OMV series 2
Orbital Motors
Service and Parts
Manual
OMV Orbital motor
Service and parts manual
Table of contens, Special versions
CONTENTS
Special versions............................................................................................................................................... 2
Exploded view OMV series 2 ..................................................................................................................... 3
Spare parts list................................................................................................................................................. 4
Special tools ..................................................................................................................................................... 7
Dismantling...................................................................................................................................................... 8
Dismantling of tacho connection............................................................................................................. 9
Assembling.....................................................................................................................................................10
Assembling of tacho connection ...........................................................................................................11
SPECIAL VERSIONS
The list of spare parts cannot be used when ordering parts for special OMV versions.
In this respect, please contact the sales organisation for Sauer-Danfoss.
COST-FREE REPAIRS
We would point out that cost-free repairs as mentioned in Sauer-Danfoss General Conditions of Sale, are carried out only at Sauer-Danfoss Nordborg or at service shops authorised by Sauer-Danfoss.
COMMENTS
a) After week 27.97 the tightening pin has a new location. When repairing motors
manufacturing before week 27.97 it will therefore be necessary to replace end cover,
balance plate, tightening pin and spring washer.
SERIES MARKING
The series number is altering when parts in the motor are changed.
The OMV series marking follows its date marking: XXX-2
OMV SERIES 2
2003 Sauer-Danfoss. All rights reserved. Printed in Europe
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products
already ordered provided that such alterations arent in conflict with agreed specifications. All trademarks in
this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are
trademarks of the Sauer-Danfoss Group.
Frontpage: [Link],
Drawing [Link]
[Link].150.A1.02 520L0594 Rev. B 08/2003
OMV Orbital motor
Service and parts manual
Exploded view OMV series 2
EXPLODED VIEW OMV
SERIES 2
Tightening torque: t
Item
Item
Item
Item
Item
1
10:
42:
43:
54:
30 - 40 N.m [ 270 - 354 [Link]]
30 - 60 N.m [270 - 530 [Link]]
10 - 15 N.m [90 - 130 [Link]]
190 - 210 N.m [1680 - 1860 [Link]]
4 - 6 N.m [35 - 53 [Link]]
[Link].150.A1.02 520L0594 Rev. B 08/2003
OMV Orbital motor
Service and parts manual
Spare parts list
Stock per 100 motors**
Number per motor
SPARE PARTS LIST
Item
Spare parts
Code No.
Screw
Dust seal ring
Front cover
Shaft seal
O-ring
Parallel key
Cylindrical shaft
Metric: 50 mm OMV/OMVW incl. bearings and parallel key
SAE: 21/4 in OMV/OMVW incl. bearings and parallel key
Standard mounting
SAE C mounting
Conical seal ring
Bearing housing
Metric:
SAE: standard mounting:
SAE:
SAE C mounting
1/4 BSP.F steel
Drain plug
Metric:
9
SAE: /16 - 18 UNF, incl O-ring
Washer, metric version only 17.5 13.5 1.5 mm [0.69 0.53 0.06 in]
Cardan shaft
OMV/OMVW/OMVS 315
l = 115 mm [4.53 in]
OMV/OMVW/OMVS 400
l = 122 mm [4.80 in]
OMV/OMVW/OMVS 500
l = 130 mm [5.12 in]
OMV/OMVW/OMVS 630
l = 141 mm [5.55 in]
OMV/OMVW/OMVS 800
l = 155 mm [6.10 in]
Castellated nut
Metric: M 42 3 mm [1.65 0.12 in]
SAE:
11/2 - 18 UNEF
Washer, metric version only
43 78 7 mm [1.69 3.07 0.28 in]
Parallel key
Metric: 16 10 32 mm [0.63 0.39 1.26 in]
9/16 9/16 2 in
SAE:
Tapered shaft
Metric: 60 mm OMV/OMVW incl.
bearings and item 16, 17, 18
SAE: 2 1/4 in OMV/OMVW incl.
bearings and item 16, 18
Bearing housing
Metric:
OMVW
SAE:
OMVW
Mounting flange
Metric:
OMVS
SAE:
OMVS
O-ring OMVS
140 3 mm [5.51 0.12 in] NBR
Splined shaft
Metric: 54 mm [2.13 in]OMV/OMVW incl. bearings
SAE: 21/8 in OMV/OMVW incl. bearings
standard mounting
SAE C mounting
O-ring
112 3 mm [3.77 0.12 in] NBR
8
9
10
11
14
16
17
18
19
20
21
22
23
24
M8; l = 20 mm [ 0.79 in] standard mounting
M6; l = 20 mm [ 0.79 in] SAE C mounting
60 67 4 mm [2.36 2.64 0.16 in]
standard mounting
SAE C mounting
80 60 7 mm [3.15 2.36 0.27 in] NBR
80 60 7 mm [3.15 2.36 0.27 in] FPM
112 3 mm [4.41 0.12 in] standard mounting
96 2 mm [3.78 0.08 in] SAE C mounting
Metric 14 9 70 mm
SAE: 1/2 1/2 21/4 in, standard mounting
SAE: 1/2 1/2 2 1/2 in, SAE C mounting
[Link].150.A1.02 520L0594 Rev. B 08/2003
681X0288
681X1521
633B3205
151B1684
151B1773
633B3203
633B3204
633B1380
633B0121
682L8015
682L8047
682L9044
6 25
8 25
1 *
1 3
1 3
1 *
1 *
1 *
1 *
1 5
1 5
1 5
151B0102
151B0165
151B0147
633B9021
151B1678
151B1700
151B1771
151-1524
631X2044
684X2120
1
1
1
1
1
1
1
1
1
2
2
*
2
2
2
5
5
5
151B1406
151B1407
151B1408
151B1686
151B1692
681X8208
681X8291
684X1089
682L8020
682L8048
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
5
5
5
5
5
151B0109
151B0160
151B1680
151B1701
151B1682
151B1701
633B1485
151B0111
151B0169
151B0148
633B1380
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
*
2
2
2
*
OMV Orbital motor
Service and parts manual
Spare parts list
SPARE PARTS LIST
Item
Spare parts
Stock per 100 motors**
Number per motor
Code No.
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
46
47
48
49
50
51
52
53
54
55
56
Gearwheel set
OMV/OMVW/OMVS 315
W = 25 mm [0.10 in]
OMV/OMVW/OMVS 400
W = 32 mm [1.56 in]
OMV/OMVW/OMVS 500
W = 40 mm [1.57 in]
OMV/OMVW/OMVS 630
W = 51 mm [2.01 in]
OMV/OMVW/OMVS 800
W = 65 mm [2.56 in]
Guide pin
4, l = 10 mm [0.39 in]
Valve drive
Channel plate
Stop ring for OMVS 630 and 800
Disc valve
Balance plate
a)
Guide pin
5, l = 14 mm [0.55 in] a)
O-ring
70 2 mm, NBR [2.76 0.08 in]
70 2 mm, FPM [2.76 0.08 in]
O-ring
45 2 mm, NBR [1.77 0.08 in]
45 2 mm, FPM [1.77 0.08 in]
Spacer
Spring washer
37 45 0.5 mm [1.46 1.77 0.02 in] a)
Seal plug (plastic)
Metric
SAE
Valve housing
Metric a)
SAE a)
Ball
1/4 in
Spring
Washer
13.9 10.2 1 mm [0.54 0.40 0.04 in]
1/8 BSP.F
Plug
Screw M16
OMV/OMVW/OMVS 315
l = 150 mm [5.91 in]
OMV/OMVW/OMVS 400
l = 150 mm [5.91 in]
OMV/OMVW/OMVS 500
l = 160 mm [6.30 in]
OMV/OMVW/OMVS 630
l = 160 mm [6.30 in]
OMV/OMVW/OMVS 800
l = 180 mm [7.09 in]
Name plate (aluminium)
OMV/OMVW/OMVS
Name plate (brass)
Valve housing with tacho connection and valve drive, metric version only
Tacho connection
Valve drive incl. guide pin
Spacer ring
Tacho valve housing
O-ring
40 2 mm [1.57 0.08 in] NBR
Tacho bearing housing
Washer
8.5 5.6 1 mm [0.33 0.22 0.04 in]
Screw M5
l = 15 mm [0.59 in]
Tacho drive shaft
Retaining ring
6.0 0.7 [0.24 0.03 in] DIN 6799
[Link].150.A1.02 520L0594 Rev. B 08/2003
151B1100
151B1101
151B1102
151B1103
151B1104
682L2006
151B1389
151B1050
151B1672
151B1049
151B1485
682L9105
1
1
1
1
1
1
1
1
1
1
1
1
5
5
5
5
5
5
5
5
5
5
5
5
633B1379
633B1456
1
1
*
*
633B1429
633B1455
151B1391
684X0086
633X0069
633X0064
151B1705
151B1706
689X1015
013-0662
684X2564
631X2053
1
1
1
1
2
2
1
1
2
2
2
2
*
*
2
10
25
25
2
2
5
5
5
5
681X1883
681X1883
681X1884
681X1884
681X1006
4
4
4
4
4
12
12
12
12
12
151A0407
151A0408
151B0139
151B1031
151B1032
151B1450
151B1704
633B1378
151B1452
684X2012
681X1880
151B1453
682L4922
1
1
1
1
1
1
1
1
1
4
4
1
2
15
15
2
3
2
2
1
10
1
16
16
1
10
OMV Orbital motor
Service and parts manual
Spare parts list
SPARE PARTS LIST
Item
Spare parts
Stock per 100 motors**
Number per motor
Code No.
57
58
59
60
A
B
C
D
Bearing
8 22 7 mm [0.31 0.87 0.27 in]
Shaft seal
8 22 6.5 mm [0.31 0.87 0.25 in]
Retaining ring
22 1 DIN 472
Name plate (aluminium) for OMV/OMVW/OMVS with tacho connection
Set of seals NBR OMV, OMVW, OMVS
item 8, 22, 24, 33 and 34
Set of seals NBR OMV, OMVW,
item 2, 4, 5, 8, 24, 33 and 34
Set of seals FPM OMV, OMVW, OMVS
item 4, 33 and 34
Set of seals NBR OMVS
item 8 and 22
981X1020
633B3175
682L4008
151A0409
151B0125
151B0129
151B0127
151B1041
NBR: (Buna N, Perbunan), FPM (Viton)
*
**
Contained in spare parts bag A, B, C or D
The number of spare parts to be held in stock for each 100 motors being in service in your district.
[Link].150.A1.02 520L0594 Rev. B 08/2003
1
1
1
1
1
1
1
1
2
5
2
15
10
10
10
10
OMV Orbital motor
Service and parts manual
Special tools
SPECIAL TOOLS
A:
B:
C:
D:
E:
F:
G:
Main holding tool. Code number: SJ 151-9000-1
Holding tool for OMV and OMVW.
Code number: SJ 151B9000-2
Holding tool for OMVS. Code number:
SJ 151-8000-1
Mandrel for output shaft removal
Mandrel and backstop for fitting shaft seal
Two guide bolts
Mandrel to remove balance plate
D, E, F and G cannot be bought from Sauer-Danfoss
[Link].150.A1.02 520L0594 Rev. B 08/2003
OMV Orbital motor
Service and parts manual
Dismantling
DISMANTLING
Item
6 or 18
8*
10, 11
37
42
41
40
39
43
38
Part to remove
Comments
Parallel key
Conical seal ring
Drain plug and washer
Seal plugs (2off )
Plugs (2 off )
Washer (2 off )
Springs (2 off )
Ball (2 off )
Screw (4 off )
Valve housing
On cylindrical or tapered shaft motors
24
28
29
30
35
31
O-ring
Channel plate
Stop ring
Disc valve
Spacer
Balance plate
32
33
34
36
27
26
Guide pin
O-ring
O-ring
Spring washer
Valve drive
Guide pin
25
Gearwheel set
24
14
8
1**)
3 **)
5 **)
2 **)
4 **)
7,19 **)
23
O-ring
Cardan shaft
Conical seal ring
Screw (6 off )
Front cover
O-ring
Dust seal ring
Shaft seal
Shaft incl. bearings
Place the motor in holding tool.
Use I 5 mm Allan head spanner
Tilt motor, springs and balls come out.
Use 22 mm socket spanner.
Lift off carefully as a unit, holding your fingers
under the channel plate (Item no. 28).
Only on OMVS 630 and 800
Fill in oil into the spacer hole and use the
18.4 mm [0.72 in] mandrel as a piston to press
up the balance plate.
Series 2 only
Hold fingers under the gearwheel set to prevent
the parts from dropping out.
Not on OMVS, is already removed.
Unscrew with 13 mm socket spanner
Item no. 2 and 4 to be knocked out by means af
the special mandrel (E on page 8).
Press out the shaft/bearing assembly using a
hydraulic press (pressing force max. 2500 N) using
the special mandrel (D on page 8)
Shaft/bearing assembly should not be
dismantled!
* OMVS only
**) OMVS except
[Link].150.A1.02 520L0594 Rev. B 08/2003
OMV Orbital motor
Service and parts manual
Dismantling of tacho connection
DISMANTLING OF TACHO
CONNECTION
Item
Part to remove
54
47
51
49
59
Screw (4 off )
Tacho connection
O-ring
Spacer ring
Retaining ring
58
56
57
Shaft seal
Retaining ring (2 off )
Bearing
Comments
Remove from tacho valve housing
Loosen tacho shaft package (by tapping lightly at
the end of the shaft) and extract the package
from tacho housing.
After dismantling, clean all parts in low aromatic kerosene.
Examine the parts and exchange them if necessary.
Immidiately before assembly, lubricate each part with hydraulic oil and grease rubber
parts with vaseline
[Link].150.A1.02 520L0594 Rev. B 08/2003
OMV Orbital motor
Service and parts manual
Assembling
ASSEMBLING
Item
Part to assemble
Comments
8 **)
Conical seal ring
Fit into recess in bearing housing, placed in the
holding tool.
Use the hydraulic press. (max. 2500 N [550 lbf ])
7, 19 **)
23
Shaft incl. bearings
Always press on the bearing outer ring.
4 **)
Shaft seal
2 **)
Dust seal ring
5 **)
3 **)
1 **)
O-ring
Cover
Screw (6 off )
14
24
25
Knock into position in the front cover, using the
assembly mandrel. Grease lip with vaseline.
Use assembly mandrel, plastic hammer and
support (to prevent the shaft seal from being
knocked out). Grease lip with vaseline.
Grease with vaseline.
Use a 13 mm socket spanner.
Tighten to 30 - 40 N.m [265.5 - 354 [Link]]
Turn the motor upside down.
Fill up splines area in the shaft with oil.
Mount 2 off guide bolts
Cardan shaft
O-ring
Gearwheel set
Grease lip with vaseline.
Hold fingers under the gearwheel set to prevent
parts falling out. Hole 6 mm [0.24 in] to be aligned
with hole in the bearing housing
Mark the wheel of the gearwheel set at the point
where the tip of a spline tooth is opposite the
bottom of a tooth in the external rotor teeth (see
drawing).
**) OMVS except
10
[Link].150.A1.02 520L0594 Rev. B 08/2003
OMV Orbital motor
Service and parts manual
Assembling
ASSEMBLING
Item
27
Part to assemble
Comments
Valve drive
Mark the bottom of a spline tooth on the valve
drive. Line up mark on rotor and valve drive.
Applies to motors with tacho connection:
Pin on valve drive must point upwards
24
26
28
30
O-ring
Guide pin
Channel plate
Disc valve
36
33
34
32
31
35
Spring washer (2 off )
O-ring
O-ring
Guide pin
Balance plate
Spacer
38
Valve housing
43
Screw (4 off )
39
40
41
42
6 or 18
10, 11
8 *)
37
Ball (2 off )
Spring (2 off )
Washer (2 off )
Plug (2 off )
Parallel key
Drain plug and washer
Conical seal ring
Seal plug (2 off )
Grease with vaseline.
Align mark on valve drive with a hole in the outer
rim. (A on drawing). Turn disc valve counter
clockwise until splines in the two parts engage.
Place into valve housing.
Greased with vaseline
Greased with vaseline
Grease with vaseline to prevent the spacer from
dropping out.
Mount unit on the rest of the motor. Ports should
face in the same direction as the drain port.
Lubricate threads and cross tighten screws to
30 - 60 N.m [265.5 - 531 [Link]].
Tighten to 10 - 15 N.m [90 - 130 [Link]]
Fill motor with oil before plugging.
Tighten to 30 - 60 N.m [265.5 - 531 [Link]].
Grease with vaseline to keep in place
*) OMVS only
ASSEMBLING OF TACHO
CONNECTION
The tacho connection must be reassembled in reverse order in relation to the procedure
described under disassembling the tacho connection.
4 screws (pos. 53) to be tightened to 4 - 6 N.m [35.5 - 53 [Link]].
[Link].150.A1.02 520L0594 Rev. B 08/2003
11
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Sauer-Danfoss (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239-6000, Fax: +1 515 239 6618
Sauer-Danfoss (Neumnster) GmbH & Co. OHG
Postfach 2460, D-24531 Neumnster
Krokamp 35, D-24539 Neumnster, Germany
Phone: +49 4321 871-0, Fax: +49 4321 871 122
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DK-6430 Nordborg, Denmark
Phone: +45 7488 4444, Fax: +45 7488 4400
[Link].150.A1.02 520L0594 Rev. B 08/2003
[Link]
