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Ss Duplex

WPS & PQR for SS Duplex

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saktheeswaran
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1K views4 pages

Ss Duplex

WPS & PQR for SS Duplex

Uploaded by

saktheeswaran
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
  • Procedure Qualification Record: Documents a suggested format for the procedure qualification record related to welding processes and tests.
  • Test Data and Results: Presents tables detailing the electrical characteristics of welds and the results from various tensile and bend tests.
  • Welding Procedure Specifications: Provides detailed specifications for welding procedures, including materials, joint design, and base metal details.
  • Weld Pass Details: Lists detailed electrical characteristics, pass details, and heat treatment information related to welding processes.
NCC LIMITED 2K6GOMW NCC POWER PROJECT ‘Ananthavarm, Varakavipudl panchayat, TP Gudur Mandal, SPSR Nellore District, A.P reece ‘QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORD (PQR) (Gee QW-2002, Section ASME Wl nd resure Vessel Code) - Record Actual Variables Used to Weld Test Coupon Procedure Qualification record No :VAT/PQR/NCC/OD4 Rev-c\ DATE: 21.10.2014 ~ wes No VAT/WPS/NCC/004 ~ DATE:13.11.2014 — Welding Process(es) craw Type, :Manual - [BASE METALS (QW-203} Neer y ¥ 1.6 mm +/-0.8mm Se Semmes Groove Design of Test Coupon BASE METALS (OW-403) POSTWELD HEAT TREATMENT (QW-407 Material Specification ‘$240 31803] Soaking Temperature NAL lType/Grade, or UNS Number :NA — |Soaking Time NAL -No : 10H , Group No:Un assingned to P-No:10H thers 2NA JGroup No: Un assingned HThekness of Test Coupon 6.02mm Diameter of Test Coupon 100 NB Other NAL FILLER METALS (QW-404) | GTAW | SMAW GAS (QW-408) SFA Specification 59 NA Percent Comgesion |AWS Classification R2209 [NA Gasles) (Mixture) | Flow Rate| Filler Metal F-No oe. NA [Shielding [Argon 99.99% [8-12 LPM Weld Metal Analysis A-No 8 NA__[Trailing [NA NA NA size of Filler (dia in mm) 1.6mm/2.00| wa [Backing [Argon 99.99% [8-12 LPM Filler Metal Product Form NA NA__|Others _ :NA |Supplemental Filler Material NA NA Electrode Flux Classification NA NA ELECTRICAL CHARACTERISTICS (QW-409) Flux Type NA NA |current oc Flux Trade Name NA NA [Polarity ceN Weld Metal Thickness deposited |8mmMax| NA |Amps:Refer Table 01 Volts : Refer Table 01 Others NA NA __|Tungsten Electrodes Size 25mm POSITION (QW-405) IMode of Metal Transfer for GMAW (FCAW) NA Position of Groove 66 Heat input 2NA Welding Progression (uphill, downhill UPHILL others NA others 2NA TECHNIQUE (QW-410) {Travel Speed (mm/min) : Refer Table 02 PREHEAT (QW-406) Pre-Heat Temperature (min) 15°¢ string or Weave: String» Interpass Temperature (max) 150° Multipass of single pass (per side) + Both lothers :NA —_ |Sinige or Multiple Electrodes Single lothers NA Zz otanis See NCC LIMITED ‘2K660MW NCC POWER PROJECT Ananthavarm, Varakavipudi panchayat, TP Gudur Mandal, 'SPSR Nellore District, A.P See ‘QW-483 (CONTINUE) WPS No: VAT/WPS/NCC/004 Dt: 21.10.2014] PQR No: VAT/NCC/PQR/004 Dt: 21.10.2014} ‘TABLE-01 (for both Electrical Characteristics (QW-409) and Technique (QW-410) Filler Metal Current Speedin | _oter(es,renors, Weld iasifeat] Diameter [Type and] amps | votts | mm/min |=mne Hetwieasston Pass(es) | Process | ion | (mm) _| Polarity | (Range) | (Range) | (range) fn.) ist Side: jaoor[eraw —[ena209 [6 focew a9] a 7 NA sr loraw _[en2z09 [2.4 lbcen 130] 25 55 NA 6 Sige ‘TENSILE TEST (QW-150) Specimen [Width (in] Thickness | APE lice rll tated stress] enenctt | Type of Fallure and No. mm) | (inmm) | (inmm*) | toadinxn) | tnpa)_| (in Mpa)_|somm (nx) location OREN GUSTOE THE m_| 192 | 59 | 1163 | sa6 | 75786 | 4931 | 23.00% weld SSRN OUTSET m_| 1902 | s77_| 10975 | e595 | 7aaaa | seas | 25.50% weld ‘GUIDED-BEND TESTS (QW-160) Typesndpasmen te ry RSE ROOT BEND) ROCA ORERVED Er (ROOT BEND] TNO CRACKS OBSERVED a FACE BEN) No CRACKS OBSERVED FRR FACE BEN NO GRACES OBSERVED TOUGHNESS TESTS (QW-170) Specimen | Notch | specimen | ree Impact Values Drop Weight Break No. | location | size _| rampewnue [Feib of) [shear _| _Mils (in) or mam Wn) NA NA NA NA NA INA INA INA NA NA |Comments: All results were found satisfactory. Fillet-Weld Test (QW-180) Result Satisfactory (Yes/No): NA Penetration into Parent Metal (Yes/No): NA Macro - Results :NA Other Tests frype of est NA loeposit Anyasis NA lother NA Welders Name MR. VEDAGIRI Welder No, w-04 stamp No. Hests Conducted by :Microlab TESTREPORT NO:ML/17123/3/14-15 dt2i.10.2014 lwe certify that the statements in this record are correct and that the test welds were prepared, welded and tested in laccordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code, (q_NCC LIMITED NCCPPL Signature Ss a Name Sereye-2 SReceANIND Date (CB-ol-De1sT 1 acre Se NCC LIMITED NCC) eee. INC SPSR Nellore District, AP owetrrctso0 WELDING PROCEDI {CIFICATIONS (WPS) |PREPARED BY NOC LIMITED. [Supporting WPS NO: VATIWPSINCGIO04 Rev O:Date: 13.11.2014 [SUPPORTING POR No. VATIPGRINGGI004 Rev OlDate: 21.10.2014 WELDING PROCESS (ES) : GTAW ‘TYPE (5) : MANUAL, [Seope:SS Pipe Joins and Pipe to Fitings lJowr DesicN(aw-402) Singe V Groove ‘Single bevel Branch ‘Socket lescking None [Backing Material (Type) 4 26mm +08 eta! None Nonfusing Metal None i Nonmetalle None on hae vn [2smms-05mm (BASE METAL(GW-403) IPNo. 10H To [Link].10H lor |Speccaontype, anc grade A240 31803, Io Specification type, end grade 5A 240 5 31803, lor [chemical Anatyisand Mechanical properties: NA lo Chemical Analy. and Mechanical properties : NA [Thickness Range! [Base Motalthk Range: Groowe- 1.50 12.4mm Max Filet- ALL Thickness FILLER WETALS(GW-404): Process (GTAW ENO e ‘[Link]. 3 SFANo. 39. AWS (Cass) ER 2205 Product form (SoidCoreiFlox cored) GTAWIPAW. SOLD ‘Size of Filter Neal ia ME TSE208 24mm Flux rede Name ‘None Consumable inser None. [Deposited Weld Motel Thickness.

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