ASSIGNMENT FLUID DYNAMICS& MASS TRANFER LAB MAINTENANCE
Submitted by: Roll no: 2011-CH-05 2011-CH-37 2011-CH-53 2011-CH-89 Submitted to: Sir Usman
Fluid Dynamics Lab
Sr No. Equipment Name Maintenance Suggestion Maintenance Type Routine NonRoutine
Lubrication of the mechanical parts Change of motor(rotary part) oil Compressible flow batch 1 Check the supply line Check erosion and corrosion on the surface Check cracks or any damage Check electrical connection Check working of motor (rotary part)
Check all electrical supply and connection Clean the hydraulic bench with any reagent to remove the adhesive particles. Flow meter calibration Check all the valve for leakage Check cracks or any damage Check the lubrication of the pump (rotary part) Check pump sound Check if there are any cracks Osborne Apparatus Check discharge, inlet pipes and valves for possible leakage Dye injection point should not be blocked
Hydraulic Bench
Sr No.
Equipment
Maintenance Suggestion
Maintenance Type Routine NonRoutine
Orifice & Jet Apparatus
Check possible leakage if any Check utilities supply lines Check valves Cleaning of the vessel
Calibration of flow meter 5 Fixed & Fluidized Bed Check pump Check motor Check electricity supply and connections Check all the valve for leakage Check all the pipes Check pump
Flow meter demonstration
Sedimentation
Cleaning of the vessel Check for cracks on the tubes
8 9
Fermenter Dead weight calibrator
Cleaning Check Corrosion and erosion Check Rusting of weights (Stationary)
10
Distilling apparatus
Tube cleaning (Stationary) Cleaning from outside (Stationary)
Check scaling and rusting of cylinder (Stationary) Sr
No.
Equipment
Maintenance Suggestion
Maintenance Type Routine NonRoutine
Check Plastic tube scaling (Stationary)
Bio sorption 11 Pump maintenance (Stationary) Motor maintenance (rotary)
12 Bernoullis apparatus Scaling of tube (Stationary)
13
Hydrostatic pressure apparatus)
Wooden Block Maintenance (Stationary Maintenance of tubes(Stationary)
Burner 14
Maintenance of burner flame filament (Stationary) Valves (Stationary) Digital meter (Stationary)
15
Centrifugal compressor demonstration unit
Compressor Maintenance Wires (Stationary) Maintenance of Fan (rotary)
16
Centrifugal fan demonstration unit
Wires (Stationary) Connectors (Stationary)
SAFETY AND BUILDING POINTS: Proper Ventilation must be ensured Light should be appropriate Equipment must be placed at safe distance Emergency exit should be there Fire Extinguishers and first aid kit must be available
Mass Transfer Lab
Sr. No Equipment Maintenance Suggestion Routine NonRoutine
Power supply Electric Connections 1 Weigh Balance calibration
Tray Dryer
Support stand
Tubes cleaning . Cleaning of inlet discharge points 2 Liquid Liquid Extraction Packing should be cleaned Check cracks or any damage Vessel must be impurities free Glass tower cracks Flow meter Calibration Trays condition should be checked Valves Batch and Continuous Distillation Column Temperature sensors must be checked Insulation must be checked
Sr No.
Equipment
Maintenance Suggestion
Maintenance Type Routine NonRoutine
Vaccum valve calibration 3 Trays wear and tear
Regeneration of the resins 4 Ion Exchanger Apparatus Regents must be replaced Conductivity metre should be checked after some time Flow meter calibration Corrosion check Flow meter check and calibration Pressure gauge and calibration Membrane cleaning and replacement Control Circuit
Reverse Osmosis
6 Fruit Concentrator
Short wiring (pump) Filter check Pressure gauge calibration Filter replacement
7 Cyclone Separator
Pressure gauge calibration Electrical pump Corrosion check
5 micron centrifuge filter check Cleaning of filter Spiral wound Reverse Osmosis Pressure gauge calibration Flow meter calibration
Engine oil should be changed Petrol pump must be well calibrated CO ratio must be check Cracks and damage to the CNG cylinder Scaling in the regulator must be removed Wiring must be checked
CNG Engine
SAFETY AND BUILDING POINTS:
Proper Ventilation must be ensured Light should be appropriate Equipment must be placed at safe distance Emergency exit should be there Fire Extinguishers and first aid kit must be available
