QC Inspection Checklist
Item Number Item Description
#USO11 / #USO81 Black / Brown Silicon Underliner, with SS Plate inside
Prepared By Date: Revision No.
Guilhem Bertrand 03/19/09 6
Approved By Date: Revision Date:
Andrew Reich 04/06/09 05/15/09
Section A Sampling Plan and Inspection Requirements A
Sampling Plan: ANSI/ASQ Z1.4 (MIL-STD-105E), General Level II, Single Sampling Plan. Sampling Plan for the inspection: Critical=0 Major=2.5 Minor=4.0
Inspection requirements :
100% Fully Packed
Section B Packaging Detail B
No. 1. Check Point Package Contents Retail Packaging Style and Materials Shipping Packaging Style Colors and UPCs Item Carton Polybag Detail 1 item, 1 instruction manual (color card) 1 1 Item packaged in individual heat sealed polybag with instruction manual, UPC sticker on the back bottom center of the poly bag UPC 6 polybags in a carton, UPC sticker on master carton 6 UPC Location Inside Shipping Marks Back bottom center USO11 Black 6-00-75536-08500-7 0755 3608 5005 USO81 Brown 6-00-75536-08580-9 0755 3608 5807
2.
3.
4.
To be printed on 4 sides of the cartons Printing colors : Black for USO 11 and in Brown for USO 81 USO 11 USO 81 5. Shipping Marks Item : USO11 Description: Silicone Underliner, Black Quantity: 6 6-00-75536-08500-7 (Label Barcode) C.O.O. Made in China Item : USO81 Description: Silicone Underliner, Espresso Quantity: 6 6-00-75536-08580-9(Label Barcode) C.O.O. Made in China Format: AAMMDDYY where AA is factory code. Vendor or Date Coding Position: Top right corner on master and inner cartons on the same side as the label; i.e. 11081408 means the goods packaged at factory 11 on August 14 , 2008. AAMMDDYYAA 11081408 11 14 2008 ECT and Bursting Strength ECT Master carton: ECT 30 LBS/INCH at least; BST 108 LBS/SQ. INCH (Not Verified during Inspection )
th
6.
7.
8.
Other Notes
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Section C Checklist Details C- -
Part 1. Master Carton & Packaging 1 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Missing barcode Wrong barcode printed Incorrect shipping mark/wrong shipping mark color / Illegible graphics, or shipping mark Carton broken and product inside exposed, and/or damaged Carton damaged or taped poorly, but product still secure Incorrect wording or graphics on color box / poly bag Wrong packing method (i.e. wrong package used, missing plug/paperboard upside down) Missing user manual, warranty card or color card Wrong spelling on color card Broken / damage polybag Static label applied poorly or missing Color does not match the approval sample Foreign matter (safety issue e.g. blade, rodent, etc) Foreign matter (non-safety issue e.g. hair, insects) Color deviation within the packaging Stain/crack/damage on the individual package Odor as received which dissipates upon opening Odor as received which does not dissipate upon opening Critical Major X X X X X Minor X X X X X X X X X X X X X X X X X X X X X Critical Major X Minor
Part 2. Individual Product 2 1. 2. Dirt, Oil or Wax on the item Noticeable scratch, dent, crack or damage on the item Use of any unverified paint, marker or any other substrate to cover an imperfection Mark, stain, or other discoloration Deformed shape Major and obvious mark, stain, or discoloration on the exterior surface Visible stain or discoloration on surface Color clearly does not match the approved sample Sharp, large, or obvious protrusion The product has any accessible dangerously sharp point/sharp edge The item can spin on a flat surface due to convexity of bottom or protrusion on bottom Poor moulding of the item Poor moulding of the drop circle
3. 4. 5. 6. 7. 8. 9. 10.
X X X X X X X X X X
11. 12. 13. 14. 15. 16. 17.
X X X X X X X X
X X
Wall thickness variation of more than 1.5mm 1.5mm Poor texture of surface Any defect that represents a critical lapse in quality Poor workmanship
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Part 3. Special Inspection 3
No. 1. 2. 3. 4. Check Point Packaging Check Carton Drop * Carton Size Gross Weight Standard As Specified 46 cm X 6 times (18" X 6 times) Applied on ceramic covered concrete floor 34 x 22.5 x 21 cm 5.5 kg Tolerance No Deviation No damage to item 5.0% 5.0% Sampling Size G II (all) 2 Cartons S-1 S-1 Inability to scan will only be considered a 5. Barcode Scan on Carton As Specified Conforms 2 Cartons non-conformity only if visible irregularity of the bar code 6. UPC Sticker on polybag UPC Instruction Manual (Color Card) Dimensions Item Dimensions Item Thickness within the handles Item Net Weight Bottom Flatness Check Thermal Tolerance On the back of the polybag Conforms G II (all) 6 sides, 3edges, 1corner 6 3 Remarks
7. 8. 9. 10. 11.
Color card = 200x135 mm (L) 33 x (W) 21.8 x (H) 3.3 cm 10 mm 750g Not Convex Put a 240C cast iron cookware on the item 240C Cut 1 item per SKU and check with electronic caliper
5.0% 3.0% 1.5% 3.0% Conforms No melting, no cracking
S-1 S-1 S-1 S-1 S-1
12.
1 Pc / SKU
13.
Metal Plate Thickness
Thickness= 0.8mm
0.1mm
1 Pc / SKU
1 piece per SKU only SKU
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Part 4. Reference Photo 4
Black Shipping Mark on Master Carton
UPC Code on Master Carton (Black) UPC
Brown Shipping Mark on Master Carton
UPC Code on Master Carton (Black) UPC
VD Code on Master Carton
Packing Method (6 polybags per carton) 6
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Individual Package (polybag)
Warning on polybag (Black printing)
UPC sticker on Polybag UPC
Instruction Manuals (Color Cards)
Black Instruction Manual (Color Card) Front
Black Instruction Manual (Color Card) Back
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Brown Instruction Manual (Color Card) Front
Brown Instruction Manual (Color Card) Back
Black Single Product - Front
Single Product - Back
Brown Single Product - Front
Single Product - Back
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Black Drop Circle
Brown Drop Circle
Section D - Required Inspection Equipment D --
No. 1. Provided by: InTouch Provided Factory Provided Equipment Bar Code Scanner, Tape Measure, Micrometer, Caliper , Cast Iron Samples Apparatus for tests 12&13 (oven up to 240C, a saw to cut the Underliner) 12 & 13 ( 240C Underliner
2.
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