Industrial & Life Sciences
Dairy
Solutions
Our membranes enhance yield
and drive down costs.
The Market
KMS is uniquely qualified to serve the dairy industry. Our
unparalleled knowledge and experience is gained from
decades-long relationships with dairy producers, helping
them improve their processes and operations. Our innovative
products are time-tested and increase productivity while
keeping dairy operations running smoothlyand profitably.
How Can We Serve You?
Our engineers are well-versed
in dairy-specific separation and
filtration challenges, and have
developed high-level membrane
technologies suited to vital
commercial applications.
Milk Processing
Whey Concentration
Koch Membrane Systems (KMS)
Whey protein concentrate is used in
set the industry standard for milk
processing and has developed some
many products including nutritional
beverages, baked goods, processed
of the most widely used technologies.
foods, and animal feed. Whey or UF
KMS ultrafiltration (UF) and reverse
RO or NF for further processing or to
osmosis (RO) membranes excel
reduce volume for transport. NF may
at removing water and selected
be used for partial demineralization,
components from milk. These
or after RO to achieve higher total
concentrated milk solids can then
solids.
be sent for cheese production,
ingredient use, or condensed milk
products. Permeate from the UF
step can be concentrated via RO
and/or nanofiltration (NF) and further
processed into lactose or permeate
powder. UF and RO are also used to
concentrate milk to reduce shipping
volumes for transport.
permeate can be concentrated using
UF membranes used to separate and
concentrate whey protein are often
cleaned daily with chlorine. KMS
long-lasting membranes withstand
the harsh chemicals used to clean
membrane systems. Our fused-fold
protection system in KMS XL-1000
spiral UF membrane elements
Membranes for Milk Processing
Milk Pre-concentration
Membranes can be used to
concentrate milk prior to the
Milk
or
cheesemaking process. UF
Concentrated
Milk
increases plant throughput,
allowing for the production of
Crystallized
Lactose
NF
more pounds of cheese per day.
Permeate from the UF step can
Partially Demineralized
Concentrated Lactose
UF
Concentrated Lactose
be further processed with RO
and NF membranes to produce
a concentrated stream for the
production of lactose and permeate powder.
Cheese
Making
RO
Water and
Minerals
The Market
dramatically reduces degradation
KMS offers the SelRO line of
KMS membranes are widely used in
caused by chlorine, significantly
chemically stable NF membranes
dairies to produce clean, safe CIP
extending service life. HpHT UF
for caustic and acid streams. SelRO
water while reducing water usage and
elements allow cleaning at high
membranes have excellent long-term
operating costs. Our designs adhere
temperatures and high pH, often
stability in effluent solutions such
to strict purification standards, and are
eliminating the need for chlorine.
as sodium hydroxide, potassium
known industry-wide for their durability,
hydroxide, phosphoric acid, and nitric
which results in a higher ROI.
KMS high-rejection RO elements
typically exhibit greater than 99.9%
COD rejection, while our SR3D NF
membranes excel in demineralizing
and concentrating proteins and lactose.
Chemical Recovery
Membranes can be used to recover
expensive acid and caustic from CIP
streams, helping you reduce operating costs and comply with regulatory
requirements. Membranes clarify the
cleaning solution to remove suspended and dissolved solids so the treated
solutions can be reused.
acid at concentrations of 10% or more.
They can handle the job with ease,
Brine Recovery
and save you time and money in the
Salting by brine immersion is used
long run.
in many varieties of cheese. Brine
disposal has become an increasingly
Water Recovery
costly and environmentally challenging
Consistent high-quality water
issue for cheese manufacturers.
production is essential in all dairy
reliably remove protein, fat, yeast, and
adequate treatment, reusing process
mold. Time-tested and widely used,
water streams can reintroduce
these systems will allow you to clarify
contaminants and pathogens into
and recover brine, while maintaining
your products. We understand the
the flavor and quality of your cheeses.
challenges well, and have long been
supplying solutions to overcome them.
Membranes for Whey Processing
Cheese Making
Curd Grains Salt Whey
to Cheese
NF
Separator
Whey
Cream
KMS membrane filtration technologies
processing operations. Without
Water
Salt
WPC
Powder
Whey Protein Concentrate
Desalted
Whey
Whey
UF
Whey
Lactose
Whey Concentration
After cheese making the resultant whey can be concentrated using
membranes, providing a protein enriched stream ahead of the evaporation and drying process. Ultrafiltration is the standard process for
the production of 35 to 90% of whey protein concentrate. RO can
be used downstream to concentrate the UF permeate to produce
lactose or permeate powder. When producing cheeses that generate
significant volumes of salt whey, a nanofiltration step can be added
NF
RO
Water
Lactose or Whey
Concentrate
Water
Crystallized
Lactose
to partially desalt the stream, thus increasing the volume of recoverable whey solids. Partially desalted whey can then supplement
the primary whey stream and be sent to the UF system for protein
concentration prior to evaporation and drying.
Whey
Powder
Ultrafiltration
Weve put our experience to work to create a wide selection
of spiral ultrafiltration elements that are ideal for dairy
processing, including the first ultrafiltration system ever built
for the production of whey protein concentrate.
Ultrafiltration
Systems and Service
As industry leaders in membrane
technology, KMS engineers are
perfectly suited to customize
a filtration solution to your
specifications. From concept to
piloting to ongoing support, we
have the experience to provide
an exceptional outcome.
KMS offers a wide selection of
The dairy industry benchmark for
sanitary spiral ultrafiltration elements
protein recovery are the standard
with 5,000 and 10,000 molecular
HFK-131 and HFK-328 UF element
weight cut-off that are ideal for milk
lines, which offer long life and stable
and whey concentration, production
productivity. They operate effectively
of whey isolates, and milk standard-
over a wide pH range and can be
ization. These products are made of
continuously run at 131 F (55 C).
polyethersulfone (PES) membrane
polymer and are designed to
conform to USDA 3A standards and
FDA regulations.
Standard Systems
Custom Engineered Systems
Technical Support
Piloting
Ultrafiltration Spiral Elements
KMS ASSIST Service and
Maintenance Program
Service
Application
Membrane Type
Membrane
Material
Molecular
Weight Cut-Off
Whey Concentration
HFK-328
PES
5,000
Whey and Milk Concentration
HFK-131
PES
10,000
Whey and Milk Concentration
Whey Concentration
Clarification
HpHT HFK*
PES
10,000
XL-1000*
PES
5,000-10,000
HFM-180
PVDF
100,000
*HFK-328 and HFK-131 membranes are available as the chlorine-tolerant fused-fold protected XL-1000
membrane and as the High pH, High Temperature HpHT membrane.
Microfiltration Spiral Elements
Application
Membrane Type
Membrane
Material
Micron
Clarification and Fractionation
MFK-618
PES
0.1
Clarification and Fractionation
MFK-603**
PES
0.1
Clarification and Fractionation
MFK-601
PES
0.4
** The MFK-603 membrane is available for high-temperature operation (176F, 80C).
Ultrafiltration
HpHT-HFK Ultrafiltration
In 2001 KMS introduced High pH
associated with handling it and rinsing
and High Temperature (HpHT)
it from the elements. The elements
UF elements into the HFK family.
are manufactured with proprietary
These elements can be cleaned at
materials selected and developed
temperatures as high as 185 F (85
specifically for use under extreme
C) and at a pH of 12.5. This enables
conditions while providing higher
dairies to eliminate the use of chlorine
productivity than competing products.
in many processes, thereby avoiding
the difficulties
The KMS system and the XL-1000
membranes are so durable, dependable and
easy to maintain that our operators can
focus on the two other key processes, the
evaporators and pasteurizers.
Ken Shook
Supply Chain Manager
Brewster Dairy
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RO and NF
Boost efficiency, reduce costs, and increase yield. Our
innovative TFC sanitary RO and NF spirals are suited to
a variety of milk applications; our skilled engineers can
optimize a solution to meet your specific needs.
We would definitely
recommend Koch because
Reverse Osmosis and
Nanofiltration
KMS spiral RO and NF products
of divalent salts, proteins, and
of the good quality and
are made with patented composite
sugars while preferentially passing
consistency of the membrane
membrane formulations in a wide
monovalent salts.
variety of element configurations.
All KMS sanitary RO and NF
as well as the element, the
Our high rejection RO elements
overall operation, and the life
COD rejection. The new SR3D NF
of the membrane.
elements are compliant with USDA
typically exhibit greater than 99.9%
3A standards.
element provides high retention
Todd Hutson
Vice President of Sales
Filtration Engineering
Reverse Osmosis Spiral Elements
Application
Whey, Milk, and Lactose
Concentration; RO Permeate
Polishing
Membrane Type
Membrane
Material
Molecular Weight
Cut-Off
HR
TFC
Polyamide
<100
Membrane Type
Membrane
Material
Molecular Weight
Cut-Off
SR3D
TFC
Polyamide
200
Nanofiltration Spiral Elements
Application
Desalting and Concentration of
Whey Proteins and Lactose
Element Manufacturing
Element Manufacturing
Tough Glue Seams
Superior Membrane Fold
Continuing in the KMS tradition of su-
Glue lines that are chemical-resistant,
Protection
mechanically tough, and blister-resis-
State-of-the-art fold protection ap-
tant provide longer, more consistent
plication equipment using innovative
life and better sanitation.
adhesives extend element life by
perior quality element manufacturing,
we recently invested in a new production line that will more than double our
manufacturing capacity for sanitary
RO and NF elements and other spiral
membranes.
Using advanced adhesives, carefully selected backing materials, and
modern application and automated
Maximized Membrane Area
maintaining high protein yields.
Automated adhesive application and
Exceptionally Tight Elements
controlled element rolling result in
Advanced rolling procedures and
straight and consistent glue seams for
rigid new outer wraps prevent spacer
higher element productivity and better
movement to enhance element life
sanitation.
and facilitate cleaning.
rolling methodology, KMS produces an
element of exceptional value.
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Corporate Headquarters
Koch Membrane Systems, Inc.
850 Main Street
Wilmington, Massachusetts 01887-3388
USA
Tel: 1-888-677-KOCH
Tel: +1-978-694-7000
Fax: +1-978-657-5208
Manufacturing Facilities
Wilmington, Massachusetts, USA
Aachen, Germany
For five decades, Koch Membrane Systems, Inc. has led
the way in developing innovative membrane technologies
that serve a diverse range of industries and applications
around the globe. KMS provides solutions to markets
including industrial and municipal water and wastewater,
food and life sciences and industrial processes helping
thousands of industries reduce their water footprint,
increase productivity, and reduce costs. With an installed
base approaching 20,000 systems throughout the world,
KMS is setting the standard as a comprehensive membrane
solutions provider.
KMS is based in Wilmington, Massachusetts, USA with
factory direct representatives around the world and
manufacturing locations in Wilmington, Massachusetts and
Aachen, Germany.
International Contacts
Europe/Middle East/Africa
Koch Chemical Technology Group Ltd.
Koch Membrane Systems Division
Units 3 - 6, First Floor
Greyfriars Business Park
Frank Foley Way
Stafford ST16 2ST
United Kingdom
Tel: +44-178-527-2500
Fax: +44-178-522-3149
Aachen, Germany
Lyon, France
Madrid, Spain
Manama, Kingdom of Bahrain
Milan, Italy
Stafford, United Kingdom
Wijnegem,Belgium
Asia/Pacific
Beijing, China
Melbourne, Australia
Mumbai, India
Shanghai, China
Singapore
Sydney, Australia
Latin America
Sao Paulo, Brazil
www.kochmembrane.com
2013 Koch Membrane Systems, Inc. All rights reserved worldwide. SR3D, HpHT, XL-1000, TFC, and KMS ASSIST are trademarks of Koch Membrane Systems, Inc. SelRO is a trademark of
Membrane Products Kiryat Weizmann Ltd. Koch Membrane Systems, Inc. is a Koch Chemical Technology Group, LLC company. 3/13
