significantly
over the operating range and life of the engine. In addition, these
systems must be designed to operate in the extreme conditions for
temperature, shock, and vibration typical of medium- and heavyduty applications.
Spiracle Filtration Technology

Figure 4

spirACle system on A
sChool bus

As part of California ARB and US EPA

emissions retrofit programs, over 16,000
units have been installed on school
buses and trucks across the U.S.

Crankcase filtration manufacturers

are challenged to tailor their products
to meet a host of manufacturers applications with differing size,
efficiency, pressure loss, and life requirements while delivering high
efficiency filtration and reliability.

With the introduction of Donaldson Synteq XP, a revolutionary,

patented filter media, Donaldson engineered the Spiracle CFS
creating new open and closed crankcase filtration systems solutions.

Larger particles, typically from 1 to 10

microns are efficiently separated by
interception and inertial impaction. Submicron particles, often the most harmful
for compressor blades, are efficiently
separated by diffusion. Donaldsons
Synteq XP media is specifically designed
to combine interception, inertial
impaction and diffusion, thereby offering
high efficiency for all particle sizes (see
Fig. 5).
After the oil mist particles are captured,
they are coalesced into larger droplets
and drained from the media. The
drainage within the media pack is also
optimized. Pressure drop across the
self-draining filter is kept low and stable
over time, and no engine downtime is
required to drain the oil out of the media
pack.

AIR FILTRATION TECHNICAL REFERENCE

Donaldson has a long track record

of success with its Spiracle CFS
technology. In an effort to meet EPAs
continued mandates and realizing the
health benefits to passengers(1), school
bus fleet owners have installed a
Spiracle CFS combined with a second
emissions reduction technology; i.e.,
Diesel Oxidation Catalysts (DOC),
Diesel Particulate Filters (DPF) or a
Diesel Multi-stage Filters (DMF). The
combination creates a retrofit solution
that delivers maximum emission
reduction both inside and outside the
bus.

The precise dimensions, shapes and

innovative fiber bonding of the
Synteq XP media provide the ideal
solution for the challenge of balancing
high efficiency and low pressure drop,
and increased filter life.

The large pore size of Synteq XP media

(Fig. 6) reduces the pressure drop
across the filter. Multiple layers of the
media allows custom design flexibility
for a wide range of filtration efficiencies
and field life depending on the needs
and requirements of OEMs.
Figure 6

sCAnning eleCtron
miCrogrAphs oF
synteq Xp mediA @ 200X

Figure 5

pArtiCle sizes And FiltrAtion prinCipAls

Synteq XP
Close-up of Synteq XP media (clean)

Close-up of Synteq XP media after 1200 hours of field

use. The open areas that are free of contaminant
offer additional filter service life.

www.buydonaldson.com

Engine Air Filtration

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Technical Reference
Technical Paper Spiracle Crankcase Filtration
One of the unique
features of Synteq XP
filtration technology is
its exceptional ability
to coalesce oil and
then drain.

Filter oil line CompArison

AFter 16 hours
Steady State Oil Line Height Comparison
after 16 hours
Oil soaked area
is blocked or
plugged media

Competitive filter
drain line

Benefits of Spiracle CFS with

Synteq XP Media include:
Lower operating pressure drop

synteq Xp filter
drain line
Competitive
filter

synteq Xp
filter

Better oil drainage means less pressure drop,

improved efficiency and filter life.

Synteq XP media in combination with a Spiracle housing for

OCV or CCV applications allows increased engineering design
flexibility (see Fig. 8) for custom fit solutions. This design
flexibility translates into improved serviceability including
mounting location and direction and aligning the filter service
interval with other maintenance intervals to reduce downtime
and maintenance costs.
Figure 8

CrAnkCAse FiltrAtion perFormAnCe design

FleXibility with synteq Xp mediA
100
90
80
70
60
50
40
30
20
10
0

4244 Engine Air Filtration

A Better Product and Technology

to Control Diesel Engine
Crankcase Emissions
Donaldson Spiracle CFS is a serviceable
unit. Its benefits include lower cost,
higher efficiency, and reliability over a
wide range of engine conditions and
longer filter life creating less demand on
the diesel engine.

Synteq XP media offers great flexibility to Donaldson engineers

in customizing crankcase solutions. Spiracle CFS can be
developed to any target gravimetric and fractional efficiency
depending on the requirements of the customer and the diesel
engine crankcase blow-by characteristics. This media technology
offers the best combination of high efficiency with low pressure
drop.

Gravimetric Efficiency %

AIR FILTRATION TECHNICAL REFERENCE

Oil that is held in the

filter will increase
pressure drop and
reduce efficiency,
resulting in shorter
filter life. In Fig. 7,
there is no wet line
on the Spiracle filter
shown on the right
after 16 hours of
operation. Better
drainage means
less pressure drop,
better efficiency and
improved life.

Figure 7

Continuous oil drainage even at

low pressure differentials
Higher gravimetric and fractional
efficiency including the sub-micron
particle size range
Longer filter life compared to
traditional media

Donaldson Synteq XP media provides

continuous drainage at low pressure
differentials. Just as importantly, a
Spiracle CFS provides high gravimetric
efficiency at broad flow ranges in a
dynamic engine operating environment
where consistency is required no
matter the duty cycle of the engine.
The Spiracle CFS also provides high
fractional efficiency on sub-micron
particles. Sub-micron particles along
with larger aerosol contaminants
contribute to wear and damage to the
air intake system components on diesel
engines. Typical manifestation of such
damage is wear on compressor blades
and the housing of the turbocharger
system, or a reduction in aftercooler
efficiency which negatively impacts
engine performance. This outstanding
performance of the Spiracle filtration
technology
over any
contaminant
size range
including
sub-micron
particles,
XP
clearly sets
it apart
from other

Media Pack Thickness (mm)

www.buydonaldson.com

TechnicalReference
Reference
Technical
Technical Paper Spiracle Crankcase Filtration

methods of filtering crankcase blow-by contaminants. The technology

offers the added advantage of providing optimum filtration
performance in low and high temperature extremes.
The Spiracle CFS does not have any moving parts and does not
require any electric or hydraulic power to function; therefore, it does
not require engine power to operate, which may otherwise cause
parasitic losses and decrease fuel efficiency.
Figure 9

spirACle system sChemAtiC

Inlet port
from engine
crankcase.

Outlet port to
air intake duct
(CCV) or draft
tube (OCV)

inexpensive, easily accessible filter. This

can be accomplished quickly (typically
under 1 minute), thus resulting in
minimal downtime servicing the engine
and more vehicle uptime. Periodic
replacement of the filter returns the
system to a known performance level
each and every time.
Donaldson Spiracle Systems deliver
high performance crankcase filtration
over all engine operating conditions.
Figure 10 and 11 show examples of
Spiracle CFS on engines.
"Green" Benefits
At Donaldson, we protect our
customers engines by cleaning the
air going into the engine, all the fluids
around and throughout the engine, and
the exhaust gases coming out of the
engine. In turn, our filtration systems
are improving the sustainability of the
environments in which they are used.

Pressure
relief
valve

Oil drain
connection

Spiracle CFS offers the following green

benefits:

AIR FILTRATION TECHNICAL REFERENCE

US Pats 6,530,964; 7,182,804

and other U.S. and
international pats. pending

reduces or eliminates crankcase

emissions

Due to its reliability over the life of the engine, Spiracle CFS is the
ideal solution for controlling crankcase emissions whether in open
or closed crankcase ventilation systems. As the soot and other
contaminants build up on the Spiracle filters after extended engine
use, typically over 1,500 hours, the end user simply replaces an

B - Inlet

C - Oil Drain

Figure 10

Figure 11

A
A

reduces engine oil consumption;

and
maintains a cleaner engine
compartment

Conclusion

spirACle FiltrAtion systems on engines

A - Outlet

improves cabin air quality (1)

Donaldsons diesel engine knowhow combined with its cutting edge

crankcase blow-by characterization
technology and Synteq XP media based
Spiracle Systems offer the emissions
reduction solutions that are needed
by the diesel engine OEMs to meet
worldwide emissions regulations.

b
C

www.buydonaldson.com

Engine Air Filtration

245

Technical Reference
Technical Paper Spiracle Crankcase Filtration

Reference:
(1)

Three independent studies concluded Spiracle CFS improves in-cab air

quality. Links to studies can be found on Donaldson Emissions Resource
Center at www.donaldson.com/en/erc

Acronyms
OCV
CCV
CFS
OE
OEM
EPA
ARB
PM

Open Crankcase Vent /Ventilation

Closed Crankcase Vent/Ventilation
Crankcase Filtration System
Original Equipment
Original Equipment Manufacturer
Environmental Protection Agency
Air Resources Board; California Air Resources Board
Particulate Matter

Internet Resources:

AIR FILTRATION TECHNICAL REFERENCE

www.donaldson.com/en/engine/crank/

Donaldson, Spiracle, and Synteq XP are trademarks or registered

trademarks of Donaldson Company, Inc.
donaldson Company, inc.
po box 1299
minneapolis, mn
55440-1299

www.donaldson.com

north America 866-511-7610

mexico +52-449-910-6150
latin Am. & Caribbean +52-449-910-6150
brazil +55-11-2119-1604
europe +32-16-38-3811
south Africa +27-11-997-6000

south east Asia 65-6311-7373

greater China 852-2405-8388
Japan 81-42-540-4112
Australia 61-02-4350-2033
india +91-124-2290060

brochure no. F113025 (03/10)

2010 Donaldson Company, Inc. All rights reserved. Donaldson Company, Inc. reserves the right to change or
discontinue any model or specification at any time and without notice. Printed in the U.S.A.

246

Engine Air Filtration

www.buydonaldson.com

Technical Reference
air intake for vehicles/equipment

application design worksheet

For proper development/design engineering solution,
we ask you to provide details about your engine,
project due dates, intake system and performance
(mechanical and filtration), system mounting, service,
final packaging and product markings.

When completed, please forward to Donaldson.

Email: [email protected]
Fax: 952-887-3059

Customer Name:

Revision:

Project Name:
Contact Name:

Title

Phone:

Fax:

Email:

Current Donaldson Model Used: (if applicable)

Your Part Number:

project details

air intake requirements

Type of Machine: ______________________________

Units Per Year: ____________

Airflow: (Specify units, standard conditions if 20 C and 101.3 kPa,

unless other specified.)

Key Project Dates:

____________________

Prototype Delivery:

____________________

Design Freeze:

____________________

PPAP:

____________________

Start of Production:

____________________

engine information

Manufacturer_________________________________
Model ______________________________________
No of Cylinders______________________________

Maximum Rated with out EGR ___________________

Maximum Initial Restriction:
___________ (pressure) at ____________ (flow rate)
Service Restriction Limit:
___________ (pressure) at ____________ (flow rate)

Yes No
Scheduled Restriction

Pre-cleaner Scavange Available:

Type of Maintenance:

Service Interval Desired:

_____________________________ hours OR miles

Rating _____________hp/kw at ______________rpm

Air Temperature:

external requirements

__________ C Engine Compartment

__________ C Max. Intake Air Temperature
__________ C Max. Air Cleaner Housing Skin Temp.

Dust Condition:

Light

Medium

Heavy

Other Conditions:

High Carbon (soot) Mist Seed/Chaf

Other: _______________________________
Does this air cleaner need to be flame retardant?
Yes No
Air Temperature:
__________ C Engine Compartment
__________ C Max. Intake Air Temperature
__________ C Max. Temp. in close proximity to air
cleaner

____________
intake system mounting requirements
Under Hood:

Frame/Rail Engine Firewall

Other _________________________

Outside of Engine Compartment

Cowl Mounted

Frame/Rail

Other, please describe __________________

Location / Space Footprint:

Limitations (include inches or metric)
Length: ______

Inlet ______

Dia. ________

Outlet ________

Model of Space Envelope Attached?

www.buydonaldson.com

AIR FILTRATION TECHNICAL REFERENCE

Design Proposal:

Maximum Rated with EGR ___________________

Yes No

Engine Air Filtration

247

vibration

additional information

PSD/Time History Data Attached

Yes

No

Natural Frequencies to avoid (engine fundamental, track/

wheel/tire input:) _______________________________
What is B10 life? ____________________hours or miles
Machine
Axis

Acceleration (g)
Max. G Load

Expected
No. of
CyclesShock

Peak Shock
Loads (g)

Vertical
Fore/Aft
Side to Side

Is a safety/secondary filter required?

Yes No
Flame retardant required?
Yes No
Do you have any special finish requirements?
Yes No
accessories

Mounting Bands
Rain Caps / Hoods
Moisture Eliminators
Filter Indicators

Yes
Yes
Yes
Yes

No
No
No
No

packaging
intake plumbing
Describe any special intake ducting, clamp, or torque
requirements.

Check all that apply?

Protective caps: on inlet

on outlet on port

Other _________________________________
_________________________________

Final Assembly:
Bulk Individual Boxes

Returnable

Other _________________________________
_________________________________

AIR FILTRATION TECHNICAL REFERENCE

outlet plumbing
Describe any special intake ducting, clamp, or torque
requirements.

markings

Do you have any marking requirements?

Intake Assembly?
Filters?
Pre-Cleaner?

Yes No
Yes No
Yes No

installation & service

Clamp Torque Specification ______________________

Yes
Intake Air Temperature Sensor? Yes
Mass Air Flow Sensor?
Yes
Crankcase Ventilation Port?
Yes
Additional Fittings? Yes No
Restriction Indicator Port?

No
No
No
No

Do you require installation, service or maintenance

recommendations from Donaldson? Yes No
additional comments on requirements?

If yes, describe (location, thread/seal type)

_____________________________________________
_____________________________________________
for donaldson use onlY
_____________________________________________
Date Received: _____________________________
Request From:

Assigned to:
Business Unit: _____________________________
Product Manager: __________________________
donaldson company, inc.
PO Box 1299
Minneapolis, MN 55440-1200
Engine Air Intake
Applications Engineering

248

Engine Air Filtration

Catalog Web Site

Other _______________________

Account Manager: _________________________

Engineer: _________________________________
doc. no. f115348 rev.0
october 2010
2010 Donaldson Company, Inc. All rights reserved. Printed in the U.S.A.
Donaldson Company, Inc. reserves the right to change or discontinue any model
or specification at any time and without notice.
donaldson company, inc., po Box 1299, minneapolis, mn 55440-1299

www.buydonaldson.com

Technical Reference
ENGINE CRANKCASE FILTRATION

APPLICATION DESIGN WORKSHEET

For proper development/design engineering solution,
we ask you to provide details about your project,
engine and crankcase parameters, performance
(mechanical and filtration), system mounting, service,
final packaging and product markings.

When completed, please forward to Donaldson.

Email: [email protected]
Fax: 952-887-3502

Customer Name:

Revision:

Project Name:
Contact Name:
Phone:

Title
Fax:

Email:

Current Donaldson Model Used: (if applicable)

Your Part Number:

Project Details

Crankcase Design Parameters

Type of Machine: ______________________________

Units Per Year: ____________

Desired Crankcase Filtration System Type:

Key Project Dates:

Desired Filter Life: ______________ __ hours or miles

____________________

Prototype Delivery:

____________________

Design Freeze:

____________________

PPAP:

____________________

Start of Production:

____________________

Open

Closed Not Sure

AIR FILTRATION TECHNICAL REFERENCE

Design Proposal:

Minimum crankcase filtration efficiency (%) _________

Maximum blow-by gas flow _________________ l/min
Blow-by gas flow difference between new engine and old
engine
_______________________ l/min
Blow-by gas flow rate at engine brake ________ l/min

Engine Information

Manufacturer_________________________________
Model ______________________________________
Emissions regulations (U.S. EPA, Euro) being met?
___________________________________________
No of Cylinders______________________________

Maximum temperature of blow-by gas __________ C

Crankcase pressure range (kPa)

minimum: ___________
maximum: _____________
Pressure relief valve required?
Pressure regulation valve required?

Yes No
Yes No

Engine Displacement ________________ l

Rating _____________kW at __________ __ ____rpm
Number of Turbochargers ____________________
Oil Type/Grade _____________________________
Height between housing oil exit to
oil pan _____________________________cm
Engine Tilt Requirements:

Degree _____________

Duration ____________

Direction ____________

Engine oil carry-over _______________________g/h

Yes No

Check valve on oil return line

Engine Air Cleaner Restriction (kPa)
Initial ______________

Final ________________
continued on next page

Engine Compartment Temperature _____________C

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Engine Air Filtration

249

Additional Information

Mounting Requirements

Location / Space Footprint:

Limitations (include inches or metric)
Length: ______

Inlet ______

Dia. ________

Outlet ________

Model of Space Envelope Attached?

Yes No

Vibration

PSD/Time History Data Attached

Yes No

Natural Frequencies to avoid (engine fundamental, track/

wheel/tire input:) _______________________________
What is B10 life? ____________________hours or miles
Machine
Axis

Acceleration (g)
Max. G Load

Peak Shock
Loads (g)

Expected
No. of
CyclesShock

Vertical

Do you have any special finish requirements?

Yes No
Accessories

Yes No
Yes No
Yes No

Hoses
Clamps
Filter Indicators
Packaging

Check all that apply?

Protective caps: on inlet

on outlet on port

Other _________________________________
_________________________________

Final Assembly:
Bulk Individual Boxes

Returnable

Other _________________________________
_________________________________

Fore/Aft

Markings

Side to Side

Do you have any marking requirements?

Assembly?
Filters?

Yes No
Yes No

Installation & Service

AIR FILTRATION TECHNICAL REFERENCE

Do you require installation, service or maintenance

recommendations from Donaldson? Yes No

Additional Comments on Requirements?

For Donaldson USE ONLY

Catalog Web Site

Other _______________________

Date Received: _____________________________

Request From:

Assigned to:
Business Unit: _____________________________
Product Manager: __________________________

Account Manager: _________________________

Engineer: _________________________________

Donaldson Company, Inc.

PO Box 1299
Minneapolis, MN 55440-1200

Doc. No. F115356 Rev.1

January 2012
2012 Donaldson Company, Inc. All rights reserved. Printed in the U.S.A.
Donaldson Company, Inc. reserves the right to change or discontinue any model
or specification at any time and without notice.

Engine Air Filtration

Applications Engineering

250

Engine Air Filtration

www.buydonaldson.com

Engine Air Consumption & HP Rating Guide

The data on engines in this section is to be used
as a reference only. If you are selecting a new air
cleaner for an engine, Donaldson recommends
that you acquire this information from the
engine manufacturer. If
this information is not
available, we calculate
the airflow based on
instructions shown in
the first section of this
catalog.

DO NOT use this guide or data for the selection of

retrofit emissions devices.
Allis Chalmers
Case
Caterpillar
Continental Motors
Cummins
Detroit Diesel
Deutz
Ford
Hatz Diesel
Hino
Isuzu
Iveco
John Deere

Kohler
Kubota
Lister
Lombardini
Mack
Mercedes-Benz
Mitsubishi
MTU of North America
Navistar
Nissan
Perkins

Renault
Same
Teledyne
Volkswagon
Volvo
Waukesha
White Eng
Yanmar

For assistance in calculating engine airflow, please contact Donaldson

customer service. See back cover for contact information.

www.buydonaldson.com

Engine Air Filtration

251

ENGINE AIR CONSUMPTION

Engine Air Consumption &

HP Rating Guide

ENGINE AIR CONSUMPTION

Engine Air Consumption Guide

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

Allis Chalmers
10000..............2200....... 145.......265
11000..............2200....... 220.......560
16000..............2100....... 250.......420
17000 MKII....2100....... 300.......780
2000................2100......... 59.........97
21000 MKII....2100....... 375.......875
213..................3600......... 32.........75
2200................2100......... 55.........97
25000 MKII....2100....... 450.....1050
2800................2600......... 85.......200
2900................2600....... 135.......340
320..................3600......... 53.......114
3400................2400....... 125.......240
3500................2400....... 175.......380
3700................2400....... 200.......400
426..................3600......... 72.......150
433I.................2400....... 100.......247
433T................2400......... 90.......242
6000................2200....... 104.......218
61000..............2100....... 800.....2300
6138I...............2100....... 450.....1060
6138LT............2100....... 325.......790
6138T..............2100....... 375.......875
649I.................2600....... 155.......430
649T................2600....... 135.......390
65000..............2100....... 900.....2400
670I.................2400....... 200.......490
670T................2400....... 175.......460
685I.................2200....... 266.......680
685T................2200....... 220.......555
7000................2200....... 160.......300
D175...............2200......... 52.........85
D262...............2200......... 78.......128
D344...............1800......... 88.......143

Case
301BD............2200......... 94.......153 1000........ 414
336BD............2200....... 104.......171 1000........ 462
336BDT..........2200....... 126.......267 850.......... 648
451BD............2200....... 142.......360 1000........ 973
451BDT..........2200....... 181.......380 900.......... 957
504BD............2200....... 155.......275 950.......... 718
504BDT..........2200....... 221.......440 900........ 1108
504BDTI.........2200....... 256.......600 950........ 1567
A267D............2000......... 73.......123 1000........ 333
A284...............2000....................136 1000........ 368
A377...............1800....................139 1000........ 376
A451D............2000....... 145.......200 1000........ 541
G188...............2000......... 49.........82 1000........ 222
G188D............2250......... 62.......138 1000........ 373

Caterpillar
1160................2800....... 225.......410 1050...... 1146
1673T..............2200....... 250.......600 950........ 1567
1674TA...........2200....... 270.......690 900........ 1738
1693TA...........2100..................1080 900........ 2720
3116................2600....... 200.......618 856........ 1511

2600....... 250.......713 867........1755

2450....... 275.......685 929........1773

2600....... 300.......745 984........2006

252

Engine Air Filtration

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

3126B.............2200....... 175.....1239 660........ 2640

2300....... 190.....1355 716........3017

2200....... 210.....1327 741........3031

2200....... 230.......593 808........1471

2200....... 250.......635 821........1595

2200....... 275.......649 867........1683

2200....... 300.......660 916........1778

2400....... 330.......709 931........1937
3140................2800....................410 1000...... 1109
3145................2800....................410 1050...... 1146
3150................2800....................410 1000...... 1109
3160................2800....................410 1080...... 1169
3176................1800....... 275.......692 676........ 1458

1800....... 300.......738 693........1579

1800....... 350.......802 760........1819

1800....... 365.......805 808........1900
3204NA..........2400......... 66.......193 980.......... 515
3208ATAC..........up to 300........950
3208N.............2200....... 165.......325 1076........ 930
3208NA..........2800....... 210.......410 1000...... 1109
3208T..............2800....... 250.......646 900........ 1627

2200....... 215.......591 855........1443
3208T-DIATAAC
2600....... 275.......752 854........1837
2800....... 300.......871 874........2162
3208T-DIT......2600....... 250.......649 976........ 1740
3304B ..................up to 165......950
3304NA..........2200....... 102.......206 1050........ 576
3304T..............2200....... 165.......264 900.......... 665
3306................1900....... 300.......745 1019...... 2059
3306B.............1800....... 285.......745 825........ 1781

1800....... 300.......777 843........1887
3306NA..........2200....... 150.......325 950.......... 849
3306T..............2200....... 250.......600 900........ 1511

......up to 300......850
3306TA...........2200....... 270.......624 950........ 1629
3406................1900....... 425.....1109 880........ 2758
3406B.............1800....... 300.......930 655........ 1917
.......................1800....... 330.......986 705........ 2125
.......................1800....... 350.....1016 739........ 2255
.......................1800....... 400.....1052 753........ 2364
.......................1800....... 425.....1077 806........ 2532
.......................1900....... 460.....1108 847........ 2694
3406E..............1800....... 355.......967 762........ 2301

1800....... 375.....1023 899........2717

1800....... 435.....1066 901........2872

1800....... 455.....1083 919........2925

1800....... 475.....1105 937........3017

1800....... 500.....1119 954........3098

1800....... 575.....1164 959........3236

1800....... 600.....1164 959........3236
3406T..............2100....... 339.......910 900........ 2292
3406TA...........2100....... 375.....1000 900........ 2519
3408T..............2100....... 425.......980 900........ 2468
3408TA...........2100....... 475.....1220 900........ 3073
3412T..............2100....... 650.....1719 870........ 4234
3412TA...........2100....... 750.....2426 900........ 6420
3508................1800..... 1000.....2490 900........ 6271
3512................1800..... 1500.....3695 900........ 9306
3516................1800..... 2000.....4830 900...... 12164
3606................1000..... 2475.....5850 850...... 14192
3608................1000..... 3330.....7235 800...... 16882
3612................1000..... 4950...11700 800...... 27300
3616................1000..... 6655...14470 800...... 33763
5.4-6..............2000....... 437.....1041 950........ 2718
5.4-8...............1900....... 614.....1477 950........ 3857

5.4V12............1900....... 896.....1936 900........ 4876

5.75-6.............1330....... 317.......780 950........ 2037
6.25-6.............1375....... 440.....1111 950........ 2901
C-10................1800....... 305.......755 821........ 1888

1800....... 335.......766 918........2078

1800....... 350.......752 892........1997

1800....... 370.......766 918........2078
C-12................1800....... 335.......805 876........ 2110

1800....... 355.......815 859........2121

1800....... 380.......826 898........2202

1800....... 395.......833 924........2265

1800....... 410.......836 937........2287

1800....... 425.......815 922........2220

1800....... 430.......826 948........2276

1800....... 455.......819 953........2269
C-15................1800....... 355.......963 762........ 2294

1800....... 375.....1023 899........2714

1800....... 435.....1066 902........2830

1800....... 455.....1083 919........2925

1800....... 475.....1105 937........3017

1800....... 500.....1119 954........3098
C-16................1800....... 575.....1154 941........ 3165

1800....... 600.....1164 959........3236
D330NA.........2200....... 100.......227 1050........ 635
D330T.............2200....... 165.......418 950........ 1091
D333NA.........2200....... 150.......349 1000........ 944
D333T.............2200....... 250.......613 900........ 1544
D334TA..........2200....... 280.......689 950........ 1799
D336TA..........2200....... 350.......895 950........ 2337
D342NA.........1300....... 200.......418 1050...... 1169
D342T.............1300....... 300.......887 950........ 2316
D343T.............2000....... 315.......786 950........ 2052
D343TA..........2000....... 425.......996 900........ 2508
D346TA..........2000....... 565.....1350 900........ 3400
D348TA..........2000....... 850.....2048 900........ 5158
D349TA..........2000..... 1130.....2827 900........ 7120
D353TA..........1300....... 490.....1091 900........ 2748
D379TA..........1300....... 650.....1501 900........ 3780
D398TA..........1300....... 975.....2323 900........ 5851
D399T.............1300..... 1300.....3009 900........ 7578

Continental Motors
E201................2400....................104 1100........ 300
F124................2400......................65 1100........ 188
F135................2000......... 40.........58 1100........ 168
F140................2400......................84 1100........ 243
F162................2400......... 60.........84 1100........ 243
F186................2400....................101 1100........ 292
F209................2400....................109 1100........ 315
F226................2400....................115 1100........ 332
F227................2400......... 78.......116 1100........ 335
F244................2400....................126 1100........ 364
F245................2400......... 88.......127 1100........ 367
G134...............2000......................58 1100........ 168
G157...............2000......................68 1100........ 196
H227...............2000......................96 1100........ 277
H243...............2000....................104 1100........ 300
H260...............2000....................112 1100........ 324
J382................2000....................160 1100........ 462
L478................2400....... 162.......265 1100........ 766
M271..............2400....................141 1100........ 407
M290..............2400....................151 1100........ 436
M330.............2400....................172 1100........ 497
M363..............2400....... 122.......201 1100........ 581
N56.................2200......................27 1100.......... 78
N62.................2400......................31 1100.......... 90

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-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

CONTINENTAL MOTORS CONTINUED

R513...............2400....................267 1100........ 771
R572...............2400....................298 1100........ 861
R602...............2400....... 191.......313 1100........ 904
S749...............2200....................358 1100...... 1034
S802...............2200....................392 1100...... 1132
S820...............2400....... 250.......455 1100...... 1314
T&B371..........2400....................193 1100........ 558
T&B427..........2400....... 133.......241 1100........ 696
U501...............2400....................260 1100........ 751
V603...............2800....................313 1100........ 904
Y112................2400......... 37.........58 1100........ 168
Y69..................2400......................37 1100........ 107
Y91..................2400......... 27.........91 1100........ 263

Cummins
3B2.9..............2500......... 56.......115 1000........ 311
4B3.9..............2500......... 76.......150 1050........ 419
4BT.................2500....... 105.......289 890.......... 750
4BT.................2500....... 120.......336 970.......... 922
4BT3.9............2500....... 100.......253 1000........ 684
4BT3.9-G1......1800......... 86.......147 850.......... 357
4BT3.9-G2......1800....... 102.......157 850.......... 381
4BTA3.9.........2500....... 120.......298 900.......... 751
6B5.9..............2500....... 116.......226 1000........ 611
6BT.................2500....... 190.......590 780........ 1290

2500....... 230.......535 1031......1531

2300....... 230.......520 910........1380
6BT5.9............2500....... 152.......381 900.......... 960
6BT5.9-G1......1800....... 135.......224 900.......... 564
6BT5.9-G2......1800....... 166.......285 900.......... 718
6BTA5.9.........2500....... 180.......449 900........ 1131
6C8.3..............2500....................316 1000........ 854
6CT.................2300....... 250.......570 930........ 1740

2200....... 300.......742 1000......2140

2000....... 275.......590 985........1665
6CT8.3............2500....................555 900........ 1398
6CTA8.3..........2500....... 250.......632 900........ 1592
C-160..............2500....... 153.......300 900.......... 756
C-180..............2500....... 173.......350 900.......... 881
C-190..............2500....... 190.......495 900........ 1247
FLEET 270......1600....... 270.......710 900........ 1788
FLEET 300......1600....... 300.......765 900........ 1927

1600....... 300.......710 900........1788
Formula 240..1800....... 240.......630 900........ 1587

1800....... 240.......618 900........1556
Formula 270..1800....... 270.......720 900........ 1813
Formula 300..1800....... 300.......761 900........ 1917

1800....... 300.......745 900........1876

1800....... 300.......744 900........1874
Formula 315..1800....... 315.......735 900........ 1851
Formula 350..1800....... 350.......821 900........ 2068

1800....... 350.......800 900........2015

1800....... 350.......857 900........2158
Formula 400..1900....... 400.....1060 900........ 2670

1900....... 400.......930 950........2428

1900....... 400.......986 900........2483
Formula 450..1900....... 450.....1110 950........ 2898
Formula L10-240
1900....... 240.......522 900........1315
1900....... 240.......580 900........1461
1900....... 240.......585 900........1473

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-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

Formula L10-270
1900....... 270.......556 900........1400
1900....... 270.......618 900........1556
1900....... 270.......606 900........1526
Formula L10-300
1900....... 300.......609 900........1534
GNH-220-IP...1800....... 177.......250 900.......... 630
GNH-250-IP...1800....... 204.......265 900.......... 667
GV-12-525-IP..1800....... 408.......580 900........ 1461
ISB ................2500....... 185.......578 698........ 1257
2600....... 190.......526 801........1250
2500....... 205.......508 831........1246
2600....... 210.......526 857........1313
2500....... 225.......510 892........1311
2500....... 240.......610 812........1456
2500....... 245.......610 812........1456
2600....... 260.......622 886........1592
2500....... 275.......620 956........1673
ISC .................2400....... 225.......708 706........ 1417
2400....... 240.......721 746........1485
2400....... 260.......743 765........1578
2200....... 285.......682 833........1531
2200....... 300.......688 860........1578
2200....... 315.......682 919........1686
2200....... 330.......693 927........1758
2200....... 350.......706 966........1841
ISL .................2100....... 310.......689 891........ 1682
2100....... 330.......708 933........1740
ISM ...............2100....... 280.......777 670........ 1523
1800....... 310.......734 721........1528
1800....... 330.......773 742........1610
2100....... 350.......888 720........1778
2100....... 370.......918 737........1853
2100....... 400.......918 737........1853
2100....... 425.......855 969........2171
2100....... 450.......974 789........2030
2100....... 500.......940 965........2341
ISX .................1800....... 400.....1063 655........ 2036
1800....... 450.....1129 696........2218
2000....... 475.....1126 842........2504
2000....... 500.....1125 905........2633
2000....... 600.....1227 975........3202
KT-1150-C......2100....... 450.....1130 900........ 2846
KT-2300-C......2100....... 900.....2400 880........ 5956
KT-450............2100....... 450.....1130 850........ 2741
KTA-1150-C...2100....... 600.....1400 900........ 3526

2100....... 525.....1410 880........3499
KTA-2300-C...2100..... 1200.....2900 900........ 7304

2100..... 1050.....2700 900........6800
KTA-3067-C...2100..... 1600.....3760 900........ 9470

2100..... 1350.....3455 900........8701
KTA-525.........2100....... 525.....1425 850........ 3457
KTA-525-FORM
1900....... 525.....1200 850........2911
KTA-600.........2100....... 600.....1400 850........ 3396
KTTA-19-C.................... 650............. 900................
KTTA-38-C.................. 1350............. 900................
KTTA-50-C.................. 2000............. 900................
L10.................1700....... 260.......615 745........ 1300

1700....... 280.......640 760........1407

1600....... 310.......638 825........1470
2100....... 270.......670 900........1687
2100....... 300.......659 900........1660

M11................1600....... 280.......615 817........ 1476

1600....... 310.......670 813........1390

1600....... 350.......760 822........1554

1600....... 370.......770 828........1641

1600....... 400.......840 832........1801
N-855-C.........2100....... 220.......460 850........ 1116

2100....... 235.......460 850........1116
N-927.............1950....... 240.......465 880........ 1154

2100....... 260.......495 880........1228

2100....... 240.......495 880........1228
N14.................1800....... 330.....1014 657........ 1997
1800....... 400.....1126 723........2354
2100....... 350.....1212 606........2254
2100....... 370.....1283 651........2474
2100....... 460.....1329 737........2737
2100....... 500.....1380 802........2984
2100....... 525.....1380 802........2984
2100....... 410.....1164 670........2614
2100....... 435.....1302 714........2639
2100....... 550.....1380 802........2984
2100....... 525.....1380 802........2984
NH-220...........2100....... 212.......470 900........ 1184
NH-230...........2100....... 220.......460 900........ 1159
NH-230S........1800....... 186.......460 900........ 1159
NH-250-M.....2100....... 240.......460 950........ 1201

1800....... 190.......395 1050......1105

1800....... 200.......395 900........995

2100....... 210.......460 900........1159
NHC-250........2100....... 240.......460 900........ 1159

2300....... 240.......710 900........1788
NHC-250-D....2100....... 240.......460 900........ 1159
NHD-230........2100....... 220.......495 900........ 1247
NHF-240.........2300....... 230.......505 900........ 1272
NHF-265.........2300....... 255.......505 900........ 1272
NHH-250........2100....... 240.......460 900........ 1159
NHHTC-335...2100....... 335.......850 850........ 2062
NHTF-295......2300....... 295.......710 900........ 1788
NT-335-M......1800....... 235.......625 950........ 1632

1800....... 265.......650 900........1637

2100....... 285.......775 950........2024

2100....... 335.......800 950........2089
NT-380-M......2300....... 380.......950 950........ 2481

2000....... 253.......700 1000......1893

2000....... 300.......750 900........1889

2300....... 320.......900 980........2400
NT-855-C.......2100....... 310.......895 880........ 2221

2100....... 280.......860 850........2086

2100....... 250.......825 850........2001

2100....... 335.......920 900........2317

2100....... 335.......900 900........2267

2100....... 280.......820 900........2065

2100....... 250.......680 880........1687

2100....... 310.......835 900........2103
NTA-370.........1950....... 335.......810 850........ 1965

2100....... 370.......950 850........2305
NTA-400.........2100....... 400.....1000 850........ 2426
NTA-420.........2300....... 420.....1080 900........ 2720
NTA-855-C....2100....... 400.....1000 880........ 2481

2100....... 360.......960 880........2382

2100....... 360.......980 900........2468

2100....... 400.....1050 900........2644
NTC-270-CT..2100....... 240.......740 850........ 1795

2100....... 225.......760 900........1914

2100....... 270.......825 900........2078

Engine Air Filtration

253

ENGINE AIR CONSUMPTION

Engine Air Consumption Guide

ENGINE AIR CONSUMPTION

Engine Air Consumption Guide

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

CUMMINS CONTINUED

V8-300............3000....... 288.......580 970........ 1536

V8-300-M.......3000....... 288.......585 950........ 1528

2600....... 220.......505 900........1272

2800....... 260.......545 950........1423
VT-12-635-M
2100....... 635.....1460 950........3812

1800....... 490.....1100 900........2770
VT-12-700-M
2100....... 700.....1600 980........4267

1800....... 480.....1130 900........2846

1800....... 545.....1190 900........2997

2100....... 595.....1500 950........3917
VT-12-800-M
2100....... 800.....1820 950........4752

1800....... 550.....1325 900........3337

1800....... 620.....1400 900........3526

2100....... 680.....1700 950........4439
VT-1710-C......2100....... 635.....1700 900........ 4281
VT-555............3000....... 220.......625 900........ 1574
VT-555-C........3000....... 230.......585 850........ 1419
VT-903............2600....... 307.......850 900........ 2141

............... 350.....1050 900........2644

2600....... 320.......930 900........2342
VT-903-C........2600....... 350.......920 900........ 2317

2600....... 320.......905 900........2279
VT8-370-M....3000....... 370.......930 950........ 2428

2600....... 270.......760 900........1914

2800....... 320.......865 950........2259
VTA-1710-C...2100....... 700.....1880 950........ 4909

2100....... 800.....2100 980........5600
VTR-28-C...................... 900............. 900................

4-35T..............2500....... 170.......596 850........ 1446

4-53/2-VAL....2200....... 103.......340 850.......... 825
1000....................282 850........684
2200....................356 850........864
2800....... 136.......450 850........1092
4-53T..............2500....... 170.......596 850........ 1446
1200....................275 850........667
2300....... 159.......550 850........1334
1800....... 117.......425 850........1031
2100....... 152.......500 850........1213
6-71................2300....... 236.......825 850........ 2001
1800....... 175.......637 850........1545
2100....... 228.......750 850........1819
1200....................413 850........1002
6-71T..............2100....... 275.....1045 850........ 2535
6-71TT............1950....... 230.......930 850........ 2256
6-V-71............2300....... 236.......715 850........ 1735
1800....... 175.......564 850........1368
2100....... 228.......655 850........1589
6V-53..............2200....................534 850........ 1295
2800....... 210.......675 850........1638
2600....................627 850........1521
6V-53T............2500....... 230.......855 850........ 2074
6V-92..............1800....... 225.......730 850........ 1771
2100....... 270.......860 850........2086
6V-92T............1800..................1000 850........ 2426
2100....... 322.....1200 850........2911
6V-92TA.........2100....... 335.....1225 850........ 2972
6V-92TT.........1950..................1030 850........ 2499
6V-92TTA.......1950....... 270.....1050 850........ 2547
8.2LN..............3000....... 165.......376 850.......... 912
8.2LT...............3000....... 205.......553 850........ 1342
8V-53..............2200....................693 850........ 1681
2500....................786 850........1907
8V-71..............1800....... 233.......753 850........ 1827
2300....... 314.......954 850........2314
2100....... 304.......874 850........2120
8V-71T............2100....... 350.....1200 850........ 2911
1800..................1100 850........2669
8V-71TA.........2100....... 370.....1240 850........ 3008
8V-71TT.........1950..................1240 850........ 3008
8V-71TTA.......1950....... 305.....1055 850........ 2559
8V-92..............1800....... 300.......980 850........ 2377
2100....... 360.....1150 850........2790
8V-92T............2100....... 430.....1600 850........ 3881
1800..................1300 850........3154
8V-92TA.........2100....... 435.....1434 850........ 3479
8V-92TT.........1950..................1300 850........ 3154
8V-92TTA.......1950....... 365.....1250 850........ 3032
Series 40E (7.6 LTA)
2300....... 175.......675 670........1450
2600....... 190.......705 710........1575
2600....... 210.......740 765........1730
2600....... 230.......700 885........1810
2400....... 195.......715 720........1610
2400....... 250.......700 885........1810
Series 40E (8.7 LTA)
2200....... 250.......685 850........1725
2200....... 275.......705 955........1890
2200....... 300.......710 965........1930
2200....... 320.......715 985........1995

NTC-290.........2100....... 270.......665 950........ 1736

2100....... 290.......685 900........1725

1950....... 255.......580 920........1482
NTC-300.........2100....... 300.......936 900........ 2357
NTC-335.........2100....... 280.......780 880........ 1936

2100....... 300.......805 880........1998

2100....... 335.......850 900........2141

2100....... 320.......830 900........2090
NTC-350.........2100....... 350.......885 900........ 2229

2100....... 335.......865 880........2146

2100....... 320.......845 880........2097

1950....... 310.......760 850........1844

2100....... 350.......986 900........2483

2100....... 350.......930 900........2342
NTC-400.........2100....... 400.....1165 950........ 3042

2100....... 400.....1030 900........2594
NTCC-300......2100....... 300.......868 900........ 2186
NTCC-350......2100....... 350.....1000 900........ 2519
NTCC-400......2100....... 400.....1090 900........ 2745
NTF-295.........2300....... 295.......710 850........ 1722
NTF-365.........2300....... 365.......960 920........ 2453
P.TORQ 240....2100....... 240.......618 900........ 1556
P.TORQ 270....2100....... 240.......735 900........ 1851

2100....... 270.......840 900........2116
P.TORQ 315....2100....... 315.......890 950........ 2324
P.TORQ L10-240
2100....... 240.......645 900........1624

2100....... 240.......577 900........1453

2100....... 240.......647 900........1629
P.TORQ.L10-270
2100....... 270.......630 900........1587
Signature......2000....... 500.....1072 959........ 2638
2000....... 565.....1117 986........2777
2000....... 600.....1164 1013......2936
SUPER 250....2100....... 240.......495 900........ 1247
V-12-500-M...2100....... 480.......840 900........ 2116

1800....... 370.......720 950........1880

1800....... 400.......720 900........1813

2100....... 425.......840 950........2193
V-378-C..........3000....... 145.......277 900.......... 698
V-504-C..........3000....... 195.......357 900.......... 899
V-504-M.........3300....... 202.......425 950........ 1110

2500....... 158.......322 900........811

3300....... 197.......386 900........972
V-555..............3300....... 216.......470 880........ 1166
V-555-C..........3000....... 215.......430 850........ 1043
V-555-E..........3300....... 202.......470 900........ 1184
V-903..............2600....... 307.......610 900........ 1536

2600....... 255.......610 900........1536

2600....... 269.......610 900........1536

2600....... 288.......610 880........1514
V-903-C..........2600....... 295.......610 880........ 1514

2600....... 265.......610 850........1480
V-903-M.........2600....... 307.......610 950........ 1593

2300....... 250.......545 900........1373

2500....... 302.......585 900........1473
V-9035............2200....... 250.......520 880........ 1290
V5-120-635-M
1800....... 435.....1060 900........2670
V5-120-635-M
2100....... 540.....1380 900........3476
V6-155............3300....... 149.......318 950.......... 830
V8-185-E........3300....... 178.......425 950........ 1110
V8-210............3300....... 202.......425 950........ 1110

254

Engine Air Filtration

Detroit Diesel
12V-149..........1900....... 800.....2800 850........ 6793
12V-149T........1900..... 1000.....3600 850........ 8733
12V-149TI......1900..... 1200.....4300 850...... 10431
12V-71............1800....... 350.....1128 850........ 2736
2300....... 471.....1430 850........3469
2100....... 456.....1309 850........3176
12V-71T..........2100....... 525.....1800 850........ 4367
1800..................1650 850........4003
16V-149..........1900..... 1060.....3600 850........ 8733
16V-149T........1900..... 1325.....4800 850...... 11644
16V-149TI......1900..... 1600.....5500 850...... 13343
16V-71............2100....... 608.....1748 850........ 4241
1800....... 466.....1506 850........3653
16V-71T..........1800..................2240 850........ 5434
2100....... 700.....2300 850........5580
16V-92............1800....... 600.....1960 850........ 4755
2100....... 720.....2300 850........5580
16V-92T..........2100....... 860.....3200 850........ 7763
1800..................2600 850........6307
2-53................1800....................130 850.......... 315
1200......................91 850........221
200......................142 850........344
2-71................200........... 65.......223 850.......... 541
1800......... 48.......200 850........485
1200....................131 850........318
3-53/2-VAL...2200......... 75.......242 850.......... 587
1800......... 59.......202 850........490
2200....................253 850........614
2800......... 98.......319 850........774
3-53T..............2500....... 125.......500 850........ 1213
2500....... 125.......500 850........1213
3-71................1800......... 82.......319 850.......... 774
2100....... 109.......375 850........910
1200....................207 850........502

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-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

DETROIT DIESEL CONTINUED

67GF...............3600......... 32.........60 900.......... 151

98GF...............3600......... 45.........87 900.......... 219
X.....................2250......... 60.......122 900.......... 307
Y......................2250......... 96.......183 900.......... 461

Series 50 (8.5 Ltr)

2100....... 250.......760 625........1575
2100....... 275.......790 680........1720
2100....... 300.......820 715........1845
2100....... 320.......815 730........1861
2100....... 350.......815 850........2055
Series 60 (12.7 Ltr)
2100....... 330.....1050 610........2157
2100....... 350.....1090 645........2310
2100....... 370.....1010 725........2300
2100....... 400.....1050 780........2500
2100....... 430.....1080 820........2652
2100....... 470.....1170 825........2877
2100....... 500.....1170 825........2877
Series 60 (14 Ltr)
2100....... 550.....1231 986........3402
2100....... 575.....1271 867........3221

Deutz
BF12L 714......2300....... 390.......695 850........ 1686
BF6L 913........2800....... 175.......396 850.......... 961
F10L 413.........2650....... 310.......595 850........ 1443
F10L 714.........2300....... 275.......577 850........ 1400
F12L 413.........2650....... 370.......714 850........ 1732
F12L 714.........2300....... 330.......695 850........ 1686
F1L 208...........3600........... 9.........70 850.......... 170
F1L 210...........3000......... 16.........96 850.......... 233
F1L 411D........3000......... 16.........98 850.......... 238
F2L 411D........3000......... 32.......133 850.......... 323
F2L 411W.......3000......... 30.......133 850.......... 323
F2L 912...........2500......... 36.......150 850.......... 364
F2L 912W.......2500......... 34.......150 850.......... 364
F3L 912...........2800......... 60.......176 850.......... 427
F3L 912W.......2500......... 50.......158 850.......... 383
F4L 912...........2800......... 80.......202 850.......... 490
F4L 912W.......2500......... 67.......180 850.......... 437
F5L 912...........2800....... 100.......210 850.......... 509
F5L 912W.......2500......... 84.......187 850.......... 454
F6L 413...........2650....... 185.......357 850.......... 866
F6L 714...........2300....... 165.......347 850.......... 842
F6L 912...........2800....... 120.......252 850.......... 611
F6L 912W.......2500....... 101.......224 850.......... 543
F8L 413...........2650....... 250.......476 850........ 1155
F8L 714...........2300....... 220.......463 850........ 1123

Ford
00....................2400......... 59.......101 900.......... 254
172DF.............2400......... 59.......101 900.......... 254
175DF.............2500......... 52.......108 900.......... 272
183D...............2200......... 52.........99 900.......... 249
192DF.............2400......... 65.......113 900.......... 285
201DF.............2250......... 66.......111 900.......... 280
220..................2400......... 69.......130 900.......... 327
233D...............2100......... 68.......120 900.......... 302
242D...............2230......... 76.......133 900.......... 335
242DF.............2500......... 79.......149 900.......... 375
254DF.............2500......... 80.......157 900.......... 395
256DF.............2500......... 89.......157 900.......... 395
3320DF...........2500....... 111.......203 900.......... 511
362DF............2500....... 121.......223 900.......... 562
363DFT...........2400....... 150.......214 900.......... 539
380DF.............2500....... 120.......233 900.......... 587
401DF.............2500....... 132.......246 900.......... 620
401DFT...........2500....... 167.......246 900.......... 620

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Hatz Diesel
2L30................3000......... 30.........68 1100........ 196
2L40................3000......... 37.........82 1100........ 237
2M40..............3000......... 40.........85 1100........ 246
3L30................3000......... 45.......101 1100........ 292
3L40................3000......... 55.......123 1100........ 355
3M40..............3000......... 60.......130 1100........ 376
4L30................3000......... 60.......135 1100........ 390
4L40................3000......... 74.......164 1100........ 474
4M40..............3000......... 80.......170 1100........ 491
E573................3000........... 3.........14 1100.......... 40
E673................3000........... 5.........16 1100.......... 46
E75..................3000........... 7.........18 1100.......... 52
E780................3000......... 10.........25 1100.......... 72
E786................3000......... 14.........30 1100.......... 87
E79..................3000........... 8.........20 1100.......... 58
E88..................2600......... 10.........28 1100.......... 81
E89..................2600......... 12.........30 1100.......... 87
E950................3000......... 17.........36 1100........ 104
Z788................3000......... 23.........55 1100........ 159

Hino
Z790................3000......... 30.........61 1100........ 176
DK10...............2000....... 132.......325 900.......... 819
DK10T............1800....... 160.......425 900........ 1070
DM100...........2400......... 62.......165 900.......... 416
EB300.............2000....... 132.......315 900.......... 793
EC100.............2600......... 76.......208 900.......... 524
EF550..............2200....... 230.......572 900........ 1441
EF750..............2200....... 245.......589 900........ 1483
EF750T...........2200....... 272.......850 900........ 2141
EH100.............2600......... 93.......244 900.......... 615
EH500.............2800....... 114.......277 900.......... 698
EH700.............2800....... 118.......290 900.......... 730
EK100.............2200....... 196.......467 900........ 1176
EL100..............2600....... 132.......327 900.......... 824
EL100T...........2400....... 145.......440 900........ 1108
EM100............2400....... 148.......362 900.......... 912
ER100.............2200....... 160.......407 900........ 1025
EV700.............2200....... 298.......700 900........ 1763

Isuzu
QD100............3200......... 87.......185 900.......... 466
QD130............2800....... 115.......230 900.......... 579
QD145............3200....... 129.......280 900.......... 705
QD145T..........2500....... 139.......305 900.......... 768
QD200............2200....... 194.......410 900........ 1033
QD200T..........2000....... 218.......515 900........ 1297
QD27..............2800......... 26.........50 900.......... 126
QD40..............2800......... 40.........80 900.......... 201
QD60..............3800......... 55.......140 900.......... 353
QD85..............3000......... 68.......162 900.......... 408
QD90..............2800......... 75.......150 900.......... 378
QT15...............3600......... 14.........55 900.......... 139
QT23...............3600......... 22.........75 900.......... 189
QT35...............3000......... 32.........96 900.......... 242

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

Iveco
803 i 3L-NA....2500......... 51.......120 1100........ 347
804 i 4L-NA....2500......... 68.......155 1100........ 448
805 i 5L-NA....2500......... 84.........74 1100........ 214
806 i 6L-NA....2500....... 102.......235 1100........ 679
806 i tc 6L-TC
2500....... 131.......340 900........856
8210 i 6L-NA
2000....... 205.......440 1100......1271
8280 i V8-NA
2200....... 287.......600 1100......1733
8281 SRi V8-TCA
2200....... 424.......900 900........2267
8281 Si V8-TC
2000....... 331.......790 900........1990
8361 Si 7L-TC
2400....... 157.......450 900........1133
8361 i 6L-NA
2500....... 139.......322 1100......930

John Deere
3164D.............2500......... 52.......100 900.......... 252
3179D.............2500......... 58.......100 900.......... 252
3179T..............2500......... 79.......178 900.......... 448
4219D.............2500......... 70.......135 900.......... 340
4239A.............2500....... 117.......277 900.......... 698
4239D.............2500......... 80.......148 900.......... 373
4239T..............2500....... 109.......258 900.......... 650
4276D.............2500......... 82.......160 900.......... 403
4276T..............2200......... 98.......266 900.......... 670
6076A.............2200....... 240.......568 900........ 1431
6076H.............2200....... 250.......647 900........ 1629
6076T..............2200....... 190.......505 900........ 1272
6329D.............2500....... 104.......200 900.......... 504
6359A.............2500....... 176.......470 900........ 1184
6359D.............2500....... 121.......228 900.......... 574
6359T..............2500....... 163.......370 900.......... 932
6414D.............2200....... 118.......228 900.......... 574
6414T..............2200....... 146.......360 900.......... 907
6466A.............2100....... 233.......579 900........ 1458
6466D.............2200....... 138.......258 900.......... 650
6466T..............2200....... 185.......484 900........ 1219
6619A.............2100....... 301.......680 900........ 1713
8955A.............2100....... 456.....1130 900........ 2846
8955T..............2100....... 356.......978 900........ 2463

Kohler
K161...............3600........... 7.........14 1150.......... 42
K181...............3600........... 8.........16 1150.......... 48
K241...............3600......... 10.........20 1150.......... 60
K301...............3600......... 12.........24 1150.......... 72
K321...............3600......... 14.........26 1150.......... 78
K341...............3600......... 16.........30 1150.......... 89
K582...............3600......... 23.........48 1150........ 143
K91.................3600........... 4...........7 1150.......... 21
KT17...............3600......... 17.........35 1150........ 104
KT19...............3600......... 19.........39 1150........ 116

Kubota

Engine Air Filtration

255

ENGINE AIR CONSUMPTION

Engine Air Consumption Guide

ENGINE AIR CONSUMPTION

Engine Air Consumption Guide

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

D1402-B.........2800......... 31.........62 900.......... 156

D3200-B.........2400......... 66.......123 900.......... 310
D600-B...........3600......... 16.........35 900............ 88
D850-BW.......3000......... 20.........41 900.......... 103
DH850-B........3600......... 23.........49 900.......... 123
S2800-B.........2600......... 58.......116 900.......... 292
V1100-B.........3000......... 26.........55 900.......... 139
V1702-B.........2800......... 40.........77 900.......... 194
V1902-B.........2800......... 42.........83 900.......... 209
V4300-B.........2400......... 88.......164 900.......... 413
VH1100-B......3600......... 31.........66 900.......... 166
Z400-B...........3600......... 11.........23 900............ 58
Z600-BW.......3200......... 14.........29 900............ 73
ZB400-B.........3200......... 10.........21 900............ 53
ZB600C-1-B...3200......... 14.........29 900............ 73
ZH600-B.........3600......... 16.........33 900............ 83

6LD 325/C......1800........... 7.........17 1000.......... 46

6LD 360..........3600........... 8.........19 1000.......... 51
6LD 360 V.......3600........... 8.........19 1000.......... 51
6LD 400..........3600........... 8.........21 1000.......... 57
7LD 665..........3000......... 15.........29 1000.......... 78
7LD 665/F.......3000......... 15.........29 1000.......... 78
7LD 740/I........3000......... 16.........32 1000.......... 87
8LD 600-2.......3000......... 26.........52 1000........ 141
8LD 665-2.......3000......... 29.........58 1000........ 157
8LD 665-2/L...2200......... 22.........44 1000........ 119
8LD 740-2.......2600......... 29.........52 1000........ 141
9LD 561-2.......3000......... 26.........48 1000........ 130
9LD 561-2/L...2200......... 18.........37 1000........ 100

OM422A.........2300....... 330.......660 900........ 1662

OM422LA.......2300....... 375.......750 900........ 1889
OM423...........2300....... 355.......710 900........ 1788
OM423LA.......2100....... 470.......940 900........ 2367
OM424...........2300....... 420.......840 900........ 2116
OM424A.........2300....... 530.....1060 900........ 2670
OM424LA.......2300....... 615.....1230 900........ 3098
OM616...........3600......... 67.......134 900.......... 337
OM617...........3600......... 82.......164 900.......... 413
OM636...........3500......... 40.........95 900.......... 239

Lister
HL3.................2500....................125 900.......... 315
HL4.................2500....................167 900.......... 421
HL6.................2500....................250 900.......... 630
HLT6...............2100....................300 900.......... 756
HR2.................2200......................73 900.......... 184
HR3.................2200....................110 900.......... 277
HRW2.............2200......... 31.........74 900.......... 186
HRW3.............2200......... 47.......110 900.......... 277
HRW4.............2200......... 62.......146 900.......... 368
HRW6.............2200......... 93.......220 900.......... 554
HRWS6..........2000....... 102.......200 900.......... 504
LT1..................3600........... 8.........24 900............ 60
LV1.................3600........... 9.........28 900............ 71
LV2.................3600......... 18.........55 900.......... 139
ST1.................3000......... 10.........31 900............ 78
TL2..................3000......... 27.........74 900.......... 186
TL3..................3000......... 40.......111 900.......... 280
TS2.................3000......... 22.........61 900.......... 154
TS3.................3000......... 33.........91 900.......... 229

Lombardini
10LD 400-2.....3000......... 16.........34 1000.......... 92
10LD 400-2/B1
3600......... 18.........41 1000......111
11LD 535-3.....3000......... 33.........74 1000........ 200
11LD 625-3.....3000......... 38.........84 1000........ 227
3LD 450..........3000......... 10.........20 1000.......... 54
3LD 510..........3000......... 11.........22 1000.......... 59
3LD 510/L.......2200........... 8.........17 1000.......... 46
4LD 640..........3000......... 14.........28 1000.......... 76
4LD 640/L.......2200......... 10.........22 1000.......... 59
4LD 705..........2600......... 15.........27 1000.......... 73
4LD 820..........2600......... 18.........32 1000.......... 87
4LD 820/L.......2200......... 14.........27 1000.......... 73
5LD 675-2.......3000......... 29.........58 1000........ 157
5LD 675-3.......3000......... 44.........87 1000........ 235
5LD 825-2.......2600......... 34.........63 1000........ 170
5LD 825-2/L...2200......... 27.........53 1000........ 143
5LD 825-3.......2600......... 52.........94 1000........ 254
5LD 825-3/L...2200......... 40.........80 1000........ 216
5LD 825-4.......2600......... 67.......125 1000........ 338
5LD 825-4/L...2200......... 54.......106 1000........ 287
5LD 930-3.......2600......... 54.......105 1000........ 284
5LD 930-4.......2600......... 72.......140 1000........ 379
6LD 260..........3600........... 5.........15 1000.......... 41
6LD 260/C.....1800........... 5.........14 1000.......... 38
6LD 325..........3600........... 7.........17 1000.......... 46

256

Engine Air Filtration

Mack
E6....................NA......... 350.......NA 750........ 1950
E7....................NA......... 300.......NA 728........ 1561
NA......... 350.......NA 742........1679
NA......... 400.......NA 791........1934
NA......... 427.......NA 795........2136
NA......... 460.......NA 814........2315
NA....310/330.....NA 728........1550
NA....330/355.....NA 735........1653
NA....355/380.....NA 736........1767
E9....................NA......... 500.......NA 740........ 3050
EN291.............2800....................178 900.......... 448
EN331.............2800....................206 900.......... 519
EN402.............2800....................246 900.......... 620
EN438.............2600....................247 900.......... 622
EN540.............2400....................280 900.......... 705
EN707C..........2100....................306 900.......... 771
END465..........2600....................325 900.......... 819
END475..........2400....................280 900.......... 705
END5673C.....2100....... 250.......600 900........ 1511
END5864........2300....... 270.......850 900........ 2141
END673E........2100....... 180.......400 900........ 1007
END707..........2100....... 200.......410 900........ 1033
END864BC.....2450....................540 900........ 1360
ENDT475........2400....................460 900........ 1159
ENDT673........2100....... 225.......600 900........ 1511
ENDT675........2100....... 237.......625 900........ 1574
ENDT676....................................800 900........ 2015
ENDT864A.....2300....................860 900........ 2166
ENDT865........2600....... 325.......960 900........ 2418
ENDT866........2400....... 275.....1050 900........ 2644
ENDTF673......2300....................665 900........ 1675
ENDTF673C...2200....................625 900........ 1574

Mercedes-Benz
OM314...........2800......... 85.......170 900.......... 428
OM346...........2800....................427 900........ 1075
OM352...........2800....... 130.......260 900.......... 655
OM352A.........2800....... 168.......336 900.......... 846
OM355...........2000....... 200.......327 900.......... 824
OM360...........2500....... 190.......308 900.......... 776
OM401...........2500....... 195.......340 900.......... 856
OM402...........2500....... 260.......340 900.......... 856
OM403...........2500....... 325.......463 900........ 1166
OM404...........2500....... 430.......738 900........ 1859
OM407...........2200....... 240.......480 900........ 1209
OM407A.........2200....... 280.......560 900........ 1410
OM407h.........2200....... 240.......480 900........ 1209
OM407hA.....2200....... 280.......560 900........ 1410
OM421...........2300....... 216.......432 900........ 1088
OM422...........2300....... 280.......560 900........ 1410

Mitsubishi
S12A-PT........1800....... 660.....1620 900........ 4080
S12A-PTA......1800....... 850.....2080 900........ 5239
S12A-PTK......1800....... 900.....2190 900........ 5516
S12N-PT........1800..... 1000.....2440 900........ 6145
S12N-PTA......1800..... 1130.....2750 900........ 6926
S12N-PTK......1800..... 1230.....3000 900........ 7556
S12U-PTA......1200..... 3100.....7910 900...... 19921
S12U-PTK......1200..... 3300.....8400 900...... 21156
S16N-PT........1800..... 1320.....3210 900........ 8084
S16N-PTA......1800..... 1500.....3670 900........ 9243
S16N-PTK......1800..... 1620.....3960 900........ 9973
S6A-PT..........1800....... 330.......810 900........ 2040
S6A-PTA........1800....... 425.....1020 900........ 2569
S6A-PTK........1800....... 450.....1100 900........ 2770
S6B-PT..........1800....... 260.......640 900........ 1612
S6B-PTA........1800....... 320.......780 900........ 1964
S6B-PTK........1800....... 360.......880 900........ 2216
S6N-PT..........1800....... 500.....1240 900........ 3123
S6N-PTA........1800....... 565.....1380 900........ 3476
S6N-PTK........1800....... 615.....1480 900........ 3727
S6U-PTA........1200..... 1550.....3960 900........ 9973
S6U-PTK........1200..... 1650.....4200 900...... 10578
S8N-PT..........1800....... 660.....1620 900........ 4080
S8N-PTA........1800....... 750.....1840 900........ 4634
S8N-PTK........1800....... 810.....1980 900........ 4987

MTU of North America

12V-396-TB-83
1845..... 1560.....3919
12V-396-TB-93
1845..... 1200.....4534
12V-396-TC-82
1745..... 1300.....2902
8V-396-TB-83
1845..... 1050.....2436
8V-396-TB-93
1845..... 1800.....2944
8V-396-TC-82
1745....... 870.....1864

..............3338
..............3862
..............2472
..............2075
..............2508
..............1588

Navistar
4-196..............3800......... 86.......162 1150........ 483
6.9 L................3000....... 170.......330 1000........ 892
7.3 LT (T444)..2600....... 190.......605 753........ 1359
7.3 L................3000....... 175.......349 1000........ 944
9.0 L (DV550)...2800....... 185.......410 1050...... 1146
C-200..............2500......... 74.......109 1150........ 325
C-221..............2600......... 90.......124 1150........ 370
C-263..............2800....... 109.......160 1150........ 477
C-301.............2800....... 118.......183 1150........ 546
C-345..............3000....... 160.......224 1150........ 668

NAVISTAR CONTINUED
C-392..............3000....... 180.......255 1150........ 760

www.buydonaldson.com


-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

C-549..............3200....... 232.......381 1150...... 1136

C135B.............2400......... 46.........70 1150........ 209
C153...............2400......... 53.........80 1150........ 239
C175...............2500......... 63.........95 1150........ 283
D155...............2500......... 48.........95 900.......... 239
D179...............2400......... 59.........99 900.......... 249
D188...............2400......... 62.......104 900.......... 262
D206...............2500......... 56.......119 900.......... 300
D236...............2400......... 65.......131 900.......... 330
D239...............2500......... 80.......138 900.......... 348
D268...............2500......... 85.......165 900.......... 416
D282...............2400......... 95.......156 900.......... 393
D310...............2300....... 101.......165 900.......... 416
D312...............3000....... 117.......216 900.......... 544
D360...............3000....... 136.......250 900.......... 630
D370...............2200....... 105.......188 900.......... 473
D407...............2600....... 127.......245 900.......... 617
D414...............3000....... 157.......287 900.......... 723
D466...............3000....... 165.......323 900.......... 813
D550B............3000....... 200.......382 900.......... 962
D554...............2300....... 150.......294 900.......... 740
D691...............1600....... 150.......256 900.......... 645
DT239.............2500....... 110.......225 900.......... 567
DT358.............2400....... 130.......340 900.......... 856
DT360.............2700....... 190.......588 850........ 1426
DT361.............2600....... 146.......341 900.......... 859
DT402.............2400....... 165.......380 900.......... 957
DT407.............2500....... 160.......368 900.......... 927
DT414.............3000....... 220.......449 900........ 1131
DT420.............2600....... 225.......403 900........ 1015
DT466.............2400....... 195.......664 737........ 1520
DT466.............2400....... 210.......650 765........ 1530
DT466.............2400....... 230.......677 855........ 1710
DT466.............2400....... 250.......650 845........ 1640
DT466.............2400....... 275.......650 984........ 1820
DT573.............2600....... 300.......539 900........ 1357
DT573B..........2600....... 260.......525 900........ 1322
DT817.............2100....... 385.......975 900........ 2456
DT817B..........2100....... 320.......975 900........ 2456
DT817C..........2200....... 420.......975 900........ 2456
DVT800..........2600....... 310.......752 900........ 1894
MV-404..........3600....... 188.......315 1150........ 939
MV-446..........3600....... 235.......348 1150...... 1038
UC60...............2500......... 17.........33 1150.......... 98
UR-450...........2400....... 158.......234 1150........ 698
UV-401...........2800....... 165.......243 1150........ 725
V-304..............4400....... 180.......298 1150........ 888
V-345..............3800....... 172.......284 1150........ 847
V-345..............3800....... 168.......284 1150........ 847
V-392..............3600....... 236.......306 1150........ 912
V-537..............3200....... 208.......372 1150...... 1109
VS-478...........3400....... 224.......352 1150...... 1049
VS-549...........3200....... 243.......381 1150...... 1136

ND-6...............2400....... 130.......260 900.......... 655

P-40................2300......... 80.......120 900.......... 302
PD-6...............2200....... 173.......360 900.......... 907
PD-6T.............2200....... 227.......505 900........ 1272
PE-6................2200....... 200.......408 900........ 1028
PE-6T.............2200....... 250.......570 900........ 1436
RD10...............2400....... 330.......682 900........ 1718
RD10T............2400....... 415.....1000 900........ 2519
RD10TA..........2300....... 485.....1200 900........ 3022
RD8.................2400....... 265.......545 900........ 1373
RD8T..............2400....... 320.......763 900........ 1922
SD-16.............3200......... 36.........85 900.......... 214
SD-22.............3200......... 51.......110 900.......... 277
SD-25.............3200......... 60.......126 900.......... 317
SD-33.............3200......... 79.......165 900.......... 416
SD-33T...........3200......... 92.......230 900.......... 579

TRAFIC...........4750......... 46.........90 1150........ 268

TRAFIC...........5000......... 46.........90 1150........ 268
TRAFIC PROP
4000......... 56.......140 900........353

Nissan
A-12................4800......... 58.........74 900.......... 186
A-15................4800......... 78.........95 900.......... 239
ED-33.............3200......... 83.......168 900.......... 423
FD-33T...........3200....... 105.......235 900.......... 592
FD-6................2700....... 131.......243 900.......... 612
FD-6T.............2700....... 148.......340 900.......... 856
H-20...............3100......... 55.........82 900.......... 207
H-30................2600......... 66.......102 900.......... 257
J-15................2800......... 32.........55 900.......... 139
LD-20..............2600......... 38.........80 900.......... 201
LD-28..............2600......... 53.......115 900.......... 290

www.buydonaldson.com

Perkins
3.1522.............2500......... 44.........95 900.......... 239
4-107..............4000......... 57.........99 900.......... 249
4-108..............4000......... 60.......100 900.......... 252
4-154..............3600......... 80.......128 900.......... 322
4-203..............2600......... 63.......122 900.......... 307
4-236..............2800......... 80.......153 900.......... 385
4-248..............2500......... 85.......144 900.......... 363
4-270..............2000......... 62.......125 900.......... 315
4-300..............2200......... 90.......152 900.......... 383
4-302..............2300......... 76.......161 900.......... 405
4-318..............2000......... 75.......147 900.......... 370
4-99................4000......... 55.........92 900.......... 232
4.108...............4000......... 49.......102 900.......... 257
4.165...............3600......... 70.......135 900.......... 340
4.2032.............2250......... 58.......117 900.......... 295
4.236...............2800......... 82.......157 900.......... 395
4.248...............2500......... 84.......152 900.......... 383
4.318...............2000....................140 900.......... 353
6-305..............2600......... 89.......184 900.......... 463
6-354..............2800....... 120.......230 900.......... 579
6-372..............2500....... 121.......215 900.......... 541
6.247...............3600....... 101.......205 900.......... 516
6.3544.............2800....................238 900.......... 599
6.3724.............2500....................227 900.......... 572
D3-152............2500......... 52.........88 900.......... 222
D3.152............2500......... 49...........3 900.............. 8
D4.203............2500........................3 900.............. 8
T6-354............2400....... 150.......307 900.......... 773
T6-354-3.........2500....... 140.......320 900.......... 806
T6.3544...........2600....................370 900.......... 932
TV8.640..........2600....................685 900........ 1725
V8-510............2800....... 185.......331 900.......... 834
V8-540............2500....... 166.......312 900.......... 786
V8-605............2500....... 200.......350 900.......... 881
V8.540............2600....................370 900.......... 932
V8.640............2600....................411 900........ 1035

Renault
18TS/GTS......5750......... 92.......230 1150........ 686
20 TL/GTL......5500......... 98.......200 1150........ 596
20 TX..............5500....... 112.......230 1150........ 686
20 TX.............5000....... 112.......230 1150........ 686
4 GTL..............4000......... 33.........70 1150........ 209
4L/TL..............4250......... 20.........40 1150........ 119
9 TD/GTD.......4800.......................... 900................
FUEGO TURBO D
4250......... 85.......211 900........531

Same
1052 LP..........2500......... 39.........83
1053 P............2500......... 64.......124
1054 P............2500......... 85.......165
1054 PT..........2300......... 90.......152
1055 P............2500....... 105.......206
1056 P............2500....... 126.......248
1056 PS..........2300....... 148.......228
1056 PT..........2300....... 160.......228
916.3A............3000......... 61.......131
916.4A............3000......... 81.......175

.................. 71
................ 106
................ 141
................ 129
................ 175
................ 211
................ 194
................ 194
................ 112
................ 149

Teledyne
ACN................3600........... 6.........13
AENL..............3600........... 9.........20
AGND.............3200......... 12.........26
BKN................3600........... 7.........16
EY18-3W........3600........... 5.........10
EY21W...........3800......... 17.........33
EY25W...........3600........... 6.........15
EY27W...........3600........... 8.........16
EY44W...........3600......... 10.........22
NH4D.............2800......... 30.........75
R08.................5000......... 27.........60
R11.................4200......... 34.........73
R14.................4200......... 48.......105
R17.................5000......... 83.......180
R22.................5500....... 101.......220
RD16...............4800......... 54.......135
RD21...............4200......... 62.......155
S-12D.............3600......... 12.........31
S-14D.............3600......... 14.........30
S-8D...............3600........... 8.........18
TJD.................3600......... 18.........48
TM13..............3000......... 33.........70
TM13..............3000......... 22.........45
TM20..............3000......... 52.......100
TM20..............3000......... 44.........90
TM27..............3000......... 69.......125
TM27..............3000......... 59.......120
TMD13...........3000......... 29.........72
TMD20...........3000......... 44.......110
TMD27...........3000....... 121.......300
TRA-12D........3600......... 12.........25
V-465D...........3000......... 66.......133
V460D.............3000......................65
VE4.................2400......................48
VF4.................2400......................56
VG4D..............2400......... 37.........75
VH4.................2800......................61
VH4D..............2800......... 30.........65
VR4D..............2200......... 37.......122
W2-1230........3600......... 25.........55
W2-1235.......3600......... 30.........68
W2-880..........3600......... 20.........44
W4-1770........3000......... 35.........72
WD1-340........3000........... 7.........18

.................. 11
.................. 17
.................. 22
.................. 14
.................... 9
.................. 28
.................. 13
.................. 14
.................. 19
.................. 64
.................. 51
.................. 62
.................. 89
................ 153
................ 187
................ 115
................ 132
.................. 26
.................. 26
.................. 15
.................. 41
.................. 60
.................. 38
.................. 85
.................. 77
................ 106
................ 102
.................. 61
.................. 94
................ 256
.................. 21
................ 113
.................. 55
.................. 41
.................. 48
.................. 64
.................. 52
.................. 55
................ 104
.................. 47
.................. 58
.................. 37
.................. 61
.................. 15

TELEDYNE CONTINUED
WD1-350........3000........... 8.........20
WD1-430........3000......... 10.........24

.................. 17
.................. 20

Engine Air Filtration

257

ENGINE AIR CONSUMPTION

Engine Air Consumption Guide

ENGINE AIR CONSUMPTION

Engine Air Consumption Guide

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

-- Exhaust -Engine
Intake Temp. Flow
Model RPM HP CFM (F) (CFM)

WD1-450........3400......... 10.........26
WD1-660........3000......... 15.........38
WD1-670........3000......... 16.........40
WD1-750........3000......... 17.........43
WD2-1000......3000......... 21.........52
WD2-860........3000......... 19.........48
WI-145...........4000........... 4...........8
WI-145V.........3600........... 4...........8
WI-185...........3600........... 5.........10
WI-185V.........3600........... 5.........10
WI-340...........3600........... 9.........20
WI-390...........3600......... 11.........22
WI-588...........3600......... 16.........34

197DLCS........2800....... 131.......320
D317D............2400....... 118.......285
D317DS..........2400....... 142.......340
F1197D...........1800....... 258.......620
F1197DS.........1800....... 400.......960
F1197DSI.......2400....... 462.....1100
F1905DS.........1200....... 397.......860
F1905DSI.......2200....... 514.....1015
F2896D...........1200....... 415.......804
F2896DS.........1200....... 695.....1032
F2896DSI.......1200....... 877.....1305
F475D.............2400....... 182.......440
F475DS...........2400....... 216.......520
F674D.............2200....... 226.......540
F674DS...........2200....... 229.......550
H1077D.........2400....... 346.......630
H1077DS........2400....... 522.....1080
H1077DSI.......2400....... 557.....1190
H866DS..........2300....... 384.......920
L1616D...........2400....... 520.......940
L1616DS.........2400....... 785.....1680
L1616DSI.......2400....... 836.....1850
L5100D...........1200....... 830.....1420
L5100DS.........1200..... 1232.....2170
L5100DSI.......1200..... 1375.....2560
L5790D...........1200....... 905.....1710
L5790DS.........1200..... 1235.....2600
L5790DSI.......1200..... 1754.....3080
LRDCS............1200....... 695.....1032
NKDC.............1200....... 297.......566
NKDCS...........1200....... 390.......860
P2154D...........2200....... 592.....1420
P2154DS........2200..... 1017.....2450
P2154DSI.......2200..... 1077.....2600
VLRD..............1200....... 905.....1710
VLRDS............1200..... 1235.....2600
VRD232..........2200......... 68.......160
VRD283..........2200......... 76.......180
VRD310..........2400....... 106.......255
WAKD............1800....... 258.......530
WAKDS.........1800....... 400.......810

D-2300T.........2400....................211
D-3000............2800....... 110.......193
D-3000T.........2600....... 130.......280
D-3300T.........1800....................175
D-3400............2400....................210
D-3400T.........2400....................333
D-4800............2400....................260
D-4800T.........2400....................400
D-4800TA.......2400....................400
D-4800TAH....1800....................431
G-1600............2400....................102
G-2000............2800......... 84.......120
G-2300............2400....................130
G-3000............2800....... 130.......181
G-3400............2400....................210

.................. 22
.................. 32
.................. 34
.................. 37
.................. 44
.................. 41
.................... 7
.................... 7
.................... 9
.................... 9
.................. 17
.................. 19
.................. 29

Volkswagon
026.2...............2200......... 70.......140 1150........ 417
068.5...............4000......... 48.........90 900.......... 227
068.A..............4000......... 60.......120 900.......... 302
075.1...............4000......... 75.......145 900.......... 365
126A...............2000......... 45.........90 1150........ 268

Volvo
D45BPP.........2300......... 75.......195 900.......... 491
TD100G..........2000....... 223.......460 900........ 1159
TD100GPP.....2000....... 223.......460 900........ 1159
TD120HP........2000....... 286.......575 900........ 1448
TD121G..........2000....... 284.......575 900........ 1448
TD45B............2200......... 90.......235 900.......... 592
TD61A............2500....... 154.......330 900.......... 831
TD61AP..........2500....... 165.......350 900.......... 881
TD61AW........2500....... 162.......350 900.......... 881
TD71A............2200....... 189.......360 900.......... 907
TD71AP..........2200....... 192.......360 900.......... 907
TD71AW........2400....... 190.......360 900.......... 907
TID100KPP....2000....... 249.......515 900........ 1297
TID121KP.......2000....... 343.......695 900........ 1750
TID121LP.......1800....... 401.......800 900........ 2015
TID71A...........2200....... 216.......380 900.......... 957
TID71AP........2200....... 209.......400 900........ 1007

Waukesha
190DLC...........2800......... 84.......128
197DLC...........2800......... 91.......208

258

Engine Air Filtration

................ 109
................ 177

................ 273
................ 243
................ 290
................ 528
................ 818
................ 937
................ 733
................ 865
................ 685
................ 879
.............. 1112
................ 375
................ 443
................ 460
................ 469
................ 537
................ 920
.............. 1014
................ 784
................ 801
.............. 1431
.............. 1576
.............. 1210
.............. 1849
.............. 2181
.............. 1457
.............. 2215
.............. 2624
................ 879
................ 482
................ 733
.............. 1210
.............. 2087
.............. 2215
.............. 1457
.............. 2215
................ 136
................ 153
................ 217
................ 451
................ 690

................ 180
................ 164
................ 239
................ 149
................ 179
................ 284
................ 221
................ 341
................ 341
................ 367
.................. 87
................ 102
................ 111
................ 154
................ 179

Yanmar
12LAAL-DT....1800..... 1060.....2772 900........ 6981
3T95LE...........2800......... 51.......114 900.......... 287
4HAL..............1800....... 110.......260 900.......... 655
4T95LE...........2800......... 68.......150 900.......... 378
4T95LTE.........2800......... 85.......208 900.......... 524
6HAL..............1800....... 165.......390 900.......... 982
6HAL-DT........1800....... 330.......837 900........ 2108
6HAL-HT........1800....... 264.......692 900........ 1743
6HAL-T...........1800....... 209.......512 900........ 1289
6LAAL-DT......1800....... 530.....1370 900........ 3450
6T95LE...........2800....... 102.......233 900.......... 587
6T95LTE.........2800....... 128.......314 900.......... 791
8LAAL-DT......1800....... 705.....1800 900........ 4533

White Eng
D-2000............2600......... 70.......120
D-2300............2400....................137

................ 102
................ 117

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Part Number Index

Some descriptions in this section list the first two letters of the air cleaner series
name. For instance, ST includes all STB and STG air cleaners; EB includes all EBA
and EBB air cleaners; and so on.

PART NUMBER INDEX

All air cleaner housings and intake accessories featured in this catalog are listed
in this section by part number in alpha/numeric order. If you have a part number
(for instance, H000466), but dont know what it is, this section will tell you a brief
description and the page number where the item can be found in this catalog.

Abbreviations
A/C = Air Cleaner Assembly
HORZ = Horizontal
ID = Inner Diameter
OD = Outer Diameter
PER = Peripheral Inlet
RS = Rain Shield
TUB or TUBE = Tubular Inlet
VERT = Vertical

If an air cleaner model directs you to the Air Cleaner Service Parts Section, you
will be able to find service parts that are still available for an obsolete air cleaner
model.
Part Page
No. No. Product Description

Part Page
No. No. Product Description

Part Page
No. No. Product Description

A042511 199-218 Air Cleaner, FGA

A160013 199-218 Air Cleaner, FWA

C065002 47-48

Air Cleaner, ECC DuraLite

A052526 199-218 Air Cleaner, FWA

A160173 199-218 Air Cleaner, EBA-CYL

C065003 47-48

Air Cleaner, ECC DuraLite

A052527 199-218 Air Cleaner, FWA

A161500 199-218 Air Cleaner, FGA

C065015 47-48

Air Cleaner, ECC DuraLite

A060022 199-218 Air Cleaner, FGA

A161600 199-218 Air Cleaner, FGA

C085001 47-48

Air Cleaner, ECC DuraLite

A065007 199-218 Air Cleaner, FWA

B045008 83-84

Air Cleaner, FKB

C085002 47-48

Air Cleaner, ECC DuraLite

A065015 199-218 Air Cleaner, FWA

B055006 83-84

Air Cleaner, FKB

C085003 47-48

Air Cleaner, ECC DuraLite

A080022 199-218 Air Cleaner, FWA

B065045 83-84

Air Cleaner, FKB

C085004 47-48

Air Cleaner, ECC DuraLite

A080031 199-218 Air Cleaner, FWA

B080080 91-92

Air Cleaner, XRB

C085005 47-48

Air Cleaner, ECC DuraLite

A092018 199-218 Air Cleaner, EBA-KPI

B085001 47-48

Air Cleaner, ECB DuraLite

C085006 47-48

Air Cleaner, ECC DuraLite

A092019 199-218 Air Cleaner, EBA-KPII

B085008 47-48

Air Cleaner, ECB DuraLite

C085041 47-48

Air Cleaner, ECC DuraLite

A092037 64-65

B085011 47-48

Air Cleaner, ECB DuraLite

C085043 47-48

Air Cleaner, ECC DuraLite

A100013 199-218 Air Cleaner, FGA

B085046 47-48

Air Cleaner, ECB DuraLite

C105003 47-48

Air Cleaner, ECC DuraLite

A100017 199-218 Air Cleaner, FWA

B085048 47-48

Air Cleaner, ECB DuraLite

C105004 47-48

Air Cleaner, ECC DuraLite

A100019 199-218 Air Cleaner, FWA

B085056 47-48

Air Cleaner, ECB DuraLite

C105017 47-48

Air Cleaner, ECC DuraLite

A110007 199-218 Air Cleaner, EBA-CYL

B100001 199-218 Air Cleaner, FWB

C105028 47-48

Air Cleaner, ECC DuraLite

A110052 59-60

Air Cleaner, ERA RadialSeal

B100002 199-218 Air Cleaner, FWB

C125004 47-48

Air Cleaner, ECC DuraLite

A112018 64-65

Air Cleaner, EBA Konepac

B100028 199-218 Air Cleaner, STB

D045003 47-48

Air Cleaner, ECD DuraLite

A112078 64-65

Air Cleaner, EBA Konepac

B100127 90-91

Air Cleaner, XRB

D045004 47-48

Air Cleaner, ECD DuraLite

A120003 199-218 Air Cleaner, FWA

B105002 47-48

Air Cleaner, ECB DuraLite

D055004 47-48

Air Cleaner, ECD DuraLite

A120036 199-218 Air Cleaner, FWA

B105006 47-48

Air Cleaner, ECB DuraLite

D065003 47-48

Air Cleaner, ECD DuraLite

A127200 199-218 Air Cleaner, FGA

B105020 47-48

Air Cleaner, ECB DuraLite

D065008 47-48

Air Cleaner, ECD DuraLite

A130045 199-218 Air Cleaner, EBA-CYL

B120105 199-218 Air Cleaner, EBB-STYB

D080020 35-37

Air Cleaner, PSD, PowerCore

A130060 199-218 Air Cleaner, EBA-CYL

B120129 199-218 Air Cleaner, STB

D080026 35-37

Air Cleaner, PSD, PowerCore

A130087 199-218 Air Cleaner, EBA-CYL

B120271 74

Air Cleaner, EBB

D080056 35-37

Air Cleaner, PSD, PowerCore

A130115 59-60

Air Cleaner, ERA RadialSeal

B120376 47-48

Air Cleaner, ECB DuraLite

D090055 35-37

Air Cleaner, PSD, PowerCore

A132001 64-65

Air Cleaner, EBA Konepac

B120439 47-48

Air Cleaner, ECB DuraLite

D090073 35-37

Air Cleaner, PSD, PowerCore

A132004 199-218 Air Cleaner, EBA-KPI

B120470 91-92

Air Cleaner XRB

D090101 35-37

Air Cleaner, PSD, PowerCore

A132020 199-218 Air Cleaner, EBA-KPII

B125003 47-48

Air Cleaner, ECB DuraLite

D090120 35-37

Air Cleaner, PSD, PowerCore

A140002 199-218 Air Cleaner, FWA

B125005 47-48

Air Cleaner, ECB DuraLite

D090121 35-37

Air Cleaner, PSD, PowerCore

A140003 199-218 Air Cleaner, FWA

B125011 47-48

Air Cleaner, ECB DuraLite

D100029 35-37

Air Cleaner, PSD, PowerCore

A140033 199-218 Air Cleaner, FWA

B140019 199-218 Air Cleaner, STB

D100030 35-37

Air Cleaner, PSD, PowerCore

A140036 199-218 Air Cleaner, FWA

B140044 74

D100031 35-37

Air Cleaner, PSD, PowerCore

A144800 199-218 Air Cleaner, FGA

B140149 199-218 Air Cleaner, EBB-STYB

D100032 35-37

Air Cleaner, PSD, PowerCore

A144900 199-218 Air Cleaner, FGA

B140150 199-218 Air Cleaner, EBB-STYB

D100068 35-37

Air Cleaner, PSD, PowerCore

A145200 199-218 Air Cleaner, FGA

B160049 74

Air Cleaner, EBB

D100072 35-37

Air Cleaner, PSD, PowerCore

A150039 199-218 Air Cleaner, EBA-CYL

B160071 161

Air Cleaner, STB

D120035 35-37

Air Cleaner, PSD, PowerCore

A150128 199-218 Air Cleaner, EBA-CYL

C045001 47-48

Air Cleaner, ECC DuraLite

D120036 35-37

Air Cleaner, PSD, PowerCore

A150138 59-60

Air Cleaner, ERA RadialSeal

C045002 47-48

Air Cleaner, ECC DuraLite

D120037 35-37

Air Cleaner, PSD, PowerCore

A150141 59-60

Air Cleaner, ERA RadialSeal

C055002 47-48

Air Cleaner, ECC DuraLite

D120038 35-37

Air Cleaner, PSD, PowerCore

A150174 199-218 Air Cleaner, EBA-CYL

C055003 47-48

Air Cleaner, ECC DuraLite

D140078 35-37

Air Cleaner, PSD, PowerCore

A160001 199-218 Air Cleaner, FWA

C065001 47-48

Air Cleaner, ECC DuraLite

D140079 35-37 Air Cleaner, PSD, PowerCore

Air Cleaner, EBA Konepac

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Air Cleaner, EBB

Engine Air Filtration

259

PART NUMBER INDEX

Part Number Index

Part Page
No. No. Product Description

Part Page
No. No. Product Description

Part Page
No. No. Product Description

EAF5015 75

Filter, primary - ES & HE

G065261 199-218 Air Cleaner, FHG-STYB

G100398 113-117 Air Cleaner, FRG RadialSeal

EAF5024 65

Filter, primary - ES & HE

G065266 199-218 Air Cleaner, FWG

G110103 199-218 Air Cleaner, FTG

EAF5025 65

Filter, primary - ES & HE

G065359 199-218 Air Cleaner, FHG-STYB

G110119 54-55

Air Cleaner, EPG 11" RadialSeal

EAF5026 65

Filter, primary - ES & HE

G065360 199-218 Air Cleaner, FHG-STYB

G110120 54-55

Air Cleaner, EPG 11" RadialSeal

EAF5027 70-71

Filter, primary, no cover - ES & HE

G065411 101-103 Air Cleaner, FPG RadialSeal

G110206 113-117 Air Cleaner, FRG RadialSeal

EAF5028 75

Filter, primary - ES & HE

G065424 101-103 Air Cleaner, FPG RadialSeal

G110214 113-117 Air Cleaner, FRG RadialSeal

EAF5029 70-71

Filter primary, no cover - ES & HE

G065426 199-218 Air Cleaner, FPG

G112000 199-218 Air Cleaner, ECG-KPII

EAF5038 155-156 Filter, primary - ES & HE

G065427 199-218 Air Cleaner, FPG

G112001 69-71

EAF5039 145-147 Filter, primary - ES & HE

G065432 101-103 Air Cleaner, FPG RadialSeal

G112401 199-218 Air Cleaner, ECG-KPI

EAF5040 155-156 Filter, primary - ES & HE

G065433 101-103 Air Cleaner, FPG RadialSeal

G112404 69-71

Air Cleaner, ECG Konepac

EAF5041 146

Filter, primary - ES & HE

G065541 113-117 Air Cleaner, FRG RadialSeal

G112417 69-71

Air Cleaner, ECG Konepac

EAF5042 145-147 Filter, primary - ES & HE

G065551 113-117 Air Cleaner, FRG RadialSeal

G112501 69-71

Air Cleaner, ECG Konepac

EAF5043 128-129 Filter, primary - ES & HE

G070017 101-103 Air Cleaner, FPG RadialSeal

G112504 69-71

Air Cleaner, ECG Konepac

EAF5044 147

Filter, primary - ES & HE

G070018 101-103 Air Cleaner, FPG RadialSeal

G120012 199-218 Air Cleaner, FHG-STYA

EAF5047 70-71

Filter, primary, attached cover - ES & HE

Air Cleaner, ECG Konepac

G070019 101-103 Air Cleaner, FPG RadialSeal

G120014 199-218 Air Cleaner, FHG-STYA

EAF5049 128-129 Filter, primary - ES & HE

G070020 101-103 Air Cleaner, FPG RadialSeal

G120036 199-218 Air Cleaner, FHG-STYA

EAF5053 70-71

Filter, primary, attached cover - ES & HE

G080009 199-218 Air Cleaner, SBG-PER

G120037 199-218 Air Cleaner, FHG-STYA

EAF5067 55

Filter, primary - ES & HE

G080010 199-218 Air Cleaner, SBG-TUB

G120059 199-218 Air Cleaner, FWG

EAF5069 55

Filter, primary - ES & HE

G080023 199-218 Air Cleaner, FWG

G120063 199-218 Air Cleaner, FWG

EAF5099 75

Filter, primary - ES & HE

G080026 199-218 Air Cleaner, FWG

G120075 199-218 Air Cleaner, STG-PER

EAF5105 115-117 Filter, primary - ES & HE

G080147 199-218 Air Cleaner, FHG-STYB

G120250 199-218 Air Cleaner, SBG-PER

EAF5109 55

Filter, primary - ES & HE

G080195 199-218 Air Cleaner, FHG-STYA

G120251 199-218 Air Cleaner, SBG-TUB

EAF5148 60

Filter, primary - ES & HE

G080200 199-218 Air Cleaner, FHG-STYA

G120332 145-147 Air Cleaner, STG Donaclone Tubular

EAF5149 60

Filter, primary - ES & HE

G080372 199-218 Air Cleaner, FHG-STYB

G120415 113-117 Air Cleaner, FRG RadialSeal

EAF5150 60

Filter, primary - ES & HE

G080490 199-218 Air Cleaner, FHG-STYB

G120417 113-117 Air Cleaner, FRG RadialSeal

EAF5151 60

Filter, primary - ES & HE

G080491 199-218 Air Cleaner, FHG-STYB

G130043 199-218 Air Cleaner, FTG

EAF5152 136-138 Filter, primary - ES & HE

G080582 113-117 Air Cleaner, FRG RadialSeal

G130079 54-55

Air Cleaner, EPG 13" RadialSeal

EAF5153 136-138 Filter, primary - ES & HE

G080585 113-117 Air Cleaner, FRG RadialSeal

G130089 54-55

Air Cleaner, EPG 13" RadialSeal

G042503 199-218 Air Cleaner, FWG

G082525 101-103 Air Cleaner, FPG RadialSeal

G130097 113-117 Air Cleaner, FRG RadialSeal

G042529 199-218 Air Cleaner, FWG

G082526 101-103 Air Cleaner, FPG RadialSeal

G130107 113-117 Air Cleaner, FRG RadialSeal

G042544 101-103 Air Cleaner, FPG RadialSeal

G082527 101-103 Air Cleaner, FPG RadialSeal

G132000 69-71

G042545 101-103 Air Cleaner, FPG RadialSeal

G082528 101-103 Air Cleaner, FPG RadialSeal

G140022 199-218 Air Cleaner, FHG-STYA

G042547 199-218 Air Cleaner, FPG

G090022 199-218 Air Cleaner, FHG-STYA

G140023 199-218 Air Cleaner, FHG-STYA

G042549 199-218 Air Cleaner, FPG

G090024 199-218 Air Cleaner, FHG-STYA

G140054 199-218 Air Cleaner, FHG-STYA

G052510 199-218 Air Cleaner, FWG

G090182 199-218 Air Cleaner, FHG-STYB

G140055 199-218 Air Cleaner, FHG-STYA

G052512 199-218 Air Cleaner, FWG

G090183 199-218 Air Cleaner, FHG-STYB

G140076 145-147 Air Cleaner, STG Donaclone Peripheral

G052558 199-218 Air Cleaner, FHG-STYA

G090219 101-103 Air Cleaner, FPG RadialSeal

G140083 199-218 Air Cleaner, FWG

G052559 199-218 Air Cleaner, FHG-STYA

G090225 101-103 Air Cleaner, FPG RadialSeal

G140195 128-129 Air Cleaner, FVG Cycloflow

G052560 199-218 Air Cleaner, FHG-STYA

G090245 113-117 Air Cleaner, FRG RadialSeal

G140260 199-218 Air Cleaner, SBG-PER

G052561 199-218 Air Cleaner, FHG-STYA

G090250 113-117 Air Cleaner, FRG RadialSeal

G140261 199-218 Air Cleaner, SBG-TUB

G052617 199-218 Air Cleaner, FHG-STYA

G092001 69-71

G140270 199-218 Air Cleaner, SBG-PER

G052685 113-117 Air Cleaner, FRG RadialSeal

G092004 199-218 Air Cleaner, ECG-KPII

G140523 113-117 Air Cleaner, FRG RadialSeal

G052686 113-117 Air Cleaner, FRG RadialSeal

G092401 69-71

G140526 113-117 Air Cleaner, FRG RadialSeal

G057511 101-103 Air Cleaner, FPG RadialSeal

G092501 199-218 Air Cleaner, ECG-KPI

G150039 199-218 Air Cleaner, FTG

G057512 101-103 Air Cleaner, FPG RadialSeal

G100003 199-218 Air Cleaner, FWG

G150048 54-55

Air Cleaner, EPG 15" RadialSeal

G057513 101-103 Air Cleaner, FPG RadialSeal

G100004 199-218 Air Cleaner, FWG

G150049 54-55

Air Cleaner, EPG 15" RadialSeal

G057514 101-103 Air Cleaner, FPG RadialSeal

G100028 199-218 Air Cleaner, FHG-STYA

G150092 113-117 Air Cleaner, FRG RadialSeal

G057516 199-218 Air Cleaner, FPG

G100029 199-218 Air Cleaner, FHG-STYA

G160035 199-218 Air Cleaner, SBG-TUB

G057517 199-218 Air Cleaner, FPG

G100035 199-218 Air Cleaner, FHG-STYA

G160048 199-218 Air Cleaner, FHG-STYA

G060003 199-218 Air Cleaner, SDG-PER

G100036 199-218 Air Cleaner, FHG-STYA

G160049 199-218 Air Cleaner, FHG-STYA

G065008 199-218 Air Cleaner, FWG

G100160 199-218 Air Cleaner, SBG-PER

G160057 199-218 Air Cleaner, FHG-STYA

G065012 199-218 Air Cleaner, FWG

G100161 199-218 Air Cleaner, SBG-TUB

G160077 145-147 Air Cleaner, STG Donaclone Peripheral

G065104 199-218 Air Cleaner, FHG-STYA

G100297 113-117 Air Cleaner, FRG RadialSeal

G160078 199-218 Air Cleaner, FHG-STYA

G065113 199-218 Air Cleaner, FHG-STYA

G100317 101-103 Air Cleaner, FPG RadialSeal

G160104 199-218 Air Cleaner, FWG

G065212 199-218 Air Cleaner, FHG-STYA

G100319 101-103 Air Cleaner, FPG RadialSeal

G160107 199-218 Air Cleaner, FWG

G065256 199-218 Air Cleaner, FHG-STYA

G100395 113-117 Air Cleaner, FRG RadialSeal

G160158 199-218 Air Cleaner, STG-TUB

260

Engine Air Filtration

Air Cleaner, ECG Konepac

Air Cleaner, ECG Konepac

Air Cleaner, ECG Konepac

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Part Number Index

Part Page
No. No. Product Description

PART NUMBER INDEX

Part Page
No. No. Product Description

Part Page
No. No. Product Description

G160254 199-218 Air Cleaner, FHG-STYA

H000858 175

Pre-Cleaner, Full-View

H002613 38, 195 Exhaust Ejector

G160331 199-218 Air Cleaner, SBG-TUB

H000875 177

In-Line, Horizontal Separator

H002614 38, 195 Exhaust Ejector

G160340 199-218 Air Cleaner, SBG-PER

H000878 177

In-Line, Vertical Separator

H002615 38, 195 Exhaust Ejector

G160359 199-218 Air Cleaner, SBG-PER

H000886 177

In-Line, Vertical Separator

H002616 38, 195 Exhaust Ejector

G160376 128-129 Air Cleaner, FVG Cycloflow

H001009 162

Pre-Cleaner Body Assembly-STB

H002617 38, 195 Exhaust Ejector

G160443 199-218 Air Cleaner, STG-PER

H001023 195

Ejector Check Valve

H002618 38, 195 Exhaust Ejector

G160445 145-147 Air Cleaner, STG Donaclone Tubular

H001053 179

Inlet Hood, plastic

H002619 38, 195 Exhaust Ejector

G160587 128-129 Air Cleaner, FVG Cycloflow

H001063 179

Inlet Hood, plastic

H002700 167-168 Pre-Cleaner, Strata Cap

G160679 113-117 Air Cleaner, FRG RadialSeal

H001200 196

Air Ram, Low Profile

H002704 167-168 Pre-Cleaner, Strata Cap

G161006 145-147 Air Cleaner, STG Donaclone Peripheral

H001212 176

Donaspin P/C & Exhaust Ejector, 3" ID

H002762 38, 195 Exhaust Ejector

G161020 145-147 Air Cleaner, STG Donaclone Tubular

H001215 176

Donaspin P/C & Exhaust Ejector, 4.50" ID

H002763 38, 195 Exhaust Ejector

G180031 113-117 Air Cleaner, FRG RadialSeal

H001220 177

In-Line Separator, Vertical , 8"

H002764 38, 195 Exhaust Ejector

G200008 154-156 Air Cleaner, SRG Donaclone, Vertical

H001249 175

Pre-Cleaner, Full-View

H002765 38, 195 Exhaust Ejector

G200013 154-156 Air Cleaner, SRG Donaclone, Vertical

H001250 175

Pre-Cleaner, Full-View

H002766 38, 195 Exhaust Ejector

G200016 199-218 Air Cleaner, SRG

H001251 175

Pre-Cleaner, Full-View

H002767 38, 195 Exhaust Ejector

G200086 136-138 Air Cleaner, SSG Donaclone, RadialSeal

H001308 176

DonaSpin P/C & Exhaust Ejector, 5" ID

H002768 38, 195 Exhaust Ejector

G200087 136-138 Air Cleaner, SSG Donaclone, RadialSeal

H001375 176

DonaSpin P/C & Exhaust Ejector, 6" ID

H002769 38, 195 Exhaust Ejector

G200088 136-138 Air Cleaner, SSG Donaclone, RadialSeal

H001377 179

Inlet Hood, plastic, 2" OD

H002850 173

Pre-Cleaner, TopSpin HD

G210007 122-123 Air Cleaner, FTG Cycloflow

H001378 179

Inlet Hood, plastic, 3" OD

H002851 173

Pre-Cleaner, TopSpin HD

G210010 122-123 Air Cleaner, FTG Cycloflow

H001379 179

Inlet Hood, plastic, 3.5" OD

H002852 173

Pre-Cleaner, TopSpin HD
Pre-Cleaner, TopSpin HD

G290000 154-156 Air Cleaner, SRG Donaclone, Vertical

H001474 177

In-Line Separator, Horizontal, 4"

H002853 173

G290001 199-218 Air Cleaner, SRG

H001654 196

Air Ram, Louvered

H002854 173

Pre-Cleaner, TopSpin HD

G290010 199-218 Air Cleaner, SRG

H001660 196

Air Ram, Louvered

H002855 173

Pre-Cleaner, TopSpin HD

G290012 154-156 Air Cleaner, SRG Donaclone, Vertical

H001661 196

Air Ram, Louvered

H002856 173

Pre-Cleaner, TopSpin HD

G290023 154-156 Air Cleaner, SRG Donaclone, Vertical

H001742 179

Inlet Hood, Bright SSTL, 7" OD

H002857 173

Pre-Cleaner, TopSpin HD

G290052 136-138 Air Cleaner, SSG Donaclone, RadialSeal

H001756 179

Inlet Hood, Bright SSTL Low Profile, 6" ID

H008441 102

Mounting Band, 8mm Threaded Holes

G290053 136-138 Air Cleaner, SSG Donaclone, RadialSeal

H001773 179

Inlet Hood, EB A132020 A/C

H008442 102

Mounting Band, metal

G290055 136-138 Air Cleaner, SSG Donaclone, RadialSeal

H001823 175

Pre-Cleaner, Full-View

H008443 102

Mounting Band, metal

G290057 136-138 Air Cleaner, SSG Donaclone, RadialSeal

H001906 177

In-Line Separator, Horizontal

H008444 102

Mounting Band, metal

H000165 179

Inlet Hood, metal

H001946 179

Inlet Hood, Bright Stainless, 8" OD

H770037 180

Mounting Band, metal

H000170 179

Inlet Hood, metal

H001947 179

Inlet Hood, Bright Stainless, 7" OD

H770068 180

Mounting Band, metal

H000275 179

Inlet Hood, metal

H001948 179

Inlet Hood, Bright Stainless, 6" OD

H770082 179

Inlet Hood

H000276 179

Inlet Hood, metal

H002023 102

Mounting Band

P002348 180

Mounting Band, 5.25" ID A/C

H000339 179

Inlet Hood, metal

H002040 175

Pre-Cleaner, Full-View

P002351 180

Mounting Band, 6" ID A/C

H000349 180

Mounting Band

H002042 175

Pre-Cleaner, Full-View

P003245 180

Mounting Band, 7.75" ID A/C

H000350 180

Mounting Band

H002043 175

Pre-Cleaner, Full-View

P004073 180

Mounting Band, metal

H000351 180

Mounting Band

H002044 175

Pre-Cleaner, Full-View

P004076 180

Mounting Band, 10.19" ID A/C

H000466 179

Inlet Hood, plastic

H002045 175

Pre-Cleaner, Full-View

P004079 180

Mounting Band, metal

H000467 179

Inlet Hood, plastic

H002068 179

Inlet Hood, plastic, 1.75"

P004307 180

Mounting Band, 8" ID A/C

H000468 179

Inlet Hood, plastic

H002070 102

Mounting Band, metal

P004906 180

Mounting Band, 7" ID A/C

H000469 179

Inlet Hood, plastic

H002223 175

Pre-Cleaner, Full-View

P007189 180

Mounting Band, 4" ID A/C

H000470 179

Inlet Hood, plastic

H002224 175

Pre-Cleaner, Full-View

P007191 180

Mounting Band, 6.5" ID A/C, ST 10" PC

H000471 179

Inlet Hood, plastic

H002394 171

Pre-Cleaner, TopSpin

P013722 180

Mounting Band, metal

H000472 179

Inlet Hood, plastic

H002425 171

Pre-Cleaner, TopSpin

P016330 175

Bowl Assembly, PB 3", 3.75", 4" & 4.5" OD, P/C

H000473 179

Inlet Hood, plastic

H002426 171

Pre-Cleaner, TopSpin

P016548 175

Cover Assembly, PB 3", 3.75", 4", 4.5" OD, P/C

H000483 198

Air Stack Extension

H002427 171

Pre-Cleaner, TopSpin

P016845 180

Mounting Band

H000484 198

Air Stack Extension

H002431 171

Pre-Cleaner, TopSpin

P016972 146

Gasket Kit for Cover OF ST 14" A/C

H000604 179

Inlet Hood, plastic

H002432 171

Pre-Cleaner, TopSpin

P017281 136-138 Cover chain

H000605 179

Inlet Hood, ST 12" Tube A/C

H002433 171

Pre-Cleaner, TopSpin

P017283 136-138 Chain connector

H000606 179

Inlet Hood, plastic

H002434 171

Pre-Cleaner, TopSpin

P017365 146

Cover Gasket SB, ST 12" A/C

H000607 179

Inlet Hood, plastic

H002435 171

Pre-Cleaner, TopSpin

P017367 146

Cover Gasket SB, ST 16" A/C

H000672 162

Pre-Cleaner Hood Assembly-STB

H002436 171

Pre-Cleaner, TopSpin

P017617 146

Latch, Over Center

H000722 195

Ejector Check Valve

H002437 171

Pre-Cleaner, TopSpin

P020115 175

Bowl Assembly, PB 1.38"-2" OD, P/C

H000820 175

Pre-Cleaner, Full-View

H002438 171

Pre-Cleaner, TopSpin

P020116 175

Cover Assembly, PB P/C, 1.38"-2" OD

H000821 175

Pre-Cleaner, Full-View

H002439 171

Pre-Cleaner, TopSpin

P020227 175

Bowl Assembly, PB 2"-3" OD, P/C

H000823 175

Pre-Cleaner, Full-View

H002612 38, 195 Exhaust Ejector

P020344 175

Bowl Assembly, PB 4", 4.5", 5.0" OD, P/C

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Engine Air Filtration

261

PART NUMBER INDEX

Part Number Index

Part Page
No. No. Product Description

Part Page
No. No. Product Description

Part Page
No. No. Product Description

P020345 175

Cover Assembly, PB P/C 4", 4.5", 5.0" OD

P107377 145-147 Quick Release Dust Cup, SB, ST 16" A/C

P119875 138

P020648 175

Cover Assembly, PB P/C, 2"-3" OD

P107844 186

Rubber 90 Elbow, 5" ID

P119876 136-138 Rain shroud, front

Intake/Rain Shield for SS, SR 2" A/C

P100089 185

Restriction Tap for Safety Filter Fitting

P109021 187

Rubber 45 Elbow, 5" ID

P119877 138

P100780 146

Body Clamp Assembly

P109062 146

Wing Nut

P120279 115-117 Cover

P100794 146

Dust Cup for STG Air Cleaners

Intake/Rain Shield for SS, SR 29" A/C

P109107 128-129 Pin

P120604 70-71

P100808 136-138 Clamp Assembly, FH, FW, SB, SR, SS A/C

P109153 145-147 Cover Assembly, ST 16" A/C

P121067 115-117 Clamp Assembly, FH, FR 12" A/C

Gasket, Cover

P100860 146

Dust Cup, STG

P109296 115-117 Vacuator Dust Cup

P121482 186

Rubber 90 Elbow Reducer, 4"/5" ID

P101290 187

Rubber Hump Reducer, 3.5"/3" ID

P109297 115-117 Vacuator Dust Cup

P122067 185

Restriction Tap Filter Fitting

P101291 187

Rubber Hump Reducer, 4"/3" ID

P109331 187

Rubber 45 Elbow, 3.5" ID

P123462 186

Rubber 90 Elbow Reducer, 3"/3.5" ID

P101292 187

Rubber Hump Reducer, 4"/3.5" ID

P110875 146

Air Cleaner Body Assembly

P124860 128-129 Filter, safety

P101293 187

Rubber Hump Reducer, 5"/4" ID

P111414 188

Rubber Straight Hump, 10" ID

P124866 128-129 Filter, safety

P101294 187

Rubber Hump Reducer, 6"/5.5" ID

P112605 186

Rubber 90 Elbow, 8" ID

P124867 128-129 Filter, primary

P101759 146

Inlet Shroud, ST 16" Peripheral A/C

P112606 187

Rubber 45 Elbow, 8" ID

P126530 187

Rubber Hump Reducer, 7"/5.5" ID

P101891 187

Rubber Hump Reducer, 5.5"/4" ID

P112607 187

Rubber Hump Reducer, 10"/8" ID

P128408 146

Filter, safety

P102820 187

Rubber Hump Reducer 3"/2.5" ID

P112608 188

Rubber Straight Hump, 8" ID

P128990 186

Rubber 90 Elbow Reducer, 5.5"/7" ID

P102870 146

Inlet Shroud, ST 14" Peripheral A/C

P112609 187

Rubber Hump Reducer, 8"/7" ID

P129396 65

Filter, primary, treated

P102948 188

Rubber Reducer, 2"/1.75" ID

P112610 187

Rubber Hump Reducer, 7"/6" ID

P129469 60

Retaining Ring

P103198 191

Vacuator Valve 30 Durometer, 3" Dia.

P112611 187

Rubber Hump Reducer, 6"/5" ID

P129472 65

Filter, primary, treated

P103516 187

Rubber Hump Reducer, 5.5"/5" ID

P112789 155-156 Gasket, Quick Release Dust Cup

P129660 187

Rubber Hump Reducer, 8"/5.5" ID

P103530 145-147 Dust Cup, Horz w/VacValve, SB/ST 16"

RS/Tube A/C

P112803 191

Vacuator Valve 40 Durometer

P133338 187

Rubber 45 Elbow Reducer, 5.5"/6" ID

P113733 186

Rubber 90 Elbow, 4.5" ID

P133339 187

Rubber 45 Elbow Reducer, 6"/7" ID

P104087 188

Rubber Reducer, 2"/1.5" ID

P114313 187

Rubber 45 Elbow, 10" ID

P134534 185

Water Manometer Kit

P104088 188

Rubber Reducer, 2.25"/2" ID

P114314 186

Rubber 90 Elbow, 10" ID

P136494 187

Rubber Hump Reducer, 7"/5" ID

P104089 188

Rubber Reducer, 2.5"/2" ID

P114315 187

Rubber Hump Reducer, 8"/6" ID

P140822 65

Filter, primary

P104090 188

Rubber Reducer, 2.5"/2.25" ID

P114316 187

Rubber 45 Elbow, 4.5" ID

P141228 65

Filter, primary

P104691 175

Cover Assembly, PB P/C 6"-7" OD

P114317 188

Rubber Straight Hump, 4.5" ID

P142100 70-71

Filter, primary, no cover

P104973 146

Dust Cup w/Vac Valve, STG

P114318 186

Rubber 90 Elbow, 3.5" ID

P143422 181

Clamp, Lined Hose-Type

P105220 191

Vacuator Valve, 60 Durometer

P114319 188

Rubber Straight Hump, 3.5" ID

P143895 186

Rubber 90 Elbow Reducer, 5"/6" ID

P105529 186

Rubber 90 Elbow, 2" ID

P114931 145-147 Filter, safety

P148043 70-71

Filter, primary, treated

P105530 186

Rubber 90 Elbow, 2.25" ID

P115023 146

P148044 70-71

Filter, primary, no cover, treated

P105531 186

Rubber 90 Elbow, 2.5" ID

P115070 155-156 Filter, safety

P148337 181

Clamp, T-bolt, 2" ID

P105532 186

Rubber 90 Elbow, 3" ID

P115096 136-138 Gasket, Body for SSG, SRG AC

P148338 181

Clamp, T-bolt, 2.25" ID

P105533 186

Rubber 90 Elbow, 4" ID

P115098 136-138 Gasket, Body for SSG, SRG AC

P148339 181

Clamp, T-bolt, 2.5" ID

P105534 186

Rubber 90 Elbow, 5.5" ID

P115110 136-138 SRG, SSG AC lower body assembly

P148340 181

Clamp, T-bolt, 2.75" ID

P105535 186

Rubber 90 Elbow, 6" ID

P115200 181

Clamp, Hose-type Lined

P148341 181

Clamp, T-bolt, 3" ID

P105536 186

Rubber 90 Elbow, 7" ID

P115201 181

Clamp, Hose-type Lined

P148342 181

Clamp, T-bolt, 3.5" ID

P105541 187

Rubber 45 Elbow, 2" ID

P115202 181

Clamp, Hose-type Lined

P148343 181

Clamp, T-bolt, 4" ID

P105542 187

Rubber 45 Elbow, 2.25" ID

P115203 181

Clamp, Hose-type Lined

P148344 181

Clamp, T-bolt, 4.5" ID

P105543 187

Rubber 45 Elbow, 2.5" ID

P115204 181

Clamp, Hose-Type Lined High Torque

P148345 181

Clamp, T-bolt, 5" ID

P105544 187

Rubber 45 Elbow, 3" ID

P115205 181

Clamp, Hose-Type Lined High Torque

P148346 181

Clamp, T-bolt, 5.5" ID

P105545 187

Rubber 45 Elbow, 4" ID

P115206 181

Clamp, Hose-Type Lined High Torque

P148347 181

Clamp, T-bolt, 6" ID

P105546 187

Rubber 45 Elbow, 5.5" ID

P115207 181

Clamp, Hose-Type Lined High Torque

P148348 181

Clamp, T-bolt, 7" ID

P105547 187

Rubber 45 Elbow, 6" ID

P115208 181

Clamp, Hose-Type Lined High Torque

P148349 181

Clamp, T-bolt, 8" ID

P105548 187

Rubber 45 Elbow, 7 ID

P115209 181

Clamp, Hose-Type Lined High Torque

P148350 181

Clamp, T-bolt, 10" ID

P105608 188

Rubber Straight Hump, 3" ID

P116175 128-129 Wing Nut for FV A/C

P149099 191

Vacuator Valve, 1" EBA, EBB A/C

P105609 188

Rubber Straight Hump, 4" ID

P116446 128-129 Filter, safety

P150692 70-71

Filter, primary, no cover

P105610 188

Rubber Straight Hump, 5" ID

P117724 186

P150693 70-71

Filter, primary, attached cover

P105611 188

Rubber Straight Hump, 5.5" ID

P117781 155-156 Filter, safety

P150694 70-71

Filter primary

P105612 188

Rubber Straight Hump, 6" ID

P117785 136-138 Lower Body Assembly, SSG, SRG A/C

P150695 70-71

Filter primary

P105613 188

Rubber Straight Hump, 7" ID

P117791 136-138 Gasket, SR, SSG A/C

P150862 70-71

Access Cover, ECG Konepac 11" A/C

P105622 185

Remote Mnt, 90 Elb Rest Tap. Fitting

P118552 136-138 SSG AC lower body assembly

P151097 65

Filter, primary

P119325 60

Nut, Plastic for E Series A/C

P153551 70-71

Filter primary, attached cover

P119370 146

Filter, safety

P154575 70-71

Filter primary, no cover, treated

P106637 115-117 Air Cleaner Baffle Assembly

P119371 146

Filter, safety

P154927 50-51

Air Cleaner, ECO-II

P106771 115-117 Air Cleaner Baffle Assembly

P119463 60

Bolt

P155211 60

Gasket, Cover

P106952 115-117 Dust Cup/Cover

P119874 138

Intake/Rain Shield for SS, SR 29" A/C

P155264 60

Gasket, Cover

P106329 115-117 Air Cleaner Baffle Assembly, FRG

P106593 191

Vacuator Valve 60 Durometer

Lower Body Assembly, ST, SB 16" RS A/C

Rubber 90 Elbow Reducer, 5.5"/6" ID

P107375 145-147 Quick Release Dust Cup, SB, SR, ST A/C

262

Engine Air Filtration

www.buydonaldson.com

Part Number Index

Part Page
No. No. Product Description

P158089 136-138 SSG AC, dust cup

P529151 55

P158324 175

Bowl Assembly, PB 7" OD, P/C

P158914 191

Cover, EPG

Part Page
No. No. Product Description
P537452 50-51

Air Cleaner, ECO

P532503 115-117 Filter, primary

P537453 50-51

Air Cleaner, ECO

Vacuator Valve

P532504 115-117 Filter, safety

P537454 50-51

Air Cleaner, ECO

Rubber 90 Elbow Reducer, 7"/5" ID

P532919 181

Clamp, Lined Hose-Type

P537455 50-51

Air Cleaner, ECO-SM

P181015 75

Filter, primary - SM

P532920 181

Clamp, Lined Hose-Type

P537456 50-51

Air Cleaner, ECO-SM

P181028 75

Filter, primary - SM

P532921 181

Clamp, Lined Hose-Type

P537468 186

Rubber 90 Elbow Reducer, 5"/6" ID

P181038 155-156 Filter, primary - SM

P532922 181

Clamp, Lined Hose-Type

P537699 115-117 Gasket Cover

P181039 162

P159820 186

PART NUMBER INDEX

Part Page
No. No. Product Description

Filter, primary - SM

P532923 181

Clamp, Lined Hose-Type

P537791 70-71

P181040 155-156 Filter, primary - SM

P532924 181

Clamp, Lined Hose-Type

P537877 115-117 Filter, safety

P181041 146

Filter, primary - SM

P532925 181

Clamp, Constant Torque Hose-Type

P538200 115-117 Cover Assembly

P181042 146

Filter, primary - SM

P532926 181

Clamp, Constant Torque Hose-Type

P538259 115-117 Cover Assembly

P181043 128-129 Filter, primary - SM

P532927 181

Clamp, Constant Torque Hose-Type

P538452 115-117 Service Cover

P181044 147

Filter, primary - SM

P532928 181

Clamp, Constant Torque Hose-Type

P538928 104

Cover Latch

P181049 128-129 Filter, primary - SM

P532929 181

Clamp, Constant Torque Hose-Type

P539422 104

Cover Assembly

P181099 75

Filter, primary - SM

P532943 189

Silicone 4-ply Bellows

P540256 187

Rubber Hump Reducer, 4.5"/4" ID

P182015 75

Filter, primary

P532944 189

Silicone 4-ply Bellows

P542475 60

Cover

P182028 75

Filter, primary

P532945 189

Silicone 4-ply Bellows

P544238 60

Cover

P182038 155-156 Filter, primary

P532948 189

Silicone Charged Air Connector

P544243 60

Filter, primary

P182039 162

P532949 189

Silicone Charged Air Connector

P544301 60

Filter, primary

P182040 155-156 Filter, primary

P532950 189

Silicone Charged Air Connector

P544741 60

Filter, primary

P182041 146

Filter, primary

P532951 189

Silicone Charged Air Connector

P544744 60

Cover

P182042 146

Filter, primary

P532952 189

Silicone Charged Air Connector

P544827 60

Cover

P182043 128-129 Filter, primary

P532953 189

Silicone Charged Air Connector

P544950 60

Filter, primary

P182044 146

Filter, primary

P532954 189

Silicone Charged Air Connector

P547694 188

P182049 128-129 Filter, primary

P532956 189

Silicone Charged Air Connector

Elbow, 90 Deg, Reducer, Rubber, Cobra

Adapter

P182099 75

Filter, primary

P532957 189

Silicone Charged Air Connector

P549271 115-117 Filter, primary

P206849 198

Aluminum Intake Tubing

P532958 189

Silicone Charged Air Connector

P549277 115-117 Filter, safety

Aluminum Intake Tubing

P532959 189

Silicone Charged Air Connector

P549523 115-117 Filter, primary

P206851 198

Aluminum Intake Tubing

P532960 189

Silicone Hump Hose Connector

P549530 115-117 Filter, safety

P207367 198

Aluminum Intake Tubing

P532961 189

Silicone Hump Hose Connector

P600043 115-117 Filter, primary

P207368 198

Aluminum Intake Tubing

P532962 189

Silicone Hump Hose Connector

P600047 115-117 Filter, safety

P207369 198

Aluminum Intake Tubing

P532966 115-117 Filter, primary

P600321 115-117 Cover

P224684 198

Aluminum Intake Tubing

P533685 104

Cover Assembly, FPG

P600325 188

P224691 198

Aluminum Intake Tubing

P533761 104

Cover Assembly, FPG

Elbow, 90 Deg, Reducer, Rubber, Cobra

Adapter

P520882 187

Rubber Hump Reducer, 3.5"/2.75" ID

P533781 115-117 Filter, safety

P600326 188

P520883 187

Rubber Hump Reducer, 3"/2.75" ID

P533890 55

Filter, safety

Elbow, 90 Deg, Reducer, Rubber, Cobra

Adapter

Rubber Hump Reducer, 4"/2.75" ID

Service Cover, EPG

P600327 188

P520884 187

P533916 55

Elbow, 90 Deg, Reducer, Rubber, Cobra

Adapter

P521639 185

Restriction Tap Sleeve, 5"

P533930 55

Filter, primary

P600328 188

P521641 185

Restriction Tap Sleeve, 6"

P534048 104

Cover Assembly, FPG

Elbow, 90 Deg, Reducer, Rubber, Cobra

Adapter

P522133 115-117 Cover, FRG

P535396 104

Filter, safety

P600657 115-117 Cover

P522439 180

Mounting Band Bright, 13" ID

P535559 60

Gasket, Cover

P600975 42

P522958 191

Vacuator Valve, 2"

P535571 189

Silicone 4-ply Bellows

P601280 115-117 Filter, primary

P523096 55

Cover, EPG

P535572 189

Silicone 4-ply Bellows

P601286 115-117 Filter, safety

Mounting Band, Bright Stainless, EB 15"

AC

P535573 189

Silicone 4-ply Bellows

P601437 115-117 Filter, primary

P536163 186

Rubber 90 Elbow Reducer, 3"/4" ID

P601476 115-117 Filter, safety

P524837 50-51

Air Cleaner, ECO-II

P536202 104

Cover Assembly

P601560 42

Filter, safety

P524838 50-51

Air Cleaner, ECO-II

P536439 115-117 Latch

P601735 42

Cover

P525956 191

Vacuator Valve, 1"

P206850 198

P524552 180

Filter, primary - ES

Filter primary attached black cover

Filter, safety

P536457 115-117 Filter, primary

P601767 115-117 Filter, primary

P526676 115-117 Cover Gasket, FRG

P536492 115-117 Filter, safety

P601774 115-117 Filter, safety

P527435 55

Thumb Screw

P536493 70-71

P601790 115-117 Filter, primary

P527484 55

Filter, primary - SM

P537308 115-117 Cover Gasket

P602211 115-117 Baffle Assembly

P527586 50-51

Air Cleaner, ECO-CM

P537447 50-51

Air Cleaner, ECOLITE

P602427 84

Filter, safety

P527680 55

Filter, safety

P537448 50-51

Air Cleaner, ECOLITE

P602985 42

Cover

P527682 55

Filter, primary - SM

P537449 50-51

Air Cleaner, ECOLITE

P603504 136-138 Body gasket strips (two, short)

P527683 55

Filter, safety

P537450 50-51

Air Cleaner, ECO-CM

P603505 136-138 Lower body assembly

P528722 50-51

Air Cleaner, ECO-II

P537451 50-51

Air Cleaner, ECO

P603716 136-138 Cover

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Gasket, Cover

Engine Air Filtration

263

PART NUMBER INDEX

Part Number Index

Part Page
No. No. Product Description

Part Page
No. No. Product Description

Part Page
No. No. Product Description

P603729 84

Filter, safety

P777639 115-117 Filter, safety

X002215 184

Restriction Indicator, 15" Limit

P604045 187

Rubber Hump Reducer, 5"/4.5" ID

P777730 102

Mounting Band, plastic

X002220 184

Restriction Indicator, 20" Limit

P604457 84

Filter, primary

P777731 102

Mounting Band, plastic

X002225 184

Restriction Indicator, 25" Limit

P605731 92

Cover

P777732 102

Mounting Band, polymer

X002230 184

Restriction Indicator, 30" Limit

P606121 42

Filter, safety

P777868 115-117 Filter, primary

X002250 183

Restriction Indicator, ServiSignal, 15" Limit

P606122 44

Ford PowerCore Air Filter

P777869 115-117 Filter, safety

X002251 183

Restriction Indicator, ServiSignal, 20" Limit

P606497 84

Cover

P777920 115-117 Cover

X002252 183

Restriction Indicator, ServiSignal, 25" Limit

P607373 50-51

Air Cleaner, ECO

P778810 102

Mounting Band, polymer

X002254 183

Restriction Indicator, ServiSignal, 30" Limit

P607557 42

Filter, safety

P780522 104

Filter, primary

X002275 183

Restriction Gauge, Informer, 30" Limit

P608116 92

Filter, primary (metal liner)

P780523 104

Filter, safety

X002277 183

Restriction Gauge, Informer, 25" Limit

P608117 92

Cover

P780532 102

Mounting Band, FPG Alexin

X002278 183

Restriction Gauge, Informer, 20" Limit

P608171 42

Cover

P780594 102

Mounting Band, FPG Alexin

X002315 184

Restriction Indicator Kit, 15" Limit

P608180 42

Cover

P781039 115-117 Filter, primary

X002320 184

Restriction Indicator Kit, 20" Limit

P608305 136-138 Filter, safety RadialSeal

P781098 115-117 Filter, primary

X002325 184

Restriction Indicator Kit, 25" Limit

P608306 136-138 Filter, primary RadialSeal

P781102 115-117 Filter, safety

X002330 184

Restriction Indicator Kit, 30" Limit

P608391 92

Filter, safety

P783185 115-117 Cover

X002350 183

P608533 42

Filter, primary

P783746 39

Scavenge Adapter, Straight

Restriction Indicator Kit, SERVISIGNAL,

15" Limit

P608592 84

Cover

P783747 39

Scavenge Adapter, Straight

X002351 183

Restriction Indicator, ServiSignal, 20" Limit

P608599 84

Filter, safety

P783748 39

Scavenge Adapter, Straight

X002352 183

Restriction Indicator, ServiSignal, 25" Limit

P608665 42

Filter, primary

P784019 39

Scavenge Adapter, 90 Deg

X002354 183

Restriction Indicator, ServiSignal, 30" Limit

P608666 42

Filter, primary

P784279 42

Cover

X002700 185

Restriction Gauge Kit, 60" H2O

Filter, primary

P784298 42

Cover

X002730 185

Restriction Gauge Kit, 30" H2O

P608675 42

Filter, primary

P784517 42

U-clip (4 clips)

X003538 146

Gasket Kit, ST 14" Tube/Peripheral

P608676 42

Filter, primary

P785651 42

Cover

X003539 146

Gasket Kit, ST 16" Tube/Peripheral

P608677 42

Filter Primary

P786337 39

Check Valve

X003691 197

Moisture Eliminator, Vertical, 7" Dia.

P609218 84

Filter Primary

P786340 39

Check Valve

X003903 185

Restriction In-Field Service Gauge Kit

P609219 84

Cover

P786343 39

Check Valve

X004814 184

Indicator, Safety Signal, 7/16"-20 UNF

P609221 84

Filter Primary

P786989 42

Cover

X004815 184

Indicator, Safety Signal, 7/16"-20 UNF

P609508 136-138 Lower body assembly

P821575 104

Filter, primary

X004816 184

Indicator, Safety Signal, 1/2"-13 UNF

P609518 136-138 Filter, safety RadialSeal

P822686 104

Filter, primary

X005555 146

Latch Repair Kit

P609519 136-138 filter, primary RadialSeal

P822768 104

Filter, primary

X005822 197

In-Line Moisture Skimmer, 6" Dia.

P609942 92

P822769 104

Filter, safety

X005900 197

In-Line Moisture Skimmer, 7" Dia.

P610776 136-138 Rain shroud, right side

P822858 104

Filter, safety

X005901 197

In-Line Moisture Skimmer, 7" Dia.

P610777 136-138 Rain shroud, left side

P827653 104

Filter, primary

X006452 55

Fastener Kit

P611189 92

Filter, safety

P828889 104

Filter, primary

P611190 92

Filter, primary (metal liner)

P829332 104

Filter, safety

P611539 92

Filter, primary (metal liner)

P829333 104

Filter, safety

P611540 92

Filter, safety

S000011 198

Breather, 1/4" NPT

P613679 50-51

Air Cleaner, ECO

S000067 198

Breather, 1.50" ID

P615493 42

Filter, Safety

S000072 198

Breather, 1/2" NPT

P615530 42

Cover

S000080 198

Breather, 3/4" NPT

P617276 39

Scavenge Adapter, 90 Deg

S000099 198

Breather, 2" NPT

P617631 42

Filter, Primary

S000183 198

Breather, 1" NPT

P617632 191

Vacuator Valve

X001744 198

Air Stack Extension

P619481 42

Cover, Watertight

X001746 198

Air Stack Extension

Cover, Watertight

X001747 198

Air Stack Extension

P621983 42

Filter, primary

X001966 178

Inlet Hood, metal, 2.5" OD

P621984 42

Filter, safety

X001988 178

Inlet Hood, metal, 3.75" OD

P622745 42

U-clip (9 clips)

X002014 178

Inlet Hood, metal, 3" OD

P622945 42

Latch

X002015 178

Inlet Hood, metal, 4" OD

P623026 42

Cover, with watertight seal

X002017 178

Inlet Hood, metal, 1.75" OD

P623192 42

Gasket

X002018 178

Inlet Hood, metal, 2" OD

P776008 191

Vacuator Valve

X002019 178

Inlet Hood, metal, 2.25" OD

P776033 42

Latch

X002101 183

Restriction Gauge Kit, Informer, 30" Limit

P777151 102

Mounting Band, plastic, FPG 04

X002102 183

Restriction Gauge Kit, Informer, 25" Limit

P777366 42

Latch, Air Cleaner

X002103 183

Restriction Gauge Kit, Informer, 20" Limit

P608667 42

P619482 42

264

Cover

Engine Air Filtration

X006561 192-193 Dust Dumpa

X006562 192-193 Dust Dumpa with Dust Cup
X007276 183

Mini-Informer Kit, 25" H20

X007335 183

Mini-Informer, Restriction Indicator, 25" H20

X007953 44

Ford PowerCore Air Induction Retrofit Kit

X009230 151

SRG/SSG Conversion Kit

X009231 151

SRG/SSG Conversion Kit

X009291 70-71

Latch Replacement Kit

X009701 151

SRG/SSG Conversion Kit

X009702 151

SRG/SSG Conversion Kit

X770037 184

Restriction Electrical Indicator, 15" Limit

X770050 184

Restriction Electrical Indicator, 20" Limit

X770062 184

Restriction Electrical Indicator, 25" Limit

X770075 184

Restriction Electrical Indicator, 20" Limit

www.buydonaldson.com

Hydraulic & Transmission

Filtration for Mobile Equipment

Donaldson offers a
complete line of hydraulic
and transmission
filtration solutions that
will keep your equipment
operating at peak
performance.

Implements

Implements

Reservoir
Tank

Steering

Hydrostatic Drive

Brakes

Implements
Transmissions

Power
Steering

Power
Steering

Hydraulic
Fan Drive

Hydraulic
Fan Drive

Transmission
Filter

Transmission
Filter

Bulk Fluid & Lubricant Filtration

Donaldson offers a range of custom and standard filtration
products and services specifically targeted to resolve fuel
and bulk oil filtration problems, including:

Single-pass Bulk Fuel Filtration System

On-site surveys
Facility upgrade options
Condition monitoring
Contamination control training/audit
Installation support, commissioning and fluid management
systems
Support from a local Donaldson distributor for replacement
filters and spare parts.

www.buydonaldson.com

Air Cleaner Selection Steps see pages 12/13 inside for complete details.
1. Determine the combustion air requirements of the engine
2. Determine the dust condition for the engine/machine and typical operating environment
3. Select an air cleaner series
4. Choose a specific air cleaner family or series
5. Choose intake accessories

Engine Displacement Formula

4-Stroke (Cycle) Engine Formula
English Units
Airflow (CFM) = (Engine Size (CID) x RPM) x VE / 3456
Metric Units
Airflow (m3/min) = (Engine Size (Liters) x RPM)
x VE / 2000
VE = Volumetric Efficiency 4-Stroke*
0.90 for naturally aspirated gas engine
0.90 for naturally aspirated diesel engine
1.60 for turbo charged diesel engine
1.85 for turbo charged after cooled diesel engine

2 -Stroke (Cycle) Engine Formula

English Units
Airflow (CFM) = (Engine Size (CID) x RPM) x VE / 1728
Metric Units
Airflow (m3/min) = (Engine Size (Liters) x RPM)
x VE / 1000
VE = Volumetric Efficiency 2-Stroke*
0.90 for naturally aspirated diesel engine
1.40 for scavenge blower diesel engine
1.90 for turbo charged diesel engine

Engine Horsepower Formula

English Units

Airflow (CFM) = HP (SAE) x SA

SA = (Specific Airflow) per Horsepower
4-stroke naturally aspirated diesel engine 2.0
4-stroke turbo charged diesel engine 2.3
4-stroke turbo charged after cooled diesel engine - 2.3
2-stroke naturally aspirated diesel engine 2.0
2-stroke scavenge blower diesel engine 3.3
2-stroke turbo charged diesel engine 3.6

Metric Units

Airflow (m3/min) = HP (SAE) x SA

SA = (Specific Airflow) per Horsepower
4-stroke naturally aspirated diesel engine 0.057
4-stroke turbo charged diesel engine 0.065
4-stroke turbo charged after cooled diesel engine 0.065
2-stroke naturally aspirated diesel engine 0.057
2-stroke scavenge blower diesel engine 0.093
2-stroke turbo charged diesel engine 0.102

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Global Presence with Local Touch

Donaldson has established a global distribution network to serve
our customers locally as well as worldwide. We operate as a global
company with a network of primary distribution locations that support
a mature hub of regional distribution centers and warehouses.
Donaldson distribution centers are strategically located to quickly
and accurately deliver filtration and exhaust products wherever
replacement products are needed. We work with a network of
transportation, third party logistics companies, consolidators,

and cross-docking facilities to meet or exceed our customers

requirements.
All regions of the world benefit from our global umbrella of
distribution centers. We focus our efforts on local support and
the capabilities of our staff. We continue to make significant
investments in facilities, systems, supply chain relationships, and
staffing to offer the best order fulfillment options available.

DONALDSON air cleaner

selection guide

americas and south

africa Cross Reference

Europe & Asia Pacific

Cross Reference

Australia
Cross Reference

www.donaldson.com/en/
engine/air/chart.html

crossreference.donaldson.com

b2b.emea.donaldson.com/
public/engine/prd/inqxref.htm

www.donaldsontoolbox.com.au

Donaldson Company, Inc.

Minneapolis, MN USA

www.buydonaldson.com
www.donaldson.com

North America 800-374-1374

Mexico, Latin America &
Caribbean 52-449-910-6150
Brazil 55-11-2119-1604
Europe 32-16-38-3811

South Africa 27-11-997-6000

South East Asia 65-6311-7373
Greater China 852-2405-8388
Japan 81-42-540-4112
Korea 82-2-517-3333
Australia 61-02-4350-2033
India 91-124-2290060

Catalog No. F110027 ENG (3/13)

2013 Donaldson Company, Inc. All rights reserved. Donaldson Company, Inc. reserves
the right to change or discontinue any model or specification at any time and without
notice. Printed in the U.S.A.