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Grease Compatibility Chart: Thickener

This document provides compatibility charts for grease thickeners, base oils, and elastomers. It notes that mixing incompatible greases can negatively impact performance properties. Compatibility testing by heating mixtures for a specified time is recommended to verify compatibility. The charts should only be used as a reference, as compatibility can depend on additional factors like temperature and application. Verifying compatibility through testing is important to avoid unexpected consequences from incompatible components.

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551 views2 pages

Grease Compatibility Chart: Thickener

This document provides compatibility charts for grease thickeners, base oils, and elastomers. It notes that mixing incompatible greases can negatively impact performance properties. Compatibility testing by heating mixtures for a specified time is recommended to verify compatibility. The charts should only be used as a reference, as compatibility can depend on additional factors like temperature and application. Verifying compatibility through testing is important to avoid unexpected consequences from incompatible components.

Uploaded by

rooster59
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

B

I
C
I

C
C
I
I
I
I
I
I
C
I

C
I
C
C
B
C
I

B
B
C
C
C
I

I
I
I
C
B
I
I

B
B
C
I
B
I

C
C
I
C
I

I
I
B
C
I
B
C
C
I

C
B
I
I
C
C
C
C
C
C
I
C
I

C
C

I
I
I
I
B
I
I
I
I

Sodium Soap

Silica Gel

Polyurea

I
B
I
I
C
C
I
B

Lithium Complex

C
C
C

B
B
C
I
C
B
I

Lithium 12 Hydroxy

I
C

I
B
I
I
I
B

Lithium Stearate

Calcium Sulfonate

B
B
B

I
I
C
I
C
I
I
I
I

Calcium Complex

I
I
I

Calcium 12 Hydroxy

Bentone (Clay)

Calcium Stearate

I
I
I
I
C
I
B
I
I
C
I
C
B

Barium Complex

Aluminum Complex
Barium Soap
Barium Complex
Bentone (Clay)
Calcium Stearate
Calcium 12 Hydroxy
Calcium Complex
Calcium Sulfonate
Lithium Stearate
Lithium 12 Hydroxy
Lithium Complex
Polyurea
Silica Gel
Sodium Soap

Barium Soap

THICKENER

Aluminum Complex

GREASE COMPATIBILITY CHART

B
I
I
I

I
B
C

I
I
I

I
I
I

I=Incompatible, C=Compatible, B=Borderline


Note: The compatibility charts should be used as a reference only. Compatibility testing is
the only way to verify compatibility.
A significant portion of grease lubrication failures can be attributed to mixing greases in a system without
taking into consideration compatibility. Different thickener systems can react with each other to modify
the physical and chemical structure resulting in the inability to hold or release the base oil. The end result
is a grease with unknown performance properties including load, shear, temperature stability, etc..
Many factors including environment can impact this reaction. An example is grease used in a cold climate
or a chiller room may have a slower reaction rate as compared to a high temperature application. A highspeed bearing may be very sensitive to slight incompatibility as compared to a low speed bearing.
In addition to grease incompatibility, the additives and base oil compatibility should be considered.
It is recommended that when changing from one grease system to another, the component should be
cleaned if at all possible. If this is not possible, verify the greases are compatible and make an assessment
of the application criticality and environment. If the grease thickener (dont forget base oil) is noted by to
be compatible, purge or flush out as much of the old grease as possible. It is often most efficient to
perform while the machine is operating. Monitor, assess and repurge/flush component soon after. It is
the end users responsibility to verify the final application and product compatibility. Use caution as to not
over grease.

Compatibility testing is the best option. Compatibility testing includes heating and holding grease for a
specified time at assumed operating temperature for mixtures of 10:90, 50:50 and 90:10. The grease is
then inspected for visual abnormalities and can be tested for penetration and four-ball wear change.
Base Oil Compatibility Chart
Base Oil

Mineral
Oil

Ester Oil

Polygycol
Oil

Silicone
Oil
(Methyl)

Silicone
Oil
(phenyl)

Polyphen
yl ether
oil

Perfluorinated
aliphatic ether
oil

Mineral Oil

Ester Oil

Polygycol Oil

Silicone Oil
(Methyl)

Silicone Oil
(phenyl)

Polyphenyl
ether oil

Perfluorinated
aliphatic ether
oil

Elastomer Compatibility Chart


Seal Matl.
Base Oil

Buna N

Butyl

Kalrez
(perflour)

Neoprene

Nordel
(EPDM)

Silicon

Teflon
(PTFE)

Viton
(flouro)

Mineral Oil

Organic ester

Polygycol

Phosphate esters

Silicone

Polybutenes

Fluorinated
Ester

Synthesized
Hydrocarbon

Chlorofluorinat
ed Hydrocarb

Cont service
limits F/C

225

250

550

225

300

450

500

400

Again, use these charts as a reference. Additional analysis may be required.

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