Flow Solutions Division
BW Seals
Durametallic Seals
Pacific Wietz Seals
Pac-Seal
GASPAC Compressor Gas Seals
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A New Era in
Fluid Sealing
Advanced Pattern Groove (APG)
Unidirectional Face Pattern
Industry leaders Durco International Inc.
distribution. The combination of these
and BW/IP International, Inc., makers
design features provides extraordinary
hydrostatic lift, resulting in low torque
of Durametallic GC Compressor Gas
at start-up.
Seals and Pacific Wietz GASPAC
During dynamic operation, any face
pattern creates additional pressure to
seals, have come together to form
Flowserve Corporation. In an industry
first, we have combined our technologies and experience to present you
with more opportunities for success
than ever before. The Flowserve Flow
Solutions Division offers the best of
existing technology in one comprehensive product line, with configurations
tailored to each application.
Our unidirectional Advanced Pattern
separate the faces so they are noncontacting.
Groove face represents a breakthrough
The APG extends farther across the face
in dry-running gas seal face technology.
than conventional unidirectional patterns,
The APG incorporates specially designed
providing early lift-off and better performance
tapered grooves that become progres-
at extremely low speeds. The tapered groove
sively more shallow as they reach the
depth of the APG allows the faces to rapidly
circumferential groove. Flowserves
adjust, providing stable operation during
APG design outperforms traditional spi-
changing process conditions. The deeper
ral groove designs with lift-off at lower
grooves at the face periphery pump the
speeds, low-pressure hydrostatic lift,
sealed medium toward the center dam,
and better film stiffness performance.
developing pressure to cause hydrodynamic
Under static conditions, the APG
allows the sealed gas pressure to
penetrate deeply across the face.
Not only do we provide the best service, responsiveness, and innovation,
lift. The APG operates with noncontacting
seal faces, thus keeping parasitic horsepower
requirements low.
The circumferential groove next to the
sealing dam ensures uniform pressure
we also make superior fluid seals.
Symmetrical T-groove (SMT)
As you review the features of our
Bidirectional Face Pattern
compressor gas seal line, you will find
In static operation, the aerostatic balance
innovative solutions to hang-up,
of the SMT results in face separation above
reverse rotation, reverse pressurization,
30 psig. Optimized face balance allows for
stable operation and minimal leakage rates.
and centering of rotating components.
During shaft rotation in either direction,
gas flows into the symmetrical T-grooves
Our GASPAC Compressor Gas Seal
and is pumped circumferentially toward the
line now features a choice of the
patented Advanced Pattern Groove
unidirectional face pattern and the
bidirectional, symmetrical T groove
face pattern, plus a choice of
dynamic sealing options, all within
a universal housing.
Flowserves GASPAC seals are the
edge of the groove. Stagnation of gas flow
industry leader in bidirectional technol-
at the edge builds pressure and results
ogy. The SMT also provides increased
in hydrodynamic lift-offeven at low
protection with a unique bidirectional
peripheral speeds above 6.6 ft./sec. The
T-groove face design, and can operate
unique design of the SMT also provides
in a clockwise or counterclockwise rota-
lower leakage than conventional patterns.
tion. This attribute provides optimum
The SMT also operates with noncontacting
protection from reverse rotation. It also
seal faces, thus keeping parasitic
reduces the need for separate spare seal
horsepower requirements low.
cartridges for each end of a beam-type
compressor, because the same seal can
operate in either end of the compressor.
Dynamic Seal Options:
Choosing a Face Pattern is NOT the End of the Story
While choosing the right seal face design
is essential, dependable secondary seals
are just as important to the reliable operation of any gas seal. Flowserve offers a
spring-energized O-ring seal within
regular operating range, and a springenergized PTFE J-ring seal for extended
operating range. Our innovations in
secondary seals are designed to eliminate
the causes of O-ring hang-up, the most
common operational challenge in other
compressor gas seal designs.
Our proprietary dynamic secondary seal
105 bar (1500 psig). The O-ring is designed to
radially, reverse pressure is easily handled. Back
arrangement does not squeeze the O-ring in
resist extrusion. Its high density minimizes
pressure is relieved by the O-ring and garter
a fully confined groove, as in conventional
the possibility of explosive decompression.
spring system, reducing the reverse pressure
gas seals. Instead, a 90+ Durometer dynamic
Additionally, because the O-ring is not confined
buildup that can cause other seals to fail.
Spring Energized Standard Design
O-Ring
O-ring is energized with the aid of a garter
spring located on its outside diameter. While
closing springs provide the O-ring axial
compression between the stator and spring
retainer, the garter spring provides adequate
radial compression to effectively seal the gas
medium. Live loading of the dynamic O-ring
provides constant sealing force while compensating for O-ring cross-section irregularities
or swelling due to temperature or chemical
reaction. The O-ring conforms to the sealing
surface when inconsistencies exist on the surface or in the presence of dirt or deposits on
the sealing surface. Drag and seal hang-up
are greatly reduced.
Reverse Pressure Capability
The 90+ Durometer dynamic O-ring provides
optimum properties for applications up to
Polytetrafluoroethylene (PTFE) Sealing Elements Optional Design
PTFE J-Ring Seal
The PTFE dynamic seal, or J-ring seal, extends
the operating range to temperatures of -100C
to 230C (-148F to 446F) and pressures up
to 230 bar (3,300 psig). PTFE is also used for
its extended chemical resistance beyond that
of O-rings. The J-ring has a spring energized
lip that functions similarly to the spring energized
O-ring. The lip maintains contact with the sliding
surface to provide a reliable seal. Pressure reversal
is also handled effectively. The nonporous nature of
PTFE has proven effective at minimizing explosive
decompression. The combination of GASPACs
hard-versus-hard face configuration and J-ring
design has allowed us to handle the highest
pressures across a single seal face.
Centering of
Rotating Components
Standard Features, GASPAC Compressor Gas Seal
Rotating Face Centering
In both standard and advanced configurations, the rotating face is centered by a
spiral spring to ensure concentricity with
the seal shaft sleeve. The spiral centering
spring is designed to provide a centering
force that always exceeds the eccentric
force. The spiral centering spring allows
for even force distribution around the
entire inner diameter of the rotating face.
Spiral Spring Centering Device
This even distribution minimizes radial
stresses in the rotating face.
O-Rings For Centering
Shaft Sleeve Centering
The shaft sleeve is centered utilizing
O-rings as a standard where size and
Advanced Product Features, GASPAC Compressor Gas Seal
speed permit. The O-ring provides ease
of installation and enhanced dampening
characteristics. An engineered centering
strip is used on seals that exceed the
Shrouded Rotor
size and speed permitted for O-rings.
The engineered centering strip is fully
captured in a dovetail groove, ensuring
positive retention during seal installation
and removal. The centering strip is
PTFE J-ring
engineered to provide proper force to
maintain concentricity without damaging
the compressor shaft. The centering strip
Spiral Spring Centering Device
is available as an option on any seal.
Engineered Centering Strip
Advanced Materials and
Shrouded Rotor Option
In the past, when Tungsten Carbide was
used as a rotating face for compressor
gas seals, customers often required
shrouded rotor designs to try and
contain the face fragments in the
unlikely event that the face should fail.
This was mainly due to the very high
mass of this material and the damage
potential it could cause in a failed state.
The Gaspac design uses Silicon materials with higher strength to mass ratios
thus reducing the chance of failure. In
addition, these Silicon materials have
no metal binder like the Tungsten
Carbide does, so they tend to powder
or disintegrate in the very unlikely event
of failure, thus reducing the chance of
any auxiliary damage to the compressor
shaft or housing. Therefore, the
shrouded design is no longer required
and may be even seen as a hindrance by
containing heat. However, a shrouded
design is still offered as an option if
required by the customer.
Anti-rotation Drive
The spiral springs used to center the
rotating face are also designed to
provide the anti-rotation torque needed
to prevent the face from rotating under
normal operation. The pins are
provided as an added back up safety
feature to provide additional torque
should excessive torque occur between
the stationary and rotating faces. The
combination provides extremely high
torque capability without over stressing
Product features can be configured separately.
the materials.
5
Available
Seal Configurations
GASPAC S (Single Seal) 985
A single seal design is suitable for
moderate-pressure applications where
the gas sealed, such as air, nitrogen, or
carbon dioxide, is neither flammable nor
harmful to the environment. Seal leakage
is to the atmosphere. A labyrinth seal
may be integrated to reduce the amount
of leakage in the event of a failure.
GASPAC D (Double Seal) 987
The double opposed seal
configuration requires a
barrier gas pressure higher
than the pressure of the
process gas being sealed.
This configuration can be
used where any leakage
of the process gas is
not permissible, where
consumption of filter buffer
gas needs to be minimized,
or in dirty gas application.
GASPAC T (Tandem Seal) 986
The tandem seal provides full
pressure breakdown across the
primary seal faces. The secondary
seal faces normally operate under
low pressure. In the event of
primary seal failure, the secondary
seal acts as an installed spare.
The process gas has controlled
leakage across both sets of seal
faces. The tandem seal has
become an industry
standard for hydrocarbon
or critical applications.
GASPAC L (Tandem Seal with
Interstage Labyrinth) 984
The tandem seal with interstage
labyrinth is used to eliminate
process gas leakage to the
atmosphere. This is accomplished
by introduction of an inert buffer
gas to the secondary seal. With
a slightly higher inert buffer gas
pressure, the labyrinth will keep
the process gas from migrating
to the secondary seal faces.
The interstage labyrinth
provides a low-pressure solution
to controlling emissions across
a gas seal.
Technical Information and Operating Parameters
Pressure
0 to 230 bar, 0 to 3,300 psi
Speed
Up to 200 meters per sec., up to 650 feet per sec.
Temperatures
-100C to 230C
-148F to 446F
Rotating Face Materials
Silicon Carbide
Silicon Nitride
Stationary Face Materials
Special Grade Carbon
Silicon Carbide
While the above capabilities are extensive, Flowserve has successful experience beyond these parameters. Not all seals are designed to these Operating Parmeters.
Contact your local Flowserve Product Representative to discuss your specific applications.
Barrier Seals
Control Panels
Flowserves Retrofit Assistance Program
Flowserve offers a complete line of barrier
A properly engineered control panel provides
Converting from an oil seal to a GASPAC
seals. The barrier seal is an integral component
the right environment for successful operation
compressor gas seal can quickly pay for itself in
of successful compressor gas seal operation.
of the compressor gas seal. The panel
improved reliability and lower operating costs.
Barrier seals are designed to keep oil within
distributes filtered gas to buffer the seal and
Yet, the logistical complexity of a proposed
the bearing housing from contaminating the
energize the barrier seal. It also monitors
changeover cant be underestimated.
compressor gas seal. We manufacture center
gas seal performance. Flowserve offers
Flowserves Retrofit Assistance Program
tap labyrinth barrier seals with abradable
standard configurations that provide reliable,
helps ensure an efficient changeover with
bushing, in addition to segmented carbon
economical support for your gas seals.
minimal downtime. Beginning with an appli-
ring barrier seals.
We can also custom-engineer panels to
cation engineering phase that analyzes your
meet your specific requirements.
current system, the Flowserve program
includes seal installation assistance, complete
operating and maintenance documentation,
instrumentation, seal commissioning, and
training of plant personnel.
Flow Solutions Division
Flowserve Corporation
Compressor Seal Group
2100 Factory Street
Kalamazoo, MI 49001-4163
Phone: (1) 616-226-3400
Fax: (1) 616-226-3404
Flowserve Dortmund GmbH & Co. Kg
P.O. Box 720245
44382 Dortmund, Germany
Phone: (49) 231-6964-0
Fax: (49) 231-6964-260
For more information about the wide array of Flowserve fluid sealing options available to you, contact your Flowserve Product Representative.
Also visit the Flowserve Compressor Seal Group at our corporate web site, www.flowserve.com
The information and specifications presented in this product brochure are believed to be accurate, but are supplied for information purposes only and should not be considered certified or as a guarantee of satisfactory results
by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, with respect to the product. Although Flowserve Corporation can provide general application guidelines,
it cannot provide specific information for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper selection, installation, operation and maintenance of Flowserve products.
Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice.
REV 8/01 USA
Copyright 2001 Flowserve Corporation
FSD113
