FERRULES

Which Wire Rope Termination ?

There are many different combinatons and uses for BRIDCO stainless steel fittings and wire rope
terminations.
The information shown in the centre spread of the catalogue is intended as a guide to help select the combination or
system most suited to your application.
For further details including dimensions and maximun loads on these and many other BRIDCO
stainless steel products, refer to appropriate page in our catalogue or consult your local BRIDCO stockist.

Swage Eyes
It is recommended for the eye to be formed around the thimble.
Swage ferrules (crimps) on stainless steel wire should always be copper.
Aluminium ferrules are not suitable and should only be used on galvanised wire.

Swaging, (crimping) can done by either a special hand tool or hydraulic press.

THE MOST COMMON STYLES OF STAINLESS STEEL ROPE :

1 X 19

A stiff wire rope made up of 19 single strands.

Commonly used for standing rigging, mast stays, etc.
Has a smooth finish and looks good with swage terminals.

7X7

Semi flexible.
Easy to hand crimp and capable of limited angles.
Commonly used on balustrading and safety rails.

7 X 19

Very Flexible.
Easiest to hand crimp.
Used for running rigging or where sharp turns are required.

What Grade of Stainless Steel?

The two most common grades are #304 and #316
#304 is commonly used and has a good level of corrosion resistance but can stain if exposed to a heavy salt
atmosphere. Periodic wash downs with fresh water helps combat staining which can be readily cleaned with a mild
hydrochloric or nitric acid wash.
#316 offers the highest resistance to corrosion and is often regarded as the premium grade. It is recommended to use
#316 if materials are exposed to a heavy salt environment.

telephone (07) 55 935 688

45

fax (07) 55 935 872

FERRULES

Hand Swages
The CP range of copper and aluminium sleeves (ferrules) are specifically designed for use with hand
crimping tools. The results, when used with the correct tools, properly adjusted, are extremely strong
with an even structure of metal surrounding the wire. Copper sleeves are recommended for use on
stainless steel wire ropes. For galvanised wire ropes, aluminium sleeves can be used.
Please note that although hand crimping can give excellent results it should not be used on wire used
for lifting purposes. Use approved methods only.

STOPPERS
CODE

SUIT
WIRE

BEFORE
SWAGE
DIA

AFTER
SWAGE
DIA

STARTS
SLIPPING

CP-115S

1.5mm

5.1

3.5

195

CP-130S

3.2mm

6.35

340

CP-140S

4.0mm

10.5

6.8

544

CP-150S

5.0mm

10.9

7.5

725

Use normal hand swage tool for crimping stoppers, use the hole one size below the wire size ie:,
3mm wire rope use 2mm hole on the tool.
PRESSING PROCEDURE STOP FERRULES
1. Feed the wire through the ferrule to leave at least one wire diameter in length protruding from
the ferrule.
2. Beginning at the tail end of the ferrule press along the length of the ferrule using the full width
of the plier jaw.
3. Rotate the ferrule 90 degrees and repeat, pressing surplus metal back into the ferrule.
4. Rotate back 90 degrees and repeat the process.

www.bridco.com.au

[email protected]

46

FERRULES

COPPER SLEAVE (NP = NICKEL PLATED)

FOR WIRE SIZE
MM
IMP

CODE

BORE *1

LENGTH BEFORE
SWAGING

BITES PER SLEEVE

(MIN) *2

CP-105

1.5

1/16

4.9

CP-115NP

1.6

1/16

4.9

8.8

CP-115S

1.5

1/16

4.9

8.8

CP-120

5/64

4.9

CP-120NP

5/64

4.9

CP-125

2.5

3/32

10

CP-125NP

2.5

3/32

10

CP-130

1/8

7.3

13

2-3

CP-130NP

1/8

7.3

13

2-3

CP-130S

1/8

7.3

13

2-3

CP-140

5/32

9.1

16

2-3

CP-140NP

5/32

9.1

16

2-3

CP-140S

5/32

9.1

16

2-3

CP-150

3/16

10.9

18

2-3

CP-150NP

3/16

10.9

18

2-3

CP-150S

3/16

10.9

18

2-3

CP-160

12.7

20

CP-164

1/4

12.7

20

CP-164NP

1/4

12.7

20

CP-180

5/16

17

25

CP-180NP

5/16

17

25

10

3/8

19

27

CP-199

*1 BORE = Dia of cavity in the pressing tool or die used for pressing.
*2 = When using CP Hand Tools.
ALUMINIUM SLEEVES

CP-105A

FOR
WIRE
ROPE
1.5

CP-125A

2.5

10

CP-130A

7.3

13

2-3

CP-132A

3.2 (1/8)

7.3

13

CP-132AS

3.2 (1/8)

7.3

CP-135A

3.5 (1/8)

CP-140A

CODE

4.9

LENGTH
BEFORE
SWAGING
8

BITES
PER
SLEEVE
2

BORE

COPPER SLEEVES FOR FIBRE ROPE

LTH
BEFORE
SWAGING

BITES
PER
SLEEVE

6.9

6mm

9.1

CP-775

8mm

10.9

CP-778

10mm

12.8

10

USE
TOOL

FOR
BORE
ROPE

CP-140R

CP-763

4mm

2-3

CP-160R

CP-775

13

2-3

CP-180R

7.3

13

2-3

CP-110R

16

2-3

CP-150A

10.9

18

2-3

CP-160A

12.7

20

CODE

NB: For best results 2 sleeves should be used for each

eye swage.

telephone (07) 55 935 688

47

fax (07) 55 935 872

FERRULES
BRIDCO - HAND SWAGING TOOLS
MADE IN NEW ZEALAND - PROFESSIONAL QUALITY
TO PRESS SLEEVES

OVERALL
LENGTH

WEIGHT
KG

CP-731

1.5mm (1/16), 2mm (5/64), 2.5mm (3/32)

320mm

.85

CP-763

2mm (5/64), 2.5mm (3.32), 3mm (1/8)

630mm

2.75

CODE

CP-774

3mm (1/8), 4mm (5/32)

780mm

4.0

CP-775

4mm (5/32), 5mm (3/16)

780mm

4.0

CP-775

6mm & 8mm Fibre Rope Sleeves

780mm

4.0

CP-776

6mm (1/4)

780mm

4.0

CP-778

8mm (5/16)

790mm

4.0

CP-799

10mm (3/8)

940mm

6.5

Jaws are made from alloy steel, hardened & tempered. Good quality tools with easy re-adjustments.
HEX SWAGE PLIERS

OVERALL
LENGTH

WEIGHT
KG

CP-793H

3mm HEX SWAGE PLIERS

900mm

CP-794H

4mm HEX SWAGE PLIERS

900mm

CODE

REPLACEMENT JAWS
CODE

TO SUIT

CP-703

CP-763

CP-704

CP-774

CP-705

CP-775

CP-706

CP-776

CP-708

CP-778

BENCH MOUNT
Designed to suit the jaws above, this device enables
pressing of swages with one hand.
Ideal for repetitive workshop operations.

CP-700

WIRE ROPE CUTTERS

BRAND

MAX
WIRE SIZE

OVERALL
LENGTH

WEIGHT
KG

CP-606

HIT

4mm

200mm

.33

CP-609

HIT

6mm

345mm

.82

CP-612

HIT

10mm

525mm

1.7

GPDC16

TALURIT

15mm

610mm

2.3

CODE

BRIDCO WIRE ROPE CUTTER

CODE
CP-WRC04

www.bridco.com.au

MAX WIRE

OVERALL

WEIGHT KG

4mm

200mm

0.31

[email protected]

48

Bridco are the main Australian agents for *Talurit A.B, a world renowned company
specialising in mechanical splicing systems based in Sweden since 1948.

49

50

51

TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited.

Rev. 2009-01-29

TALURITTM SPLICING SYSTEM

Table of sizes for INOX ferrules
Wire Rope Capacity Diameter (mm)
Ferrule
No.
Code

'LH,GHQWLFDWLRQ

Fill factor
(f=0,42-0,52)
Fibre Core

Fill factor
(f=0,53-0,58)
Steel Core

Dies
marked

Diameter
after pressing

Required
pressure
approx.

INOX

Min

Max

Min

Max

INOX

1,2

1,1

0,8

1,0

3,6

(mm) / Tol.
+0,1
0

(kN)
70

GTS015
1,5
GTS02
2
GTS025
2,5
3
GTS03
3,5
GTS035
4
GTS04
4,5
GTS045
GTS05
5
GTS06
6
GTS07
7
GTS08
8
9
GTS09

1,2
1,7
2,3
2,8
3,3
3,8
4,3

1,6
2,2
2,7
3,2
3,7
4,2
4,7

1,1
1,5
2,1
2,7
3,1
3,6
4,1

1,4
2,0
2,6
3,0
3,5
4,0
4,5

1,5
2
2,5
3
3,5
4
4,5

4,2
4,8
5
6
7,8
8
9,8

+0,15
0

100
160
200
250
300
350
400

4,8
5,5
6,5
7,5
8,5

5,4
6,4
7,4
8,4
9,5

4,6
5,1
6,2
7,2
8,2

5,0
6,1
7,1
8,1
9,1

5
6
7
8
9

10,8
12
14
16
18

+0,3
0

500
600
700
850
1 000

GTS10
10
GTS11
11
GTS12
12
GTS13
13
GTS14
14
GTS16
16

9,6
10,6
11,6
12,7

10,5
11,5
12,6
13,6

9,2
10,2
11,2
12,3

10,1
11,1
12,2
13,2

10
11
12
13

20
21,3
24
26

+0,4
0

1 100
1 350
1 500
1 750

13,7
14,7

14,6
16,7

13,3
14,3

14,2
16,2

14
16

28
32

+0,5
0

2 000
2 500

GTS18
18
GTS20
20
GTS22
22

16,8
19,1
21,1

19,0
21,0
23,1

16,3
18,3
20,3

18,2
20,2
22,2

18
20
22

36
40
44

+0,6
0

3 100
3 400
3 900

GTS24
24
GTS26
26
GTS28
28
30
GTS30

23,2
25,3
27,4
29,5

25,2
27,3
29,4
31,5

22,3
24,3
26,5
28,5

24,2
26,4
28,4
30,3

24
26
28
30

48
52
56
60

+0,8
0

4 500
5 000
5 600
6 000

Please note that these

instructions are only
applicable to products
produced and supplied
by Talurit AB, Sweden
and Gerro GmbH, Germany!

INOX ferrule
(stainless steel)

f = Fill factor, is the ratio between

the sum of the nominal
metallic cross-sectional
areas of all the wires in the
rope and the circumscribed
area of the rope based on
its nominal diameter.
C =Nominal metallic crosssectional area factor
.
I
of the rope.
C= 4

Ferrules have been validated according to TALURIT splicing system.

Note! We do not guarantee strength of slings for lifting activities made of INOX-ferrules. A termination performed
according to our instructions will normally withstand a tensile strength of 90% of the minimum-breaking load (MBL)
RI WKH ZLUH URSH 9HULI\LQJ WHVWV PXVW EH GRQH LQ RUGHU WR QG RXW WKH VWUHQJWK
Wire rope: Above table applies to stainless steel single layer wire ropes with round strands and rope grade 1570.
For higher tensile grade and higher Fill factor, please contact our Technical Department.
Please refer to TALURIT Ferrule Securing Instructions for further information.

2009, Talurit AB

Talurit AB Amalia Jnssons gata 29 421 31 Vstra Frlunda Sweden VAT SE556343720001
Phone +46 31 709 30 80 Fax +46 31 47 10 71 [email protected] www.talurit.com

52

TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited.

Rev. 2009-09-22

TALURITTM SPLICING SYSTEM

Table of sizes for R, RCU, TCU and TCUK ferrules
Wire Rope Capacity Diameter (mm)
Ferrule No.
Ferrule Size

Code No:
R

RCU

1.5
1.5
GTC015

GTC02
2
GTCO25
GTC03
3
GTC035
4
GTC04
GTC045
5
GTC05
GTC06
6
GTC065
6.5
7
GTC07
8
GTC08
9
GTC09
GTC10
10
GTC11
11
GTC12
12
13
GTC13
GTC14
14
GTC16
16
GTC18
18
GTC20
20
22
GTC22
GTC24
24
GTC26
26
28
GTC28
GTC30
30
32

2
3
4
5
6
7
8

TCU

Fill factor
(f=0,50-0,60)
Steel Core

'LH ,GHQWLFDWLRQ
Dies
marked

Diameter
after pressing

Required
pressure
approx.

(mm) / Tol.

(kN)

Min

Max

Min

Max

1
1.5

0,9
1,1

1,0
1,5

0,8
1,0

0,9
1,4
1,4

1
1,5
1,5

3
3,8
3,8

+0,1
0

2
2.5
3
3.5
4
4.5
5

1,6
2,1
2,7
3,2
3,7
4,2
4,7

2,0
2,6
3,1
3,6
4,1
4,6
5,1

1,5
2,0
2,5
2,9
3,4
3,9
4,3

1,9
2,4
2,8
3,3
3,8
4,2
4,7

2
2,5
3
3,5
4
4,5
5

4
5
6
7
8
9
10

+0,1
0

30
45
60
80
100
125
180

6
6.5
7
8
9

6,1
6,6
7,1
8,2
9,0

4,8
5,7
6,2
6,7
7,6

5,6
6,1
6,6
7,5
8,2

6
6,5
7
8
9

12
13
14
16
18

+0,3
0

8
9

5,2
6,2
6,7
7,2
8,3

210
250
320
410
500

10
11
12
13

10
11
12
13

9,1
10,2
11,3
12,4

10,1
11,2
12,3
13,4

8,3
9,3
10,3
11,3

9,2
10,2
11,2
12,2

10
11
12
13

20
22
24
26

+0,4
0

600
720
850
1 000

14
16

14
16

13,5
14,6

14,5
16,1

12,3
13,3

13,2
14,7

14
16

28
32

+0,5
0

1 300
1 600

18
20
22

18
20
22

16,2
18,3
20,3

18,2
20,2
22,4

14,8
16,7
18,5

16,6
18,4
20,4

18
20
22

36
40
44

+0.6
0

2 000
2 400
2 900

24

24

22,5
24,7
27,0

24,6
26,9
28,6

20,5
22,6
24,7

22,5
24,6
26,1

24
26
28

48
52
56

+0.8
0

3 400
3 900
4 500

28,7
30,9

30,8
32,7

26,2
28,2

28,1
29,9

30
32

60
64

+1.0
0

5 100
5 800

28
30

TCUK

Fill factor
(f=0,40-0,50)
Fibre Core

10

20
20

Ferrules have been validated according to TALURIT splicing system,

which is within the frames of EN 13411-3. Copper as material is not accepted in this standard.
Ferrules made of copper (RCU, TCU and TCUK) are intended for use with stainless steel
ZLUH URSHV 2WKHU DSSOLFDWLRQV KDV WR EH WHVWHG DQG YHULHG
TCU and TCUK: We do not guarantee strength of slings for lifting activities made of
Copper turn-back ferrules. A termination performed according to our instructions will
normally withstand a tensile strength of 90% of minimum breaking load (MBL) of the
ZLUH URSH 9HULI\LQJ WHVWV PXVW EH GRQH LQ RUGHU WR QG RXW WKH VWUHQJWK
Ends stops (R and RCU) are not allowed to use for lifting applications. The expected
strength regarding this end-termination is approximately 50% of the MBL of the wire
rope (informative only). Accordingly, verifying tests must be performed to secure the
strength of the application.

Please note that these

instructions are only
applicable to products
produced and supplied
by Talurit AB, Sweden
and Gerro GmbH, Germany!

Round ferrule (R)

(aluminium)

Round copper ferrule (RCU)

Copper Ferrule
(copper)

Copper ferrule (TCU)

(copper)

f = Fill factor, is the ratio

between the sum of the
nominal metallic crosssectional areas of all the
wires in the rope and
the circumscribed area
of the rope based on
its nominal diameter.
C =Nominal metallic crosssectional area factor of
the rope.
.
I
C= 4

Wire rope: Above table applies to bright or galvanized single layer steel wire ropes with round strands
and rope grade 1 570 1 960. Wire ropes shall conform to EN 12385-4 and 5. The types of rope
shall be Ordinary or Lang lay. For higher tensile grade and higher Fill factor, please contact our
Technical Department.
Please refer to TALURIT Ferrule Securing Instruction for further information.
2009, Talurit AB

Talurit AB Amalia Jnssons gata 29 421 31 Vstra Frlunda Sweden VAT SE556343720001
Phone +46 31 709 30 80 Fax +46 31 47 10 71 [email protected] www.talurit.com

53

TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited.

Rev. 2010-05-17

Page 1(2)

FERRULE SELECTION CHART ACCORDING TO EN 13411-3

ALUMINIUM FERRULES
Measured Wire Rope
Diameter Range (mm)
Ferrule
size /
Code
Code No.
T

TKH

2,5
GTA025
3
GTA03
GTA035
3,5
GTA04
4
GTA045
4,5
GTA05
5
GTA06
6
GTA065
6,5
GTA07
7
GTA08
8
8
GTA09
9
9
10
10
GTA10
GTA11
11
11
GTA12
12
12
GTA13
13
13
GTA14
14
14
GTA16
16
16
GTA18
18
18
GTA20
20
20
GTA22
22
22
GTA24
24
24
GTA26
26
26
GTA28
28
28
GTA30
30
30
GTA32
32
32
GTA34
34
34
GTA36
36
36
GTA38
38
38
GTA40
40
40
GTA44
44
44
GTA48
48
48

'LH,GHQWLFDWLRQ

Case 1
Fill factor
I

Case 2
Fill factor
I

Case 3
Fill factor
I

Case 4
Fill factor
I

Dies
marked

Diameter
after
pressing

Length
Required
after
pressure
pressing approx.
approx.

Min

Min

Min

T/TKH

mm

Tol

mm

kN

2,5

+0,2

12

30

Min

Max

2,5

2,7

Max

Max

Max

2,8

3,2

2,5

2,7

14

45

3,3

3,7

2,8

3,2

3,5

16

60

3,8

4,3

3,3

3,7

18

80

4,4

4,8

3,8

4,3

4,5

20

100

4,9

5,4

4,4

4,8

3,8

4,3

10

23

125

5,5

6,4

4,9

5,4

4,4

4,8

12

+0,4

27

180

6,5

6,9

5,5

6,4

4,9

5,4

6,5

13

29

210

7,0

7,4

6,5

6,9

6,0

6,4

5,5

6,4

14

32

250

7,5

8,4

7,0

7,4

6,5

6,9

6,5

6,9

16

36

320

8,5

9,5

7,5

8,4

7,0

7,9

7,0

7,4

18

9,6

10,5

8,5

9,5

8,0

8,9

7,5

8,4

10

20

+0,5
0

40

410

45

500

50

600

10,6

11,6

9,6

10,5

9,0

9,9

8,5

9,5

11

22

11,7

12,6

10,6

11,6

10,0

10,9

9,6

10,5

12

24

54

720

12,7

13,7

11,7

12,6

11,0

11,9

10,6

11,6

13

26

59

850

13,8

14,7

12,7

13,7

12,0

12,9

11,7

12,6

14

28

+0,7

63

1 000

14,8

16,8

13,8

14,7

13,0

13,9

12,7

13,7

16

32

72

1 300

16,9

18,9

14,8

16,8

14,0

15,9

13,8

14,7

18

36

+0,9

81

1 600

19,0

21,0

16,9

18,9

16,0

17,9

14,8

16,8

20

40

90

2 000

21,1

23,1

19,0

21,0

18,0

19,9

16,9

18,9

22

44

99

2 400

23,2

25,2

21,1

23,1

20,0

21,9

19,0

21,0

24

48

+1.1

108

2 900

25,3

27,3

23,2

25,2

22,0

23,9

21,1

23,1

26

52

117

3 400

27,4

29,4

25,3

27,3

24,0

25,9

23,2

25,2

28

56

126

3 900

29,5

31,5

27,4

29,4

26,0

27,9

25,3

27,3

30

60

+1,4

135

4 500

31,6

33,6

29,5

31,5

28,0

29,9

27,4

29,4

32

64

144

5 100

33,7

35,7

31,6

33,6

30,0

31,9

29,5

31,5

34

68

153

5 800

35,8

37,8

33,7

35,7

32,0

33,9

31,6

33,6

36

72

+1,6

162

6 500

37,9

39,9

35,8

37,8

34,0

35,9

33,7

35,7

38

76

171

7 200

40,0

42,0

37,9

39,9

36,0

37,9

35,8

37,8

40

80

180

8 000

42,1

46,2

40,0

42,0

38,0

39,9

37,9

39,9

44

88

+1,9

198

9 700

46,3

50,4

42,1

46,2

40,0

43,9

40,0

43,9

48

96

216

11 500

52
52
GTA56

50,5

54,6

46,3

50,4

44,0

47,9

44,0

47,9

52

104

234

13 500

GTA56
56
56

+2.1
0

54,7

58,8

50,5

54,6

48,0

51,9

48,0

50,4

56

112

+2.3
0

252

15 700

60
60
GTA60

58,9

63,0

54,7

58,8

52,0

54,6

50,5

54,6

60

120

+2.4
0

270

18 000

Table corresponds to EN 13411-3: 2004 + A1: 2008

2010, Talurit AB

DIN codes 1.5 (GTA),

(GTA02),
(GTA42),
are
request,
however
sizes are not included
Talurit2AB
Amalia42
Jnssons
gata
29 still
421available
31 Vstra on
Frlunda
Sweden
VATthese
SE556343720001
in the EN13411-3 standards.
Phone +46 31 709 30 80 Fax +46 31 47 10 71 [email protected] www.talurit.com

54

55

ALUMINIUM ROUND CLAMPS

CODE
GTR03A
GTR04A
GTR05A
GTR06A
GTR08A
GTR10A
GTR12A
GTR13A
GTR14A
GTR16A
GTR18A

WIRE ROPE SIZE

FIBRE CORE
STEEL CORE
(FC)mm
(IWRC)mm

DIE
DIN

SIZE
BS

DIA AFTER
PRESS

2.7 - 3.1
3.7 - 4.1
4.7 - 5.1
5.2 - 6.1
7.2 - 8.2
9.1 - 10.1
11.3 - 12.3
12.4 - 13.4
13.5 - 14.5
14.6 - 16.1
16.2 - 18.2

3
4
5
6
8
10
12
13
14
16
18

2.5
3.5
4.5
7
9
11
12
13
15
17

6
8
10
12
16
20
24
26
28
32
36

2.5 - 2.8
3.4 - 3.8
4.3 - 4.7
4.8 - 5.6
6.7 - 7.5
8.3 - 9.2
10.3 - 11.2
11.3 - 12.2
12.3 - 13.2
13.3 - 14.7
14.8 - 16.6

PRESS CLAMPS OF CARBON STEEL

Bridco have a range of Talurit Carbon Steel Clamps and Clamps for Flemish eye available on request.

Cylindrical Carbon Steel clamps (STD)

Cylindrical Carbon Steel clamps (ST)

Conical Carbon Steel clamps (STK)

56

TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited.

Rev. 2010-04-14

Economically priced
Robust design
Total reliability
Easy to place
Easy to carry
Easy to use

Swager with stand

18 TON 1-PILLAR SWAGER

TALURIT
TALURIT here with a small Swager with high capacity
The 18-ton Swager has a single pillar open throat design and can be used either vertically or
horizontally, bench mounted or free standing. An adjustable stand can be offered as an option.
,WRIIHUVWRWDOH[LELOLW\

Horizontal application

'XHWROLJKWZHLJKWDQGHDV\RSHUDWLRQLWLVVXLWDEOHWRXVHLQWKHHOG

In a single stage swage T-ferrules up to No. 6 can be swaged. Multi stage swaging makes it possible to swage
T-ferrules up to No. 8. Note! All our dies are manufactured from hardened and tempered die steel for long life
and durability.
Operating the pump: Close the valve on the pump and start pumping the handle to close the dies.
Open the relief valve to open the dies.

Open and close the valve

TECHNICAL DATA
SWAGER

Hand pump

Art No:

P 0018T 1P

Art No:

HAGG P23-18

Max. swaging force (kN)

0D[XLGSUHVVXUHEDU
/HQJWKRIVWURNHPP
Type of die
Capacity
-Single stage (T)
-Multi stage (T)
'LPHQVLRQV/ : +PP
Weight (kg)

180
$SSUR[

A

Max. load (kN)

'LPHQVLRQ/PP
:HLJKWNJ
Noise level (dB (A))

180


-

6
8
[[
24

Option:

Stand (Art no: 1993)

2010, Talurit AB

Talurit AB Amalia Jnssons gata 29 421 31 Vstra Frlunda Sweden VAT SE556343720001
Phone +46 31 709 30 80 Fax +46 31 47 10 71 [email protected] www.talurit.com

57

TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited.

Rev. 2010-04-14

Economically priced
Robust design
Total reliability
Easy to place
Easy to carry
Easy to use

Swager with stand

30 TON 1-PILLAR SWAGER

TALURIT
TALURIT here with a small Swager with high capacity
The 30-ton Swager has a single pillar open throat design and can be used either vertically or
horizontally, bench mounted or free standing. An adjustable stand can be offered as an option.
,WRIIHUVWRWDOH[LELOLW\

Horizontal application

'XHWROLJKWZHLJKWDQGHDV\RSHUDWLRQLWLVVXLWDEOHWRXVHLQWKHHOG
In a single stage swage T-ferrules up to No. 8 can be swaged. Multi stage swaging makes it possible to swage
T-ferrules up to No. 10. Note! All our dies are manufactured from hardened and tempered die steel for long life
and durability.
Operating the pump: Close the valve on the pump and start pumping the handle to close the dies.

Open and close the valve

TECHNICAL DATA
SWAGER

Hand pump

Art No:

P 0030T 1P

Art No:

HAGG P23-30

Max. swaging force (kN)

0D[XLGSUHVVXUHEDU
/HQJWKRIVWURNHPP
Type of die
Capacity
-Single stage (T)
-Multi stage (T)
'LPHQVLRQV/ : +PP
Weight (kg)

300
$SSUR[

A

Max. load (kN)

'LPHQVLRQ/PP
:HLJKWNJ
Noise level (dB (A))

300


-

8
10
[[
41

Option:

Stand (Art no: 1993)

2010, Talurit AB

Talurit AB Amalia Jnssons gata 29 421 31 Vstra Frlunda Sweden VAT SE556343720001
Phone +46 31 709 30 80 Fax +46 31 47 10 71 [email protected] www.talurit.com

58

TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited.

Rev. 2009-12-02

Economically priced
Robust design
Total reliability
User friendly
Two models

With option
Automatic return
Pressure pre-setting

75-ton Swager
Hydraulic unit 3,0 kW or 4,0 kW

75 TON 1-PILLAR SWAGER

TALURIT
TALURIT here with a powerful and compact Swager
The 75-ton Swager has a single pillar open throat design and can be used either vertically or horizontally, bench
PRXQWHGRUIUHHVWDQGLQJ,WRIIHUVWRWDOH[LELOLW\7KH6ZDJHUFDQEHWWHGZLWKDOWHUQDWLYHK\GUDXOLFXQLWVDVVKRZQ
EHORZ,WLVHDV\WRXVHLQWKHHOGGXHWROLJKWZHLJKWDQGHDV\RSHUDWLRQ
The machine can swage T-ferrules up to No.11 and UM-ferrules up to No.12 in a single stage.
Multi stage swaging makes it possible to swage T-ferrules up to No.16 and UM-ferrules up to No.18.
Note! All our dies are manufactured from hardened and tempered die steel for long life and durability.
The swaging operation is controlled by an electric foot pedal that permits the operator to use both hands when swaging.
In addition to the normal up/down function, the foot pedal has a hold position to facilitate rope/eye adjustment and to make tool
set-up quicker. The retraction of the piston is limited by a time delay and maximum pressure is set by a pressure valve.
When left unused the automatic shut down turns off the swager. It is easily started again by pressing the foot pedal.
By setting the required pressure on the optional pressure gauge MA 250, the piston returns automatically
once the pressure is reached. This saves time and unnecessary movements for the operator.

TECHNICAL DATA
SWAGER
Art No:

P 0075T 1P

Max. swaging force (kN)

0D[XLGSUHVVXUHEDU
Length of stroke (mm)
Type of die
Capacity
-Single stage (T/UM)
-Multi stage (T/UM)
Dimensions L*W*H (mm)
Weight (kg)

750
$SSUR[
25
B1
11/12
16/18
330x355x525
140

HYDRAULIC UNIT
Electrical control
Art No:

HAGG EL 3,0

HAGG EL 4,0

Power (kW)
5DWHGFXUUHQWDW9$
Piston velocity approx. (mm/s)
Reservoir volume (l)
Inlet/outlet threads on couplings
Dimensions L*W*H (mm)
Weight (kg)
Noise level (dB (A))

3,0

Approx 3,5
30
3/8
640x420x650
91
58

4,0

Approx 5,5
30
3/8
640x420x690
105
66

Option:
Analogue pressure gauge

MA 250

MA 250

2009, Talurit AB

Talurit AB Amalia Jnssons gata 29 421 31 Vstra Frlunda Sweden VAT SE556343720001
Phone +46 31 709 30 80 Fax +46 31 47 10 71 [email protected] www.talurit.com

59

TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited.

Rev. 2010-03-25

Economically priced
Robust design
Total reliability
User friendly
Two models
Automatic shut down

With option
Automatic return
Pressure pre-setting

150-ton Swager
Hydraulic unit 3,0 kW or, 4,0 kW

Hydraulic unit 5,5 kW

150 TON 1-PILLAR SWAGER

TALURIT
TALURIT here with the most powerful Swager among the smallest
The 150-ton Swager has a single pillar open throat design and can be used either vertically or horizontally, bench
PRXQWHGRUIUHHVWDQGLQJ,WRIIHUVWRWDOH[LELOLW\7KLVVZDJHULVHDV\WRXVHDQGWKHRSHQGHVLJQDOORZVHDV\DFFHVVWR
the dies.
7KH6ZDJHUFDQEHWWHGZLWKDQGN:K\GUDXOLFXQLWVDVVKRZQEHORZ$N:K\GUDXOLFXQLWLVDOVRDYDLODEOH
DQGPDNHVWKLVSUHVVHYHQPRUHSRZHUIXODQGHIFLHQW:HUHFRPPHQGWKLVK\GUDXOLFXQLWZKHQPDLQO\VZDJLQJIHUUXOHV
above size 6 in serial production.
In a single stage swage T-ferrules up to No.16 and UM-ferrules up to No.18 can be swaged.
0XOWLVWDJHVZDJLQJPDNHVLWSRVVLEOHWRVZDJH7IHUUXOHVXSWR1RDQG80IHUUXOHVXSWR1R
Note! All our dies are manufactured from hardened and tempered die steel for long life and durability.
The swaging operation is controlled by an electric foot pedal permitting the operator to use both hands when swaging.
,QDGGLWLRQWRWKHQRUPDO XSGRZQ IXQFWLRQ WKH IRRW SHGDO KDV D KROG SRVLWLRQ WR IDFLOLWDWH URSHH\H DGMXVWPHQW DQG WR PDNH
WRRO VHWXS TXLFNHU 7KHUHWUDFWLRQRIWKHSLVWRQLVOLPLWHGE\DWLPHGHOD\DQGDSUHVVXUHYDOYHVHWVPD[LPXPSUHVVXUH
:KHQOHIWXQXVHGWKHDXWRPDWLFVKXWGRZQWXUQVRIIWKHVZDJHU,WLVHDVLO\VWDUWHGDJDLQE\SUHVVLQJWKHIRRWSHGDO
By setting the required pressure on the optional pressure gauge MA 250, the piston returns automatically
once the pressure is reached. This saves time and unnecessary movements for the operator.

TECHNICAL DATA
SWAGER
Art No:

P 0150T 1P

0D[VZDJLQJIRUFHN1
0D[XLGSUHVVXUHEDU
/HQJWKRIVWURNHPP
Type of die
&DSDFLW\
6LQJOHVWDJH780
0XOWLVWDJH780
'LPHQVLRQV/ : +PP
:HLJKWNJ


$SSUR[

B1/B2


[[


HYDRAULIC UNIT
Electrical control
Art No:

HAGG EL 3,0

HAGG EL 4,0

HAGG EL 5,5

3RZHUN:
5DWHGFXUUHQWDW9$
3LVWRQYHORFLW\DSSUR[PPV









:RUNLQJSUHVVXUHEDU
5HVHUYRLUYROXPHO
,QOHWRXWOHWWKUHDGVRQFRXSOLQJV
'LPHQVLRQV/ : +PP
:HLJKWNJ
1RLVHOHYHOG%$
Option:
Electrical pressure gauge




[[

OHVVWKDQ




[[

OHVVWKDQ



KLJKSUHVVXUH
- low pressure: app.10



[[



MA 250

MA 250

MA 250

2010, Talurit AB

Talurit AB Amalia Jnssons gata 29 421 31 Vstra Frlunda Sweden VAT SE556343720001
Phone +46 31 709 30 80 Fax +46 31 47 10 71 [email protected] www.talurit.com

60

TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited.

Rev: 2010-05-19

P 0600T 1M

600 Ton 1-Pillar Swager

TALURIT
TALURIT here with swager providing ample working space
7KH 6ZDJHU ERG\ LV PDQXIDFWXUHG IURP RQH VLQJOH EORFN FRQVWUXFWLRQ WKDW HQVXUHV VWUHQJWK ORQJ VHUYLFH OLIH DQG D PLQLPXP
of maintenance.
7KH PDFKLQH LV HTXLSSHG ZLWK D SRZHUIXO WZRVWDJH K\GUDXOLF XQLW FRQWUROOHG E\ VROHQRLG YDOYHV 2SHUDWLRQ LV H[WUHPHO\
HDV\ VLQFH DQ HOHFWULF IRRW SHGDO SHUPLWV WKH RSHUDWRU WR XVH ERWK KDQGV ZKHQ VZDJLQJ ,Q DGGLWLRQ WR WKH QRUPDO XSGRZQ
IXQFWLRQ WKH IRRW SHGDO KDV D KROG SRVLWLRQ WR IDFLOLWDWH URSHH\H DGMXVWPHQW DQG WR PDNH WRRO VHWXS TXLFNHU 7R RSWLPL]H DQG
TXDOLW\ VHFXUH WKH RSHUDWLRQ WKH PD[LPXP VZDJH ORDG FDQ EH SUHVHW ZLWK DXWRPDWLF UHWXUQ RI WKH SLVWRQ 7KH VWDUW SRVLWLRQ
RSHQLQJ EHWZHHQ WKH SUHVV GLHV LV DGMXVWDEOH $OO WKHVH IHDWXUHV VDYH WLPH DQG XQQHFHVVDU\ PRYHPHQWV IRU WKH RSHUDWRU
When left un-used the resource saving automatic shut down will turn off the machine. Press down the foot pedal to start again.
$OO VZDJHUV KDYH EHHQ WHVWHG EHIRUH GHOLYHU\ DQG DUH VXSSOLHG ZLWK D IXOO RLO WDQN $ VSHFLDO EDVH SODWH LV QRW UHTXLUHG
)RU DOXPLQLXP IHUUXOHV 7 VL]H  LQ RQH SUHVVLQJ ZLWK VHYHUDO VWDJH SUHVV GLHV XS WR VL]H 
'LHV VL]H ' DUH VWDQGDUG EXW ZLWK RSWLRQDO LQVHUW GLH KROGHUV HYHQ GLHV VL]H & DQG & FDQ EH XVHG

TECHNICAL DATA
SWAGER
Art No:

P 0600T 1M

Max. swaging capacity (kN)

0D[XLGSUHVVXUHDSSEDU
Power (kW)
5DWHG&XUUHQWDW9
Length of stroke (mm)

6 000
$SSUR[
11

60

Type of die

D (C, C1)

Option
,QVHUWGLHKROGHU

9,1&'(;&
9,1&'

Capacity (T)
-single stage
-multi stage
3LVWRQYHORFLW\PPV
-high pressure
ORZSUHVVXUH

2.3


Reservoir volume (l)

165

Dimensions L*W*H (mm)

Working height (mm)
:HLJKWNJ

1 850 x 800 x 1 870

1 180


Noise level

75 dB(A)

34
40

2010, Talurit AB

Talurit AB Amalia Jnssons gata 29 421 31 Vstra Frlunda Sweden VAT SE556343720001
Phone +46 31 709 30 80 Fax +46 31 47 10 71 [email protected] www.talurit.com

61

62

63

TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited.

Rev: 2010-05-19

LKS 60

LKS 40 with measuring unit MA 40

WIRE ROPE CUTTING MACHINE LKS 40 and LKS 60

TALURIT
TALURIT here with a durable and user friendly cutter
These cutting machines are intended to cut steel wire ropes up to 40 respective 60 mm diameter.
Cutting is done with a disc (4800 rpm). The machine gives the wire rope a very good cut.
7KH IURQW LV SURYLGHG ZLWK D WUDQVSDUHQW SURWHFWLQJ FRYHU WR SUHYHQW \LQJ VSDUNV
With an optional length measuring unit the machine can measure wire rope up to 40 mm diameter.
7KH PDFKLQH VKRXOG EH FRQQHFWHG WR VRPH NLQG RI H[KDXVWHU ZKLFK WKH PDFKLQH LV SUHSDUHG IRU
Optimize your production line with the following optional machines;

Uncoiling Unit
Measuring Unit
Coiling Machine

Exhaust pipe

TECHNICAL DATA
WIRE ROPE CUTTING MACHINE
Art No:

LKS 40

LKS 60

Dimensions L*W*H (mm)

:HLJKWNJ
3RZHUN:
Cutting speed (mm/s)

940 x 560 x 1700



20 mm / 2 sec
40 mm / 5 sec

Rated current at 230V / 400V

Noise level (dB(A))

14,5A / 7,5A
95 (approx.)

1050 x 560 x 1700



20 mm / 2 sec
40 mm / 5 sec
60 mm / 15 sec
14,5A / 7,5A
95 (approx.)

OPTIONS
Uncoiling Unit
Measuring Unit
Coiling Machine

Art No:
AVL-3000, AVL-6000
MA 40
UL 800, UL 1200

2010, Talurit AB

Talurit AB Amalia Jnssons gata 29 421 31 Vstra Frlunda Sweden VAT SE556343720001
Phone +46 31 709 30 80 Fax +46 31 47 10 71 [email protected] www.talurit.com

64

TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited.

Rev: 2010-05-21

LKA 26-PS with spout

LKA 26-PS

LKA 26-PS
TALURIT

Automatic Cutting Machine

TALURIT Automatic Cutting Machine type LKA 26-PS for 10-26 mm diameter wire rope
LKA 26-PS is a fully automatic cutting machine for wire ropes. The feeding unit is equipped with slow start and soft
retardation of the feeding speed before cut for high precision. This machine is intended for cutting pre-formed wire ropes
and the capacity is 10-26 mm.
Two independent measuring systems are standard to ensure very high accuracy. This machine has a very low noise
level and is environmentally friendly. The spout and feeding units are operated pneumatically. 9 m spout is included as
standard. Sections of 3 m spouts can be added as option.
Hydraulic shears perform the cutting operation. Three shears with different cutting bores enable highest quality cut
of the wire rope.
As option we can offer a separate compressor for pneumatic supply.

TECHNICAL DATA
Fully Automatic Cutting Machine
Art No:

LKA 26-PS

Rated Current at 400 V

Max oil pressure
Hydraulic motor power
Feeding motor power
Pneumatic working pressure

16 A
170 bar
3 kW
0.75 kW
4-7 bar

Option
3 m spout
Compressor for pneumatic supply

Art no. 300

Art no. 300

2010, Talurit AB

Feeding power
Cutting cycle
Feeding speed
Capacity
Dimensions L*W*H (mm)
Weight

max. 100 kg
5 s (approx.)
0-400 mm/s
10-26 mm
1 615 x 740 x 1 510
850 kg

Noise level

73 dB(A) (approx.)

Talurit AB Amalia Jnssons gata 29 421 31 Vstra Frlunda Sweden VAT SE556343720001
Phone +46 31 709 30 80 Fax +46 31 47 10 71 [email protected] www.talurit.com

65

Press Dies
Height (mm) Width (mm) Intended for
Type A

38

42

18t,22t,25t and 30t presses

Type B

48

50

50t presses

Type B1

48

70

75t, 100t, 150t presses

Type C

78

80

250t, and 300t presses (and larger presses with die holder)

Type C1

78

100

250t and 300t presses ( and larger presses with die holder)

Type D

110

156

500t and 600t presses ( and larger presses with die holder)

Type E

150

220

900t and 1000t presses (and larger presses with die holders)

Type F

200

250

1500t presses (and larger presses with die holder)

Type G

250

300

2000t presses (and larger presses with die holder)

Type H

300

380

3000t presses (and larger presses with die holder)

Press Capacity (ton)

Die Holders

600t
1000T
1500T
2000T
3000T

C/D (EXC), C1/D

C/D (EXC). C1/D, D/E
D/E, E/F
D/E, E/G, F/G
D/E, E/G, F/H, G/H

Type of die holder Length (mm) Width (mm) Height (mm)

Article no:
VIN C/D
200
156
102
VIN C/D EXC
200
156
102
VIN C1/D
200
156
102
VIN D/E LIN
280
220
127
VIN E/F
350
250
152
VIN E/G
350
305
222
VIN F/G
430
305
152
VIN F/H
400
375
250
VIN G/H
450
380
202

66

Weight (kg
30
26
30
60
77
206
135
320
186