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DIY Energizer Build Updates

The document discusses the building process of a new energizer. It shares pictures at various stages of construction, including machining the rotor and coil mounts, installing bearings, mounting magnets and aligning the rotor, winding coils, mounting the coils around the rotor, and connecting switching circuits. The overall summary is an album of photos documenting the step-by-step process of constructing this energizer.
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
67% found this document useful (3 votes)
809 views8 pages

DIY Energizer Build Updates

The document discusses the building process of a new energizer. It shares pictures at various stages of construction, including machining the rotor and coil mounts, installing bearings, mounting magnets and aligning the rotor, winding coils, mounting the coils around the rotor, and connecting switching circuits. The overall summary is an album of photos documenting the step-by-step process of constructing this energizer.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Introduction to The SG Project
  • Machining the Rotor
  • Coil Mount Production
  • Bearing Setup
  • Rotor Alignment
  • Coil Winding and Core Preparation
  • Mounting Coils
  • Switching Circuit Installation

The SG Project

I will be posting new pictures as the building process on the new energizer moves
along.

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Machining the rotor


Finished Rotor 6'
Diameter


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Machining coil mounts


Finished Coil Mounts

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Making the template for the
bearings
Close up view after bearings are
installed
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Side view alignment
Marking angle alignment of rotor
Rotor mounted with magnets and aligned
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Front view of rotor with magnets
Winding the coils on the coil winding jig
Cutting welding rod for coil cores
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Coils wound and mounting bases finished
Coil being glued to mounting base under pressure
All six coils mounted on frame around rotor
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Angle view of finished mechanical set up
Mounting the switching circuits.

Soldering switching circuits to the coils, mounting buss bars.
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