AQIS
INDEX FOR WELDING INSPECTOR
TOPICS
SLIDES
SHOW
SKETCK
PRACTICAL
AVALIB
EL
AVALIB
EL
AS ON
YOUR
REQUIST
AVALIB
EL
AVALIB
EL
AS ON
YOUR
REQUIST
AVALIB
EL
AVALIB
EL
AS ON
YOUR
REQUIST
AVALIB
EL
AVALIB
EL
AS ON
YOUR
REQUIST
AVALIB
EL
AVALIB
EL
AS ON
YOUR
REQUIST
AVALIB
EL
AVALIB
EL
Duties and Responsibilities Section 1
Main Responsibilities, Personal Attributes, Personal Attributes, Standard for
Visual Inspection, Welding Inspection, Welding Inspectors Equipment, Welding
Inspectors Gauges, Typical Duties of a Welding Inspector, and Summary of
Duties.
Welding Terminology & Definitions Section 2
Joint Terminology, Butt Preparations Sizes, Weld Zone Terminology, Weld Zone
Terminology, Heat Affected Zone (HAZ), Joint Preparation Terminology 2.7,
Single Sided Butt Preparations Double Sided Butt Preparations, Fillet Weld
Features, Fillet Weld Throat Thickness, Fillet Weld Sizes, Features to Consider,
Fillet Weld Sizes, Fillet Features to Consider, Welding Positions, Welding position
designation, Plate/Fillet Weld Positions, Travel Speed Measurement.
Welding Imperfections Section 3
Welding Imperfections, Welding imperfections classification
(crack,Lamellar Tearing,Gas Cavities,Crater Pipe,Solid Inclusions, Lack of
Fusion, Lack of Fusion, Weld Root Imperfections, Cap Undercut, Undercut,
surface profile, overlap ) evaluation , location, Causes, precaution, sat-up
irregularities, Mechanical Damage.
Destructive Testing Section 4
Quantitative and Qualitative Tests, mmechanical Test Samples, ddestructive
Testing, Definitions ( Malleability, Ductility, Toughness, Hardness, Tensile
Strength ) Transverse Joint Tensile Test, Tensile Test, UTS Tensile test,
Charpy V-Notch Impact Test, Comparison Charpy Impact Test Results,
Charpy V-notch impact test specimen, Charpy V-Notch Impact Test, Hardness
Testing, Vickers Hardness Test, Brinell Hardness Test, Rockwell Hardness
Test, Fatigue Fracture, Bend Tests, Nick-Break Test, Summary of Mechanical
Testing.
WPS Welder Qualifications Section 5
Welding Procedure Qualification 5.1,Producing a welding procedure involves,
Example codes, welding variables, WELDING ESSENTIAL VARIABLES,
Components of a welding procedure, WPS Format, Welder Qualification,
essential & Non essential Variables for welder qualification, WPQR.
Materials Inspection Section 6
Items consider during Material Inspection (pipe, plate, parent material.
Codes & Standards Section 7
ASHA QUALITY & INDUSTRIAL SERVICES
Gulmohar Apt., Sec-16, Chikhali Pradhikaran, Chinchwad, Pune 412114
AS ON
YOUR
REQUIST
AQIS
Welding Symbols Section 8
Advantages & Disadvantages of symbolic representation,
Convention of dimensions, Joints in drawings may be indicated,
Convention of the elementary symbols, Convention of
supplementary symbols, Complimentary Symbols, Numerical
Values for Welding Processes, AWS Welding Symbols, AWS A
2.4 rules , Fillet weld dimensions according AWS A 2.4,
Intermittent fillet welds.
AVALIBEL
AVALIBEL
AS ON YOUR
REQUIST
AVALIBEL
AS ON YOUR
REQUIST
Intro To Welding Processes Section 9
Pressure welding, Fusion welding, Welding Process Comparison,
Constant Current Power Source, ARC CHARACTERISTICS,
Monitoring Heat Input.
AVALIBEL
MMA Welding Section 10, TIG Welding Section 11, MIG/MAG Welding Section
12, Submerged Arc, Welding Section 13
MMA - Principle of operation, Main features, Welder controls,
Manual Metal Arc Basic Equipment, MMA Welding Plant, MMA
Welding Variables, MMA Welding Checks, Constant Current
Power Source, MMA welding parameters, MMA welding
parameters, MMA Welding Consumables, MMA welding typical
defects.
AVALIBEL
AVALIBEL
AS ON YOUR
REQUIST
AVALIBEL
AS ON YOUR
REQUIST
AVALIBEL
AS ON YOUR
REQUIST
AVALIBEL
AS ON YOUR
REQUIST
AVALIBEL
AS ON YOUR
REQUIST
AVALIBEL
AS ON YOUR
REQUIST
Welding Consumables Section 14 for
(MMA , TIG , MIG/MAG , Arc Welding)
BS EN 499 MMA Covered Electrodes, Aadvantages,
Disadvantages, TYPES OF ELECTRODES (for C, C-Mn Steels),
Electrode efficiency, Covered electrode treatment.
AVALIBEL
Non Destructive Testing Section 15
Four basic NDT methods (RT), (UT), (MT), (PT), The principles,
Equipments, Techniques, PENETRATING POWER,
Advantages, Disadvantages, selection of NDT methods, cost, side
effects.
AVALIBEL
Weld Repairs Section 16
Production repairs, In service repairs, Defect Excavation, Arc-air
gouging features, Weld repair related problems.
AVALIBEL
Residual Stress & Distortion Section 17
Residual stresses are undesirable because, Normal Stress, Shear
Stress, Hoop Stress, Types of distortion, Angular distortion,
linear distortion, Factors affecting distortion, Distortion
prevention, Distortion corrective techniques.
AVALIBEL
Heat Treatment Section 18
Why, How, where, Types of heat treatment available, heating ,
Soaking, Cooling, Recommendations, Advantages, Disadvantages,
ASHA QUALITY & INDUSTRIAL SERVICES
Gulmohar Apt., Sec-16, Chikhali Pradhikaran, Chinchwad, Pune 412114
AVALIBEL
AQIS
Cutting Processes Section 19
Use of gas flame, Regulator type, Flashback arrestors, Oxyfuel
gas cutting process, Oxyfuel gas cutting equipment, Oxyfuel gas
cutting quality, Mechanised oxyfuel cutting, OFW/C advantages /
disadvantages, Special oxyfuel operations, Plasma arc cutting,
Air-arc for cutting or gouging
Arc Welding Safety Section 20
AVALIBEL
AVALIBEL
AS ON YOUR
REQUIST
AVALIBEL
AVALIBEL
AS ON YOUR
REQUIST
AVALIBEL
AS ON YOUR
REQUIST
AVALIBEL
AS ON YOUR
REQUIST
Weldability Of Steels Section 21
Definition, The Effect of Alloying on Steels, Steel Alloying
Elements, Classification of Steels, Process Cracks, Hydrogen
Induced Cold Cracking, HICC in HSLA steels, Hydrogen Scales,
Potential Hydrogen Level Processes, Solidification Cracking ,
Factors for solidification cracking, Solidification Cracking,
Avoidance, Lamellar Tearing, Factors for lamellar tearing to
occur, Cracks only occur in the rolled plate, Close to or just
outside the HAZ.
AVALIBEL
Practical Visual Inspection Section 22
Fillet Weld Gauges, HI-LO Welding Gauge, Plate / Pipe
Inspection, Plate Inspection Examination, Plate Inspection Points,
Plate Thumb Print Report, Plate Inspection Final Report.
AVALIBEL
Application & Control of Pre heat Section 23
Definitions, Pre-heat Application, Measuring pre heat in
Welding, Welding Temperatures, Combined Thickness, The Chill
Effect of the Material, Heating Temperature Control,
Temperature Test Equipment.
AVALIBEL
AVALIBEL
AS ON YOUR
REQUIST
AVALIBEL
AS ON YOUR
REQUIST
AVALIBEL
AS ON YOUR
REQUIST
Calibration Section 24
Calibration, validation and monitoring, Welding parameter
calibration/validation, PAMS (Portable Arc Monitor System),
Use of PAMS.
AVALIBEL
Macro/Micro Examination Section 25
Macro/ Micro Preparation, Examination.
ASHA QUALITY & INDUSTRIAL SERVICES
Gulmohar Apt., Sec-16, Chikhali Pradhikaran, Chinchwad, Pune 412114
AVALIBEL
