11/18/2014
TutorialsonInjectionMouldDesigningGrabCAD
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TutorialsonInjectionMouldDesigning
Otherengineeringmechanicalmouldmoldeducationalbasicsourbh
BySourbhon29Jul05:3028answers14030views16comments
BasicsPartandWorkingFeaturesofMoldingAssembly
RestofSlidesyouwerefoundouthereinMyLibrary:"TutorialsonInjectionMouldDesigning"
MouldingProducts:
"ALLOUTFuelContainer,Injectionblowmouldingpart"
"ContainerInjectionblowmouldingpart"
"GrabbyTorch"
"HexagonalTorch"RequestedDesign""
"BabyGirlHairClip"
"SomethingMorethanRC"
"TableLamp"
"TableLAMPII"
[Link]
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Andalsomuchmoreinmylibrary..!!
28answers
Sourbhover1yearago
Thanafterthisone.......
Learnmuchfirstthandesignit.
1. Step1
5.
2. Step2
6
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3. Step3
7.
4. Step4
8
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5. Step5
9
6. Step6
10.
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7. Step7
11
8. Step8
12.
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Sourbhover1yearago
thanthis
1. Step1
13
2. Step2
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3. Step3
15
4. Step4
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5. Step5
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6. Step6
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7. Step7
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8. Step8
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9. Step9
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10. Step10
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11. Step11
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12. Step12
24
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13. Step13
25
1.
MehranZaryounover1yearago
Perfectman,Thx
[Link]
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2.
Sourbhover1yearago
you'rewelcomedearMehran
3.
huuhoa12monthsago
sorryidontunderstand"daylight"whatisthismean
4.
Sourbh11monthsago
daylightmeansthemin./[Link]
ininjectionmouldforpartejection.
Sourbhover1yearago
GothroughthisPresentation,youwillClearallyourDoubts!!
Enjoy
1. Step1
Thisonefirst...
1.
[Link]
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2. Step2
2.
3. Step3
3.
[Link]
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4. Step4
4.
Sourbhover1yearago
DearBobysHereisyourShrinkageDataSheet
1. Step1
[Link]
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AllDataaboutShrinkageValueofDifferentPlasticMaterials..
thanksandEnjoy..!!
2. Step2
2
1.
BoBySover1yearago
[Link]
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Amazing...justamazing!
2.
Sourbhover1yearago
ThanksdearBobys
Sourbhover1yearago
HereistheworkingSystemandDifferentZone'sinInjectionMoldingMachine
1. Step1
TheInjectionmoldingMachine
2. Step2
Purging
Sourbhover1yearago
YaOfcourseaminWayofWritingthebook,
thisSlidesonlythe0.1%ofMyNotes,whichIpreparedDuringMyAcademic
Session.
[Link]
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amdidLotsofResearchinDifferenttypesofMouldingTechniqueorProcess.
andalsoDesignedandManufacturedit.
DuetoLowInternetSpeedamJustUploadingtheLessAmountofMyworks.
IfYouHaveanytypeofDoubtsandQuestionthanSourbhkumarisReadytoGive
AnswerWithSuitableExamples.
Thanks
Sourbhover1yearago
ThenextPartofthisTutorialsisHere"TutorialsonInjectionMouldDesigning:
DesignSteps"
Sourbhabout1yearago
Todaythetopicis"FLOWSYSTEM"
NoslidejustTheoryonly,Iwilluploadtheslidesoon.
ThanksandEnjoy..!!
1. Step1
Flowsystem:Thedesignofaflowsystemtoinjectmoltenalloyintoadie
[Link]
[Link]
hydraulicsapropermoltenmetalflowsystemcanbedeveloped.
Thesystemaimsatanefficientcontrolleddeliveryofthroughtheflowsystem
tothediecastingwithmixingofmoltenalloyandair.
Machinesuitability:
[Link]
considerationdeterminesuitability:
Clampingforce.
Injectioncapability.
2. Step2
Clampingforcecanbecalculatedbymultiplyingtheprojectedareaofthe
impressionincludingrunners,[Link]
[Link]
ormetalpumpingcapacityofthemachinemustbedeterminedfromthepQ2
diagram.
Theflowsystemcomprisesofaseriesofpassageofvaryinglengthsand
diameterswhichcarrymoltenalloyatvaryinghighvelocitiesfromtheunder
sideoftheinjectionplungertothegate.
[Link]
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Theflowsystemshouldbeproperlydesignedandmanufacturedtominimizethe
energylosses.
Theflowsystemshouldconvergefromgoosenecktogate,sharpcornersshould
beavoidedandthesurfaceoftheflowpathshouldsmoothandwellfinished.
3. Step3
Thesprue:
Thespruehastwobasicfunctions:
[Link].
.
[Link]
ofthedieafterthecavityhasfilledandtheflowhasstopped.
[Link]
uniformcrosssection,minimumchangeofdirectionandsmoothtransmission
fromnozzletosprueandspruetorunner.
4. Step4
Therunnersystemfromspruetogate:
Mainrunner:
Themainrunnerjointhespruetothefinaltaperedtangentialrunnersfeedingthe
[Link]
sectionalarea.
Taperedtangentialrunners:
Taperedtangentialrunnersprovidethefinalflowpathfrommainrunnersto
[Link]
theuseoftheverythingates(from0.150.3mm).
5. Step5
Runnercrosssection:
Circularsectionsgivebestflowefficiencyandminimizethermallosses,butare
theleastpracticalcrosssectionfromthetoolmakersview.
Fortaperedtangentialrunnersmodifiedsquareortrapezoidalshapesareused.
Areacalculationsarebasedonsquaresectionsandareconvertedinto
trapezoidalshapes.
Pairsoftaperedtangentialrunnerscanbeusedtofeedalonggateintoasingle
[Link].
6. Step6
ShockAbsorbers:
[Link]
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Thesmallendsoftaperedtangentialrunnersterminatesinsimplediskshaped
[Link]
[Link]
doesnotflowcompletelyasinthecaseofacolddieduringsetup,whenvery
highvelocitiescanbereached.
FanGate:
Correctdesignanddimensionsofgatesisessentialtoachievehighcasting
[Link]
[Link]
thanthegate.
7. Step7
GatePositioning
Generalguidelinesforgatepositioning:
Centergating:[Link]
[Link]
cavity.
Edgegatingsusingtaperedtangentialrunners:
Thefollowingaretherecommendations:
Thelongestuninterruptedlengthofcastingavailableforcastingshouldbe
choosebutitmustsatisfytheshortestandsmoothestflowpathacrossthecavity.
Thedirectionofmetalflowinthecavitysho9uldbechosensuchthatatleast
onesideorcornerbeopenduringfilltimetoallowforventing.
8. Step8
Gatearea:
[Link]
notbelessthan40%ofnozzleexitarea.
Gatevelocity:
Thevelocityofmoltenalloythroughthegatedependson:
Theenergyofmachine
Thepressurelossesinthetotalflowsysteminthegate.
Thetypeofrunner.
Truevelocitythroughgatesfedbytaperedtangentialrunnersishigherthanthe
figurearrivedatusingtheformula:
Velocity(v)=volumeflowrate(Q)
gatearea(A)
9. Step9
Airvents:
Theuseofconvergingflowsystemwithcorrectlydesignedrunnersensuresthat
airinthefeedsystemispushedoutaheadofthemoltenalloyflowandexpelled
throughthecavitytroughtheairvents.
Depthgreaterthan0.075mmwillleadtoflashingproblem.
Overflows:Nooverflowsneedbecutpriortothefirstcastingtrialunlesstheir
[Link]
orblisterthefollowingconditionsmustbecheckedfirst:
[Link]
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Machineoperationsandperformance
Feedsystemdesignandperformance.
Thiswillestablishbothmachineanddieareoperatingatthedesignparameters.
10. Step10
Thanks..!!!
Sourbhabout1yearago
MouldSteels
1. Step1
1
PrabhakarPurushothammanabout1yearago
DesignofThreePlateMoldanIntroduction
1. Step1
TypeofgateandtypeofejectionusedinThreePlateMould
[Link]
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2. Step2
ThreeplateMoldClosedcondition
3. Step3
ThreeplateMoldOpencondition
[Link]
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4. Step4
THREEPLATEMOLDElements
5. Step5
MOULDOPENSAT
FIRSTPARTINGSURFACE
[Link]
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6. Step6
SecondPartingSurfaceOpens
7. Step7
StripperEjection
[Link]
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8. Step8
3platemould
1.
Sourbhabout1yearago
NiceContribution.
Thankstosharethis.
[Link]
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Sourbhabout1yearago
OkTodayIwillTellyouaboutShrinkage,Completely
1. Step1
ShrinkageanditsApplications.
2. Step2
Shrinkage
[Link]
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3. Step3
Shrinkageofcommonplastics
4. Step4
ApplicationofShrinkage,AnExample
[Link]
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5. Step5
Componentdrawingwithshrinkageadded
6. Step6
coreInsert
[Link]
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7. Step7
CavityInsert
1.
Sourbhabout1yearago
Welcomedear..!!
[Link]
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2.
georgeavgerinakisabout1yearago
Thanx!
ZakirQureshiover1yearago
awesomejob!!!
1.
Sourbhover1yearago
ThanksZakir
Sourbhabout1yearago
Whenabasicmouldconsistingoftwoparts,isopenthereisonlyonespaceor
[Link]
stripperplatemouldwhichconsistsofafixedmouldplate,themovingmouldplate
[Link]
daylight,[Link]
mainpartsafeedplate,afloatingcavityplateandamovingmouldplate,hastwo
daylightsandistermedasdoubledaylightunderfeedmouldorthreeplatemoulds.
Thisdesignpermitsaparticularfeedtechniqueknownasunderfeeding.
Acombinationofstripperplateandunderfeedingresultsinatripledaylightmould.
Sourbhabout1yearago
TypesofInjectionmouldingmachine
1. Step1
1
[Link]
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BoBySover1yearago
Canyoutelluswhatisthescalefactorforthecavitiesbecauseoftheshrinkagewhen
thedetailcools(fordifferentpolymers)?Idon'tseethisintheslides.:(
Thanksforthisamazingtutorial!
1.
Sourbhover1yearago
NowtheFileistheredownloadit,[Link]
2.
Sourbhover1yearago
yaofcourseDearIwillUploadthenexttutorialsforPlasticsweremoulded
through.
AnditscombinationoftotalDetailsNecessaryformoulding..
3.
BoBySover1yearago
Ican'twait!:)
[Link]
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Sourbhabout1yearago
TodaytheTopicisRunner's
1. Step1
ColdRunner
Inacoldrunnermold,[Link]
cycle,[Link]
[Link],orreground
[Link]
[Link],regrindwillincreasevariationintheinjectionmoldingprocess,
andcoulddecreasetheplastic'smechanicalproperties.
Despitethesedisadvantages,therearemanysignificantadvantagestousinga
[Link],andmuchcheaperthanahot
[Link]
[Link],sincealloftheplasticinthemoldis
ejectedwitheachcycle.
2. Step2
HotRunner
Inahotrunnermold,therunnerissituatedinternallyinthemoldandkepta
[Link]
[Link]
expensivethanacoldrunner,itrequirescostlymaintenance,andrequiresmore
[Link],sinceitis
virtuallyimpossibletoremovealloftheplasticfromaninternalrunnersystem.
[Link]
scrap,sotherearenorunnerstosortfromtheparts,andnorunnerstothrow
[Link]
highproductionparts,especiallywithalotofcavities.
3. Step3
TypesofColdRunnerMolds
Therearetwomajortypesofcoldrunnermolds:twoplateandthreeplate.
[Link]
platemoldbecausethereisonepartingplane,andthemoldsplitsintotwo
[Link]
canonlybegatedonitsperimeter.
4. Step4
[Link]
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Athreeplatemolddiffersfromatwoplateinthatithastwopartingplanes,and
[Link]
hastwopartingplanes,therunnersystemcanbelocatedonone,andtheparton
[Link]
[Link].
5. Step5
AtwoplateColdRunnermould
6. Step6
AThreePlateColdRunnermould
[Link]
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Sourbhabout1yearago
TodayTopicisVacuumForming,Lettakealookonit.
1. Step1
VacuumFormingProcess
[Link]
sheetuntilsoft.
[Link]
mould.
[Link]/onto
themould.
[Link]
themould.
2. Step2
TypicalPLASTICSusedinthe
vacuumformingprocess
PS
AcrylonitrileButadieneStyrene
ABS
POLYSTYRENE
POLYCARBONATE
PC
POLYPROPYLENE
[Link]
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3. Step3
FurtherPLASTICSusedinthe
vacuumformingprocess
POLYVINYLCHLORIDE
PVC
PMMA
Acrylic
PE
POLYETHYLENE(wovensheet)
4. Step4
a).Plasticsaremanmadechemicalsextractedmainlyfrompetroleum.
b).Theyarebasicallycomposedofhydrocarbons:groupsoflinkedhydrogen
andcarbonatoms.
(Imaginethemasasmalltrainandcarriage!)
c).Mostplasticsaremadeupoflongchainsofhydrocarbons.
(Identicalsmalltrainsjoinedtogethertoformoneverylongtrain.)
WhatarePlastics?
WhatarePlastics?continued
d).Morethan50,000molecules(longtrains)maybejoinedinchainstoproduce
polyethylene(orpolythene).
e).[Link]:
[Link].
f).Thermoplasticsalwayssoftenwhenheatedandhardenwhencooleddown.
g).Thismakestheseplasticsidealforthevacuumformingprocess.
5. Step5
Advantagesof
theVacuumFormingProcess
Vacuumforminguseslowpressuressoonlyrelativelylowcostequipment/
componentsarerequired.
Lowpressuresmeanthatmouldscanbemadeofinexpensivematerialsandin
ashorttime.
Prototypes,smallandmediumquantityrunsbecomeeconomical.
6. Step6
Disadvantagesof
[Link]
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theVacuumFormingProcess
Morecomplicatedmachinesandmouldsareneededforautomaticor
continuousproductionofhighvolumeitems,
[Link].
Thevacuumformingprocessstartswithaflatplasticsheetandtheremaybea
[Link]
expensetoobtainadditionalequipment.
[Link],however,canberegroundandrecycled!
7. Step7
Theprocessrequiresheat,suction,and(thermo)plasticsheets.
Hotairisrequiredtosoftentheplasticsheetandallowittoconformeasilyto
theshapeofthemould.
Vacuumisthenusedtosuckthe
plastictothemould.
VacuumFormingisoneofthe
mostcommonmethodsof
producinglowhighvolumesof
mouldedusefulformsthatplaya
majorroleinourlives.
Sourbhabout1yearago
RequestedbyGanesh,Lifter'sandslider's
1. Step1
AhaYouaskingLiftersandSliderinTermsofmouldDesign,
DearGanesh,FirstIwishtotellyouthatWenotabletocomparethelifter'sand
slider'sbecauseTheyareDifferentfromeachother,Areawhereverits
Employed..!!
IalreadyStatedinmytutorialsthatAsimplemouldInwhichoutersideof
ComponenthavingUndercutinPeriphery,NeedstheCAMActuationthatis
SliderMechanismworkingthereforActuatingthesideandafterEjector'swere
EmployedtoEjecttheComponents,
ButatthesametimeInnersidealsohavingtheUndercutmeansweEmploythe
Lifter'smechanism,
InSimpleLanguage,Lifter'saretheClevermodificationofthenormalEjection
systemthatAllowsundercutfeatureinthecoretobeejectedfromthemold.A
Lifter'[Link]
[Link]
[Link]
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Ejectorplatemoveforwardtheejectormovesforwardandslideway
simultaneously,[Link]
eventuallyfreesthehook(undercut)onthevent.
TheLiftermaintainthecontactwiththepartduringtheEntireEjectionphase
[Link]
reason,partsthathavealargenumberofliftersoftenneedlittleornoregular
ejection.
FinallytheConclusionistheLifter'sandslidersaretwoDifferentthing
EmployedforUndercut,OneisforInternalUndercut(Coreside)andsecondis
forOuterUndercut(alsocalledCAMactuatedmechanism).
YouabletoEmploybothofitinsameMould,oruseanyoneofthemwith
respecttoEasyEjectionofpartswithoutrupture.
ProductSafetyisMust.
Best
SourbhKumar
India
Sourbhabout1yearago
Hereisthesomeexamplepartforinjectionblowmoulding
1. Step1
fuelcontainer`
[Link]
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2. Step2
Jar
Kianoushabout1yearago
Veryuseful
[Link]
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1.
Sourbhabout1yearago
ThanksdearKianough,Pleaseletmeknowifyouneedanyanswerrelatedto
anymouldingtechnique.
amreadytohelpyouenerytime.
Sourbhabout1yearago
SoRequestisherefortheLifter'sandslider's.
TodayamgonnashowyouandtoexplainyouthathowistheSliderworksandhow
wecalculatetheangleofitswithrespecttoourmouldingpart.
1. Step1
Split:Themoulddesignerisfrequentlycomfortedwithacomponentdesign
thatincorporatearecessorprojectionwhichpreventsthesimpleremovalofthe
mouldingfromtheMould.
Thecomponentdesigner,whileendeavoringtoproduceinlineofdraw
componentdesigns,hasoftentoincludearecessoraprojectiontoperforma
particularfunctionortosatisfyonartisticrequirement.
"Amouldingwhichhasrecessoraprojectionistermedasundercutmoulding".
Themoulddesignforthistypeofcomponentisinevitablymorecomplexthan
fortheinlineofdrawcomponent,asitnecessitatestheremovalofthatpartof
theimpressionwhichformstheundercutpriortoejection.
2. Step2
Iwilluploadtheremainingtutorssoon..!!
Waitforit
Sourbh11monthsago
RequestedbySam
1. Step1
Details2DRequested
[Link]
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Sourbh9monthsago
ThemoldflowexpressTutorialshere.
1. Step1
"[Link]
BoBySover1yearago
Ithinkthatyouneedtowriteabookwithyourknowledge!Thanksforsharingthis
information!
suresh.sabout1yearago
SourbhPleasesharesomeknowledgeaboutlifters&sliders..............andhowtofind
theangleoflifter?
huuhoa12monthsago
[Link]
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thankyoushare
1.
Sourbh12monthsago
welcomedear
Sourbh9monthsago
Moldcalculatorisindownloads:
Ifyouhaveanydoubtthanfeelfreetoask..!!
1. Step1
1"TutorialsonInjectionMouldDesigning"
PrinceNeo8monthsago
GreatTutorialwork..!!
Addyouranswerto:"TutorialsonInjectionMouldDesigning"
[Link]
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