Installation Guide
English June 2011
Type 99
This installation guide provides instructions
for installation, startup, and adjustment. To
receive a copy of the instruction manual,
contact your local Sales Office or view a copy
at www.fisherregulators.com. For further
information, refer to Type 99 Instruction Manual,
Form 589, D100260X012.
P.E.D. Category
This product may be used as a pressure accessory
with pressure equipment in the following Pressure
Equipment Directive 97/23/EC categories. It may
also be used outside of the Pressure Equipment
Directive using sound engineering practice (SEP)
per table below.
PRODUCT SIZE
PED LIMITATION
CATEGORY
DN 50 / NPS 2
19,0 bar / 275 psig
Specifications
Available Configurations
Type 99L - Type 99 with Type 61L pilot which
has 2-inches w.c. to 20 psig / 5 mbar to 1,4 bar
pressure range.
Type 99LD - Type 99 with Type 61LD pilot which
has a narrower proportional band than the
standard Type 61L pilot.
Type 99LE - Type 99 with Type 61LE pilot which
has a broader proportional band than the
standard Type 61L pilot.
Type 99H - Type 99 with Type 61H pilot which
has 10 to 65 psig / 0,69 to 4,5 bar pressure range.
Type 99HP - Type 99 with Type 61HP pilot has
35 to 100 psig / 2,4 to 6,9 bar pressure range.
Body Size and End Connection Styles
DN 50 / NPS 2 body with NPT, CL125 FF,
CL150 RF, CL250 RF, CL300 RF
Maximum Allowable Inlet Pressure(1)
11,0 bar / 160 psig with Type 61LD pilot;
27,6 bar / 400 psig with Types 61L / 61H pilots;
69,0 bar / 1000 psig with Type 61HP pilot, along
with Type 1301F pilot supply regulator and
Type H110 relief valve and 13 mm / 1/2-inch
main valve orifice
All constructions limited to 19,0 bar / 275 psig for
PED Category I
Outlet (Control) Pressure Ranges(1)
See Table 1
Maximum Allowable Pressure Drop(1)
See Table 2
Maximum Actuator Pressures(1)
Operating: 6,9 bar / 100 psig
Emergency: 7,6 bar / 110 psig
Maximum Pilot Spring Case Loading Pressure(1)
Types 61L, 61LD and 61LE: 3,5 bar / 50 psig
with special steel closing cap
Types 61H and 61HP: 6,9 bar / 100 psig
Minimum Differential Pressure(1)
See Table 2
Maximum Rated Travel
6,4 mm / 1/4-inch
Temperature Capabilities(1)
Nitrile (NBR)/Neoprene (CR):
-29 to 82C / -20 to 180F
Fluorocabon (FKM): -18 to 149C / 0 to 300F
Installation
!
WARNING
Only qualified personnel should
install or service a regulator.
Regulators should be installed,
operated, and maintained in
accordance with international
and applicable codes and
regulations, and Emerson
Process Management Regulator
Technologies, Inc. instructions.
If the regulator vents fluid or a leak
develops in the system, it indicates that
service is required. Failure to take the
regulator out of service immediately
may create a hazardous condition.
Personal injury, equipment damage,
or leakage due to escaping fluid
or bursting of pressure-containing
parts may result if this regulator is
overpressured or is installed where
service conditions could exceed the
limits given in the Specifications
section, or where conditions exceed
any ratings of the adjacent piping or
piping connections.
To avoid such injury or damage,
provide pressurerelieving or
pressure-limiting devices (as required
by the appropriate code, regulation,
or standard) to prevent service
conditions from exceeding limits.
1. The pressure/temperature limits in this installation guide and any applicable standard or code limitation should not be exceeded.
www.fisherregulators.com
D100260XUS2
Introduction
Type 99
Table 1. Outlet Pressure Ranges
PILOT
TYPE
MAXIMUM PILOT
SUPPLY PRESSURE,
PSIG / bar
61L
400 / 27,6
61LD
160 / 11,0
61LE
400 / 27,6
61H
400 / 27,6
61HP
600 / 41,4
PILOT CONTROL SPRING
OUTLET (CONTROL)
PRESSURE RANGES
2 to 4-inches w.c.
3 to 12-inches w.c.
0.25 to 2 psig
1 to 5 psig
2 to 10 psig
5 to 15 psig
10 to 20 psig
/ 5 to 10 mbar(1)
/ 7 to 30 mbar(1)
/ 0,02 to 0,14 bar
/ 0,07 to 0,35 bar
/ 0,14 to 0,69 bar
/ 0,35 to 1,0 bar
/ 0,69 to 1,4 bar
10 to 65 psig / 0,69 to 4,5 bar
35 to 100 psig / 2,4 to 6,9 bar
Wire Diameter,
Inches / mm
Free Length,
Inches / mm
Part Number
Color Code
1B558527052
1C680627222
1B886327022
1J857827022
1B886427022
1J857927142
1B886527022
Orange
Unpainted
Red
Yellow
Blue
Brown
Green
0Y066427022
Green stripe
0.363 / 9,22
6.00 / 152
1D387227022
Blue
0.200 / 5,08
1.69 / 42,9
0.072
0.080
0.109
0.142
0.172
0.187
0.207
/ 1,83
/ 2,03
/ 2,77
/ 3,61
/ 4,37
/ 4,75
/ 5,26
3.78
3.00
2.75
2.75
2.88
3.03
3.13
/ 96,0
/ 76,2
/ 69,9
/ 69,9
/ 73,2
/ 77,0
/ 79,5
1. Type 61LD pilot only.
Table 2. Maximum Inlet Pressure, Allowable Pressure Drop, and Minimum Differential Pressures
MAXIMUM
ALLOWABLE
INLET
PRESSURE /
PRESSURE
DROP, PSIG / bar
MAIN VALVE SPRING
Part
Number
Wire Diameter, Free Length,
Inches / mm
Inches / mm
25 / 1,7
1C277127022
0.148 / 3,76
6 / 152
50 / 3,4
1N801927022
0.156 / 3,96
7.13 / 181
MINIMUM
DIFFERENTIAL
PRESSURE FOR
FULL STROKE,
PSIG / bar
0.75 / 0,05
DISK MATERIAL
MAXIMUM
ORIFICE SIZE(1),
INCHES / mm
Nitrile (NBR), Fluorocarbon (FKM)
1-1/8 / 29
1.5 / 0,10
Neoprene (CR), Fluorocarbon (FKM)
1-1/8 / 29
1-1/8 / 29
100 / 6,9
1B883327022
0.187 / 4,75
6.63 / 168
3 / 0,21
Nitrile (NBR), Neoprene (CR),
Fluorocarbon (FKM)
150 / 10,3
1B883327022
0.187 / 4,75
6.63 / 168
3 / 0,21
Nitrile (NBR), Neoprene (CR),
Fluorocarbon (FKM)
1-1/8 / 29
175 / 12,1
1B883327022
0.187 / 4,75
6.63 / 168
3 / 0,21
Nitrile (NBR) , Neoprene (CR) ,
Fluorocarbon (FKM)(2)
7/8 / 22
250 / 17,2
1B883327022
0.187 / 4,75
6.63 / 168
3 / 0,21
Neoprene (CR), Fluorocarbon (FKM)
7/8 / 22
300 / 20,7
0W019127022
0.281 / 7,22
6 / 152
10 / 0,69
Nylon (PA)
1-1/8 / 29(4)
400 / 27,6
0W019127022
0.281 / 7,22
6 / 152
10 / 0,69
Nylon (PA)
7/8 / 22
1000 / 69,0
0W019127022
0.281 / 7,22
6 / 152
10 / 0,69
Nylon (PA)
1/2 / 13(5)
(2)
(2)
1. Can use all orifice sizes up to maximum size listed.
2. CL125 FF flanged body only.
3. 1-1/8-inch / 29 mm is the only orifice available for 300 psig / 20,7 bar maximum inlet pressure regulator.
4. 1/2-inch / 13 mm is the only orifice available for 1000 psig / 69,0 bar maximum inlet pressure regulator.
5. O-ring seat construction is only available for 7/8 and 1-1/8-inch / 22 and 29 mm orifice sizes.
Additionally, physical damage to the
regulator could result in personal
injury and property damage due to
escaping fluid. To avoid such injury
and damage, install the regulator in a
safe location.
Clean out all pipelines before installation of the
regulator and check to be sure the regulator has not
been damaged or has collected foreign material during
shipping. For NPT bodies, apply pipe compound to
the external pipe threads. For flanged bodies, use
suitable line gaskets and approved piping, and bolting
practices. Install the regulator in any position desired,
unless otherwise specified, but be sure flow through
the body is in the direction indicated by the arrow on
the body.
Note
It is important that the regulator be
installed so that the vent hole in the
spring case is unobstructed at all
times. For outdoor installations, the
regulator should be located away
from vehicular traffic and positioned
so that water, ice, and other foreign
materials cannot enter the spring
case through the vent. Avoid placing
the regulator beneath eaves or
downspouts, and be sure it is above
the probable snow level.
Overpressure Protection
The recommended pressure limitations are
stamped on the regulator nameplate. Some type of
overpressure protection is needed if the actual inlet
pressure exceeds the maximum operating outlet
pressure rating. Overpressure protection should
also be provided if the regulator inlet pressure
is greater than the safe working pressure of the
downstream equipment.
Type 99
Regulator operation below the maximum pressure
limitations does not preclude the possibility of damage
from external sources or debris in the line. The
regulator should be inspected for damage after any
overpressure condition.
Startup
The regulator is set at the factory for the setpoint
specified on the order or at the midpoint of the spring
range. The allowable spring range is stamped on the
nameplate. If a pressure setting other than specified
is desired, be sure to change the pressure setting
by following the Adjustment section. With proper
installation completed and relief valves properly
adjusted, slowly open the upstream and downstream
shutoff valves (if applicable).
Adjustment
To change the outlet pressure, remove the
closing cap or loosen the locknut and turn the
adjusting screw clockwise to increase pressure or
counterclockwise to decrease pressure. Monitor
the outlet pressure with a test gauge during the
adjustment. Replace the closing cap or tighten the
locknut to maintain the desired setting.
Taking Out of Service (Shutdown)
!
WARNING
To avoid personal injury resulting from
sudden release of pressure, isolate
the regulator from all pressure before
attempting disassembly.
Parts List
P590 Series
Key
Description
1
2
3
4
5
6
7
Filter Body
Filter Element
Filter Head
Machine Screw
Washer
Spring Washer
Gasket
Actuator and Main Valve Assembly
Key
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
25
26
27
28
29
32
56
57
58
64
73
75
91
113
133
134
152
Spring Case
Main Spring Seat
Main Spring
Diaphragm Rod
Diaphragm Rod Guide Assembly
Collar
Pusher Post Gasket
Pusher Post Assembly
Lever
Diaphragm Plate
Diaphragm
Cap Screw
Hex Nut
Union Nut
Body Snap Ring
Body Gasket
Valve Body
Disk Holder
Disk
O-Ring
Orifice
Retainer
Cap Screw
Cotter Pin
Valve Carrier
Lever Pin
Retaining Ring
Lower Casing
Nameplate
Upper Casing
Spring Case Gasket
Cap Screw
O-Ring
Pipe plug
P590 Series Filter
Pipe Tee
Pipe Nipple
Pipe Elbow
Pipe Nipple
Drive Screw
Travel Indicator Assembly
Key
Description
1
Spring Case
101 Indicator Stem Adaptor
102 Indicator Cap
103 Indicator Stem
104 Disk Nut
105 Machine Screw Nut
106 Retainer
107 Indicator Window
108 Gasket
109 Indicator Cover
110 Machine Screw
111 O-Ring
112 Indicator Scale
Type 99
6
AJ5004-A
A2135/IL
PIPE THREAD
SEALANT
Figure 1. Standard P590 Series Filter Assembly
26
64
20A7148-C
Figure 2. O-Ring Stem Seal Assembly
68
81
82
46
79
45
78
80
10A7145-A
Figure 3. O-Ring Sealed Handwheel Adjustment Accessory Assembly
Type 99
1
152
3
5
AS
32
58
57
AS APPLY ANTI-SEIZE COMPOUND
PTS APPLY PIPE THREAD SEALANT
LUB APPLY LUBRICANT
11
AS
12
28
15
18
17
20
10
56
54
AS
PTS
PTS
22
23
13
21
AS
24
LUB
PTS
CONTROL
LINE TAP
(OTHER TAP
180 OPPOSITE)
19
PTS
PTS 55
PTS
34
53
23
39
47
42
43
154
DJ6642
45
44
46
69
60
41
40
75
29
27
26
14
16
25
1/4-INCH / 6,4 mm VENT SHOWN 90
COUNTERCLOCKWISE FROM NORMAL
71
COMPLETE REGULATOR SHOWING TYPE 61L PILOT AND DISK SEAT
46
49
52
33
50
31
51
37
30
38
48
45
114
LOCTITE
GRADE A
30A6923-D
PILOT RELAY ASSEMBLY
115
44
10A7151-A
CLOSING CAP ACCESSORY FOR HIGH PRESSURE PILOT
Figure 4. Type 99 Regulator with Type 61L (Low) or 61H (High-Pressure) Pilot Assembly
Type 99
54
L.S.
A.S.
L.S.
L.S.
132
53
23
39 47
69
154
30A6923-D
44
45
42 43
60
41
40
46
71
A.S. - ANTI-SEIZE COMPOUND
L.S. - LEAD SEAL
LOW-PRESSURE PILOT PARTS
54
53
23
39
47
40
41
68
43
82
44
42 132
72
45
30A6800
HIGH-PRESSURE PILOT PARTS
17
20
19
51
49
52
31
50
38
22
132
21
18
30
33
37
48
13
C0289-1C
O-RING SEAT DETAIL
PILOT RELAY AND COVER ASSEMBLY
Figure 4. Type 99 Regulator with Type 61L (Low) or 61H (High-Pressure) Pilot Assembly (Continued)
6
Type 99
29
64
25 157
20
23
TYPE 1301F
PILOT SUPPLY
REGULATOR
TYPE H110
POP RELIEF
VALVE
A6803
34
26 18
55 24
Figure 5. 1000 Psig / 69,0 bar Maximum Inlet Regulator Partial Detail
119
52
49
50
118
121
150
A.S.
37
130
108
105
109
OPEN
102
107
112
104
110
120
124
31
129
39
38
117
40
123
106
111
41
105
103
116
101
128
43
152
68
82
45
44
A.S. APPLY ANTI-SEIZE COMPOUND
A6804
20A7146-A
Figure 6. Travel Indicator Assembly
Figure 7. Type 61HP (Extra High Pilot) Pilot
Type 99
Pilot (Low or High-Pressure Pilots) and
Tubing Parts
Key
23
24
30
31
33
34
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Description
Key
51
Elbow
52
Pilot Supply Tubing
53
Upper Relay Diaphragm
Upper Relay Diaphragm Plate 54
55
O-Ring seal
59
Connector
60
Yoke
68
Relay Orifice
69
Relay Valve Body
71
Lower Relay Diaphragm
Lower Relay Diaphragm Plate 72
78
Spring Seat
79
Control Spring
80
Spring Case
81
Adjusting Screw
82
Closing Cap
114
Cap Screw
115
Relay Disk Assembly
132
Bleed Valve Spring
154
Bleed Valve
Description
Diaphragm Nut
Bleed Orifice
Loading Tubing
Connector
Pipe Nipple
Pipe Plug (not shown)
Type Y602-1 Vent Assembly
Spring Seat
Pilot Nameplate
Closing Cap Gasket
Type Y602-1 Vent Assembly
Handwheel
Machine Screw
Lockwasher
O-Ring
Hex nut
Gasket
Adaptor
Pilot Cover
Drive Screw
Type 61HP (Extra High-Pressure Pilot)
Key
Description
Key
Description
23
24
30
31
34
35
36
37
38
39
40
41
43
44
45
47
49
50
52
53
55
57
60
Elbow
Pilot Supply Tubing
Diaphragm
Yoke Leg
Connector
Cap Screw
Elbow
Lower Yoke Cap
Inlet Orifice
Pilot Body
Diaphragm
Diaphragm Plate
Control Spring
Spring Case
Adjusting Screw
Cap Screw
Relief Valve Spring
Relief Valve Plug
Bleed Orifice
Loading Tubing
Pipe Nipple
Adaptor
Pipe plug (not shown)
68
82
92
113
116
117
118
119
120
121
122
123
124
125
126
128
129
130
131
150
151
152
153
Spring Seat
Hex nut
Pipe Tee
Pipe Nipple
Yoke Cap
Inlet Valve Plug
Relief Valve Cap
Relief Valve Body
Spring Seat
Spring Seat Washer
Pipe Bushing
Cap Screw
Valve Spring
Flange Adaptor
Gasket
Diaphragm Nut
Valve Spring Seat
Machine Screw
Pipe Plug (not shown)
Diaphragm Insert
Pilot Nameplate
Drive Screw
Seal Washer
Industrial Regulators
Natural Gas Technologies
TESCOM
Emerson Process Management
Regulator Technologies, Inc.
Emerson Process Management
Regulator Technologies, Inc.
Emerson Process Management
Tescom Corporation
USA - Headquarters
McKinney, Texas 75069-1872, USA
Tel: +1 800 558 5853
Outside U.S. +1 972 548 3574
USA - Headquarters
McKinney, Texas 75069-1872, USA
Tel: +1 800 558 5853
Outside U.S. +1 972 548 3574
USA - Headquarters
Elk River, Minnesota 55330-2445, USA
Tels: +1 763 241 3238
+1 800 447 1250
Asia-Pacific
Shanghai 201206, China
Tel: +86 21 2892 9000
Asia-Pacific
Singapore 128461, Singapore
Tel: +65 6770 8337
Europe
Selmsdorf 23923, Germany
Tel: +49 38823 31 287
Europe
Bologna 40013, Italy
Tel: +39 051 419 0611
Europe
Bologna 40013, Italy
Tel: +39 051 419 0611
Gallardon 28320, France
Tel: +33 2 37 33 47 00
Asia-Pacific
Shanghai 201206, China
Tel: +86 21 2892 9499
Middle East and Africa
Dubai, United Arab Emirates
Tel: +971 4811 8100
For further information visit www.fisherregulators.com
The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls, Inc.,
a business of Emerson Process Management.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties
or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications
of such products at any time without notice.
Emerson Process Management does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any
Emerson Process Management product remains solely with the purchaser.
Emerson Process Management Regulator Technologies, Inc., 2002, 2011; All Rights Reserved
