Nitowrap Carbon Fibre
Sheet
constructive solutions
Nitowrap Carbon Fibre Sheet is a high
strength composite laminate structural
strengthening system for concrete
structures.
Uses
Standard Compliance
For structural repair and strengthening works of :
Beams
Columns
Nitowrap Carbon Fibre Sheet has been tested under
Japan International Standard and the test method
conducted are :-
Floor Slabs
Nitowrap Carbon Fibre Sheet
Walls
Characteristic Tested
In the following structures :
Test Method
Fibre Density (g/m )
JIS K 7071
Tensile Strength (KN/m-Sheet width)
Commercial, High Rise
Industrial plants
Warehouses
Nitowrap SKPS Primer
Bridges
Tunnels
Characteristic Tested
Jetties
Pipes
Culverts
Chimneys
JIS K 7112
Pot Life @ 20 C (min)
Calorific method
Drying Time @ 20 C (hrs)
JIS K 5400
2
Concrete Adhesion Strength (N/mm )
JIS K 5400
Nitowrap SKPS Resin
Improves flexural and shear capacity
Excellent fatigue resistance
Easily wrapped : giving flexibility in application with
Characteristic Tested
Test Method
Viscocity @ 20 C (cps)
JIS K 7117
minimum manpower and maintenance free
Specific Gravity @ 23 C
JIS K 7112
Pot Life @ 20 C (min)
Calorific method
Drying Time @ 20 C (hrs)
Fast installation : giving quick return to service
Non cording : can be used in a wide variety of
JIS K 5400
2
chemical / corrosive environments
Concrete Adhesion Strength (N/mm )
2
Tensile Strength (N/mm )
Proven history with many successful overseas
Light weight : adds minimal weight to the
strengthened structure
JIS K 5400
JIS K 7113
aoolication
JIS K 7117
Specific Gravity @ 23 C
Very high strength
Test Method
JIS K 7073
Viscocity @ 20 C (cps)
Advantages
JIS K 7073
Tensile Modulus (N/mm )
Flexural Strength (N/mm )
JIS K 7203
2
Compressive Strength (N/mm )
JIS K 7208
JIS K 6850
Tensile Shear Strength (N/mm )
Durability description
Low buid system : giving minimal effect on
Nitowrap Carbon Fibre Sheet tensile strength can be stable
structural dimensions and clearance
for 10,000 hours with accelerated exposure test (it is
Ease of use : very light, allowing use in areas of
equivalent to 30 years natural exposure), providing :-
difficult access
Final coating can be applied without preparation
Simple detailing for application
a)
It
is
used
in
strict
accordance
with
the
manufacturers recommendations.
b)
It is used within the design parameters stated in
this datasheet.
Page 1
Nitowrap Carbon Fibre
Sheet
c)
It is used in conjuction with other approved building
environmental conditions such as chemical attack, abrasion,
systems and materials.
water immersion and adverse climatic and temperature
conditions.
Durability covers weathering and adhesion characteristics.
For conditions outside those stated in this datasheet,
Any FOSROC coating systems applied will achieve a
contact our Technical Specifications Department.
minimum of 10 years durability. Consult FOSROC Technical
Services for further advice.
Fosroc reserves the right to modify this time period,
depending on but not limited to, climatic, site and
Method
Outline
Carbon Fibre
Reinforced Concrete
Steel Jacket
Carbon fibre sheet is bonded directly
Concrete is placed on existing
Steel plate is applied to
to concrete structure surface
concrete
concrete surface with resin
surface
accommodate
to
additional
and mechanical fixings
reinforcement increasing cross
section
of
existing
concrete
structure
Application
&
Characteristics
Newer method
Non corrosive and durable
Especially
effective
Widely used method
Widely used method
Overall
Steel plate tends to
to
dead
load
increases hence the
corrode
improve flexural capacity
sub structure must be
maintained
No appreciable increase in
checked
requires
volume of structure (approx.
1.0mm thick)
to
assess
need for under pinning
New
reinforcement
must
be
if
not
and
periodic
painting and repair
properly
anchored to produce
the desired effect
Ease
of
execution
work
Easiest and safest to apply
Can be applied to any shape
Requires
no
repaired
heavy
machinery; so can be used
in any space
Rapid
gain
Requires troublesome
structural
Requires access for
concrete
strength
machine
Requires welding of
steel plate joints
Slow gain in structural
strength
Requires access for
a crane / hoisting
placement
(e.g. truck)
Difficult to use in
confined spaces
concrete placing
in
chipping
concrete surface to be
of concrete surface
Requires
Medium installation
rate
Rapid
gain
structural strength
constructive solutions
Page 2
in
Nitowrap Carbon Fibre
Sheet
Application
Packaging
The following is a generalized application method for
Nitowrap Carbon Fibre Sheet is supplied by linear metre.
Nitowrap Carbon Fibre Sheet which may vary according to
Each roll is 500 mm wide x 100 meter length. Nitowrap
the specific application. Full details are found in the
Carbon Fibre SKPS Primer and Nitowrap SKPS Resin is
Nitowrap Carbon Fibre Sheet Method Statement.
supplied in 15 kg pack.
Method Statement
Limitation
1.
Clean and make good the concrete surface.
Nitowrap Carbon Fibre Sheet is only recommended for
Grinding and fairing may be required. Concrete
uses as described in the uses section of this datasheet.
repair may be
required. Consult
Fosroc
The performance of Nitowrap Carbon Fibre Sheet is
Technical Services for the appropriate repair
limited to the specifications and recommendations as
system.
2.
determined in the design manual.
Apply Nitowrap SKPS Primer at a rate of 300
Overcoating
gm/m .
Nitowrap Carbon Fibre Sheet may be overcoated with one
3.
Apply Lokfix EP to fill anu voids.
4.
Apply first coat Nitowrap SKRS Resin at a rate of
of FOSROCs Architectural Finishes including Fosroc
Deckguard S. Consult Fosroc Technical Services for
5.
300 gm/m .
further advice.
Lay in Nitowrap Carbon Fibre Sheet as specified
Technical Support
ensuring full impregnation by using impregnation
FOSROC
roller.
6.
Apply second finishing coat of Nitowrap SKRS
exterior
Deckguard
or
or
exposed
range
of
maintenance
high
and
locations all over the world.
surfaces
fireproofing
coating
Design
with
(if
Design aspects are covered in a separate Design Manual.
necessary).
A design service can be supplied by FOSROC under a
special:
If multiple layers are required, then repeat steps 5
and 6.
constructive solutions
comprehensive
quality repair,
contractors, as well as on site technical assistance in
Leave the sheet for 24 hours until initial cure is
Coat
technical support package to specifiers, end users and
reached.
8.
high
construction products. In addition, FOSROC offers a
Resin at a rate of 300 gm/m .
7.
offers
performance,
Page 3
Nitowrap Carbon Fibre
Sheet
Physical Properties
Nitowrap Carbon Fibre Sheet
Grade
SK-N200
SK-N300
SK-H300
High Strength CF
High Strength CF
High Modulus CF
Fibre Density (g/m )
200
300
300
SK Carbon Fibre Sheet width, mm
500
500
500
0.111
0.167
0.165
3550
3550
Fibre
2
Design Thickness (mm)
2
Tensile Strength For Design (N/mm )
2
Tensile Modulus For Design (N/mm )
Ultimate Elongation (%)
2.35 x 10
3000
2.35 x 10
1.5
3.80 x 10
1.5
0.8
SKPN
SKPS
SKPW
Standard
Summer
Winter
15 ~ 25
25 ~ 35
5 ~ 15
Remarks
2
~ Nitowrap Carbon Fibre Sheet Width : 500 mm (Length : 100 m/box, 50 m /box)
~ 1 ply layer thickness after working is 0.6 ~ 1.0 mm
Nitowrap SKPS Primer
Grade
Type
O
Application Temperature ( C)
Pot Life (minute)
Setting Time (hours)
45 @ 20 C
40 @ 20 C
40 @ 10 C
Within 11
Within 15
Within 9
Mixing Ration by weight (Resin:Hardener)
2:1
2:1
2:1
Viscocity (cps) @ 20 C
1,300
2,000
1,000
Solvent Content
None
None
None
SKRN
SKRS
SKRW
Standard
Summer
Winter
15 ~ 25
25 ~ 35
5 ~ 15
Nitowrap SKRS Resin
Grade
Type
O
Application Temperature ( C)
Pot Life (minute)
Setting Time (hours)
45 @ 20 C
40 @ 30 C
40 @ 10 C
Within 11
Within 15
Within 9
Mixing Ration by weight (Resin:Hardener)
2:1
2:1
2:1
Viscocity (cps) @ 20 C
5,000
7,000
4,000
Solvent Content
None
None
None
Important note
Fosroc Sdn. Bhd.
No 8 Jalan Trompet, 33/8
Seksyen 33, 40400 Shah Alam
Selangor, Malaysia.
Branch Office:
29, Jalan Zainal Abidin,
10400 Penang, Malaysia.
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the
Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that any advice,
recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct or continuous control
over where or how its products are applied, accept any liability either directly or indirectly arising from the use of its products, whether or
not in accordance with any advice, specification, recommendation of information given by it.
telephone:
+60 3 5191 5660
fax:
+60 3 5191 6960
+60 4 2287 464
+60 4 2292 661
[Link]
email:
malaysia@[Link]
MAL/0901/09/A
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