Marine Engineering Knowledge (Practice)

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1

P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1




































Marine Engineering Knowledge (Practice)
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
JULY 2013
Q1.Sketch and describe a pneumatic control system for controlling temperature of main engine lubricating oil at outlet of the cooler
and-
Explain why air supplied to a pneumatic control system must be free from dust and water;
Describe how above impurities are removed;
State the possible consequences if the air supply is contaminated.
2008/sr9 2011/sr9 2012/sr7 2013/sr7
Q2. (a) Discuss the possible reasons for the following changes in boiler water test results, and state what actions should be taken in
each case:
1. Reduction in total dissolved soilds and chemical reserves
2. Reduction in phosphate reverve, with increase in chlorides and total dissolved soilds.
3. Reduction in alkalinity levels only.
B. State why the complete results of boiler tests are logged or entered into a data retrieval system rather than a note being made of
any particular result which may be outside set limits.
2011/sr9 2013/SR7
Q3. Briefly describe your action plan on the following
Leaky economiser tube while at sea
Leaky intercooler of main air compressor while manoeuvring
2011/sr9 2008/sr9 2010/sr11 2010/sr8 2010/sr7 2012/SR3
2013/SR1 2013/SR2 2013/SR3 2013/SR7
Q4. Discuss the validity of EACH of the following statements with respect to large slow speed diesel engines:
Bearing clearances obtained by taking leads (or use of plastic inserts) are fundamentally more accurate than those obtained with the
use of feelers;
Bearing wear down can be measured by taking deflections;
A timing chain should be renewed when its slackness causes late fuel injection and exhaust valve operation;
Timing chain slackness is solely due to stretch of the link plates.
2011/sr9 2012/SR3 2013/SR7
Q5. A completely new unit comprising piston, rings, liners, cylinder head and valves was fitted to a six-cylinder single-acting four-
stroke diesel generator. Before installing the clearance and sizes were checked and considered satisfactory. During atria run the
running characteristics were abnormal so the generator was stopped. On examination it was seen that the new piston had badly
scored and drubbed the liner and had indication of seizure in the upper part of the liner. Give your reasoned comments for this
failure.
2011/sr11 2013/SR7
Q6. During normal engine operation a turbocharger rapidly loses speed and the speed reduction is accompanied by appreciable
noise,
A. State with reasons the possible causes.
B. Explain in detail how the engine might be safely operated if the damage caused by this incident is such that the turbocharger
cannot function.
C. state with reasons the factors which may limit engine operating speed with the turbocharger out of operation
2011/sr9 2013/SR1 2013/SR7
Q7. If you have opened up a main sea-water circulating pump (centrifugal type) for survey or examination, describe the checks you
would make, and state your conclusion regarding any faults found.
I. operational faults; (ii) maintenance irregularities
2009/sr4 2008/sr7 2007/sr9 2007/sr6 2006/sr8 2006/sr7
2011/sr3 2010/sr10 2011/sr6 2005/sr9 2006/sr9 2011/sr10
2011/sr12 2013/SR7
Q8: Boiler automatic combustion control has failed during operation of boiler. Explain:
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
a) Procedures to operate boiler in emergency
b) Action plan to investigate, rectify and bring system to normal boiler emergency operation.
2010/sr8 2013/SR7
Q9. With reference to refrigeration system on board ship, enumerate the following:-
A. Consequence of lubrication oil pressure low; (b) Procedure for charging the system; (c) Changing of shaft seal of a compressor;
(d) Reason of ice formation on the return line.
2011/sr10 2013/SR7


JUNE 2013

Q1. Suggest a procedure (in about 200 words) to the Chief Engineer, as to how you propose to ensure that the engine room
overhead crane is maintained and operated correctly. What tests certificates are required for the overhead crane, and who is the
issuing authority.
2009/sr2 2007/sr4 2006/sr5 2010/sr1 2012/SR3 2013/SR3
2013/sr6
Q2. Fatigue is one of the main causes of crankshaft failure.
Indicate on a sketch the most likely location of a fatigue crack.
Explain how a fatigue failure is identified.
Describe how a fatigue crack may be initiated.
Describe, with the aid of sketches, the methods used to inhibit fatigue cracks.
2009/sr2 2007/sr4 2010/sr11 2011/sr7 2005/sr3 2011/sr11
2012/SR3 2012/SR12 2013/SR2 2013/SR3 2013/SR6
Q3. An auxiliary engine exhibits a tendency to haut to such an extent that the engine speed variation prohibits the connection of
the machine to the switchboard.
Discuss the possible causes of hunting.
Explain how the problem of hunting can be rectified.
2009/sr7 2007/sr4 2011/sr7 2005/sr3 2005/sr7 2005/EMG
2006/sr6 2011/sr11 2010/sr3 2012/Sr7 2013/SR2 2013/SR3
2013/SR6
Q4. For a fully automated provision refrigeration system incorporating a number if rooms.
Explain how each room temperature is set.
Describe the sequence of events following a demand for increased refrigerant flow from one room.
State with reasons the devices incorporated into the system to protect the machinery and equipment against malfunction.
State how satisfactory operation of the plant can be established.
2013/SR2 2013/SR6
Q5. Under CSM bottom end bearing of a large 2stroke slow speed engine is due for survey
As 2nd eng explain the procedure involved in complete inspection of a bottom end bearing
List the precaution to be taken
Indicate the reasons for possible defects which could be encountered and state how they may be rectified
What test are carried out on completion of survey and reassembly
2012/SR12 2013/SR1
Q6.State the circumstances owing to which it may be necessary to renew a cylinder liner
Explain how the liner is removed
Explain how a new liner is fitted
State the important checks to be made after fitting
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
2010/sr1 2005/sr2 2012/sr1 2012/sr12 2013/SR1
Q8. Describe the procedure to be undertaken when, upon a routine schedule for changing fuel injectors on a main engine, It is
found that the injector body is seized and cannot be removed by conventional means. How to ascertain whether the cylinder head
injector can be used satisfactorily.
2007/sr1 2011/sr12 2012/sr1 2012/SR12 2013/SR1 2013/SR6
Q9. Explain how EACH of the following hull defects should be dealt with;
A cracked weld;
A severe indentation in way of a frame;
Surfaces suffering from general corrosion although the extent of wastage does not warrant plate replacement;
A bilge head fractured at the forward end.
2007/sr3 2012/sr1 2012/sr2 2012/sr12 2013/SR6


APRIL 2013

Q1. The vessel of which you are 2
nd
engineer suffers grounding
Describe the survey and inspection which you will carry out at the next dry docking of the vessel in a foreign port.
2011/sr1 2012/SR6 2013/SR4

Q2. (a) Describe the survey procedure of an oil lubricated stem bearing and shaft.
(b) Explain how the integrity of the outboard seal of an oil lubricated stern tube may be proved before the dry-dock is flooded.
2009/sr2 2007/EMG 2011/sr1 2010/sr11 2011/sr7 2011/sr11
2012/sr2 2012/sr3 2012/SR6 2012/sr10 2013/SR4

Q3. (a) Sketch and describe the construction and operation a life boat which handbrake and centrifugal brake.
(b) What maintenance to the brakes require.
I At what lowering velocity does the centrifugal brake operate?
2007/EMG 2011/sr1 2012/SR6 2013/SR4
Q4. Describe an air receiver and explain clearly the purpose of the mounting. State the defects which may develop and explain
the precaution which should be taken to minimize the possibility of deterioration OR damage of air receiver
2011/sr1 2012/SR6 2013/SR4
Q5: Give three reasons why cracks occasionally develop in large piston crown. State to what extent this cracking is considered of
consequence.
State how it is dealt with in the following instances:
a) Fine hairline
b) Localised and shallow crack,
2011/sr1 2013/SR3
Q6. With reference to the adoption of unmanned machinery spaces describe routine maintenance on
Automatic control and alarm systems to deal with
High bilge level
Fuel oil tank overflow
Bearings overheating
Fire detection
2007/EMG 2011/sr1 2013/SR4
Q7: Explain how each of the following conditions contributes to the satisfactory performance of oil centrifuges.
Correct bowl speed
Cleanliness of bowl
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Low rate of feed to the bowl
Contaminated oil preheated prior to centrifuging
Contaminated oil allowed standing for an appreciable time prior to centrifuging.
2011/sr2 2012/sr10 2012/sr11 2013/SR4
Q8: Suggest four reasons why the temperature of the oil in the steering gear system may become excessive
With reference to steering gears explain how the ship may be steered in each of the following circumstances.
Destruction by fire of the primary supply cable
Destruction by fire of the telemeter lines
Bearing failure in the running pump
2011/sr2 2012/sr11 2013/SR4
Q9. With reference to reciprocating air compressors explain the cause of the following faults.
Collapse of discharge valve springs.
Breakage of plate valves,
Overheating of the discharge air with an unrestricted air intake.
Inoperative piston rings.
2008/sr6 2011/sr2 2006-07/srEMG 2011/sr8 2012/SR6 2013/SR4



MARCH 2013

Q1. Suggest a procedure (in about 200 words) to the Chief Engineer, as to how you propose to ensure that the engine room
overhead crane is maintained and operated correctly. What tests certificates are required for the overhead crane, and who is the
issuing authority.
2009/sr2 2007/sr4 2006/sr5 2010/sr1 2012/SR3 2013/SR3
Q2. Fatigue is one of the main causes of crankshaft failure.
Indicate on a sketch the most likely location of a fatigue crack.
Explain how a fatigue failure is identified.
Describe how a fatigue crack may be initiated.
Describe, with the aid of sketches, the methods used to inhibit fatigue cracks.
2009/sr2 2007/sr4 2010/sr11 2011/sr7 2005/sr3 2011/sr11
2012/SR3 2012/SR12 2013/SR2 2013/SR3
Q3. An auxiliary engine exhibits a tendency to haut to such an extent that the engine speed variation prohibits the connection of
the machine to the switchboard.
Discuss the possible causes of hunting.
Explain how the problem of hunting can be rectified.
2009/sr7 2007/sr4 2011/sr7 2005/sr3 2005/sr7 2005/Ekm
2006/sr6 2011/sr11 2010/sr3 2012/Sr7 2013/SR2 2013/SR3
Q4. For a fully automatic provisions refrigeration system incorporating a number of rooms;
Explain how each room temperature is set;
Describe the sequence of events following a demand for increased refrigerant flow from one room;
State with reasons the devices incorporated into the system to protect the machinery and equipment against malfunction;
State how satisfactory operation of the plant can be established?
2009/sr7 2007/sr4 2010/sr3 2011/sr11 2011/sr7 2012/sr7
2012/SR12

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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Q5. With reference to air receivers and bottles explain with reasons:
Why regular systematic internal inspection is advisable?
Which internal areas of large receivers should receive particularly close examination?
How bottles are inspected internally and what parts should be closely examined?
How the condition of a bottle or receiver that cannot be inspected internally is checked?
2009/sr6 2008/sr12 2008/sr8 2007/sr4 2007/sr2 2011/sr4
2010/sr4 2010/sr3 2010/sr1 2001/sr7 2009/sr1 2011/sr7
2011/sr11 2012/SR4 2012/SR6 2013/SR2 2013/SR3
Q6.What are the effects of following on the sluggishness of steering gear operations
Air entrapped in hydraulic oil.
Worn pins and weak springs in hunting gear
Shock valves leaking
2008/sr9 2010/sr11 2010/sr8 2011/sr9 2012/sr3 2013/SR3
Q7. Briefly describe your action plan on the following
Leaky economiser tube while at sea
Leaky intercooler of main air compressor while maneuvering
2011/sr9 2008/sr9 2010/sr11 2010/sr8 2010/sr7 2012/SR3
2013/SR1 2013/SR2 2013/SR3
Q8.It is found that the tie rods are persistently becoming slack:
(a) State, with reasons, the possible causes.
(b) State, with reasons, the likely effects on the engine if it is allowed to operate with slack tie rods.
(c) Explain how this problem can be minimized?
2007/sr10 2007/sr9 2007/sr6 2006/sr8 2010/sr11 2011/sr6
2012/SR3 2013/SR3

Q1. Suggest a procedure (in about 200 words) to the Chief Engineer, as to how you propose to ensure that the engine room
overhead crane is maintained and operated correctly. What tests certificates are required for the overhead crane, and who is the
issuing authority.
2009/sr2 2007/sr4 2006/sr5 2010/sr1 2012/SR3 2013/SR3

Q2. (a) Describe the survey procedure of an oil lubricated stem bearing and shaft.
(b) Explain how the integrity of the outboard seal of an oil lubricated stern tube may be proved before the dry-dock is flooded.
2009/sr2 2007/EMG 2011/sr1 2010/sr11 2011/sr7 2011/sr11
2012/sr2 2012/sr3 2012/SR6 2012/SR12 2013/SR2
Q3. Fatigue is one of the main causes of crankshaft failure.
Indicate on a sketch the most likely location of a fatigue crack.
Explain how a fatigue failure is identified.
Describe how a fatigue crack may be initiated.
Describe, with the aid of sketches, the methods used to inhibit fatigue cracks.
2009/sr2 2007/sr4 2010/sr11 2011/sr7 2005/sr3 2011/sr11
2012/SR3 2012/SR12 2013/SR2 2013/SR3
Q4. An auxiliary engine exhibits a tendency to haut to such an extent that the engine speed variation prohibits the connection of
the machine to the switchboard.
Discuss the possible causes of hunting.
Explain how the problem of hunting can be rectified.
FEBRUARY 2013
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
2009/sr7 2007/sr4 2011/sr7 2005/sr3 2005/sr7 2005/Ekm
2006/sr6 2011/sr11 2010/sr3 2012/Sr7 2013/SR2 2013/SR3

Q5. For a fully automated provision refrigeration system incorporating a number if rooms.
Explain how each room temperature is set.
Describe the sequence of events following a demand for increased refrigerant flow from one room.
State with reasons the devices incorporated into the system to protect the machinery and equipment against malfunction.
State how satisfactory operation of the plant can be established.

Q6. What short notes on the following;
Measures to stop exhaust gas leakage in the engine room.
Measures to stop oil leakages in the engine room.
2009/sr7 2007/sr4 2010/sr4 2010/sr3 2011/sr7 2011/sr11
2012/SR6 2013/SR2
Q7. With reference to air receivers and bottles explain with reasons:
Why regular systematic internal inspection is advisable?
Which internal areas of large receivers should receive particularly close examination?
How bottles are inspected internally and what parts should be closely examined?
How the condition of a bottle or receiver that cannot be inspected internally is checked?
2009/sr6 2008/sr12 2008/sr8 2007/sr4 2007/sr2 2011/sr4
2010/sr4 2010/sr3 2010/sr1 2001/sr7 2009/sr1 2011/sr7
2011/sr11 2012/SR4 2012/SR6 2013/SR2 2013/SR3
Q8. Describe the hull inspection that you would carry out in the dry dock stating what inspection you would make as the work
started during and after completion of work of the following RUDDER Inspection of large seawater inlet chest and valve
(a) Anchor cables
(b) Forward end of ship
(c) Propeller and stem bush
(d) Opening in shell plating
(e) Shell plating
2010/sr2 2008/sr4 2006-07/Emg 2006/sr4 2006/sr2 2010/sr1 2011/sr7
2011/sr11 2013/SR2

Q9. Sketch and describe an auxiliary boiler safety valve;
Explain which areas of the valve described above, require particularly close attention during overhaul;
Describe how the valves are set after overhaul


JANUARY 2013
Q1. Accidents regularly occur due to premature or accidental release of Co2 into machinery spaces
W.R.T. this enumerate the procedure or arrangement that you as 2
nd
engineer would adopt W.R.T the following
Contractors working on Co 2 system
Understanding between bridge and engine room in the event of a machinery space fire Familiarizing staff with the system
2011/sr4 2007/sr3 2010/sr1 2012/sr1 2012/sr2 2013/SR1

Q2. Under CSM bottom end bearing of a large 2stroke slow speed engine is due for survey
As 2nd eng explain the procedure involved in complete inspection of a bottom end bearing
List the precaution to be taken
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Indicate the reasons for possible defects which could be encountered and state how they may be rectified
What test are carried out on completion of survey and reassembly
2012/SR12 2013/SR1

Q3. State the circumstances owing to which it may be necessary to renew a cylinder liner
Explain how the liner is removed; Explain how a new liner is fitted; State the important checks to be made after fitting
2010/sr1 2005/sr2 2012/sr1 2012/sr12 2013/SR1

Q4. Describe the procedure to be undertaken when, upon a routine schedule for changing fuel injectors on a main engine, It is
found that the injector body is seized and cannot be removed by conventional means. How to ascertain whether the cylinder
head injector can be used satisfactorily.
2007/sr1 2011/sr12 2012/sr1 2012/SR12 2013/SR1

Q5. Briefly describe your action plan on the following
Leaky economiser tube while at sea
Leaky intercooler of main air compressor while maneuvering
2011/sr9 2008/sr9 2010/sr11 2010/sr8 2010/sr7 2012/SR3
2013/SR1

Q6. Explain in detail how you would isolate one of sprinkler system for routine maintenance. Describe
all tests and inspections you would make and how you would return the system to service.
2008/sr12 2008/EMG 2007/sr2 2011/sr4 2011/sr4 2009/sr1
2008/sr4 2008/sr7 2011/sr9 2012/SR4 2012/sr10 2012/sr11
2013/SR1
Q7. During normal engine operation a turbocharger rapidly loses speed and the speed reduction is accompanied by appreciable
noise,
(a) State with reasons the possible causes.
(b) Explain in detail how the engine might be safely operated if the damage caused by this incident is such that the
turbocharger cannot function.
(c) Instate with reasons the factors which may limit engine operating speed with the turbocharger out of operation
2011/sr9 2013/SR1

Q8. Severe engine vibration has recently become evident when the main engine for which you are responsible operates within a
certain speed range.
State, with reasons, the possible causes of such vibration
State the consequences of operating the engine under such vibratory conditions
Describe the procedure you, as Second Engineer, would implement in order to investigate and rectify the problem.
2011/sr9 2012/sr4 2013/SR1

Q9. (a) Sketch a transmission shaft coupling which enables the propeller shaft to be withdrawn outward; (b) (i) describe the
coupling and method fitting and dismantling; (ii) state how the grip of the coupling can be checked when fitted; (iii)why should
coupling bolts be interference fits
Why should coupling bolts be interference fits; State why reasons the metal that the intermediate and tail end remission shaft are
made of.
2011/sr8 2012/sr11 2013/SR1

DECEMBER 2012
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Q1. What is understood by risk on board ship?
As a 2
nd
engineer discuss various methods for hazard identification and assessment of risk available on board.
2012/SR12

Q2. Under CSM bottom end bearing of a large 2stroke slow speed engine is due for survey
As 2
nd
eng explain the procedure involved in complete inspection of a bottom end bearing
List the precaution to be taken
Indicate the reasons for possible defects which could be encountered and state how they may be rectified
What test are carried out on completion of survey and reassembly
2012/SR12 2013/SR1

Q3. State the circumstances owing to which it may be necessary to renew a cylinder liner
Explain how the liner is removed; Explain how a new liner is fitted; State the important checks to be made after fitting
2010/sr1 2005/sr2 2012/sr1 2012/sr12 2013/SR1

Q4. State the circumstances owing to which it may be necessary to renew a cylinder liner
Explain how the liner is removed; Explain how a new liner is fitted; State the important checks to be made after fitting
2010/sr1 2005/sr2 2012/sr1 2012/sr12 2013/SR1

Q5. Describe the procedure to be undertaken when, upon a routine schedule for changing fuel injectors on a main engine, It is
found that the injector body is seized and cannot be removed by conventional means. How to ascertain whether the cylinder
head injector can be used satisfactorily.
2007/sr1 2011/sr12 2012/sr1 2012/SR12

Q6. Explain how EACH of the following hull defects should be dealt with;
A cracked weld;
A severe indentation in way of a frame;
Surfaces suffering from general corrosion although the extent of wastage does not warrant plate replacement;
A bilge head fractured at the forward end.
2007/sr3 2012/sr1 2012/sr2 2012/sr12

Q6. (a) Describe the survey procedure of an oil lubricated stem bearing and shaft.
(b) Explain how the integrity of the outboard seal of an oil lubricated stern tube may be proved before the dry-dock is flooded.
2009/sr2 2007/EMG 2011/sr1 2010/sr11 2011/sr7 2011/sr11
2012/sr2 2012/sr3 2012/SR6 2012/SR12

Q7. (a) With the aid of a simple sketch, explain the operation of a basic air-conditioning unit.
(b) With reference to your sketch, explain the following:-
(i)How the problem of increase in humidity on cooled air is overcome.
(ii)How disconcert caused by the excessive drying effect of heated air is overcome.
Explain how a psychometric chart is used to check conditions.
2007/sr3 2012/sr1 2012/sr2 2012/SR12

Q8. For a fully automatic provisions refrigeration system incorporating a number of rooms;
Explain how each room temperature is set;
Describe the sequence of events following a demand for increased refrigerant flow from one room;
State with reasons the devices incorporated into the system to protect the machinery and equipment against malfunction;
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
State how satisfactory operation of the plant can be established?
2009/sr7 2007/sr4 2010/sr3 2011/sr11 2011/sr7 2012/sr7
2012/SR12

Q9. Fatigue is one of the main causes of crankshaft failure.
Indicate on a sketch the most likely location of a fatigue crack.
Explain how a fatigue failure is identified.
Describe how a fatigue crack may be initiated.
Describe, with the aid of sketches, the methods used to inhibit fatigue cracks.
2009/sr2 2007/sr4 2010/sr11 2011/sr7 2005/sr3 2011/sr11
2012/SR3 2012/SR12


NOVEMBER 2012

Q1. With regard to keeping the gas side of boilers in good condition discusses EACH of the following
The mechanism of combustion, stating the factors which are important to good combustion; Oil fuel treatments; Soot removal
equipment
2009/sr6 2008/sr7 2008/sr1 2007/EMG 2007/sr8 2006/sr7
2006/sr4 2006/sr1 2011/sr3 2010/sr10 2010/sr9 2010/sr6
2012/SR4 2012/SR8 2012/sr11

Q2. assume you are instructed to submit to the superintendent engineer a complete set of indicator cards together with relevent
data.give full account of your work in taking the cards and preparing them for submission.tabulate the data you forward, both
that extracted from the cards and otherwise obtained,giveing typical figures taken from a large 2 stoke slow speed main
propulsion unit.
2012/sr11

Q3: With reference to a water tube boiler:
State the indication that a tube is leaking.
(i)When the amount of leakage is small?
(ii)When the amount of leakage is large?
(b) If the failed tube is located within the tube bank.
(i)How can it be identified?
(ii)Describe immediate actions and temporary repairs done.
2007/sr10 2007/sr8 2007/sr6 2006/sr8 2012/sr11


Q4. (a) Sketch a transmission shaft coupling which enables the propeller shaft to be withdrawn outward; (b) (i) describe the
coupling and method fitting and dismantling; (ii) state how the grip of the coupling can be checked when fitted; (iii)why should
coupling bolts be interference fits
Why should coupling bolts be interference fits; State why reasons the metal that the intermediate and tail end remission shaft are
made of.
2011/sr8 2012/sr11

Q5: Write short note on the followings:
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Metal locking
TIG and MIG welding
Erasing
Soldering
2007/sr8 2012/sr11

Q6. (a) With reference to the insulation testing of marine electrical plant:
State the reasons for insulation testing; State the precautions to be observed when testing intrinsically safe equipment.
(b) Describe the overhaul of d.c. motor which has been subjected to excessively damp condition or flooding with seawater.
2008/sr9 2008/sr4 2008/sr3 2008/sr2 2007/sr9 2007/sr7
2007/sr4 2007/sr2 2006/sr8 2011/sr4 2010/sr9 2011/sr6
2008/sr7 2007/sr1 2006-07/Emg 2005/sr1 2005/sr9 2011/sr12
2012/SR4 2012/sr10 2012/sr11

Q7. Explain in detail how you would isolate one of sprinkler system for routine maintenance. Describe
all tests and inspections you would make and how you would return the system to service.
2008/sr12 2008/EMG 2007/sr2 2011/sr4 2011/sr4 2009/sr1
2008/sr4 2008/sr7 2011/sr9 2012/SR4 2012/sr10 2012/sr11

Q8: Explain how each of the following conditions contributes to the satisfactory performance of oil centrifuges.
Correct bowl speed
Cleanliness of bowl
Low rate of feed to the bowl
Contaminated oil preheated prior to centrifuging
Contaminated oil allowed standing for an appreciable time prior to centrifuging.
2011/sr2 2012/sr10 2012/sr11 2013/SR4

Q9: Suggest four reasons why the temperature of the oil in the steering gear system may become excessive
With reference to steering gears explain how the ship may be steered in each of the following circumstances.
Destruction by fire of the primary supply cable
Destruction by fire of the telemeter lines
Bearing failure in the running pump
2011/sr2 2012/sr11 2013/SR4

OCTOBER 2012

Q1. With reference to safety valves fitted to waste heat boilers:
State with reasons the areas which should receive particularly close examination during a survey inspection;
Describe the procedure you, as Second Engineer would adopt when setting such valves at sea;
State the procedure to be adopted when reporting the setting of a waste heat boiler safety valve, to a classification society.
2008/sr9 2008/EMG 2008/sr4 2007/sr1 2011/sr12 2012/sr10

Q2. (a) With reference to the insulation testing of marine electrical plant:
State the reasons for insulation testing; State the precautions to be observed when testing intrinsically safe equipment.
(b) Describe the overhaul of d.c. motor which has been subjected to excessively damp condition or flooding with seawater.
2008/sr9 2008/sr4 2008/sr3 2008/sr2 2007/sr9 2007/sr7
2007/sr4 2007/sr2 2006/sr8 2011/sr4 2010/sr9 2011/sr6
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
2008/sr7 2007/sr1 2006-07/Emg 2005/sr1 2005/sr9 2011/sr12
2012/SR4 2012/sr10 2012/sr11

Q3. Explain in detail how you would isolate one of sprinkler system for routine maintenance. Describe
all tests and inspections you would make and how you would return the system to service.
2008/sr12 2008/EMG 2007/sr2 2011/sr4 2011/sr4 2009/sr1
2008/sr4 2008/sr7 2011/sr9 2012/SR4 2012/sr10 2012/sr11

Q4: Explain how each of the following conditions contributes to the satisfactory performance of oil centrifuges.
Correct bowl speed
Cleanliness of bowl
Low rate of feed to the bowl
Contaminated oil preheated prior to centrifuging
Contaminated oil allowed standing for an appreciable time prior to centrifuging.
2011/sr2 2012/sr10 2012/sr11

Q5: for an expansion valve us fitted in a refrigeration system, name operational that may cause a high pressure cut out operate?
(b)Describe the preventive maintenance schedule to avoid reoccurrence of this situation stated in
2008/sr9 2008/sr6 2012/sr10

Q6. (a) Describe the survey procedure of an oil lubricated stem bearing and shaft.
(b) Explain how the integrity of the outboard seal of an oil lubricated stern tube may be proved before the dry-dock is flooded.
2009/sr2 2007/EMG 2011/sr1 2010/sr11 2011/sr7 2011/sr11
2012/sr2 2012/sr3 2012/SR6 2012/sr10 2012/sr10

Q7. State the regular routines carried out on the following system:
CO2, total flooding system of engine room,
Smoke detection system,
Sprinkler system.
2009/sr6 2008/sr8 2007/sr9 2007/sr11 2011/sr6 2012/sr10
Q8: (a) As Second Engineer, outline your instructions to members of the ships engineering staff for inspection of the main
engine timing chain.
(b)The inspection in (a) has revealed that the roller chain needs replacement. Describe how this is achieved.
2011/sr6 2011/sr12 2012/sr2 2012/sr10

Q9. : A heavy Oil purifier vibrates badly when just shutting down and coming to a stop. Suggest some reasons for this vibration
problem, when you have already made an inspection of its drive mechanism and casing and found nothing unusual.
2011/sr6 2012/sr2 2012/sr10


SEPTEMBER 2012

Q1. Describe systematically, how a vessel which had a black-out on full ahead is restored to sull sea steaming conditions.
2012/sr09

Q2: Outline the procedure for the inspection of the rudder and shaft in every dry dock
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
State the requirement with respect to steeling gear as per SOLAS
I.Relief valve
Ii.Steering gear control
Iii.Electrical power circuit
2010/sr4 2006/sr3 2010/sr3 2012/sr09

Q3: (a) Describe the events leading to a crankcase explosion.
(b) State how overheating might be indicated other than by a mist detector.
I State how severity of a crankcase explosion is limited.
(d) Emission of flame has in the past caused severe burns to personnel present during a crankcase explosion. Despite the addition
of flame traps. Discuss the procedure in the invent of overheating being indicated.
2009/sr3 2008/sr11 2006/sr3 2005-6/EMG 2010/sr4 2010/sr3 2012/sr09

Q4. Describe the overhaul of a boiler safety valve and explain using sketches where necessary those parts which require
particularly close attention
Describe the setting of boiler safety valve to comply with classification society requirement.
2006/SR3 2011/SR1 2010/sr9 2010/sr1 2011/sr3 2010/sr10
2012/SR09

Q5. Give a list of the properties or tests by which distillate and blended fuels may be specified or decisions be made on their
fitness for use. Name the properties or constituents that nay be found in a blended fuel having a high viscosity and high carbon
content, explain how they may cause problems in engine operation.

Q6. With reference to steering gear hydraulic systems:
(a) Explain the factors that could contribute to failure of connecting flange leading to total loss of oil from the system;
(b) Describe an arrangement designed to ensure that the problem would not cause steering failure.
2009/sr8 2008/sr12 2008/sr11 2006/sr3 2010/sr9 2012/SR09
Q7: (a) Sketch and describe the high pressure cut out for a refrigeration unit.
(b)The refrigeration compressor has cut out due to operation of the h.p. cut-out. State the possible causes.
2009/sr6 2006/sr4 2012/SR09

Q8: With reference to cylinder valves, state how the following faults become apparent:
Slackness of air inlet and exhaust valve spindles in their guides;
Leaking starting air valve;
Late opening of air inlet valve
State how each fault is corrected, and suggest how they could be avoided.
2009/sr6 2006/sr4 2012/SR09

Q9: A rudder of a vessel requires extensive welding repairs and as second engineer you are requested to supervise.
Suggest a suitable type of welding process.
State, with reasons, FOUR common welding defects.
State what tests may be carried out before returning the rudder to service.
2009/sr2 2008/sr4 2006/sr4


AUGUST 2012
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1

Q1. With regard to keeping the gas side of boilers in good condition discusses EACH of the following
The mechanism of combustion, stating the factors which are important to good combustion; Oil fuel treatments; Soot removal
equipment
2009/sr6 2008/sr7 2008/sr1 2007/EMG 2007/sr8 2006/sr7
2006/sr4 2006/sr1 2011/sr3 2010/sr10 2010/sr9 2010/sr6
2012/SR4 2012/SR8 2012/sr11

Q2. (a) Explain in detail how an in-water survey is carried out.
(b) State the requirements to be fulfilled before an in-water survey is acceptable to the survey authority.
I Construct a list of the items in order of importance that the underwater survey authority should include.
2006/sr1 2010/sr9 2010/sr6 2012/SR8

Q3. You have recently been appointed second engineer of a vessel and have experienced problems associated with the operation
of the oily water separator. Make a report to the company explaining the nature of the problem and suggesting possible
remedies. Assume a slop tank is available for retaining bilges until the vessel reaches port.
2009/sr2 2008/sr2 2006/sr4 2006/sr1 2011/sr4 2010/sr9
2010/sr6 2012/SR8

Q4. With reference to the circuit breaker for an a.c. generator
Explain the sequence of events that might occur if the breaker opens on a short circuit and state the check you would require
following such event.
Give a safe procedure to follow should a main circuit breaker fail to open under fault condition.
2009/sr7 2009/sr3 2008/sr6 2007/sr5 2006/sr9 2006/sr1
2011/sr2 2010/sr6 2012/Sr7 2012/SR8

Q5. (a) Discuss the possible problems associated with air compressors which operate automatically.
(b) State the standing orders you, as Second Engineer, would issue regarding the maintenance and safe and efficient operation of
air compressors.
I Outline any problems common to air receivers and machinery space/ship compressed air systems.
2009/sr3 2006/sr1 2010/sr6 2012/SR8

Q6. With reference to hull cathodic protection systems of the impressed current type:
Sketch and describe such a system
Explain how protection may be ensured for the rudder and propeller.
State any precautions that should be taken when this type of system is installed
2012/SR8

Q7. What are the routine maintenance carried out to an a.c. motor; and-
(a) Explain the meaning of single phasing in a.c. machinery.
(b) State the dangers associated with single phasing and enumerate the protective normally fitted to counteract such dangers.
2009/sr8 2008/sr8 2006/sr3 2005-6/EMG 2012/sr8

Q8. A biological sewage system develops a fault, which necessitates opening the unit for repair.
The risk associated with opening the unit.
The precaution taken to reduce the risk
Explain the significance of biological oxygen demand (B.O.D.)
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
2012/Sr8

Q9. A ship operating in the U.M.S. mode must have an automatic fire detection system for the machinery space.
Sketch a line diagram of the system showing how shipboard mains supply is fed through battery charger and emergency battery
to fire detector heads and fire zone indicator panel and alarms.
In the event of a mains supply failure state the length of time for which the emergency battery should be capable of operating
the system
Sketch and describe a method of monitoring the integrity of the system
2012/Sr8

JULY 2012

Q1. You have been appointed as the Chief Engineer of an older vessel which is in dry-docking and recently been purchased by
your shipping company. Describe, in a letter to the Engineering Superintendent, your inspection to ensure that the conditions of
assignment are satisfactorily complied with
2011/sr6 2012/Sr7

Q2. With reference to the circuit breaker for an a.c. generator
Explain the sequence of events that might occur if the breaker opens on a short circuit and state the check you would require
following such event.
Give a safe procedure to follow should a main circuit breaker fail to open under fault condition.
2009/sr7 2009/sr3 2008/sr6 2007/sr5 2006/sr9 2006/sr1
2011/sr2 2010/sr6 2012/Sr7

Q3. Describe a suitable means of withdrawal procedure for the removal of keyless propellers.
2009/sr7 2009/sr3 2008/sr3 2007/sr5 2007/sr2 2006/sr9
2012/Sr7

Q4. An auxiliary engine exhibits a tendency to haut to such an extent that the engine speed variation prohibits the connection of
the machine to the switchboard.
Discuss the possible causes of hunting.
Explain how the problem of hunting can be rectified.
2009/sr7 2007/sr4 2011/sr7 2005/sr3 2005/sr7 2005/Emg
2006/sr6 2011/sr11 2010/sr3 2012/Sr7

Q5. For a fully automatic provisions refrigeration system incorporating a number of rooms;
Explain how each room temperature is set;
Describe the sequence of events following a demand for increased refrigerant flow from one room;
State with reasons the devices incorporated into the system to protect the machinery and equipment against malfunction;
State how satisfactory operation of the plant can be established?
2009/sr7 2007/sr4 2010/sr3 2011/sr11 2011/sr7 2012/sr7

Q6. Sketch and describe a pneumatic control system for controlling temperature of main engine lubricating oil at outlet of the
cooler and-
Explain why air g to a pneumatic control system must be free from dust and water;
Describe how above impurities are removed;
State the possible consequences if the air supply is contaminated.
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
2008/sr9 2011/sr9 2012/sr7

Q7. Describe the method of setting the safety valves of an exhaust gas boiler at sea.
State the limit in terms of percentage above maximum design working pressure, for setting safety valves.
State the formality necessary when the chief engineer sets the safety valves.

2012/Sr7

Q8. As second engineer describe the procedure involved in the complete inspection of a cylinder liner and Describe the method
of setting the safety valves significant interest.
Explain with reasons, possible faults which might be found.
Suggest how such faults might be rectified
2012/sr7

Q9. Describe in detail the causes and conditions that
(a) Create an explosive atmosphere in a crankcase.
(b) Initiate a primary explosion.
(c) Propagate a secondary explosion.
State hoe hazardous conditions can be avoided.
2012/Sr7

JUNE 2012

Q1. The vessel of which you are 2
nd
engineer suffers grounding
Describe the survey and inspection which you will carry out at the next dry docking of the vessel in a foreign port.
2011/sr1 2012/SR6 2013/SR4

Q2. With reference to reciprocating air compressors explain the cause of the following faults.
Collapse of discharge valve springs.
Breakage of plate valves,
Overheating of the discharge air with an unrestricted air intake.
Inoperative piston rings.
2008/sr6 2011/sr2 2006-07/srEMG 2011/sr8 2012/SR6 2013/SR4

Q3. What provision is made to avoid damage to steering engines when they are situated adjacent to the rudder stock?
Describe a steering system showing how it is controlled from bridge
What is hunting gear?
Describe its action??
2011/sr8 2012/SR6

Q4. As a 2
nd
engineer prepare a list of the operating and maintenance procedure you would institute for care of the main engine
giving reason for each procedure and the trouble likely to arise from neglect of such procedure.
2011/sr8 2012/SR6

Q5. (a) Describe the survey procedure of an oil lubricated stem bearing and shaft.
(b) Explain how the integrity of the outboard seal of an oil lubricated stern tube may be proved before the dry-dock is flooded.
2009/sr2 2007/EMG 2011/sr1 2010/sr11 2011/sr7 2011/sr11
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
2012/sr2 2012/sr3 2012/SR6 2012/sr10 2013/SR4

Q6. (a) Sketch and describe the construction and operation a life boat which handbrake and centrifugal brake.
(b) What maintenance to the brakes require.
I At what lowering velocity does the centrifugal brake operate?
2007/EMG 2011/sr1 2012/SR6 2013/SR4

Q7. Describe an air receiver and explain clearly the purpose of the mounting. State the defects which may develop and explain
the precaution which should be taken to minimize the possibility of deterioration OR damage of air receiver
2011/sr1 2012/SR6 2013/SR4

Q8. What short notes on the following;
Measures to stop exhaust gas leakage in the engine room.
Measures to stop oil leakages in the engine room.
2009/sr7 2007/sr4 2010/sr4 2010/sr3 2011/sr7 2011/sr11
2012/SR6

Q9. With reference to air receivers and bottles explain with reasons:
Why regular systematic internal inspection is advisable?
Which internal areas of large receivers should receive particularly close examination?
How bottles are inspected internally and what parts should be closely examined?
How the condition of a bottle or receiver that cannot be inspected internally is checked?
2009/sr6 2008/sr12 2008/sr8 2007/sr4 2007/sr2 2011/sr4
2010/sr4 2010/sr3 2010/sr1 2001/sr7 2009/sr1 2011/sr7
2011/sr11 2012/SR4 2012/SR6


APRIL 2012

Q1. With regard to keeping the gas side of boilers in good condition discusses EACH of the following
The mechanism of combustion, stating the factors which are important to good combustion;Oil fuel treatments;Soot removal
equipment
2009/sr6 2008/sr7 2008/sr1 2007/EMG 2007/sr8 2006/sr7
2006/sr4 2006/sr1 2011/sr3 2010/sr10 2010/sr9 2010/sr6
2012/SR4 2012/sr11

Q2. (a) Describe the hull examination that should be carried out on a ship in dry dock making special reference to essential
maintenance and repairs that can only be carried out in dry dock.
(b) Construct a list of the items in order of importance that are required to be surveyed in the dry dock.
2009/sr4 2008/sr7 2011/sr3 2010/sr10 2012/SR4

Q3. What factors would you consider in deciding whether to open up a cylinder unit for overhaul?
After opening the unit and preparing for assembly, how would you decide whether to renew or re-use piston rings?
2009/sr4 2008/sr7 2011/sr3 2010/sr10 2012/SR4

Q4. (a) Describe THREE different patterns of tube used in exhaust gas boilers.
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
(b) Give TWO reasons why a tube is condemned.
(c) Describe how it is replaced by a spare tube.
(d) Suggest with reasons the possible consequences of allowing an exhaust gas boiler to run dry during full power operation of
the main engine.
2008/sr9 2007/sr1 2012/SR4

Q5. Explain in detail how you would isolate one of sprinkler system for routine maintenance. Describe
all tests and inspections you would make and how you would return the system to service.
2008/sr12 2008/EMG 2007/sr2 2011/sr4 2011/sr4 2009/sr1
2008/sr4 2008/sr7 2011/sr9 2012/SR4 2012/sr10 2012/sr11

Q6. With reference to air receivers and bottles explain with reasons:
Why regular systematic internal inspection is advisable?
Which internal areas of large receivers should receive particularly close examination?
How bottles are inspected internally and what parts should be closely examined?
How the condition of a bottle or receiver that cannot be inspected internally is checked?
2009/sr6 2008/sr12 2008/sr8 2007/sr4 2007/sr2 2011/sr4
2010/sr4 2010/sr3 2010/sr1 2001/sr7 2009/sr1 2011/sr7
2011/sr11 2012/SR4 2012/SR6

Q7. Severe engine vibration has recently become evident when the main engine for which you are responsible operates within a
certain speed range.
State, with reasons, the possible causes of such vibration
State the consequences of operating the engine under such vibratory conditions
Describe the procedure you, as Second Engineer, would implement in order to investigate and rectify the problem.
2011/sr9 2012/sr4

Q8. (a) With reference to the insulation testing of marine electrical plant:
State the reasons for insulation testing; State the precautions to be observed when testing intrinsically safe equipment.
(b) Describe the overhaul of d.c. motor which has been subjected to excessively damp condition or flooding with seawater.
2008/sr9 2008/sr4 2008/sr3 2008/sr2 2007/sr9 2007/sr7
2007/sr4 2007/sr2 2006/sr8 2011/sr4 2010/sr9 2011/sr6
2008/sr7 2007/sr1 2006-07/Emg 2005/sr1 2005/sr9 2011/sr12
2012/SR4 2012/sr10 2012/sr11

Q9. Describe three ways in which each of the following defects would reveal itself during full power operation of an engine.
Cracked liner; (B) Defective fuel valve; (C) Overheated bottom end bending, (D) Inefficient turbocharger
2008/sr9 2008/sr6 2008/sr3 2007/sr3 2012/SR4


MARCH 2012

Q1. Suggest a procedure (in about 200 words) to the Chief Engineer, as to how you propose to ensure that the engine room
overhead crane is maintained and operated correctly. What tests certificates are required for the overhead crane, and who is the
issuing authority.
2009/sr2 2007/sr4 2006/sr5 2010/sr1 2012/SR3
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1

Q2. (a) Describe the survey procedure of an oil lubricated stem bearing and shaft.
(b) Explain how the integrity of the outboard seal of an oil lubricated stern tube may be proved before the dry-dock is flooded.
2009/sr2 2007/EMG 2011/sr1 2010/sr11 2011/sr7 2011/sr11
2012/sr2 2012/sr3 2012/SR6 2012/sr10

Q3. Fatigue is one of the main causes of crankshaft failure.
Indicate on a sketch the most likely location of a fatigue crack.
Explain how a fatigue failure is identified.
Describe how a fatigue crack may be initiated.
Describe, with the aid of sketches, the methods used to inhibit fatigue cracks.
2009/sr2 2007/sr4 2010/sr11 2011/sr7 2005/sr3 2011/sr11
2012/SR3

Q4. What are the effects of following on the sluggishness of steering gear operations
Air entrapped in hydraulic oil.
Worn pins and weak springs in hunting gear
Shock valves leaking
2008/sr9 2010/sr11 2010/sr8 2011/sr9 2012/sr3

Q5. Briefly describe your action plan on the following
Leaky economiser tube while at sea
Leaky intercooler of main air compressor while maneuvering
2011/sr9 2008/sr9 2010/sr11 2010/sr8 2010/sr7 2012/SR3

Q6. Discuss the validity of EACH of the following statements with respect to large slow speed diesel engines:
Bearing clearances obtained by taking leads (or use of plastic inserts) are fundamentally more accurate than those obtained with
the use of feelers;
Bearing wear down can be measured by taking deflections;
A timing chain should be renewed when its slackness causes late fuel injection and exhaust valve operation;
Timing chain slackness is solely due to stretch of the link plates.
2011/sr9 2012/SR3

Q7. It is found that the tie rods are persistently becoming slack:
(d) State, with reasons, the possible causes.
(e) State, with reasons, the likely effects on the engine if it is allowed to operate with slack tie rods.
(f) Explain how this problem can be minimized?
2007/sr10 2007/sr9 2007/sr6 2006/sr8 2010/sr11 2011/sr6
2012/SR3

Q8. (a) State the common causes of scavenges fires.
(b) List the indications that a scavenge fire is in progress.
State the immediate action to be taken in the event of a scavenge fire.
1. List with reasons the checks and precautions necessary before an engine is put back into service following a scavenge fire.
2007/sr10 2012/sr3

Q9. (a) Explain how oil carries over occurs in starting air compressors.
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
(b) State how the problems of oil carry over are minimized.
I State THREE factors that contribute to air start line explosions in diesel engines.
2009/sr2 2006/sr9 2010/sr11 2012/SR3


FEBRUARY 2012

Q1. Give possible reasons for the following changes in boiler water test results, and state what action should be taken: (a) When
the total dissolved solids and chemical reserves are reducing; (b) When the phosphate reserve is reducing the chlorinate and
total dissolved solids are increasing; (c) When the alkalinity reserve only is reducing; (d) When the oxygen level only
2009/sr8 2009/sr8 2010/sr3 2012/sr1 2012/sr2

Q2. Explain how EACH of the following hull defects should be dealt with;
A cracked weld;
A severe indentation in way of a frame;
Surfaces suffering from general corrosion although the extent of wastage does not warrant plate replacement;
A bilge head fractured at the forward end.
2007/sr3 2012/sr1 2012/sr2

Q3. (a) With the aid of a simple sketch, explain the operation of a basic air-conditioning unit.
(b) With reference to your sketch, explain the following:-
(i)How the problem of increase in humidity on cooled air is overcome.
(ii)How disconcert caused by the excessive drying effect of heated air is overcome.
Explain how a psychometric chart is used to check conditions.
2007/sr3 2012/sr1 2012/sr2

Q4. Sketch and describe a pneumatically operated control valve Explain how the valve is operated if the controller fails. Discuss
the routine maintenance required for these valves.
2011/sr4 2007/sr3 2010/sr2 2010/sr3 2012/sr1 2012/sr2

Q5. Accidents regularly occur due to premature or accidental release of Co2 into machinery spaces
W.R.T. this enumerate the procedure or arrangement that you as 2
nd
engineer would adopt W.R.T the following
Contractors working on Co 2 system
Understanding between bridge and engine room in the event of a machinery space fire Familiarizing staff with the system
2011/sr4 2007/sr3 2010/sr1 2012/sr1 2012/sr2

Q6. With reference to auxiliary boiler safety valves:
(a) Describe how the valves are set to lift at the desired pressure under steam;
(b) Describe the precautions to be taken to ensure that the valve cannot be tampered with after setting is completed;
(c) Explain how safety valve can be opened manually in an emergency.
2012/sr2

Q7. (a) Describe the survey procedure of an oil lubricated stem bearing and shaft.
(b) Explain how the integrity of the outboard seal of an oil lubricated stern tube may be proved before the dry-dock is flooded.
2009/sr2 2007/EMG 2011/sr1 2010/sr11 2011/sr7 2011/sr11
2012/sr2 2012/sr3 2012/SR6 2012/sr10
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1

Q8. (a) As Second Engineer, outline your instructions to members of the ships engineering staff for inspection of the main
engine timing chain.
(ii) The inspection in (a) has revealed that the roller chain needs replacement. Describe how this is achieved.
2011/sr6 2011/sr12 2012/sr2 2012/sr10

Q9. A heavy Oil purifier vibrates badly when just shutting down and coming to a stop. Suggest some reasons for this vibration
problem, when you have already made an inspection of its drive mechanism and casing and found nothing unusual.
2011/sr6 2012/sr2 2012/sr10


JANUARY 2012

Q1. Accidents regularly occur due to premature or accidental release of Co2 into machinery spaces
W.R.T. this enumerate the procedure or arrangement that you as 2nd engineer would adopt W.R.T the following
Contractors working on Co 2 system
Understanding between bridge and engine room in the event of a machinery space fire Familiarizing staff with the system
2011/sr4 2007/sr3 2010/sr1 2012/sr1 2012/sr2

Q2. Under continuous survey of machinery, bottom end bearing of a large slow speed engine is due for survey,
(a)As Second Engineer explain the procedure involved in the complete inspection of a bottom end
Bearing; (b) List the precautions to be taken; (c) Indicate the reasons for the possible defects, which could be encountered, and
state how they may be rectified; (d) What tests are earned out on completion of survey and re-assembly?
2009/sr8 2007/sr3 2010/sr1 2012/sr1

Q3. State the circumstances owing to which it may be necessary to renew a cylinder liner
Explain how the liner is removed; explain how a new liner is fitted; State the important checks to be made after fitting
2010/sr1 2005/sr2 2012/sr1

Q4. Describe the procedure to be undertaken when, upon a routine schedule for changing fuel injectors on a main engine, It is
found that the injector body is seized and cannot be removed by conventional means. How to ascertain whether the cylinder
head injector can be used satisfactorily.
2007/sr1 2011/sr12 2012/sr1

Q5. Explain how EACH of the following hull defects should be dealt with;
A cracked weld;
A severe indentation in way of a frame;
Surfaces suffering from general corrosion although the extent of wastage does not warrant plate replacement;
A bilge head fractured at the forward end.
2007/sr3 2012/sr1 2012/sr2

Q6. (a) With the aid of a simple sketch, explain the operation of a basic air-conditioning unit.
9b) With reference to your sketch, explain the following:-
(i)How the problem of increase in hundltyon cooled air is overcome.
(ii)How disconcert caused by the excessive drying effect of heated air is overcome.
Explain how a psychometric chart is used to check conditions.
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
2007/sr3 2012/sr1 2012/sr2

Q7. With respect to hydraulic Ram steeling gears
a) What emergency locking device can be used in order to speedily bring the steeling gear to rest? State one reason the
best angular position to lock the steeling gear.
b) Use a simple sketch to show where the Jumping (top) and wear down (bottom) rudder carrier ring clearances can be
measured. Indicate what clearances you would expect with a new steeling gear
c) State the consequences of the wear down clearances being reduced to less than zero.
2011/sr4 2010/sr4 2010/sr3 2010/sr2 2012/sr1

Q8. Sketch and describe a pneumatically operated control valve Explain how the valve is operated if the controller fails. Discuss
the routine maintenance required for these valves.
2011/sr4 2007/sr3 2010/sr2 2010/sr3 2012/sr1 2012/sr2

Q9. Give possible reasons for the following changes in boiler water test results, and state what action should be taken: (a) When
the total dissolved solids and chemical reserves are reducing; (b) When the phosphate reserve is reducing the chlorinate and
total dissolved solids are increasing; (c) When the alkalinity reserve only is reducing; (d) When the oxygen level only
2009/sr8 2009/sr8 2010/sr3 2012/sr1 2012/sr2


December 2011

Q1. With reference to safety valves fitted to waste heat boilers:
State with reasons the areas which should receive particularly close examination during a survey inspection;
Describe the procedure you, as Second Engineer would adopt when setting such valves at sea;
State the procedure to be adopted when reporting the setting of a waste heat boiler safety valve, to a classification society.
2008/sr9 2008/EMG 2008/sr4 2007/sr1 2011/sr12 2012/sr10

Q2. Enumerate the probable causes of crankcase explosions and give a general description of a system designed to detect the
presence of an explosive mixture in a crankcase? What routine attention such systems require to prevent malfunctioning.
2007/sr1 2011/sr12

Q3. (a) With reference to the insulation testing of marine electrical plant:
State the reasons for insulation testing; State the precautions to be observed when testing intrinsically safe equipment.
(b) Describe the overhaul of d.c. motor which has been subjected to excessively damp condition or flooding with seawater.
2008/sr9 2008/sr4 2008/sr3 2008/sr2 2007/sr9 2007/sr7
2007/sr4 2007/sr2 2006/sr8 2011/sr4 2010/sr9 2011/sr6
2008/sr7 2007/sr1 2006-07/Emg 2005/sr1 2005/sr9 2011/sr12
2012/sr4 2012/sr10 2012/sr11

Q4. Describe the procedure to be undertaken when, upon a routine schedule for changing fuel injectors on a main engine, It is
found that the injector body is seized and cannot be removed by conventional means. How to ascertain whether the cylinder
head injector can be used satisfactorily.
2007/sr1 2011/sr12 2012/sr1

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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Q5. If you have opened up a main sea-water circulating pump (centrifugal type) for survey or examination, describe the checks
you would make, and state your conclusion regarding any faults found.
(i) operational faults; (ii) maintenance irregularities
2009/sr4 2008/sr7 2007/sr9 2007/sr6 2006/sr8 2006/sr7
2011/sr3 2010/sr10 2011/sr6 2005/sr9 2006/sr9 2011/sr10
2011/sr12

Q6. With reference to oil monitoring of bilge and tanker ballast discharges:
Describe, the maintenance schedules and procedures for an oil monitoring system;
State the inputs that are recorded;
Explain the difficulties encountered with the efficient operation of the oil monitoring system.
2009/sr4 2008/sr7 2007/sr9 2006/sr8 2006/sr7 2007/sr1
2011/sr3 2010/sr10 2011/sr12

Q7. Explain in detail the preventive maintenance to be carried out for shipboard air conditioning system.
2011/sr12

Q8. (a) As Second Engineer, outline your instructions to members of the ship's engineering staff for inspection of the main engine
timing chain.
(ii) The inspection in (a) has revealed that the roller chain needs replacement. Describe how this is achieved.
2011/sr6 2011/sr12 2012/sr2 2012/sr10

Q9. Describe how an auxiliary boiler would be blown down and opened up for inspection. State the Precautions which should
be taken during the inspection and when boxing up the boiler for service.
Which parts require particularly close attention when opened up and describe the procedure
for the setting of safety valves.
2008/sr12 2007/sr9 2007/sr2 2006/sr8 2011/sr4 2009/sr12
2009/sr1 2011/sr12


NOVEMBER 2011

Q1. Auxiliary boiler is periodically unattended and equipped with alarms to cover low water level, high steam pressure, and air
and flame failure.
State why and how fuel to the burners is automatically out off under alarm conditions of water level, steam pressure, air and
flame failure.
Describe how and when each of the above alarms is tested without endangering the boiler.
2008/sr3 2011/sr7 2006-2007/EMG 2010/sr9 2011/sr22

Q2. (a) Describe the survey procedure of an oil lubricated stem bearing and shaft.
(b) Explain how the integrity of the outboard seal of an oil lubricated stern tube may be proved before the dry-dock is flooded.
2009/sr2 2007/EMG 2011/sr1 2010/sr11 2011/sr7 2011/sr11
2012/sr3 2012/sr2 2012/SR6 2012/sr10

Q3. Fatigue is one of the main causes of crankshaft failure.
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Indicate on a sketch the most likely location of a fatigue crack; Explain how a fatigue failure is identified; Describe how a fatigue
crack may be initiated; Describe, with the aid of sketches, the methods used to inhibit fatigue cracks.
2009/sr2 2007/sr4 2010/sr11 2011/sr7 2005/sr3 2011/sr11
2012/sr3

Q4. An auxiliary engine exhibits a tendency to haut to such an extent that the engine speed variation prohibits the connection of
the machine to the switchboard; Discuss the possible causes of hunting; Explain how the problem of hunting can be rectified.
2009/sr7 2007/sr4 2011/sr7 2005/sr3 2005/sr7 2005/Ekm
2006/sr6 2011/sr11 2010/sr3 2012/sr7

Q5. For a fully automatic provisions refrigeration system incorporating a number of rooms;
Explain how each room temperature is set; Describe the sequence of events following a demand for increased refrigerant flow
from one room; State with reasons the devices incorporated into the system to protect the machinery and equipment against
malfunction; State how satisfactory operation of the plant can be established?
2009/sr7 2007/sr4 2010/sr3 2011/sr11 2011/sr7 2012/sr7

Q6. What short notes on the following; Measures to stop exhaust gas leakage in the engine room.; Measures to stop oil leakages
in the engine room.
2009/sr7 2007/sr4 2010/sr4 2010/sr3 2011/sr7 2011/sr11
2012/SR6

Q7. With reference to air receivers and bottles explain with reasons:
Why regular systematic internal inspection is advisable?
Which internal areas of large receivers should receive particularly close examination?
How bottles are inspected internally and what parts should be closely examined?
How the condition of a bottle or receiver that cannot be inspected internally is checked?
2009/sr6 2008/sr12 2008/sr8 2007/sr4 2007/sr2 2011/sr4
2010/sr4 2010/sr3 2010/sr1 2001/sr7 2009/sr1 2011/sr7
2011/sr11 2012/sr4 2012/SR6

Q8. Describe the hull inspection that you would carry out in the dry dock stating what inspection you would make as the work
started during and after completion of work of the following RUDDER Inspection of large seawater inlet chest and valve; Anchor
cables; Forward end of ship; Propeller and stem bush; Opening in shell plating; Shell plating
2010/sr2 2008/sr4 2006-07/Emg 2006/sr4 2006/sr2 2010/sr1 2011/sr7
2011/sr11

Q9. With reference to auxiliary boiler safety valves:
a) Describe, with the aid of a sketch, the safety valve for an auxiliary boiler and how the setting of the safety valve is done
b) Identify, with reasons, the parties that require particularly close attention during owe haul
c) Describe how the safety valves are tested and reset after an overhaul.
2011/sr11
OCTOBER 2011

Q1. If you have opened up a main sea-water circulating pump (centrifugal type) for survey or examination, describe the checks
you would make, and state your conclusion regarding any faults found.; (i) operational faults; (ii) maintenance irregularities
2009/sr4 2008/sr7 2007/sr9 2007/sr6 2006/sr8 2006/sr7
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
2011/sr3 2010/sr10 2011/sr6 2005/sr9 2006/sr9 2011/sr10

Q2. On arrival port after a passage, following repairs are to be carried out. Prepare the specifications for the workshop on:-
(a) Deck seal of a IG system used in an oil tanker
(b) Main Engine cooling sea water Overboard valve
(c) Aft winch hydraulic oil pressure line, holed at deck penetration in the Steering Compartment.
2011/sr10

Q3. Boiler automatic combustion control has failed dining operation of boiler. Explain:
a) Procedures to operate boiler in emergency; b) Action plan to investigate, rectify and bring system to normal; I Instruction
to watch keeping officers with regard to operation of boiler in emergency mode.
2010/sr8 2011/sr10

Q4. With reference to a cylindrical boiler which has undergone major repairs, explain:-
(a) How is the boiler prepared for carrying our hydraulic test?
(b) What is the test pressure to which boiler is subjected to?
(c) What inspection should be made before, during and after the test?
2011/sr11

Q5. Write a report to your companys Superintendent Engineer outlining the breakdown of a diesel generator engine and
suggest remedial measures to prevent a recurrence of similar trouble.
2011/sr11

Q6. One of the main engines turbocharger on the vessel aboard which you are serving as
Second Engineer has suffered a sudden and unexpected failure, State the causes and action undertaken in bringing the
turbocharger back into service. What action you will initiate to avoid such reoccurrence.
2011/sr11

Q7. A completely new unit comprising piston, rings, liners, cylinder head and valves was fitted to a six-cylinder single-acting
four-stroke diesel generator. Before installing the clearance and sizes were checked and considered satisfactory. During atria
run the running characteristics were abnormal so the generator was stopped. On examination it was seen that the new piston
had badly scored and drubbed the liner and had indication of seizure in the upper part of the liner. Give your reasoned
comments for this failure.
2011/sr11 2013/SR7

Q8. With reference to refrigeration system on board ship, enumerate the following:-
(a) Consequence of lubrication oil pressure low; (b) Procedure for charging the system; (c) Changing of shaft seal of a
compressor; (d) Reason of ice formation on the return line.
2011/sr10

Q9. With reference to dry-dock of sea going vessel, describe the following:- Precautions to be taken while the vessel is in the
dry-dock; (a) Checks to be carried out prior undocking; (b) Precautions to be avoid fire in the engine room during the drydock.
2011/sr10


SEPTEMBER 2011
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1

Q1. Sketch and describe a pneumatic control system for controlling temperature of main engine lubricating oil at outlet of the
cooler and; Explain why air supplied to a pneumatic control system must be free from dust and water; Describe how above
impurities are removed; State the possible consequences if the air supply is contaminated.
2008/sr9 2011/sr9

Q2. (a) Discuss the possible reasons for the following changes in boiler water test results, and state what actions should be taken
in each case:; Reduction in total dissolved solids and chemical reserves; Reduction in phosphate reserve, with increase in
chlorides and total dissolved solids; Reduction in alkalinity levels only.; (b) State why the complete results of boiler tests are
logged or entered into a data retrieval system rather than a note being made of any particular result which may be outside set
limits.
2011/sr9 2012/sr2

Q3. What are the effects of following on the sluggishness of steering gear operations; Air entrapped in hydraulic oil; Worn pins
and weak springs in hunting gear; Shock valves leaking
2008/sr9 2010/sr11 2010/sr8 2011/sr9 2012/sr3

Q4. Briefly Describe Your action plan on the following;Leaky economiser tube while at sea; Leaky intercooler of main air
compressor while maneuvering
2011/sr9 2008/sr9 2010/sr11 2010/sr8 2010/sr7 2012/sr3

Q5. Discuss the validity of EACH of the following statements with respect to large slow speed diesel engines: Bearing clearances
obtained by taking leads (or use of plastic inserts) are fundamentally more accurate than those obtained with the use of
feelers;Bearing weardown can be measured by taking deflections;A timing chain should be renewed when its slackness causes
late fuel injection and exhaust valve operation; Timing chain slackness is solely due to stretch of the link plates.
2011/sr9 2012/sr3

Q6. Explain in detail how you would isolate one of sprinkler system for routine maintenance. Describe all tests and inspections
you would make and how you would return the system to service.
2008/sr12 2008/EMG 2007/sr2 2011/sr4 2011/sr4 2009/sr1
2008/sr4 2008/sr7 2011/sr9 2012/sr4 2012/sr10 2012/sr11

Q7. During normal engine operation a turbocharger rapidly loses speed and the speed reduction is accompanied by appreciable
noise,; State with reasons the possible causes.; Explain in detail how the engine might be safely operated if the damage caused by
this incident is such that the turbocharger cannot function;IState with reasons the factors which may limit engine operating
speed with the turbocharger out of operation
2011/sr9

Q8. Severe engine vibration has recently become evident when the main engine for which you are responsible operates within a
certain speed range.; State, with reasons, the possible causes of such vibration; State the consequences of operating the engine
under such vibratory conditions
Describe the procedure you, as Second Engineer, would implement in order to investigate and rectify the problem.
2011/sr9 2012/sr4

Q9. (a) Sketch a transmission shaft coupling which enables the propeller shaft to be withdrawn outward; (b) (i) describe the
coupling and method fitting and dismantling; (ii) state how the grip of the coupling can be checked when fitted; (iii)why should
coupling bolts be interference fits
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Why should coupling bolts be interference fits; State why reasons the metal that the intermediate and tail end remission shaft are
made of.
2011/sr8 2012/sr11

Q1.With reference to reciprocating air compressors explain the cause of the following faults.
Collapse of discharge valve springs.
Breakage of plate valves,
Overheating of the discharge air with an unrestricted air intake.
Inoperative piston rings.
2008/sr6 2011/sr2 2006-07/srEMG 2011/sr8 2012/SR6

Q2.As a 2
nd
engineer prepare a list of the operating and maintenance procedure you would institute for care of the main engine
giving reason for each procedure and the trouble likely to arise from neglect of such procedure.
2011/sr8 2012/SR6

Q3. A several years old ship has been laid up for some time and is to be re-commissioned.
State the salient areas/items you will need to pay attention to.
What are the common defects you are likely to encounter?
2011/sr8

Q4.Define the responsibilities of a 2
nd
engineer in respect of the following.
Immediately prior to dry docking.
Whist the dock is dry.
Immediately prior to and after flooding.
Leaving dry dock.
Draft a list of standing orders to the engine department for that period that the vessel is on the blocks
2011/sr8

Q5.What provision is made to avoid damage to steering engines when they are situated adjacent to the rudder stock?
Describe a steering system showing how it is controlled from bridge
What is hunting gear?
Describe its action,
2011/sr8 2012/SR6

Q6.Any proposal to operate a machinery spaces in the periodically UMS condition must take into account the danger of fire,
flooding and failure of surveillance equipment
Describe how possibility of the latter two hazards may be minimised detected and bought to the attention of watch keeper.
2011/sr8

Q7. You are in a foreign port without docking facilities. Your propeller is damaged beyond repair. Describe how you change
propeller (vessel having main machinery amidships).
2011/sr8

Q8. Give reasoned opinion if you would repair by cropping building up or renewing on the following
AUGUST 2011
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Deck stringer with localized pitting.Plating below scupper above waterline.Plating at waterline.
2011/sr8

Q9. When a ship is engaged in filling the double bottom and deep tanks with fuel. Explain and describe:
(i) the dangers implicit in the operation.
(ii) The precautions that must be observed.
(iii) The C be adhered to.
2011/sr8


Q1: Auxiliary boiler is periodically unattended and equipped with alarms to cover low water level, high steam pressure, and air
and flame failure.
State why and how fuel to the burners is automatically out off under alarm conditions of water level, steam pressure, air and
flame failure.
Describe how and when each of the above alarms is tested without endangering the boiler.
2008/sr3 2011/sr7 2006-2007/EMG 2010/sr9 2011/sr11

Q2a) Describe the survey procedure of an oil lubricated stem bearing and shaft.
(b) Explain how the integrity of the outboard seal of an oil lubricated stern tube may be proved before the dry-dock is
flooded.
2009/sr2 2007/EMG 2011/sr1 2010/sr11 2011/sr7 2011/sr11
2012/sr3 2012/sr2 2012/SR6 2012/sr10

Q3: Fatigue is one of the main causes of crankshaft failure; Indicate on a sketch the most likely location of a fatigue crack;
Explain how a fatigue failure is identified; Describe how a fatigue crack may be initiated; Describe, with the aid of sketches, the
methods used to inhibit fatigue cracks.
2009/sr2 2007/sr4 2010/sr11 2011/sr7 2005/sr3 2011/sr11
2012/sr3

Q4: An auxiliary engine exhibits a tendency to haut to such an extent that the engine speed variation prohibits the connection of
the machine to the switchboard.
Discuss the possible causes of hunting.; Explain how the problem of hunting can be rectified.
2009/sr7 2007/sr4 2011/sr7 2005/sr3 2005/sr7 2005/Ekm
2006/sr6 2011/sr11 2010/sr3

Q5: What short notes on the following;Measures to stop exhaust gas leakage in the engine room.Measures to stop oil leakages in
the engine room.
2009/sr7 2007/sr4 2010/sr4 2010/sr3 2011/sr7 2011/sr11
2012/SR6 2012/sr7

Q6: With reference to air receivers and bottles explain with reasons:
Why regular systematic internal inspection is advisable?
Which internal areas of large receivers should receive particularly close examination?
How bottles are inspected internally and what parts should be closely examined?
JULY 2011
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
How the condition of a bottle or receiver that cannot be inspected internally is checked?
2009/sr6 2008/sr12 2008/sr8 2007/sr4 2007/sr2 2011/sr4
2010/sr4 2010/sr3 2010/sr1 2001/sr7 2009/sr1 2011/sr7
2011/sr11 2012/SR4 2012/SR6

Q7: Describe the hull inspection that you would carry out in the dry dock stating what inspection you would make as the work
started during and after completion of work of the following RUDDER Inspection of large seawater inlet chest and valve; Anchor
cables; Forward end of ship; Propeller and stem bush; Opening in shell plating; Shell plating
2010/sr2 2008/sr4 2006-07/Emg 2006/sr4 2006/sr2 2010/sr1 2011/sr7
2011/sr11

Q8: Sketch a safety valve of a type normally mounted on an auxiliary boiler.
Identify with reasons those parts that require particularly close examination and attention during overhaul. Describe how the
valve is reset under steam after overhaul.
2009/sr7 2008/sr6 2007/sr5 2006/sr9 2011/sr2 2011/sr7

Q9. For a fully automatic provisions refrigeration system incorporating a number of rooms;
Explain how each room temperature is set;Describe the sequence of events following a demand for increased refrigerant flow
from one room;State with reasons the devices incorporated into the system to protect the machinery and equipment against
malfunction;State how satisfactory operation of the plant can be established?
2009/sr7 2007/sr4 2010/sr3 2011/sr11 2011/sr7 2012/sr7


JUNE 2011

Q1: You have been appointed as the Chief Engineer of an older vessel which is in dry-docking and recently been purchased by
your shipping company. Describe, in a letter to the Engineering Superintendent, your inspection to ensure that the conditions of
assignment are satisfactorily complied with
2011/sr6 2012/sr7

Q2 a) Describe the survey procedure of an oil lubricated stem bearing and shaft.
(c) Explain how the integrity of the outboard seal of an oil lubricated stern tube may be proved before the dry-dock is
flooded.
2009/sr2 2007/EMG 2011/sr1 2010/sr11 2011/sr7 2011/sr6
2011sr11 2012/sr3 2012/sr2 2012/SR6 2012/sr10 2012/sr10

Q3: State the regular routines carried out on the following system:
CO2, total flooding system of engine room,
Smoke detection system,
Sprinkler system.
2009/sr6 2008/sr8 2007/sr9 2007/sr11 2011/sr6 2012/sr10

Q4: (a) As Second Engineer, outline your instructions to members of the ships engineering staff for inspection of the main
engine timing chain; (ii) The inspection in (a) has revealed that the roller chain needs replacement. Describe how this is
achieved.
2011/sr6 2012/sr2 2011/sr12 2012/sr10
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1

Q5: Describe how an auxiliary boiler would be blown down and opened up for inspection. State the Precautions which should
be taken during the inspection and when boxing up the boiler for service; Which parts require particularly close attention when
opened up and describe the procedure for the setting of safety valves.
2008/sr12 2007/sr9 2007/sr2 2006/sr8 2011/sr4 2009/sr12
2009/sr1

Q6: If you have opened up a main sea-water circulating pump (centrifugal type) for survey or examination, describe the checks
you would make, and state your conclusion regarding any faults found.
2009/sr4 2008/sr7 2007/sr9 2007/sr6 2006/sr8 2006/sr7
2011/sr3 2010/sr10 2011/sr6 2005/sr9 2006/sr9

Q7: (a) With reference to the insulation testing of marine electrical plant:
State the reasons for insulation testing; State the precautions to be observed when testing intrinsically safe equipment.
(d) Describe the overhaul of d.c. motor which has been subjected to excessively damp condition or flooding with seawater.
2008/sr9 2008/sr4 2008/sr3 2008/sr2 2007/sr9 2007/sr7
2007/sr4 2007/sr2 2006/sr8 2011/sr4 2010/sr9 2011/sr6
2008/sr7 2007/sr1 2006-07/Emg 2005/sr1 2005/sr9 2012/sr4
2012/sr10 2012/sr11

Q8: A heavy Oil purifier vibrates badly when just shutting down and coming to a stop. Suggest some reasons for this vibration
problem, when you have already made an inspection of its drive mechanism and casing and found nothing unusual.
2011/sr6 2012/sr2 2012/sr10

Q9: It is found that the tie rods are persistently becoming slack:
(g) State, with reasons, the possible causes.
(h) State, with reasons, the likely effects on the engine if it is allowed to operate with slack tie rods.
(i) Explain how this problem can be minimized?
2007/sr10 2007/sr9 2007/sr6 2006/sr8 2010/sr11 2011/sr6
2012/sr3


APRIL 2011

Q1: Describe how an auxiliary boiler would be blown down and opened up for inspection. State the precautions which should
be taken during the inspection and when boxing up the boiler for service; Which parts require particularly close attention when
opened up and describe the procedure for the setting of safety valves.
2008/sr12 2007/sr9 2007/sr2 2006/sr8 2011/sr4 2009/sr12
2009/sr1 2011/sr6

Q2: Explain in detail how you would isolate one of sprinkler system for routine maintenance. Describe all tests and inspections
you would make and how you would return the system to service.
2008/sr12 2008/EMG 2007/sr2 2011/sr4 2011/sr4 2009/sr1
2008/sr4 2008/sr7 2011/sr9 2012/sr4 2012/sr10 2012/sr11

Q3: With reference to air receivers and bottles explain with reasons:
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Why regular systematic internal inspection is advisable?
Which internal areas of large receivers should receive particularly close examination?
How bottles are inspected internally and what parts should be closely examined?
How the condition of a bottle or receiver that cannot be inspected internally is checked?
2009/sr6 2008/sr12 2008/sr8 2007/sr4 2007/sr2 2011/sr4
2010/sr4 2010/sr3 2010/sr1 2001/sr7 2009/sr1 2011/sr7
2012/sr4 2012/SR6

Q4: (a) With reference to the insulation testing of marine electrical plant:
State the reasons for insulation testing; State the precautions to be observed when testing intrinsically safe equipment; (b)
Describe the overhaul of d.c. motor which has been subjected to excessively damp condition or flooding with seawater.
2008/sr9 2008/sr4 2008/sr3 2008/sr2 2007/sr9 2007/sr7
2007/sr4 2007/sr2 2006/sr8 2011/sr4 2010/sr9 2011/sr6
2008/sr7 2007/sr1 2006-07/Emg 2005/sr1 2005/sr9 2012/sr4
2012/sr10 2012/sr11

Q5: You have recently been appointed second engineer of a vessel and have experienced problems associated with the operation
of the oily water separator. Make a report to the company explaining the nature of the problem and suggesting possible
remedies. Assume a slop tank is available for retaining bilges until the vessel reaches port.
2009/sr2 2008/sr2 2006/sr4 2006/sr1 2011/sr4 2010/sr9
2010/sr6

Q6: With regard to the carriage of crude oil and its associated products; State the dangers involved;Sketch and describe the
operation of an explosive meter suitable for testing pump rooms or tanks.
2008/sr2 2011/sr4

Q7: With respect to hydraulic Ram steeling gears
d) What emergency locking device can be used in order to speedily bring the steeling gear to rest? State one reason the
best angular position to lock the steeling gear.
e) Use a simple sketch to show where the Jumping (top) and wear down (bottom) rudder carrier ring clearances can be
measured. Indicate what clearances you would expect with a new steeling gear
f) State the consequences of the wear down clearances being reduced to less than zero.
2011/sr4 2010/sr4 2010/sr3 2010/sr2

Q8: Sketch and describe a pneumatically operated control valve Explain how the valve is operated if the controller fails. Discuss
the routine maintenance required for these valves.
2011/sr4 2007/sr3 2010/sr2 2010/sr3 2012/sr2

Q9: Accidents regularly occur due to premature or accidental release of Co2 into machinery spaces; W.R.T. this enumerate the
procedure or arrangement that you as 2
nd
engineer would adopt W.R.T the following; Contractors working on Co 2 system;
Understanding between bridge and engine room in the event of a machinery space fire Familiarizing staff with the system
2011/sr4 2007/sr3 2010/sr1 2012/sr2



MARCH 2011
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Q1: With reference to oil monitoring of bilge and tanker ballast discharges:
Describe, the maintenance schedules and procedures for an oil monitoring system;
State the inputs that are recorded;
Explain the difficulties encountered with the efficient operation of the oil monitoring system.
2009/sr4 2008/sr7 2007/sr9 2006/sr8 2006/sr7 2007/sr1
2011/sr3 2010/sr10

Q2. Describe the overhaul of a boiler safety valve and explain using sketches where necessary those parts which require
particularly close attention
Describe the setting of boiler safety valve to comply with classification society requirement.
2006/SR3 2011/SR1 2010/sr9 2010/sr1 2011/sr3 2010/sr10

Q3: If you have opened up a main sea-water circulating pump (centrifugal type) for survey or examination, describe the checks
you would make, and state your conclusion regarding any faults found.
2009/sr4 2008/sr7 2007/sr9 2007/sr6 2006/sr8 2006/sr7
2011/sr3 2010/sr10 2011/sr6 2005/sr9 2006/sr9

Q4: With regard to keeping the gas side of boilers in good condition discuss EACH of the following; The mechanism of
combustion, stating the factors which are important to good combustion;Oil fuel treatments;Soot removal equipment
2009/sr6 2008/sr7 2008/sr1 2007/EMG 2007/sr8 2006/sr7
2006/sr4 2006/sr1 2011/sr3 2010/sr10 2010/sr9 2010/sr6
2012/sr4

Q5: (a) Describe the hull examination that should be carried out on a ship in dry dock making special reference to essential
maintenance and repairs that can only be carried out in dry dock.
(ii) Construct a list of the items in order of importance that are required to be surveyed in the dry dock.
2009/sr4 2008/sr7 2011/sr3 2010/sr10 2012/sr4

Q6: What factors would you consider in deciding whether to open up a cylinder unit for overhaul?
After opening the unit and preparing for assembly, how would you decide whether to renew or re-use piston rings?
2009/sr4 2008/sr7 2011/sr3 2010/sr10 2012/sr

Q7: During the past four months since you joined the ship as Second Engineer a number of main engine exhaust valves have
suffered tracking and corrosion at the seating faces. Write a report to the Superintendent Engineer covering the following
points:
An explanation detailing how the problem becomes evident.
Your action upon recognizing the extent and seriousness of the problem.
Your reasoned views regarding the possible causes of the problem.
Your recommendations to avoid future incidents.
2009/sr4 2008/sr7 2005-6/EMG 2011/sr3 2010/sr 10

Q8: Your ship after having been accidentally grounded was taken to a dry-dock for inspection and necessary repairs. What
defects would you look: for in the following parts, that may have sustained damage due to grounding and suggest methods of
repairs that may be required to be carried out to the defects noticed:-
2009/sr4 2008/sr7 2006/sr5 2006/sr1 2011/sr3 2010/sr10

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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Q9 It is detected that the refrigerating compressor on board your ship has not been properly aligned with the motor, after a
major overhaul ashore Enumerate how the misalignment is detected and remedied.
2011/sr3


FEBRUARY 2011

Q1: With reference to the circuit breaker for an a.c. generator
Explain the sequence of events that might occur if the breaker opens on a short circuit and state the check you would require
following such event.
Give a safe procedure to follow should a main circuit breaker fail to open under fault condition.
2009/sr7 2009/sr3 2008/sr6 2007/sr5 2006/sr9 2006/sr1
2011/sr2 2010/sr6 2012/sr7

Q2:Explain how each of the following conditions contributes to the satisfactory performance of oil centrifuges; Correct bowl
speed; Cleanliness of bowl; Low rate of feed to the bowl; Contaminated oil preheated prior to centrifuging; Contaminated oil
allowed standing for an appreciable time prior to centrifuging.
2011/sr2 2012/sr10 2012/sr11

Q3: Suggest four reasons why the temperature of the oil in the steering gear system may become excessive
With reference to steering gears explain how the ship may be steered in each of the following circumstances.
Destruction by fire of the primary supply cable
Destruction by fire of the telemeter lines
Bearing failure in the running pump
2011/sr2 2012/sr11

Q4: State how safety is achieved with regard to gas emission in battery rooms where a large number of lead acid cells are stored
with reference to:
Provision of lighting;
Ventilation if a fan is fitted;
Type of distilled water container for topping up;
Use of tools and replacement of defective batteries.
2008/sr6 2006/sr9 2011/sr2
Q5: for a vapour compression refrigeration machine, state how EACH of the following faults are indicated and how they are
remedied.
Air in the system; Moisture in the system;; Undercharge;; Overcharge;
2008/sr6 2008/sr6 2006/sr9 2011/sr2

Q6: With reference to reciprocating air compressors explain the cause of the following faults.
Collapse of discharge valve springs.
Breakage of plate valves,
Overheating of the discharge air with an unrestricted air intake.
Inoperative piston rings.
2008/sr6 2011/sr2 2006-07/srEMG 2011/sr8 2012/SR6

Q7: Describe the routine maintenance required to be undertaken at periodical intervals, for inert gas system of a larger tanker
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
2011/sr2

Q8: Sketch a safety valve of a type normally mounted on an auxiliary boiler.
Identify with reasons those parts that require particularly close examination and attention during overhaul. Describe how the
valve is reset under steam after overhaul.
2009/sr7 2008/sr6 2007/sr5 2006/sr9 2011/sr2 2011/sr7

Q9:Recent experience has shown persistence damage occurring on seating faces of main engine
Exhaust valve, which is not confined to any particular unit.
State with reason the possible cause.
2011/sr2


JANUARY 2011

Q1: The vessel of which you are 2
nd
engineer suffers grounding
Describe the survey and inspection which you will carry out at the next dry docking of the vessel in a foreign port.
2011/sr1 2012/SR6

Q2: (a) Sketch and describe the construction and operation a life boat which handbrake and centrifugal brake.
(b) What maintenance to the brakes require.
I At what lowering velocity does the centrifugal brake operate?
2007/EMG 2011/sr1 2012/SR6

Q3: Give three reasons why cracks occasionally develop in large piston crown. State to what extent this cracking is considered of
consequence.
State how it is dealt with in the following instances:
c) Fine hairline
d) Localised and shallow crack,
2011/sr1 2013/SR3

Q4: Describe an air receiver and explain clearly the purpose of the mounting. State the defects which may develop and explain
the precaution which should be taken to minimize the possibility of deterioration 01 damage of air receiver
2011/sr1 2012/SR6

Q5 a) Describe the survey procedure of an oil lubricated stem bearing and shaft.
(ii) Explain how the integrity of the outboard seal of an oil lubricated stern tube may be proved before the dry-dock is
flooded.
2009/sr2 2007/EMG 2011/sr1 2010/sr11 2011/sr7 2011/sr6
2011/sr11 2012/sr3 2012/sr2 2012/SR6 2012/sr10

Q6: Describe the overhaul of a boiler safety valve and explain using sketches where necessary those parts which require
particularly close attention
Describe the setting of boiler safety valve to comply with classification society requirement.
2006/SR3 2011/SR1 2010/sr9 2010/sr1 2011/sr3 2010/sr10

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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Q7: With reference to hydraulic cargo handling system
State 4 possible cause of contamination of the oil
State 4 possible effect of the oil contamination on the system
State how the system oil may be monitored for contamination. Contamination of oils
Water promotes rusting of steel and must be excluded from hydraulic systems.
2007/SR12 2011/SR1
Q8: Give reason for each of the following
Excessive high pressure at compressor discharge,
Suction pressure too low
Continual starting and stopping of the compressor runs continuously Compressor abnormally noisy
2005/SR9 2011/SR1

Q9. With reference to the adoption of unmanned machinery spaces describe routine maintenance on
Automatic control and alarm systems to deal with
High bilge level
Fuel oil tank overflow
Bearings overheating
Fire detection
2007/EMG 2011/sr1 2013/SR4


DECEMBER 2010

Q1: Although your vessel is engaged upon regular trade you notice that the specific fuel consumption has noticeable increased
whilst the average speed has decreased in comparison to previous What investigation will you make and based 011 your finding
what collective measure would you take.
2010/sr12

Q2: Describe why the best way repairs would be made by way of; a) Building by weld; b) Cropping or; c) Installing new
plate for the following:; i) Puncture in a hollow rudder; ii) Part of the bilge keel torn away from the hull
(e) A puncture of a large area of plate bulkhead near the bow under the hawse pipe.
2010/sr12

Q3: A 4-stroke diesel engine has a leaky fuel valve.
Describe the symptoms you would look for, for confirming the same.
Explain the dangers involved and the action you would take to continue the safe operations of the engine.
2010/sr12

Q4: What would you do if the transmitter fails to return to mid-position? What steps to be taken to bring the rudder to return to
midships?
What type of auxiliary gear is used with an electro- hydraulic gear if the rudder-stocks greater than 228 mm? How-would you
isolate one unit to put it on stand-by? What prevents one unit from motoring the other?
2010/sr12
Q5: Consider an engine fitted with a chain driven camshaft,
(a) What effect has the stretching of the chain upon engine performance and maintenance?
(b) How is the chain tension adjusted to its initial value after stretching?
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
I how is the engine timing collected adjusting the chain?
(d) What is the most common cause of chain failure and what part of the chain is most prone to this failure?
2010/sr12

Q6: Describe how you would test boiler water for:
(f) Alkalinity
ii. Chlorides.
State the values obtained from the tests that would be considered suitable for a water tube boiler. If the test results were
unsatisfactory, what remedial action would you take?
2010/sr12

Q7: A) Describe the procedure for removal of a propeller shaft Describe an inspection of the propel shaft.
B) Give different reasons why the frequency between withdrawals of tail shaft for inspection purpose might be increased.
2010/sr12

Q8: The vessel of which you are 2
nd
engineer suffers grounding
Describe the survey and inspection which you will can out at the next dry docking of the vessel in a foreign port.
2010/sr12


NOVEMBER 2010

Q1: (a) Explain how oil carries over occurs in starting air compressors.
(b) State how the problems of oil carry over are minimized.
I State THREE factors that contribute to air start line explosions in diesel engines.
2009/sr2 2006/sr9 2010/sr11 2012/sr3

Q2: What are the effects of following on the sluggishness of steering gear operations
Air entrapped in hydraulic oil.
Worn pins and weak springs in hunting gear
Shock valves leaking
2008/sr9 2010/sr11 2010/sr8 2011/SR9 2012/sr3

Q3: Briefly describe your action plan on following exigencies:
Leaky economizer tube, while at see
Leaky intercooler of main air compressor, while manoeuvring
2008/sr9 2010/sr11 2010/sr8 2010/sr7

Q4: Briefly describe your action plan on following exigencies:
(a) Leaky economizer tube, while at see
(b) Leaky intercooler of main air compressor, while maneuvering
(c) Explain reasons and remedial actions for fall off in heat exchanger performance, if this is
a)Gradually
b)Suddenly
2008/sr9 2010/sr11 2010/sr8

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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Q5: Fuel injector needle valves are found to be seizing frequently. Explain:
(g) How could such seizures be detected, and,
ii) Preventive measures and remedial actions that can be taken.
2008/sr9 2010/sr11 2010/sr8

Q6a) Describe the survey procedure of an oil lubricated stem bearing and shaft.
(h) Explain how the integrity of the outboard seal of an oil lubricated stern tube may be proved before the dry-dock is
flooded.
2009/sr2 2007/EMG 2011/sr1 2010/sr11 2011/sr7 2011/sr6
2011/sr11 2012/sr3 2012/sr2 2012/SR6 2012/sr10

Q7: Fatigue is one of the main causes of crankshaft failure.
Indicate on a sketch the most likely location of a fatigue crack.
Explain how a fatigue failure is identified.
Describe how a fatigue crack may be initiated.
Describe, with the aid of sketches, the methods used to inhibit fatigue cracks.
2009/sr2 2007/sr4 2010/sr11 2011/sr7 2005/sr3 2011/sr11
2012/sr3

Q8: It is found that the tie rods are persistently becoming slack:
(j) State, with reasons, the possible causes.
(k) State, with reasons, the likely effects on the engine if it is allowed to operate with slack tie rods.
(l) Explain how this problem can be minimized?
2007/sr10 2007/sr9 2007/sr6 2006/sr8 2010/sr11 2011/sr6
2012/sr3

OCTOBER 2010

Q1: If you have opened up a main sea-water circulating pump (centrifugal type) for survey or examination, describe the checks
you would make, and state your conclusion regarding any faults found.
2009/sr4 2008/sr7 2007/sr9 2007/sr6 2006/sr8 2006/sr7
2011/sr3 2010/sr10 2011/sr6 2005/sr9 2006/sr9 2011/sr6

Q2: With reference to oil monitoring of bilge and tanker ballast discharges:
Describe, the maintenance schedules and procedures for an oil monitoring system;
State the inputs that are recorded;
Explain the difficulties encountered with the efficient operation of the oil monitoring system.
2009/sr4 2008/sr7 2007/sr9 2006/sr8 2006/sr7 2007/sr1
2011/sr3 2010/sr10

Q3: Describe briefly the methods of carrying out a bend test and an impact test illustrate their general form of the test pieces
used and state how the final results are given for compression of different materials of what practical use are the figures
obtained?
2007/sr1 2010/sr10

Q4: If you have opened up a main sea-water circulating pump (centrifugal type) for survey or examination, describe the checks
you would make, and state your conclusion regarding any faults found.
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
2009/sr4 2008/sr7 2007/sr9 2007/sr6 2006/sr8 2006/sr7
2011/sr3 2010/sr10 2011/sr6 2005/sr9 2006/sr9

Q5. Describe the overhaul of a boiler safety valve and explain using sketches where necessary those parts which require
particularly close attention
Describe the setting of boiler safety valve to comply with classification society requirement.
2006/SR3 2011/SR1 2010/sr9 2010/sr1 2011/sr3 2010/sr10

Q6: With regard to keeping the gas side of boilers in good condition discuss EACH of the following; The mechanism of
combustion, stating the factors which are important to good combustion;Oil fuel treatments;Soot removal equipment
2009/sr6 2008/sr7 2008/sr1 2007/EMG 2007/sr8 2006/sr7
2006/sr4 2006/sr1 2011/sr3 2010/sr10 2010/sr9 2010/sr6
2012/sr4
Q7: (a) Describe the hull examination that should be carried out on a ship in dry dock making special reference to essential
maintenance and repairs that can only be carried out in dry dock.
(b) Construct a list of the items in order of importance that are required to be surveyed in the dry dock.
2009/sr4 2008/sr7 2011/sr3 2010/sr10 2012/sr4
Q8: What factors would you consider in deciding whether to open up a cylinder unit for overhaul?
After opening the unit and preparing for assembly, how would you decide whether to renew or re-use piston rings?
2009/sr4 2008/sr7 2011/sr3 2010/sr10 2012/sr4

Q9: Your ship after having been accidentally grounded was taken to a dry-dock for inspection and necessary repairs. What
defects would you look: for in the following parts, that may have sustained damage due to grounding and suggest methods of
repairs that may be required to be carried out to the defects noticed:-
2009/sr4 2008/sr7 2006/sr5 2006/sr1 2011/sr3 2010/sr10


SEPTEMBER 2010

Q1: Auxiliary boiler is periodically unattended and equipped with alarms to cover low water level, high steam pressure, and air
and flame failure.
State why and how fuel to the burners is automatically out off under alarm conditions of water level, steam pressure, air and
flame failure.
Describe how and when each of the above alarms is tested without endangering the boiler.
2008/sr3 2011/sr7 2006-7/srEMG 2010/sr9 2011/sr11

Q2. (a) With reference to the insulation testing of marine electrical plant:
State the reasons for insulation testing; State the precautions to be observed when testing intrinsically safe equipment; (b)
Describe the overhaul of d.c. motor which has been subjected to excessively damp condition or flooding with seawater.
2008/sr9 2008/sr4 2008/sr3 2008/sr2 2007/sr9 2007/sr7
2007/sr4 2007/sr2 2006/sr8 2011/sr4 2010/sr9 2011/sr6
2008/sr7 2007/sr1 2006-07/Emg 2005/sr1 2005/sr9 2011/sr4
2011/sr7 2012/sr4 2012/sr10 2012/sr11

Q3. Referring where necessary to design, construction and operation, outline the measures to prevent fires caused by spillage of
fuel, lubricating and hydraulic oil, involving EACH of the following:
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Pipes, fliers, valves and cocks; Oil units, pumps and fittings; Overflow arrangements; Sounding arrangements; Lubricating oil;
Starting air pipe lines; Electric cables.
2008/sr3 2010/sr9

Q4. Describe the overhaul of a boiler safety valve and explain using sketches where necessary those parts which require
particularly close attention
Describe the setting of boiler safety valve to comply with classification society requirement.
2006/SR3 2011/SR1 2010/sr9 2010/sr1 2011/sr3 2010/sr10

Q5. Describe the nature and the possible effects on machinery operation of deposits, which may adhere to the internal surfaces
of exhaust gas turbo-blowers and explain how these deposits are removed
2009/sr8 2008/sr12 2008/sr11 2006/sr3 2010/sr1 2010/sr9

Q6. With reference to steering gear hydraulic systems:
(a) Explain the factors that could contribute to failure of connecting flange leading to total loss of oil from the system;
(b) Describe an arrangement designed to ensure that the problem would not cause steering failure.
2009/sr8 2008/sr12 2008/sr11 2006/sr3 2010/sr9

Q7. Discuss the advantages and disadvantages of adopting the following policies for maintenance of main and auxiliary diesel
engines.
Planned maintenance.
Condition monitoring.
Periodic replacement of components.
2009/sr7 2008/sr9 2008/sr1 2007/sr8 2007/sr3 2006/sr7
2006/sr5 2006/sr4 2010/sr9

Q8. A cage rotor induction motor has been flooded with seawater. Insulation resistance is down to zero M. Describe the
procedure for putting the motor back into service.
2008/sr9 2010/sr9

Q9. (a) Explain TWO advantages and TWO disadvantages of producing fresh water reverse osmosis.
(b) Discuss the maintenance required for the following process.
Osmosis; (ii)Reverse osmosis
2008/sr9 2010/sr9


AUGUST 2010

Q1: In a turbo charger, explain the effects of following:
a) Deposits on Impeller
b) Deposits on Turbine nozzles
c) Damaged Labyrinth Seals
2010/sr8
Q2: The off-specifications fuel has been received on board. In the absence of low ROB of old fuel.
Explain with reasons what actions should be taken to minimize damage and enable safe operation of the engine, if following fuel
properties were above specified levels:
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C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
e) Ignition quality
ii) Conradson carbon level
iii) Viscosity
iv) Specific gravity
2010/sr8

Q3: Explain the causes of severe erosion that may be experienced in a centrifugal Pump.
b) State how pump performance is affected & possible indications to the shipboard engineer.
c) Explain how the erosion can be minimized by use of proper operation, material and installation.
2010/sr8

Q4: Boiler automatic combustion control has failed dining operation of boiler. Explain:
a) Procedures to operate boiler in emergency
b) Action plan to investigate, rectify and bring system to normal
2010/sr8

Q5: What are the effects of following on the sluggishness of steering gear operations.
Air entrapped in hydraulic oil.
Worn pins and weak springs in hunting gear
Shock valves leaking
2008/sr9 2010/sr11 2010/sr8 2012/sr3

Q6: Fuel injector needle valves are found to be seizing frequently. Explain:
f) How could such seizures be detected, and,
ii) Preventive measures and remedial actions that can be taken.
2008/sr9 2010/sr11 2010/sr8

Q7: Briefly describe your action plan on following exigencies:
(d) Leaky economizer tube, while at see
(e) Leaky intercooler of main air compressor, while maneuvering
(f) Explain reasons and remedial actions for fall off in heat exchanger performance, if this is
a) Gradually
b) Suddenly
2008/sr9 2010/sr11 2010/sr8


JULY 2010

Q1 In cold climatic conditions, it was required to provide accommodation heating:
a) State causes and remedies for following:
i) Drying effect of air causing discomfort; (ii) Suffocating effect in accommodation
b) Explain with the aid of a sketch how humidity is maintained?
2010/sr7

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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Q2: Rapid increase in total Dissolved solids of boiler water is observed. Explain. Your action to identity the cause of such
increase. Steps to bring down the IDS and operate the boiler safely in emergency. Permanent coll ective action taken to bring the
boiler to normal condition.
2010/sr7 2010/sr4 2010/sr3

Q3: Main engine #2 de-carbonization was carried out on piston inspection the following faults were observed.
i. Cracking and burning of upper part of crown.
ii. Cracking in piston ring groove.
iii. Explain the cause and how it can be minimized.
2010/sr7

Q4: In operation of a 2 stroke engine following conditions were observed. A gradual rose in exhaust temperature at one
cylinder. A lies in crank case sump level Explain the reasons and subsequent action taken for the same.
2010/sr7

Q5: Briefly describe your action plan on following exigencies:
Leaky economizer tube, while at see
Leaky intercooler of main air compressor, while maneuvering
2008/sr9 2010/sr11 2010/sr8 2010/sr7

Q6: Due to wiping main engine bearing needs emergency repairs. Describe How the rep ail to the bearing may be carried out.
How the rep aired bearing would be fitted.
2010/sr7

Q7: State why each of the following is considered a good practice. Regular check on diesel engine cooling water condition. Main
air reservoir drained regularly. Putting a cap and self closing cock on engine room D.B. tank. Indicator cocks be left open on
stationary marine diesel engine.
2010/sr7

Q8: Your ship is in dry-dock prepare repair specification for the following Main cooling seawater overboard valve
Aft winch hydraulic oil pressure line holed at deck penetration in steering compartment Deck seal of IG system in an oil tanker
Repair specification dry dock
2010/sr7 2005/SR5

Q9: The failure of bridge control and remote control from engine control room has occurred during maneuvering in closed
water. What all important data will be required to be monitored and recorded manually Explain how you will organize your
staff for effective watch keeping
2010/sr7

JUNE 2010

Q1. You have recently been appointed second engineer of a vessel and have experienced problems associated with the operation
of the oily water separator. Make a report to the company explaining the nature of the problem and suggesting possible
remedies. Assume a slop tank is available for retaining bilges until the vessel reaches port.
2009/sr2 2008/sr2 2006/sr4 2006/sr1 2011/sr4 2010/sr9
2010/sr6
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1

Q2. With reference to the circuit breaker for an a.c. generator
Explain the sequence of events that might occur if the breaker opens on a short circuit and state the check you would require
following such event.
Give a safe procedure to follow should a main circuit breaker fail to open under fault condition.
2009/sr7 2009/sr3 2008/sr6 2007/sr5 2006/sr9 2006/sr1
2011/sr2 2010/sr6 2012/sr7

Q3: With regard to keeping the gas side of boilers in good condition discuss EACH of the following
The mechanism of combustion, stating the factors which are important to good combustion;
Oil fuel treatments;Soot removal equipment
2009/sr6 2008/sr7 2008/sr1 2007/EMG 2007/sr8 2006/sr7
2006/sr4 2006/sr1 2011/sr3 2010/sr10 2010/sr9 2010/sr6
2012/sr4

Q4: (a) Explain in detail how an in-water survey is carried out.
(b) State the requirements to be fulfilled before an in-water survey is acceptable to the survey authority.
I Construct a list of the items in order of importance that the underwater survey authority should include.
2006/sr1 2010/sr9 2010/sr6

Q5: (a) Discuss the possible problems associated with air compressors which operate automatically.
(b) State the standing orders you, as Second Engineer, would issue regarding the maintenance and safe and efficient operation of
air compressors.
I Outline any problems common to air receivers and machinery space/ship compressed air systems.
2009/sr3 2006/sr1 2010/sr6

Q6: Sketch and describe a system of control for maneuvering a main diesel engine from the bridge and show local control may
be effected in case of breakdown of the system.
2008/sr12 2006/sr1 2010/sr6

Q7: Describe the in-water survey to classification society requirements of the external underwater structure of a very large
crude carrier.
2010/sr6 2006/sr1

Q8: With reference to medium speed diesel engines describe how a chief engineer officer would direct staff to carry out each of
the following: Check engine performance during operation Establish the condition of the lubricating oil. Monitor the general
condition of the engine during voyage
2010/sr6 2010/sr6

Q9: Your ship after having been accidentally grounded was taken to dry dock for inspection and necessary repairs; What defects
would you look for in the following parts that may have sustained damage due to grounding and suggest method of repair that
may be required to becarried out to the defects noticed; Propeller shaft and tail end shaft; Main engine crankshaft
2009/sr1 2010/sr6 2009/SR4

APRIL 2010

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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Q1: Describe how the following conditions are prevented in auxiliary boilers:
Feed contamination by oil from heating coil drains;
Internal corrosion;
Furnace blowback;
Uptake fire.
2009/sr3 2008/sr11 2006/sr3 2005-6/EMG 2010/sr4 2010/sr3
Q2: (a) Describe the events leading to a crankcase explosion.
(b) State how overheating might be indicated other than by a mist detector.
I State how severity of a crankcase explosion is limited.
(d) Emission of flame has in the past caused severe burns to personnel present during a crankcase explosion. Despite the addition
of flame traps. Discuss the procedure in the invent of overheating being indicated.
2009/sr3 2008/sr11 2006/sr3 2005-6/EMG 2010/sr4 2010/sr3

Q3: Rapid increase in total Dissolved solids of boiler water is observed. Explain. Your action to identity the cause of such
increase. Steps to bring down the IDS and operate the boiler safely in emergency. Permanent coil active action taken to bring the
boiler to normal condition.
2010/sr7 2010/sr4 2010/sr3

Q4: Outline the procedure for the inspection of the rudder and shaft in every dry dock
State the requirement with respect to steeling gear as per SOLAS
i.Relief valve
ii.Steeling gear control
iii.Electrical power circuit
2010/sr4 2006/sr3 2010/sr3

Q5: What short notes on the following;
Measures to stop exhaust gas leakage in the engine room.
Measures to stop oil leakages in the engine room.
2009/sr7 2007/sr4 2010/sr4 2010/sr3 2011/sr7 2011/sr11
2012/SR6

Q6: With reference to air receivers and bottles explain with reasons:
Why regular systematic internal inspection is advisable?
Which internal areas of large receivers should receive particularly close examination?
How bottles are inspected internally and what parts should be closely examined?
How the condition of a bottle or receiver that cannot be inspected internally is checked?
2009/sr6 2008/sr12 2008/sr8 2007/sr4 2007/sr2 2011/sr4
2010/sr4 2010/sr3 2010/sr1 2001/sr7 2009/sr1 2011/sr7
2011/sr4 2011/sr11 2012/sr4 2012/SR6

Q7: With respect to hydraulic Ram steeling gears
a) What emergency locking device can be used in order to speedily bring the steeling gear to rest? State one reason the
best angular position to lock the steeling gear.
b) Use a simple sketch to show where the Jumping (top) and wear down (bottom) rudder carrier ring clearances can be
measured. Indicate what clearances you would expect with a new steeling gear
c) State the consequences of the wear down clearances being reduced to less than zero.
2011/sr4 2010/sr4 2010/sr3 2010/sr2
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1

Q8: Sketch and describe a pneumatically operated control valve Explain how the valve is operated if the controller fails. Discuss
the routine maintenance required for these valves.
2011/sr4 2007/sr3 2010/sr2 2010/sr3 2012/sr2

MARCH 2010

Q1: With respect to hydraulic Ram steeling gears
g) What emergency locking device can be used in order to speedily bring the steeling gear to rest? State one reason the
best angular position to lock the steeling gear.
h) Use a simple sketch to show where the Jumping (top) and wear down (bottom) rudder carrier ring clearances can be
measured. Indicate what clearances you would expect with a new steeling gear
i) State the consequences of the wear down clearances being reduced to less than zero.
2011/sr4 2010/sr4 2010/sr3 2010/sr2
Q2. Sketch and describe a pneumatically operated control valve Explain how the valve is operated if the controller fails. Discuss
the routine maintenance required for these valves.
2011/sr4 2007/sr3 2010/sr2 2010/sr4 2012/sr2

Q3. Give possible reasons for the following changes in boiler water test results, and state what action should be taken: (a) When
the total dissolved solids and chemical reserves are reducing; (b) When the phosphate reserve is reducing the chlorinate and
total dissolved solids are increasing; (c) When the alkalinity reserve only is reducing; (d) When the oxygen level only
2009/sr8 2009/sr8 2010/sr3 2012/sr2

Q4. Describe how the following conditions are prevented in auxiliary boilers:
Feed contamination by oil from heating coil drains; Internal corrosion; Furnace blowback; Uptake fire.
2009/sr3 2008/sr11 2006/sr3 2005-6/EMG 2010/sr4 2010/sr3

Q5: Outline the procedure for the inspection of the rudder and shaft in every dry dock
State the requirement with respect to steeling gear as per SOLAS
I. Relief valve; ii. Steeling gear control; Iii. Electrical power circuit
2010/sr4 2006/sr3 2010/sr3

Q6. (a) Describe the events leading to a crankcase explosion.
(b) State how overheating might be indicated other than by a mist detector.
State how severity of a crankcase explosion is limited.
(d) Emission of flame has in the past caused severe burns to personnel present during a crankcase explosion. Despite the addition
of flame traps. Discuss the procedure in the invent of overheating being indicated.
2009/sr3 2008/sr11 2006/sr3 2005-6/EMG 2010/sr4 2010/sr3

Q7. An auxiliary engine exhibits a tendency to haut to such an extent that the engine speed variation prohibits the connection of
the machine to the switchboard; Discuss the possible causes of hunting; Explain how the problem of hunting can be rectified.
2009/sr7 2007/sr4 2011/sr7 2005/sr3 2005/sr7 2005/srEkm
2006/sr6 2011/sr11 2010/sr3 2012/sr7

Q8. For a fully automatic provisions refrigeration system incorporating a number of rooms;
Explain how each room temperature is set;
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
Describe the sequence of events following a demand for increased refrigerant flow from one room;
State with reasons the devices incorporated into the system to protect the machinery and equipment against malfunction;
State how satisfactory operation of the plant can be established?
2009/sr7 2007/sr4 2010/sr3 2011/sr11 2011/sr7 2012/sr7

Q9. What short notes on the following;Measures to stop exhaust gas leakage in the engine room.
Measures to stop oil leakages in the engine room.
2009/sr7 2007/sr4 2010/sr4 2010/sr3 2011/sr7 2011/sr11
2012/SR6

FEBRUARY 2010

Q1: You have recently joined a vessel as Second Engineer Officer. For the past several voyages it has been the practice 011 board
to dispense with the use of the exhaust gas boiler and leave it to ran dry. As part of an overall economy chive the company has
requested you to re-commission the boiler.
Write a letter to the Superintendent Engineer stating how the boiler was brought 011 line and the safety valves adjusted.
2010/sr2 2008/sr6

Q2. Write a report to your Engineer Superintendent describing a breakdown of the main refrigerating plant for cargo or ship
provision giving reasons for the breakdown, the method of repair and the action taken to prevent a recurrence.
2008/sr9 2005-2006/EMG 2010/sr2

Q3. (a) During the weighment of CO
2
bottles required for total flooding of Engine room, it was observed that few bottles are less
than the original capacity. State the reasons for the same and checks / tests to be made prior refilling; b) State how often the CO
2

bottles are required to be weighed and pressure tested.
2008/sr1 2007/sr8 2006/sr7 2007/sr10 2007/sr2 2006/sr8
2005-6/EMG 2010/sr2

Q4. During the past 4 months since you joined the ship as 2nd engineer a number of main engine exhaust valve have suffered
from cracking and corrosion at the seating faces; Write a report to the superintendent engineer covering the following points;
An explanation detailing how the problem becomes evident; Your action upon recognizing the extent and seriousness of the
problem; Your reasoned view regarding the possible cause of the problem; Your recommendation to avoid future incident.
2010/sr2 2009/sr4 2005/sr7 2011/sr3

Q5. (a) The UMS monitoring and control system of your ship has recently started to give false alarms and incorrect data
printouts. State, with reasons, possible causes if the false alarms and reading are; (i) Localized to a particular area of engine
operation; (ii) General to the engine room; (b) State, with reasons, the action you, as Second Engineer, would take to
ensure continued safe operation of the vessel if the defects are general to the engine room; (c) Explain the procedure you, as
Second Engineer, would adopt in order to locate and rectify a general fault in the UMS system.
2010/sr2

Q6. The lube oil cooler of a large 2 stroke diesel engine is showing poor performance. Suggest some measures you would initiate
to rectify the problem and improve the performance.
2010/sr2

Q7. With respect to hydraulic Ram steeling gears
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
a. What emergency locking device can be used in order to speedily bring the steeling gear to rest? State one reason
the best angular position to lock the steeling gear.
b. Use a simple sketch to show where the Jumping (top) and wear down (bottom) rudder carrier ring clearances can be
measured. Indicate what clearances you would expect with a new steeling gear
c. State the consequences of the wear down clearances being reduced to less than zero.
2011/sr4 2010/sr4 2010/sr3 2010/sr2

Q8. Describe the hull inspection that you would carry out in the dry dock stating what inspection you would make as the work
started during and after completion of work of the following RUDDER Inspection of large seawater inlet chest and valve
(f) Anchor cables
(g) Forward end of ship
(h) Propeller and stem bush
(i) Opening in shell plating
(j) Shell plating
2010/sr2 2008/sr4 2006-07/Emg 2006/sr4 2006/sr2 2010/sr1 2011/sr7 2011/sr11

Q9. Sketch and describe a pneumatically operated control valve Explain how the valve is operated if the controller fails. Discuss
the routine maintenance required for these valves.
2011/sr4 2007/sr3 2010/sr2 2012/sr2


JANUARY 2010

Q1: Accidents regularly occur due to premature or accidental release of Co2 into machinery spaces; W.R.T. this enumerate the
procedure or arrangement that you as 2
nd
engineer would adopt W.R.T the following; Contractors working on Co 2 system;
Understanding between bridge and engine room in the event of a machinery space fire Familiarizing staff with the system; What
checks and test would you carry out before putting system in operation
2010/sr1 2007/SR3 2012/sr2 2011/sr4

Q2. Under continuous survey of machinery, bottom end bearing of a large slow speed engine is due for survey,
(a)As Second Engineer explain the procedure involved in the complete inspection of a bottom end
Bearing; (b) List the precautions to be taken; (c) Indicate the reasons for the possible defects, which could be encountered, and
state how they may be rectified; (d) What tests are earned out on completion of survey and re-assembly?
2009/sr8 2007/sr3 2010/sr1

Q3. State the circumstances owing to which it may be necessary to renew a cylinder liner
Explain how the liner is removed; explain how a new liner is fitted; State the important checks to be made after fitting
2010/sr1 2005/sr2

Q4. Describe the overhaul of a boiler safety valve and explain using sketches where necessary those parts which require
particularly close attention
Describe the setting of boiler safety valve to comply with classification society requirement.
2006/SR3 2011/SR1 2010/sr9 2010/sr1 2011/sr3 2010/sr10

Q5. Describe the nature and the possible effects on machinery operation of deposits, which may adhere to the internal surfaces
of exhaust gas turbo-blowers and explain how these deposits are removed
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P L E A S E U S E T H I S B O O K F O R R E F E R E N C E O N L Y . P L E A S E D O N O T X E R O X . H E L P U S T O
C O N T I N U E T H I S J O B B Y B U Y I N G O R I G I O N A L C O P I E S F R O M U S . T O O R D E R C A L L / S M S / E M A I L
U S 0 9 7 9 0 1 1 5 3 3 5 / 0 9 9 6 2 7 7 7 1 1 1
2009/sr8 2008/sr12 2008/sr11 2006/sr3 2010/sr1

Q6. With reference to steering gear hydraulic systems :(a) Explain the factors that could contribute to failure of connecting
flange leading to total loss of oil from the system;(b) Describe an arrangement designed to ensure that the problem would not
cause steering failure.
2009/sr8 2008/sr12 2008/sr11 2006/sr3 2010/sr9 2010/sr1

Q7. With reference to air receivers and bottles explain with reasons:
Why regular systematic internal inspection is advisable?
Which internal areas of large receivers should receive particularly close examination?
How bottles are inspected internally and what parts should be closely examined?
How the condition of a bottle or receiver that cannot be inspected internally is checked?
2009/sr6 2008/sr12 2008/sr8 2007/sr4 2007/sr2 2011/sr4
2010/sr4 2010/sr3 2010/sr1 2001/sr7 2009/sr1 2011/sr7
2011/sr4 2012/sr4 2012/SR6

Q8: Describe the hull inspection that you would carry out in the dry dock stating what inspection you would make as the work
started during and after completion of work of the following RUDDER Inspection of large seawater inlet chest and valve; Anchor
cables; Forward end of ship; Propeller and stem bush; Opening in shell plating; Aft end of ship; Rudder; Shell plating
2010/sr2 2008/sr4 2006-2007/Emg 2006/sr4 2006/sr2 2010/sr1 2011/sr7
2011/sr11

Q9: Suggest a procedure (in about 200 words) to the Chief Engineer, as to how you propose to ensure that the engine room
overhead crane is maintained and operated correctly. What tests certificates are required for the overhead crane, and who is the
issuing authority.
2009/sr2 2007/sr4 2006/sr5 2010/sr1 2012/sr3