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Padeye Design and Verification Analysis

This document summarizes the analysis and verification of a lifting padeye. The analysis shows that the padeye meets requirements for cheek radius, thickness, hole size, shackle clearance, pull-out strength, and weld dimensions. Stress results are below design limits for bearing stress, shear stress, net area tension, yielding of the gross section, and cheek weld throat. Combined stresses and shear at the padeye are also within acceptable limits according to verification criteria.

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0% found this document useful (0 votes)
1K views16 pages

Padeye Design and Verification Analysis

This document summarizes the analysis and verification of a lifting padeye. The analysis shows that the padeye meets requirements for cheek radius, thickness, hole size, shackle clearance, pull-out strength, and weld dimensions. Stress results are below design limits for bearing stress, shear stress, net area tension, yielding of the gross section, and cheek weld throat. Combined stresses and shear at the padeye are also within acceptable limits according to verification criteria.

Uploaded by

Lưu Xuân
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
  • Lifting Padeye Overview
  • Sing Force Analysis
  • Verification Procedures
  • Summary and Conclusion

LIFTING PADEYE

Model data
In plane load inclination 0deg

Padeye Force

Fpadeye 4805.8kN

Design Factors DNV - RULES FOR MARINE OPERATIONS

c - Used for lift points*

It was considered in
sacs
c 1.0


analysis
*is meant to account for severe consequences of single element failure.
Material Data
Fy 35.5 kNcm2
Weld Material Data:
Fwm 48.3 kN
cm2

Padeye Dimensions :

Padeye
radius

Rpadeye 320mm


Cheek radius






Rcheek1 270mm


Padeye
thickness



tpadeye 44.5mm


Cheek thickness





tcheek 44.5mm


Diameter of Hole


dhole 186mm


Weld


tw 10mm




Base Area Abase 578.50cm2
Geometric Properties of the Section of Padeyes
Area

Area 578.50cm2

Resistance modulus (Bending in Plane) Win 12530cm3


Resistance modulus (Bending out Plane) Wout 429cm3


Distance between center of hole and base of padeye
c 340mm





Factor n


n is the factor that allow perform the fillet weld execution
n 1.0


between the Cheek and the Padeye, and can vary











between 1.0 and 1.5.


Shackle

Shackle

Pin
diameter

dpin 180mm

Pin lenght

W 250mm



Dimension
g 630mm



Fcable = Fpadeye 5
Fcable Fpadeye 5
Fcable 2.45 103 tonnef
Wire rope Class 6x36 1 1/2
Wire rope diameter wire 225mm

Sling Force
Fpin Fpadeye c
SECTION UTILIZED
Fpin 4805.8 kN
Loads
Fx1 Fpin cos()
Fx1 4.8 103 kN
Fy1 0.05 Fpin
Fy1 240.3 kN
Fz1 0.05 Fpin
Fz1 240.3 kN
Cheek Radius - Verification
dcheek 2 Rpadeye n tcheek
R


dcheek


cheek2

2


Rcheek2 275.5 mm

Rcheek

Rcheek1 if Rcheek1 Rcheek2

Rcheek2 otherwise
Rcheek 270 mm

Total thickness - Verification

Ttotal

Fpin

Ttotal 83.6 mm

0.9 Fy dpin



T 4 tcheek tpadeye T 222.5 mm

Tcheck



"OK" if T Ttotal




"NOT OK" otherwise
Tcheck "OK"
Gap in the diameter of hole - Verification
fhole

(1mm) if dpin 33mm

otherwise


0.03 dpin if 0.03 dpin 6mm


6mm otherwise
fhole 5.4 mm

dholecheck



"OK" if dpin fhole dhole


"NOT OK" otherwise
dholecheck "OK"

Gap in the shackles - Verification
- First Verification
fshackles W Tfshackles 27.5 mm fmax 10025 W
fmax 62.5 mm
fshacklesallowable "NOT OK" if fshackles fmax

"OK" otherwise
fshacklesallowable "OK"
-Second Verification

d

finstallation "OK" if




pin

6mm

2

g

Rpadeye

wire

"NOT OK"

otherwise


d



pin



gap 175 mm 2

gap g Rpadeye

wire
finstallation "OK"


Hole radius

r



dhole



hole

2



Pull out critical section
1 0deg
2 0deg
Design dimensions
Effective width of padeye plate:
b1 min 4 T 0.8 dhole Rpadeye rhole b1148.8 mm
Effective width of cheek
b2 min b1 Rcheek rhole b2148.8 mm
Effective width of padeye plate
b3 min 2 Rpadeye 2 b1 dhole Rcheek 2 b3 640mm

PADEYE VERIFICATIONS
Bearing stress check:
fbe

Fpin

fbe 200 MPa dpin tpadeye 2tcheek
Fbe 0.9 Fy

Fbe 319.5 MPa

fbe


UCbearing UCbearing 0.63

Fbe


Shear stress check:

fv

Fpin

2 R

r t
padeye

R r 2 t

fv 92.939 MPa

padeye hole

cheek hole

cheek
Fv 0.4 Fy

Fv 142 MPa


fv

UCShear

UCShear 0.655

Fv


Net area tension:

fNet.Area

Fpin

fNet.Area 121 MPa

2 b1 tpadeye 4 b2 tcheek


FNet.Area 0.45 Fy

FNet.Area 159.8 MPa
UCNet.Area

fNet.Area

FNet.Area UCNet.Area 0.76



Yielding gross cross section:


fGross.Section
Fpin

fGross.Section 168.7 MPa

b3 tpadeye



FGross.Section 0.6 Fy FGross.Section 213 MPa

fGross.Section

UCGross.Section

UCGross.Section 0.792
FGross.Section


Pull out of the padeye and cheek:

F
pinchek

"OK"

if 2 R R
1
t
padeye
0.6 F
y
F
pin


padeye cheek

2


"NOT OK"

otherwise



Fpinchek "OK"

Cheek weld:

aweldmin



3mm if tpadeye 6.4mm



5mm if 6.4mm tpadeye 12.7mm


6mm if 12.7mm tpadeye 19mm


8mm if tpadeye 19mm

aweldmin 8 mm

aweld "NOT OK" if tw aweldmin

" OK" otherwise


aweld " OK"

Cheek force

Fcheek Fpin

tcheek

tpadeye 2 tcheek


Fcheek 1601.9 kN

Cheek weld throat:

fw

Fcheek

fw 267.1 MPa 2 Rcheek 0.5 tw 0.707

Fw min 0.30 Fwm 0.4 Fy 2 Fw 144.9 MPa

fw

UCweld

UCweld 1.843
Fw


Padeye Base Verification in accordance with AISC:
Stress due Axial Force:

fa
Fx1
fa 83.1 MPa

Area


Stress due bending in plane:
fin

Fz1 c

fin 6.5 MPa


Win


Stress due bending out of plane:


wire

dhole







Fy1 g 2


fout
c 2
fout 532.4 MPa

Wout


Area 0.058 m2
Fx1 4.806 106 N
Combined Stress
fa fin fout UCCombined0.6 Fy 0.6 Fy 0.75 Fy
UCCombined 2.42
Shear at Padeye:
fv.padeye 2
Fz1
3 Abase
fv.padeye 6.2 MPaFv.padeye 0.4 Fy Fv.padeye 142 MPa
fv.padeyeUCShear.Padeye Fv.padeye
UCShear.Padeye 0.044

SUMMARY
Cheek Radius - Verification:
Total thickness - Verification:
Gap in the diameter of hole - Verification:
Gap in the shackles - Verification:
Rcheek 270 mm Rcheek1 270 mm
Tcheck "OK"
dholecheck "OK"
-First Verification:
-Second Verification:
Pull out of the padeye and cheek:
Cheek weld mininum:
Bearing stress check:
Shear stress check:
Net area tension:
Yielding gross cross section:
Cheek weld throat:
Verification Combined:
Shear at Padeye:
fshacklesallowable "OK"
finstallation "OK"
Fpinchek "OK"
aweld " OK"
UCbearing 0.63
UCShear 0.65
UCNet.Area 0.76
UCGross.Section 0.792
UCweld 1.843
UCCombined 2.42
UCShear.Padeye 0.044

MPa 1 106Pa

LIFTING PADEYE 
Model data 
In plane load inclination 
α 0deg 
  
  
  
  
Padeye Force 
  
  
  
Fpadeye 4805.8kN 
  
Desig
Rcheek1 270mm 
  
 Padeye 
thickness 
 
  
  
  
  
  
 
  
tpadeye 44.5mm 
  
 
Cheek thickness
Fcable 2.45 103 tonnef 
Wire rope Class 6x36 1 1/2 
Wire rope diameter ϕwire 225mm
 
Sling Force 
Fpin Fpadeye γc 
SECTION UTILIZED
Fpin 4805.8 kN 
Loads 
Fx1 Fpin cos(α) 
Fx1 4.8 103 kN 
Fy1 0.05 Fpin 
Fy1 240.3 kN 
Fz1 0.05 Fpin 
Fz1 240.3 kN 
Cheek Radi
Total thickness - Verification 
 Ttotal 
  
      Fpin 
  
Ttotal 83.6 mm 
 
0.9 Fy dpin 
 
  
  
 
T 4 tcheek tpadeye 
T 2
Gap in the diameter of hole - Verification 
fhole 
  (1mm) if 
dpin 33mm 
  
  otherwise 
  
  
  
  
  
0.03 dpin 
if 0.03 d
fmax 62.5 mm 
fshacklesallowable 
"NOT OK" if fshackles fmax 
  
"OK" otherwise 
fshacklesallowable "OK" 
-Second Verificatio
Design dimensions 
Effective width of padeye plate: 
b1 min 4 T 0.8 dhole Rpadeye rhole b1148.8 mm 
Effective width of cheek
FNet.Area 0.45 Fy 
  
  
  
FNet.Area 159.8 MPa 
  
UCNet.Area 
  
  fNet.Area 
  
  
  
  
  
  
  
  
  
  
  
  
  
  FNet

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