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Clinker Production Caliculation Program

This document outlines the coal firing program and production levels of a cement plant kiln. It provides kiln production levels in tons per 24 hours corresponding to different operating parameters like coal and petcoke feed rates, kiln speed, and excess fuel. The kiln production can be increased from 300 tons per 24 hours up to a maximum of 6,500 tons per 24 hours by adjusting these parameters like coal feed rate from 4.6 tons per hour to 65 tons per hour and kiln speed from 5% to 100% while maintaining excess fuel of 0-1%. The kiln speed and production have a direct relationship with each other according to the program.

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679 views3 pages

Clinker Production Caliculation Program

This document outlines the coal firing program and production levels of a cement plant kiln. It provides kiln production levels in tons per 24 hours corresponding to different operating parameters like coal and petcoke feed rates, kiln speed, and excess fuel. The kiln production can be increased from 300 tons per 24 hours up to a maximum of 6,500 tons per 24 hours by adjusting these parameters like coal feed rate from 4.6 tons per hour to 65 tons per hour and kiln speed from 5% to 100% while maintaining excess fuel of 0-1%. The kiln speed and production have a direct relationship with each other according to the program.

Uploaded by

vvijaybhan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

CEMENT PlANT

Coal Firing Program at CV 5018 Kcal/kg


Coal to
kiln TPH

Production
T/24h

Kin
Production
T/h

Kiln feed T/h

Kiln speed
RPM.

Kiln speed
%

Representing
45 %

Representing
55 %

When starting, and


running the kiln up
in production.

Coal to Excess fuel to kiln system


in %.
PC. TPH

Production
%

Kiln production program.

4.6

300

13

20

0.22

0.93

1.14

40

9.4

610

25

41

0.45

1.85

2.27

37

14.2

920

38

63

0.68

14

2.74

3.34

34

18.9

1230

51

84

0.91

19

3.58

4.37

31

23.7

1540

64

105

1.14

24

4.37

5.35

28

28.5

1850

77

126

1.37

28

5.13

6.27

25

33.2

2160

90

147

1.60

33

5.85

7.15

22

38.0

2470

103

168

1.82

38

6.52

7.97

19

42.8

2780

116

189

2.05

43

7.22

8.82

17

47.5

3090

129

210

2.28

48

7.88

9.64

15

52.3

3400

142

231

2.51

52

8.52

10.42

13

57.1

3710

155

252

2.74

57

9.14

11.17

11

61.8

4020

168

273

2.97

62

9.72

11.88

66.6

4330

180

295

3.20

67

10.28

12.56

71.4

4640

193

316

3.43

71

10.81

13.21

76.2

4950

206

337

3.66

76

11.42

13.96

80.9

5260

219

358

3.88

81

12.02

14.69

85.7

5570

232

379

4.11

86

12.61

15.41

90.5

5880

245

400

4.34

90

13.18

16.10

95.2

6190

258

421

4.57

95

13.73

16.79

100.0

6500

271

442

4.80

100

14.42

17.63

max 1%

0.5

Max kiln prod. =

6500

Kiln speed at 6500 TPD

Water %
L.O.I. %
Dust loss. %

Est. dust loss. %


not running.

Mill

Ash content in coal.%

35.2

Oil counter

error
ILC/Kiln %

Oil dens. @ 15 c

6000

Calorific value of gas. (kCal/kg)

Kg/m3

4.80

15

1.000

Oil T Calc =

15

1.000

Oil T Kiln

Used heat consumption. (kCal/kgCl)

Remember: Fan, Fire, Feed, Speed.


Meaning: First more RPM on ID fan, then more fuel, then more kiln feed & then more RPM on kiln.

710

TOTAL COAL KILN COAL PC COAL


8
3.4
4.1

100

63

150

94

11

5.1

6.2

200

125

15

6.8

8.3

250

156

19

8.4

10.3

300

188

23

10.1

12.4

350

219

26

11.8

14.4

400

250

30

13.5

16.5

440

275

33

14.9

18.2

KILN RPM

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