Lecture25
Designofstack
Contents:
Whatisstackeffect
Whatisdraft?
Naturaldraft
Keywords:stack,chimney,draft,naturaldraft
Whatisstackeffect
Thephenomenoninducedbythedensitydifferencebetweenahotandcoldaircolumnthatcreatesa
naturalflowthroughachimneyiscalledstackeffectorchimneyeffect.
Thefunctionofthestackistodispersethehotgases,emissionsandparticlesthatleavethefurnace.The
gastemperatureinsidethestackisgreaterthantheoutsideambientairtemperature.Ifthesetwoair
columnsareconnectedatthebottom,denseairwillpushthelightgasesupthechimney.Higheristhe
temperaturedifference,greaterwillbethebuoyancyforcecausingthelightergasestomoveup.
Flowofgasesinfurnaces,stacksandotherequipmentsoperatingatatmosphericpressuresinvolvesmall
differenceinpressuresP1 P thatshouldbeusedinmechanicalenergybalanceequation(lecture21,
equation7).Thissmallpressuredifferencecanbeconvenientlyhandledintermsofdraft.
Whatisdraft
Draft d atanypointinthegasflowsystemis
d
Absolute pressure in the systems absolute pressure of the surrounding atmosphere at the same level
FigureshowsthechimneyorstackinwhichhotgasesareflowingattemperatureT.Wemounttwo
watermanometersatpositionsZ
Z and Z
Z .Onelegofthemanometerisfixedwiththe
chimneywhereastheotherlegisopentotheatmosphereasshowninthefigure
Figure1:Acolumnofthechimneywiththemanometerpositionedat
and
Atpoint1and2inthegascolumn
d1
P andd2
P (1)
Whered andd representdraftatpoint1and2inthegascolumn.P and.P aretheatmospheric
pressuresandP andP absolutepressuresatpoints1and2respectively.
Variationsofpressurewithheightinagascolumnareimportant.Inastaticcolumnoffluidatconstant
temperaturethepressuredecreaseswithheightduetogravity:
dP
dZ(2)
NeglectingtheeffectofdensitywithZ,itfollowsforstaticsystems
P
(3)
Pispressureatheight ZandP ispressureatarbitrarydatumplaneofzeroheight.isthegasdensity.
Naturaldraft
Itisthedraftproducedbydensitydifferencebetweenthetwofluids.Considerthehotgascolumn
showninthefigure.Thehotgascolumnissurroundedbyatmosphericcoldair.Amonometermounted
atpoint1and2readsthedraftd1 andd2 .Therelationbetweendraftanddensitydifferencecanbe
obtainedasfollows:
P
P
Z (4)
Z (5)
Byequation1and4andweget.(6)
d
isdensityofairand isdensityofhotgas.Eq6isthedraftproducedinastaticcolumnofgas.Ifthe
chimneyisopentoatmospherethend2 0sothatdraftorsuctionatthebottomsis
d
(7)
Duetoflowofgases,thedraftisreducedbyfrictionallosses,sothatthestaticdraftisthemaximum
draftwhichthestackofagivenheightcanproduceunderlimitingcondition.
Byusingmechanicalenergybalanceequation(equation7oflecture21)andusingequation7
(expressP P inequation7intermsofd andd )wegetthemechanicalenergybalanceequation
expressedintermsanddraft:
g Z
0.(8)
Reference
R.Schuhmann:MetallurgicalEngineering,Volume1EngineeringPrinciples