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Roundtest Ra-220: Compact Roundness Measurement

The document describes the Roundtest RA-220, a compact roundness measurement device. It has the following key features: - Powerful analysis capabilities despite its compact size, including various analysis types like roundness, cylindricity, and thickness variation. - Easy-to-use interface with large LCD screen and simple button controls. It allows for flexible measurement of a variety of workpieces. - High precision measurement supported by an air bearing and features like a switchable wide-range detector and continuous ID/OD measurement function. - Standard accessories like an X-axis stop and Z-axis scale that enhance measurement efficiency. A variety of optional styli are also available for different workpiece

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0% found this document useful (0 votes)
105 views8 pages

Roundtest Ra-220: Compact Roundness Measurement

The document describes the Roundtest RA-220, a compact roundness measurement device. It has the following key features: - Powerful analysis capabilities despite its compact size, including various analysis types like roundness, cylindricity, and thickness variation. - Easy-to-use interface with large LCD screen and simple button controls. It allows for flexible measurement of a variety of workpieces. - High precision measurement supported by an air bearing and features like a switchable wide-range detector and continuous ID/OD measurement function. - Standard accessories like an X-axis stop and Z-axis scale that enhance measurement efficiency. A variety of optional styli are also available for different workpiece

Uploaded by

Gia Be
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Form Measurement

Compact Roundness Measurement

ROUNDTEST RA-220

Bulletin No. 1977

Compact roundness tester equipped with a wide


range of analysis features and capable of exibly
accommodating a variety of workpieces

Powerful Analysis Performance in a Compact Body

Roundtest RA-220
Compact manual machine for measuring roundness and
cylindrical form including cylindricity measurement
s-ULTIPLEANALYSESTHROUGHSIMPLEOPERATION
s&INEADJUSTMENTONBOTH8 AND: AXES
s3CALED: AXIS

s#ONTINUOUS)$AND/$MEASUREMENT

s$!4FUNCTION

s7IDE RANGEDETECTOR

s(IGHACCURACYOFFEREDINACOMPACTBODY (features high-accuracy air bearing)


* See page 4 for details.

Various types of Analysis

Radial



4HICKNESSVARIATION

Axial
Radial

#IRCULARRUN OUT

Axial

Cylindricity



Flatness
3QUARENESS

Relative to Plane Relative to Axis


/FSECTION

Concentricity



3AMPLEPRINTS

/FAXIS

Coaxiality

Print measurement conditions,


computation results, result graphs,
comments, etc., to the thermal
printer. Change development
graphs and output items as desired.

4YPEOF Measurement Evaluation


Analysis
mode
diagram
Parallelism

Roundness

4YPEOF Measurement Evaluation


Analysis
mode
diagram

(IGH GRADETHERMALPRINTER

File save

Call up by one touch of a button

Save and access [Measurement les] and [Result les] in USB


memory. Data can also be totaled using the data output function
with commercial tabulation software.

Four measurement les can be independently assigned to buttons.


/NE TOUCHRECALL 3IMPLEOPERATION Prevention of
operational errors

%ASY TO UNDERSTANDOPERATIONPANELWITHLARGE,#$

/PERATINGPANELTHATISREADATAGLANCE
/PERATINGPANEL

"LACKANDWHITE,#$SCREEN

Operating panel that is read at a glance

Easy-to-read screen displays


essential information

Analysis type
Selection buttons provide access
to a wide variety of analysis types

3IMPLESETUP
Apply the current measurement
setup in one go
Simple operation helps prevent
operational errors

3WITCHINGSCREENMODES
Switch the display at the touch of
a button, providing access to the
Calibration, Centering and Leveling,
Measurement and Result screens

Jog dial
Make incremental changes to
setup and other operations

:ERO SETTINGBUTTON
No ne adjustment necessary for
setting the measurement position

3IMPLE INTERACTIVEDISPLAYSCREEN
The large LCD screen with backlight shows easy-to-understand measurement results and graphs. Forms can be checked and notch processing
can be set while observing the displayed graphs.

Measurement screen

Measurement results

s3ETTHEPOSITIONOFTHEDETECTORANDMEASUREMENTCONDITIONSHERE
s$URINGMEASUREMENT GRAPHSAREDISPLAYEDINREALTIME

s&ILTER DISPLAYMAGNIlCATION ETC CANBEALTERED


s"ESIDESCIRCLES DEVELOPEDVIEWSCANALSOBEDISPLAYED

Measurement

screen

Measurement

Result screen

in progress screen

(IGH LEVELFUNCTIONSPROMOTEGREATEREFlCIENCY

$!4FUNCTION

Patent registered (in Japan)

This instrument uses the D.A.T (Digital Adjustment Table) function


available on more sophisticated models, and this provides powerful
support for centering and leveling operations. To perform such
operations, the user need only adjust the digital micrometer heads
attached to the rotary table by the amounts indicated by the display.
This function also supports notched workpieces.

Mode selection

Preliminary setup

Centering

,EVELING

 %#+!+
#!%%!

%+  %! +#!+%+)$


 %#+!+#!%%!

%

!#"



!#"

!%#*
+

!%#*+
% 


%+!$%+#!+ %#+!+#!%%!
&$%+%+%+#!%#+$+
! +%+#!%#*+%+*+
%+!& %+ %+%!+!##%+
%+ %+!$%+ +  %!

$%+# +&$% %+,

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# #*+
$&# %

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!+!$%  %!

"+
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 %# ' +
!"%

(!+"# #*+$&# %$+#+


+%+#!$$$%! $++ +

)./54SWITCHABLEWIDE RANGEDETECTOR
The range of this detector has been extended
from that of a conventional lever head by as
much as four times, and now provides a wide
2000m stroke. The detector can provide
sufcient margin for centering and leveling jobs,
or when measuring large differences. Moreover,
the measuring direction can be switched
between inside and outside diameters with a
single touch of a button.

2000m

3TANDARDACCESSORIESTHATENHANCE
MEASUREMENTEFlCIENCY
: AXISSCALE
This scale is useful when
the measuring height
position needs to be
entered, such as when
measuring coaxiality, etc.

#ONTINUOUS)$AND/$MEASURINGFUNCTION
Patent registered (in Japan, USA, Germany, UK, France)

This function comes in very handy when outside


and inside surfaces need to be measured repeatedly,
for example, with respect to coaxiality, deviation in
wall thickness, etc.

8 AXISSTOP
Allows the user to return
the detector rapidly and
easily to a xed position
in the X axis.

IN/OUT Switchable
wide-range detector

Making an inside-surface- Making an outside-surfacerelated measurement


related measurement

3PECIlCATIONS

Main unit
Model
/RDER.O
Rotational accuracy: Radial
Rotational accuracy: Axial
Rotation speed
Effective table diameter
Maximum loading weight

Turntable unit

Maximum probing diameter *1

Vertical drive unit (Z-axis)

Radial drive unit (X-axis)

Detector *2

Maximum workpiece diameter


Parallelism to rotation center
Straightness
Vertical travel
Maximum probing height *1
Maximum probing depth
Horizontal travel
Measuring force
Standard stylus tip
Measuring range
Measuring direction
Measuring range
Recording magnication
Filter type
Cutoff value

Number of measuring cross sections

Electronic unit

Reference circle for roundness evaluation


Data analysis items
Data output
Printer
Power supply
Power consumption
Specied air pressure
Air consumption
Mass

Others

2! 
 !
H: Measuring height (mm)
JIS B7451-1997
X: Distance from the rotation center (mm)

(0.04+6H/10000)m
(0.04+6X/10000)m
6 rpm
6" ( 150mm)
55lbs (25kg)
11"(280mm ) ( 14.96"(380mm): when detector holder is installed in reverse; in the vertical posture only;
maximum measuring height is up to 2" (50 mm) from the table top)

18.5" ( 470mm)
0.5 m/100mm
Narrow range: 0.2m/20mm Wide range: 0.5 m/100mm
11.02" (280mm) from the turntable top
11.02" (280mm) from the turntable top
4" (100mm) (minimum ID: 30mm)
-1"~ 5.5" (25mm ~ 140mm)
70 ~ 100mN (30%)
Carbide ball, 1.6mm
1000m
IN/OUT switchable
1000, 100, 10 m (3 steps)
5, 10, 20, 50, 100, 200, 500,
1K, 2K, 5K, 10K, 20K, 50K, 100K, 200K (15 steps)
With phase-correction: 2CRPC75, 2CRPC50 Without phase-correction: 2CR75, 2CR50
Gaussian, Filter OFF
Low pass: 15 upr, 50 upr, 150 upr, 500 upr
Band pass: 15-150 upr, 15-500 upr, 50-500 upr
1 to 5 cross sections : Roundness, Coaxiality, Flatness
1 to 3 cross sections : Radial runout, Squareness (axis reference)
2 cross sections: Concentricity, Thickness deviation, Parallelism
3 cross sections: Squareness (plane reference)
3 to 5 cross sections : Cylindricity
Least square circle method (LSC), Minimum zone circle method (MZC),
Maximum inscribed circle method (MIC), Maximum circumscribed circle method (MCC)
Roundness, Coaxiality, Concentricity, Flatness, Circular run-out (radial), Circular run-out (axial),
Squareness (relative to axis), Squareness (relative to plane), Thickness deviation, Parallelism, Cylindricity
USB, RS-232C, SPC
Thermal line printer, External printer (option)
AC100 ~ 240V
33W
0.39MPa
30 L /min or over (Standard state)
Main unit: 332 lbs (151kg) Air lter: 4.4 lbs (2kg)

*1: Use an auxiliary workpiece stand (option) when measuring a workpiece whose diameter is .78" (20mm) or less and whose height is .78" (20mm) or less from the top surface of the
alignment table.
*2: The detector supports standard-length styli only. Long styli cannot be used.

3TANDARDACCESSORIES
Order No.

Reference hemisphere

Name of Parts

QTY

 

Reference hemisphere



Calibration lm

!!"

Standard stylus



Battery

------

Remarks

SR44: For Micrometerheads (D.A.T function), For ABS-SD scale (Z axis)

Printer paper ( 2), X-axis stop (1), Coupler(socket) (1), Hose band (1), Power cord (1), Philips screwdriver (1),
Allen wrench(Nominal size:0.9mm) (1), Allen wrench(Nominal size:2mm) ( 2), Allen wrench(Nominal size:2.5mm) (1),
Vinyl cover (1), Hanger bolt (4 ), User's manual (1)

*Number in ( ) shows quantity

Order No.  

/PTIONAL!CCESSORIES

)NTERCHANGEABLE3TYLI
*Standard accessory
(stylus tip: 1.6 carbide ball)

!!"
Standard stylus

Unit: mm

!!"
Stylus for notched workpieces
(stylus tip: 3 carbide ball)

!!"
Stylus for grooves (stylus tip: R0.25 sapphire)

!!"
Stylus for corners (stylus tip: R0.25 sapphire)
&ORINSIDE CORNERAPPLICATIONS

&ORSTEPPEDAPPLICATIONS

5SEFULFORNOTCHEDWORKPIECES
&ORSTANDARDAPPLICATIONS









%XAMPLE





&OREXTRASMALLHOLEAPPLICATIONS
$IArMM $EPTHbMM

%XAMPLE




!!%
Stylus for small and deep holes
(stylus tip: 1.6 carbide ball)

!!"
Stylus for small and deep holes
(stylus tip: 1.6 carbide ball)

!!%
Stylus for small holes
(stylus tip: 0.8 carbide ball)

!!"
Stylus for extra small holes
(stylus tip: 0.5 carbide ball)

%XAMPLE







)N)$MEASUREMENT
$IArMM $EPTHbMM



&ORSMALLANDDEEPHOLEAPPLICATION
$IArMM $EPTHbMM

&ORSMALLANDDEEPHOLEAPPLICATIONS
$IArMM $EPTHbMM

&ORSMALLHOLEAPPLICATIONS
$IArMM $EPTHbMM

%NLARGEDIMAGE

%NLARGEDIMAGE





%NLARGEDIMAGE













CARBIDEBALL





CARBIDEBALL








CARBIDEBAL



&ORUPPERLOWERSURFACEINANARROWGROOVE



%XAMPLE





!!%
Stylus for at surface

2


%XAMPLE

CARBIDEBALL

!!"
Cranked stylus (stylus tip: 1 carbide ball)



CARBIDEBALL

!!"
!!"
Stylus for small holes (stylus tip: 1 carbide ball) Cranked stylus (stylus tip: 0.5 carbide ball)
&ORSMALLHOLEAPPLICATIONS





CARBIDEBALL






















%NLARGEDIMAGE




.OTE4HISSTYLUSCANNOTBE
USEDFOR/$)$MEASUREMENT

CARBIDEBALL

!!"
Disk stylus

!!"
M2 tapped shank for CMM styli

%XAMPLE
&ORNARROWGROOVE
APPLICATIONS










%XAMPLE








#OMPATIBLEWITH#--STYLI
WITH-THREADEDSHANK

#OMPATIBLEWITH#--STYLI
WITH-THREADEDSHANK

&ILTERINGOUTTHEEFFECTSOF
ASPERITIESBYTRACINGWITH2
TIPPEDSTYLUS


2

!!%
M2 tapped shank for CMM styli



!!"
Stylus for ltering asperities (machining marks)



#UTTERMARK



2

-DEPTH



-



* portion shows stylus except for the cranked stylus and stylus for at surface.
*( ) dimension shows a distance from the tip end of stylus or the center of tip ball to the connecting surface of detector.
*Customized special interchangeable styli are available on request. Please contact any Mitutoyo ofce for more information.

Centering chuck
(knurled ring operated)
Provides good operability when measuring a
small-diameter workpiece. The knurled ring
allows the workpiece to be clamped easily.

/RDER.O  


Holding range OD with internal jaws 1136 mm
ID with internal jaws 1669 mm
OD with internal jaws 2579 mm
External size 4.65x 1.6 (118 x 41 mm)
(D x H)
Mass
2.6 lbs (1.2 kg)

Collet chuck
Provides high clamping repeatability due to the
use of optional precision collets.
(See table at right.)

/RDER.O
Part holding range
Centering error
Mass

 
0.510 mm*2
Within 50 m*3
3 lbs (1.4 kg)

*2: Collets to match the workpiece size range are required for use with
this chuck.
*3: When measured with 5 mm pin gauge at measuring height of 30
mm.

6IBRATION DAMPINGSTAND
BENCH TOPTYPE

4HREE JAWCHUCKKEYOPERATED

Microchuck

Useful where it is necessary to apply a higher


clamping force to the workpiece than can be
applied with the centering chuck.

For clamping a small workpiece, 1 mm or less


in diameter, that cannot be held in the centering
chuck.

/RDER.O
 
Holding range OD with internal jaws 1226 mm
ID with internal jaws 2568 mm
OD with internal jaws 3578 mm
External size 6.18 x 2.78 (157 x 70.6 mm)
(D x H)
Mass
8.4 lbs (3.8 kg)

)NDIVIDUALCOLLETS

These collets are for use with the collet chuck
shown at left and are acquired to match the
workpiece diameter range required.
/RDER.O
!!(
!!(
!!(
!!(
!!(
!!(
!!(
!!(
!!(
!!(
!!(
!!(
!!(

Part Holding Range (O.D.)


0.02 0.04 (0.51.0mm)
0.04 0.06 (1.01.5mm)
0.06 0.08 (1.52.0mm)
0.08 0.1 (2.02.5mm)
0.1 0.12 (2.53.0mm)
0.12 0.138 (3.03.5mm)
0.138 0.157 (3.54.0mm)
0.157 0.197 (4.05.0mm)
0.197 0.236 (5.06.0mm)
0.236 0.275 (6.07.0mm)
0.275 0.315 (7.08.0mm)
0.315 0.354 (8.09.0mm)
0.354 0.394 (9.010.0mm)

*4: A collet cannot be mounted on the rotary table without a collet


chuck.
*4: YCC10-** Class AA, made by Yukiwa Seiko Inc. or its equivalent.

/RDER.O
 
Vibration damping system Preumatic type w/ self-leveling
External size
25 x 20 x 2
610 x 508 x 51mm
Max. loading mass
175 lbs (80 kg)

/RDER.O
Holding range
External size
(D x H)
Mass

 
OD: up to 1.5 mm
4.65 x 1.9 (118 x 48.5 mm)
1.32 lbs (0.6 kg)

Auxiliary stage for a short


workpiece
Order No. 

-AGNIlCATIONCHECKINGGAGE
Order No.  

Gage block set for calibration


Order No. 

Cylindrical square
/RDER.O
Straightness
Cylindricity
External size (DxH)
Mass


0.5m
2m
70 x 250mm
7.5kg

Dimensions
External dimensions

50

200

226

52

775

781(MAX)

525

Unit: mm

70

238.5
500
750 (MAX)

184.5
423
547

One Number to Serve You Better


1-888-MITUTOYO (1-888-648-8869)
Aurora, Illinois
(Corporate Headquarters)

Note: All information regarding our products, and in particular the illustrations, drawings, dimensional and performance data
contained in this printed matter as well as other technical data are to be regarded as approximate average values. We therefore
reserve the right to make changes to the corresponding designs. The stated standards, similar technical regulations, descriptions and illustrations of the products were valid at the time of printing. In addition, the latest applicable version of our General
Trading Conditions will apply. Only quotations submitted by ourselves may be regarded as denitive.
Mitutoyo products are subject to US Export Administration Regulations (EAR). Re-export or relocation of Mitutoyo products may
require prior approval by an appropriate governing authority.
Trademarks and Registrations
Designations used by companies to distinguish their products are often claimed as trademarks. In all instances where Mitutoyo
America Corporation is aware of a claim, the product names appear in initial capital or all capital letters. The appropriate companies should be contacted for more complete trademark and registration information.
We reserve the right to change specications and prices without notice.

^iV>
>]>U*i`1-U>V

Westford, Massachusetts
Huntersville, North Carolina
Mason, Ohio
Plymouth, Michigan
City of Industry, California

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