Time of Flight Diffraction (TOFD)
Training Course Outline- 40 hour course
SCOPE
This course prepares the candidate for Time of Flight Diffraction (TOFD) Inspections.
Prerequisite for this Class is Level II Ultrasonics.
Select Probes
TOFD formulas
Perform Specific Calibrations
Specific TOFD scanning
Collect and store data
Interpret data
Locate and Size flaws
Record Results
TOFD Codes and Standards
TRAINING
Training Material is presented in Module that are followed by Quizzes
MODULE 1: TOFD BACKGROUND
Principles of TOFD
Diffraction Process
Basic TOFD Setup
Advantages and Limitations of TOFD
Basic TOFD Setup on a Omniscan
MODULE 2: TOFD FORMULAS
Basic Formulas
Calculation of ID crack Depth
Calculation of internal flaw height Depth
Accounting for phase reversal
MODULE 3: HARDWARE
Basic Hardware
Advantages of digital Recording
Sampling Rate
Amount of Data Collected during B-scans
Grey Scale vs Color Imaging
Advantages and disadvantages of Signal Averaging
MODULE 4: TRANSDUCER SELECTION AND PROBE SETUP
Transducer Size
Transducer Refracted Angle
Transducer Frequency
Transducer Frequency Fine grain and coarse grain materials
Transducer damping
Transducer frequency and sampling rate
Probe separation
Beam spread
MODULE 5: INSTRUMENT SETUP
Entering UT Parameters
Entering Part Thickness
Entering Probe Separation
Calibration settings as per ASTM 2373
Calibration settings as per European TS 14751
MODULE 6: INSPECTION SCANNING
Manual Scanning
Mechanical Scanning
Calibrating the Encoder
Setting the Origin, Scan Area, Start, Stop
Acquiring Data
MODULE 7: ANALYSIS SOFTWARE
Saving Data
Activating Cursors
Linearization
Measuring Flaw Height
Accounting For Phase Reversal
Measuring Flaw Length
Creating a Data Table
MODULE 8: COMMON FAULTS
No signals
Gain - too Low
Improper range
Signal to Noise ratio problems
Works well during calibration but not during inspection scanning
Near Surface problems
Loss of Couplant
MODULE 9: CODES AND STANDARDS
British Standard 7706
ASME Section V, Article 4 (2007)
European TS 14751
ASTM 2373
Birring NDE Center, Inc.
515 Tristar Drive, Webster, Texas, 77598
email: training@[Link]
832 533 8366
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