Settling Ponds
Settling Ponds
GUIDANCE FOR
Lands and of Parks
DRAFT
employed, or for relatively short periods of regulation such as the (proposed) Industrial
heavy storm runoff or spring runoff. Pollution Prevention Regulation.
Particularly during such periods, approved A permit or an order will be issued by the
settling aids may be needed to reduce the Regional Waste Manager when environmental
concentration of fine suspended particles in considerations require a more stringent waste
the pond effluent. Prior to using settling aids, discharge standards than normal standards in a
the permitee must obtain the written approval regulation.
of the Regional Waste Manager. The Regional
Waste Manager will require the necessary Experience has shown that extensive logging
information on which to base the approval, or overburden stripping prior to surface
particularly the 96 Hour LC50 concentration mining operations can result in greatly
of the settling aid(s)ii,iii,iv and details of the increased contamination of the surface runoff.
settling aid selection v,vi,vii,viii,ix, addition rate The sediment-laden surface run-off then
ix,x
(and control method), mixing conditions becomes the responsibility of the mining
v,vi,vii
and conditioning time/facilities. Details company. Accordingly, the mining company
of settling aids are included in APPENDIX B. should not allow more than the minimum
possible area to be logged or stripped, and this
The discharge from sedimentation ponds x, xi is work should be done progressively.
currently regulated by Waste Management Experience has also shown that, although the
Permits for Effluents issued by the Regional principle of diverting uncontaminated surface
Waste Manager of the Ministry of runoff around mining operation is desirable,
Environment, Lands and Parks. Standards the diversions themselves must be properly
contained in the Effluent Permits typically designed, constructed, and maintained,
restrict the concentrations of suspended solids otherwise they may cause serious
in pond discharges to within the range of 25 to contamination of surface runoff.
75 mg/L, Non-filterable Residue (TSS). The
standards depend on the sensitivity of the
receiving environment and downstream water Vegetation “buffer zones” have been used to
uses, or as otherwise suggested by any site assist in protecting receiving waters. Where it
specific Water Quality Objective. The is not practical to leave a buffer of natural
provincial Ambient Water Quality Guidelines vegetation between the disturbed area and the
(Criteria) for Turbidity, Suspended and drainage channel, revegetation of the disturbed
Benthic Sediments xii should also be consulted. area at the earliest opportunity is strongly
Contingent on the up-gradient activity recommended.
(blasting, fuel storage, milling etc.) the permit
may also contain limits on hydrocarbons, Sedimentation Ponds have been constructed
metals and nutrients in the pond effluent. “in-stream” and “out-of-stream”. “In-stream”
ponds, requiring dams across watercourses,
The Ministry is presently moving away from have successfully removed sediment from the
permits towards managing waste discharges contaminated runoff produced in large
through focused regulation. This may take the disturbed areas. “Out-of-stream” ponds,
form of a clause in the Conditional Exemption normally formed in flat areas, have
Regulation or an industry sector specific successfully removed sediment from
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DRAFT - Guidance for the Design, Size and Operation of Sedimentation Ponds Used in Mining
contaminated runoff resulting from smaller 2. The design flow for removal of
disturbed areas such as waste dumps, etc. suspended solids in sedimentation ponds
should correspond to the 10-year, 24-hour
These Guidelines supplement similar
flood flow. Rainfall, snow melt, and
guidelines developed by the Ministry of
combined rainfall-snow melt events should be
Energy and Mines in December 1983, titled
considered in determining the design flow.
“Guidelines for the Design, Construction,
Operation and Abandonment of Tailings 3. Accurate and up-to-date topographical
Impoundments”. The principles for the design, maps should be used for the design and
construction, operation, reclamation and construction of sedimentation ponds, and
abandonment outlined in the latter Guidelines these maps should have a maximum of 2
also apply to sedimentation ponds. metre contours. (For very large facilities in
steep terrain, 5 metre contours may be
The reader’s attention is directed to literature
xiii,xiv,xv,xvi adequate)
in the section on “References”
which provides more detail on erosion control. 4. Sedimentation ponds should either last
Erosion control is considered to be an the lifetime of the mine without requiring
essential component to reducing the sediment removal of accumulated sediment, or should
entering the settling pond, and therefore have provision for easy removal of sediment at
possibly reducing the amount of unsettleable regular intervals. Normally a pond is allowed
particles leaving the settling pond or to fill with sediment up to 50% of its effective
eliminating the need for settling aids. depth, with 1.5 m (minimum)xvii depth of pond
liquid above the sediment.
5. Ideally, a smaller pond should be
General Guidelines for Assessing located upstream from the main sedimentation
Sedimentation Pond Design pond to remove the coarse fraction of the
sediment. This smaller pond should be
designed to have easy removal of sediment.
Sedimentation ponds should be designed as
follows: 6. The inlet section of the pond should
have some type of energy dissipater (such as
barriers, baffles, etc.) to spread out the flow
1. All structures in the sedimentation and reduce the velocity of the incoming water.
pond system should be designed, as a
7. The discharge section of the pond
minimum, to withstand a 1 in 200-year flood
should be at the opposite end to the inlet
event. Even using these design criteria, there
section and should have a spillway (or decant
is a 10% chance that the system could fail in a
or discharge riser) designed to maintain a
mine with a 20-year life. Therefore, “over
minimum 0.5 m freeboard on the embankment
design” and back-up construction may be
in a 1 in 200 year flood event. The spillway
required in certain instances such as where
must be armored to prevent erosion of the
there is a high consequence resulting from
spillway channel. Also, there should be
failure (e.g., a sedimentation pond up gradient
provisions in the design for installing facilities
from a school or residential area).
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DRAFT - Guidance for the Design, Size and Operation of Sedimentation Ponds Used in Mining
for trapping, collecting and removing length to width of about 5 to 1xvii. Such ponds
hydrocarbons. tend to prevent short-circuiting, and facilitate
8. Provisions for adding settling aids removal of accumulated sediment. The
should be incorporated into the design, proponent must investigate the need for
preferably upstream of the pond when additional pond capacity and retention time
flocculants are used, since they require longer due to accumulated sediment volume,
conditioning time than coagulants. Excess turbulence and “currents” in the pond on a
flocculants may adversely affect sedimentation project-specific basis xvii,xviii.
rate and effluent quality requirement for 13. The desired effluent quality from a
suspended solids may not be met if excess sedimentation pond must be assessed in
flocculants are added to the pond. relation to the environmental consequences of
9. Suitable sampling and flow measuring the construction of the requisite sized pond.
facilities must be installed to enable Sedimentation pond size is related to the
monitoring of the pond discharge if required. inverse of the square of the diameter of the
smallest particle that must be captured to
10. Sedimentation ponds should be attain the desired effluent quality. Small
provided with means of draining or improvements in effluent quality thus require
dewatering, even though such operations are large increases in pond sizes.
not planned during the lifetime of the pond.
11. The design and construction of
sedimentation pond embankments: Guidelines for Assessing the Required Size
of Sedimentation Ponds
• greater than 2.5 metres high as measured
from the downstream toe (Canadian Dam
Safety Guidelines), or Three methods for sizing sedimentation ponds
for mine-related applications are presented for
• capable of impounding more than 30,000
consideration. Alternatively, experienced
m3 of water (Canadian Dam Safety
engineers may use other equally effective
Guidelines), or
methods and complex computer models
• having a high consequence to human life designed for urban storm water management
or infrastructure resulting from could be adopted for mine area use.
embankment failure,
must be approved by the Dam Safety Unit,
Method 1 is based on sedimentation tests
Water Management Branch of the Ministry of
prepared from representative soil/runoff
Environment, Lands and Parks or by the
sampling and is the preferred method when
Geotechnical Engineer, Regional Operations.
the smallest effective pond is required.
Health and Safety Branch, of the Ministry of
Method 2 is simplified if the critical particle
Employment and Investment, if the
size to be removed is measured using a
sedimentation pond is on a mine site.
settling method to provide the Stokes
12. The preferred shape of sedimentation diameter. The only information lacking for
ponds is generally rectangular with ratio of Method 2 will be to the answer to the
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DRAFT - Guidance for the Design, Size and Operation of Sedimentation Ponds Used in Mining
question: “will the fine particles agglomerate have a “zero point of charge” (ZPC) at acidic
‘naturally’ in the pond?” If either Method 1 or pHs (pH ZPC <5.0). This implies that at the
2 are not chosen, a third method, (Method 3) pH expected in most sedimentation ponds, the
can be used which requires the assumption zeta potential will be significantly negative
that the finest settleable particles will be and prevent “natural agglomeration” and
present, thus requiring the maximum retention sedimentation of the fine particles.
time. Method 3 is acceptable where the larger
resulting pond does not cause environmental
problems. Provisions must also be made for If a particle of size “x” mm (and measured
the addition of a sedimentation aid system. settling rate V actual m/hour) is to be removed
by a sedimentation pond of depth D m, the
retention time will be [D/V actual] hours.
The following is a brief description of the Assuming that the settling tests indicate that
three methods. removal of particles of size “x” is required to
meet the necessary discharge quality, the
Method 1. A dependable method for
sedimentation pond area (A m2) is then
designing the required sedimentation pond
equivalent to [Q/V actual] m2, Q being the
retention time is to measure sedimentation
pond overflow rate in m3 / hour. Note that D
rates i,xi and corresponding supernatant TSS
= difference in vertical elevation, in meters,
quality using simulated samples. These
between the inlet and the bottom of the pond
samples should be prepared using the soils
adjacent to the outlet.
and/or mine wastes from the watershed
upstream from the proposed sedimentation
pond location and actual surface water from Sedimentation pond design using settling tests
the area. In addition, soils should be sampled should strive to duplicate any “natural
and analyzed for particle size, mineral agglomeration” that will occur during
composition and Specific Gravity (S.G.), in operation of the pond.
particular the finer particles that are difficult
to settle. Measurement of zeta potential (using Method 2. Assuming the size distribution
the “Zeta” Meter) of these particles in of the influent TSS is known , an alternative
simulated runoff fluid will assist in defining common design approach is to use the settling
whether “natural agglomeration” will be a velocity derived from the Stokes Law formula:
factor. If natural agglomeration is a g
Vs = (S − 1) D 2
significant factor, it will reduce the 18 µ
sedimentation pond area required (or may
eliminate the need for sedimentation aids).
where
Vs = spherical particle terminal settling
The literature v,xix indicates that particle velocity, cm/s
surface charge of greater negativity than -5 2
mV is not conducive to “natural g = acceleration of gravity, 981 cm/s
agglomeration”. Also, many of the minerals µ = kinematic viscosity of water, cm2/s
encountered (clay and silicate minerals) will
S= specific gravity of the particle
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DRAFT - Guidance for the Design, Size and Operation of Sedimentation Ponds Used in Mining
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DRAFT - Guidance for the Design, Size and Operation of Sedimentation Ponds Used in Mining
measurement of the Stokes diameter. settling aids would need to be added upstream
Correction factors greater than 2.0 are of the pond.
suggested by the literature if very flat 7. Following the final mine shutdown,
particles, such as mica are present. the sedimentation ponds must be either:
a) Inspected and maintained as in 1.
Using Method 3, increased pond construction above, or
costs may more than off-set the investigation b) Properly reclaimed.
costs required to use the Methods 1 or 2.
Approved: ------------------------
General Guidelines for Sedimentation Pond
Operation R. J. Driedger, P. Eng.
Director, Pollution Prevention and
Remediation
1. Operating sedimentation ponds must
be inspected and maintained at regular
intervals and also after each period of heavy
runoff.
2. The pond discharge (flow and TSS)
must be monitored at the intervals required by
the monitoring program of the Waste
Management Permit, if issued, or the
Last revision date May 9, 2001
applicable regulation.
3. The pond freeboard must be
maintained at 0.5 m minimum.
4. The depth of sediment in the
sedimentation pond must be monitored at
sufficient intervals to plan for sediment
removal at minimum pond flow, but before
the water depth decreases to one metre. A
decision from the Regional Waste Manager or
applicable regulation may specify a minimum
fluid depth.
5. The sediment removed from the
sedimentation ponds may be disposed of by
burial or by use in site reclamation unless
prohibited by a permit or regulation.
6. Should the suspended solids in the
pond discharge exceed the maximum
permitted or regulated discharge quality, then
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DRAFT - Guidance for the Design, Size and Operation of Sedimentation Ponds Used in Mining
obtain the necessary information and possibly to “local” over dosing of some of the particles.
the testing to select and optimize a system7. The “protective colloid” effect is usually
The purpose of a settling aid selection is to: irreversible, resulting in the inability of the
fine particles affected to settle and high TSS.
• determine what settling aid promotes
settling of the fine particulate; For a two-pond system in which the larger
portion of the TSS feeding the system is
• select a settling aid which has a relatively
removed in the first pond, the settling aid
low toxicity i,ii,iv,xx,xxi ; and
should be added to the feed to the second
• select a settling aid which achieves the pond. This gains the advantage of less erratic
discharge quality required at the lowest changes in flow rate (on which the settling aid
cost, consistent with other practical addition is based) and the removal of larger
requirements. TSS particles in the first pond. As the larger
particles do not “consume” any settling aid,
The required settling aid dosage to achieve
dosage rates and settling aid costs are
effective settling varies widely, particularly
decreased. This is only practical if there is
with flocculants. The higher molecular weight
provision for adequate mixing/conditioning
flocculants generally require lower dosages
between the first and second ponds.
than those of lower molecular weight, while
the cost/Kg of flocculant is similar. The One situation to be aware of is attempting to
positively-charged flocculants (cationic) tend treat suspended particulate with settling aids
to be the more toxic compounds because they when the water entering the second pond
have an affinity for the negatively charged fish contains insufficient TSS to allow effective
gills. This in turn reduces oxygen transfer coagulation/flocculation. This problem is
across the gill. solved by increasing the TSS concentration in
the water being treated to the point where
The toxicity of the flocculants is minimized by
there is sufficient particle density to promote
preventing over dosing. If the flocculant
effective settling.
addition system can add the optimum dosage,
or slightly less, most of the flocculant is The control of settling aid addition rates can
adsorbed on the particles and remains in the be aided by measuring the zeta potential of the
pond attached to the particles. The key test for particles entering the pond.
toxicity is performed on the “supernatant”
fluid.
4. The final step is to determine the
required coagulant/flocculant
3. The third step is to determine the mixing/conditioning requirements. When the
settling aid dosages to achieve the required settling aid is introduced to the settling
amount of enhanced settling. The “protective system, there must be provision to allow the
colloid” effect may result when using some particles to adsorb the settling aid and for
flocculants if over dosing occurs. This results particles to “collide” with other particles to
in decreased settling efficiency (and increased allow flocs/coagules to “grow”. Low shear
TSS) as more flocculant is added. Inadequate mixing and adequate time is necessary to
mixing may also produce the same result due achieve this. If the flocculant is added prior to
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References
i
Sedimentation in a Salmon Stream, S. P. Shapely and D. M. Bishop, J. Fish Res. d. Canada, 22(4), 1965
ii
The Toxicity and Use of Flocculants for Sediment Control, Mark Strosher, Ministry of Environment, Lands and Parks,
Cranbrook B.C.
iii
Effects of Synthetic Polyelectrolytes on Selected Aquatic Organisms, K. E. Biesinger and G. N. Stokes, Journal WPCF,
Volume 58, Number 3, March 1986
iv
Polyelectrolyte Toxicity Tests by Fish Avoidance Studies, L. D. Spragg, R. Gehr and J. Hajinicolaou, Wat. Sc. Tech. Vol
14 pp 1564 - 1567
v
Everything you wanted to know about coagulants and flocculants, Zeta Meta Inc.
vi
Coagulants and Flocculants, J. Bratby, Uplands Press Ltd.
vii
A Systematic Approach for Flocculant Selection and Evaluation, H.A. Hamza, Proceedings of the Tenth Annual
Meeting of the Canadian Mineral Processors, 1978.
viii
Chemical Factors in the Flocculation of Mineral Slurries with Polymeric Flocculants, VIII International Mineral
Processing Congress, Leningrad, 1968, R. W. Slater, J. P. Clark, J. A. Kitchener.
ix
Principles of Action of Polymeric Flocculants, 1972, J. A. Kitchener, Br. Polym. J. 1972, 4, 217-229
x
Settling Ponds at Line Creek Coal Mine, A. G. Chandler.
xi
A Cost-Sensitive Approach to Sediment Pond Design, Yaroslav Shumuk, CIM, 1986.
xii
Ambient Water Quality Guidelines (Criteria) for Turbidity, Suspended and Benthic Sediments, BC Environment,
Victoria B.C., 1997
xiii
Erosion and Sediment Control Handbook, Goldman S.J., Jackson K., Bursztynsky T.A,McGraw-Hill Book Company
xiv
Reclamation and Environmental Protection Handbook for Sand, Gravel and Quarry Operations in B.C., Ministry of
Transportation and Highways, Properties Branch
xv
Land Development Guidelines for the Protection of Aquatic Habitat, Fisheries and Oceans Canada and Ministry of
Environment, Lands and Parks.
xvi
Erosion and Sediment Control - Surface Mining in the Eastern U.S., EPA, 1976 (Volume 1, "Design")
xvii
Placer Mining Settling Ponds, Volume I, Design Principles, Sigma Resource Consultants Ltd., Department of Indian
Affairs and Northern Development, June, 1986.
xviii
Process Design Manual for Suspended Solids Removal, EPA, January 1975
xix
Aquatic Chemistry, W. Stumm and J. J. Morgan, pp. 478, Wiley-Interscience.
xx
An Evaluation of the Efficiency and Toxicity of Two Cationic Liquid Flocculants, R. B. Allan and D. A. Davidge, April
1985, Environment Canada.
xxi
Effects on Fish of Effluents and Flocculants from Coal Mine Waste Water, June 1985, Alberta Environmental Centre.
xxii
Uniform and Non-Uniform Motion of Particles in Fluids, H. Heyward, Inst. Chem. Engs. London
xxiii
The Evaluation of Powders, H. Heywood, Journal of Pharmacy and Pharmacology Supplement, 1963, 15 pp. 56T - 73T
xxiv
Perry’s Chemical Engineer’s Handbook, pages 5-61 to 5-65.
xxv
Pettyjohn and Christiansen, Chem. Eng. Progr. 44, 157-172, 1948
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