SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)
Rev 3
SAUDI ARAMCO INSPECTION CHECKLIST
SAIC NUMBER
Post-Application Inspection of Fireclay Brick Installation
PROJECT TITLE
SAIC-N-2041
WBS / BI / JO NUMBER
EQUIPMENT ID NUMBER(S)
EQUIPMENT DESCRIPTION
LAYOUT DRAWING NUMBER
REV. NO.
SCHEDULED INSPECTION DATE & TIME
ACTUAL INSPECTION DATE & TIME
REFERENCE
General Requirements
A1
Checklist SAIC-N-2040 is complete & accepted.
B.
Installation Specific Requirements
B1
Firebrick was laid in proper dimension & extent of coverage is complete
per the approved IFC drawing.
As referenced
Expansion joints were provided in both vertical & horizontal directions of
walls, at wall edges, around burner tiles, & at doors (penetrations, etc).
SAES-N-100,
Para. 8.3
SAES-N-130,
Para. 6.1
B3
A 13 mm expansion gap exists every 1.8 meter interval on floors.
These 13 mm expansion joints on the floor are filled or packed with
available fibrous refractory material in strip (rolled) form.
SAES-N-130,
Para. 6.2
B4
Mortar is not applied on floor bricks.
SAES-N-130,
Para. 6.2
B5
Brick lining on vertical flat casing is tied back & supported by structural
steel framing members & tie members made of austenitic alloy material.
SAES-N-130,
Para. 6.3
B6
A minimum of 15 percent of the bricks are tied back per IFC drawings.
SAES-N-130,
Para. 6.3
B7
Curved cylindrical casings installed with properly fitting "key" bricks are
with out tie backs.
SAES-N-130,
Para. 6.3
C.
Visual Inspection, Testing & Repairs
C1
Approved independent lab test results from production sampling show
that manufacturer product data sheet published values were met.(SA
Insp. Form 175-328110 item 23)
SAES-N-130,
Para. 8.1
C2
Mortar cleanup (splatter, debris) is complete & equipment is protected
until curing is complete.
SAES-N-130,
Para. 8.3
Page 1 of 5
PLANT NO.
EC / PMCC / MCC NO.
MH's SPENT
TRAVEL TIME
SAUDI ARAMCO USE ONLY
CONTRACTOR INSPECTION LEVEL
A.
MECH-
SYSTEM ID.
QUANTITY INSP.
SAUDI ARAMCO INSPECTION LEVEL
ACCEPTANCE CRITERIA
QR NUMBER
CONTRACTOR / SUBCONTRACTOR
PURCHASE ORDER NUMBER
SAUDI ARAMCO ACTIVITY NUMBER
B2
15-Dec-09
EQPT CODE
SAUDI ARAMCO TIP NUMBER
ITEM
No.
30-Jun-08
DATE APPROVED
WORK PERMIT REQUIRED?
PASS
FAIL
N/A
RE-INSP DATE
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)
Rev 3
SAUDI ARAMCO INSPECTION CHECKLIST
SAIC NUMBER
Post-Application Inspection of Fireclay Brick Installation
PROJECT TITLE
SAIC-N-2041
WBS / BI / JO NUMBER
ITEM
No.
ACCEPTANCE CRITERIA
30-Jun-08
DATE APPROVED
REFERENCE
C3
Bricks (both dry laid & mortared) are installed plumb, straight & square
per approved IFC drawings.
SAES-N-130,
Para. 8.3
C4
Construction joints are installed as per detailed drawing.
SAES-N-130,
Para. 8.3
C5
Where required brick joints are properly filled with mortar with good
workmanship.
SAES-N-130,
Para. 8.3
C6
Visual inspection identified refractory system repair areas.
(SA Insp. Form 175-328110 item 25)
SAES-N-130,
Para. 8.1
C7
The SA Refractory Inspector has approved all necessary repairs & the
extent of any necessary repairs.
SAES-N-130,
Para. 8.1
C8
Refractory installer uses an approved procedure (his original installation
procedure) for any repair work needed.
SAES-N-130,
Para. 8.2.1
C9
Where needed additional supports shall be installed to provide support
to the repair works.
SAES-N-130,
Para. 8.2.2
QR NUMBER
15-Dec-09
MECH-
CONTRACTOR / SUBCONTRACTOR
PASS
FAIL
N/A
RE-INSP DATE
REMARKS:
REFERENCE DOCUMENTS:
1. SAES-N-100 -- Refractory Systems (30 Jan 2007)
2. SAES-N-130 -- Installation Requirements-Fireclay Bricks (30 Jan 2007)
Contractor / Third-Party
Saudi Aramco
Construction Representative*
PMT Representative
Work is Complete and Ready for Inspection:
Name, Initials and Date:
T&I Witnessed
QC Record Reviewed
Work Verified
T&I Witnessed
QC Record Reviewed
Work Verified
T&I Witnessed
QC Record Reviewed
Work Verified
Name, Initials and Date:
QC Inspector
PID Representative
Performed Inspection
Work / Rework May Proceed
Name, Initials and Date:
Name, Initials and Date:
QC Supervisor
Proponent and Others
Quality Record Approved:
Name, Sign and Date:
Name, Organization,
Initials and Date:
*Person Responsible for Completion of Quality Work / Test
Y = YES
Page 2 of 5
N = NO F = FAILED
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)
Rev 3
SAUDI ARAMCO INSPECTION CHECKLIST
Post-Application Inspection of Fireclay Brick Installation
SAIC NUMBER
SAIC-N-2041
30-Jun-08
DATE APPROVED
15-Dec-09
QR NUMBER
MECH-
Attachment 1 -- SA Form 175-328110 (Refractory Systems)
Page 3 of 5
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)
Rev 3
SAUDI ARAMCO INSPECTION CHECKLIST
Post-Application Inspection of Fireclay Brick Installation
SAIC NUMBER
SAIC-N-2041
Attachment 2 --
Page 4 of 5
30-Jun-08
DATE APPROVED
15-Dec-09
QR NUMBER
MECH-
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)
Rev 3
SAUDI ARAMCO INSPECTION CHECKLIST
Post-Application Inspection of Fireclay Brick Installation
Page 5 of 5
SAIC NUMBER
SAIC-N-2041
30-Jun-08
DATE APPROVED
15-Dec-09
QR NUMBER
MECH-
