LEISTRITZ PUMPEN GMBH
Screw Pumps & Systems
Storage-, Export- and Distribution Outlets
Leistritz Screw Pumps and Systems
Leistritz Pumpen GmbH, with its headquarters in Nuremberg/Germany, has been producing Screw Pumps since 1924. The first Leistritz Screw Pump was developed by Paul Leistritz as Main Lube Oil Pump for bearings of steam turbine generator sets. With the widest product range of Screw Pumps, Leistritz offers today solutions from bare shaft pumps to complete pump packages, being a perfect partner for the Oil & Gas industry. Leistritz Screw Pumps are serving todays state of the art Oil & Gas processes with the worlds most comprehensive range of Twin, Triple and Five Screw Pumps. Leistritz runs both, upstream and downstream application in the oil and gas sector. Terminal operations are using Leistritz Twin Screw, Triple Screw and Five Screw Pumps for loading, unloading, stripping, circulation, transfer, tank cleaning and transport of slops and drains.
Todays Oil Market Requirements
Rising energy consumption versus limited production locations makes it necessary to have Export-, Distribution- & Storage Outlets, which serve worldwide demands. In the past years a vast number of: Oil Trading Centres Storage Facilities Refineries Petroleum Product Distribution Facilities Retail Outlets
have been established in strategic areas worldwide. Such facilities are the basis of global oil logistics. Within those facilities Leistritz Screw Pumps are serving all kind of fluid transport and stripping application.
LEISTRITZ PUMPEN GMBH
Oil Production, Oil Distribution and Storage
Petrochemical companies continuously increase their output of feedstock and finished products to satisfy the vast growing demand. These production increases require higher storage capabilities and large pumps with high reliability. energy demand, worldwide tight environmental regulations and the reduction of operating costs are in focus of todays end users. Distribution & Storage facilities offer storage in a controlled environment and the possibility to blend different products in order to satisfy end user demands. Leistritz Screw Pumps and Systems can work under extreme field operating conditions. Duties with: Capacities up to 5,000 m3/h Discharge Pressures up to 150 bar Viscosities up to 150,000 cSt are reliably handled by Leistritz Screw Pumps. Leistritz Pumpen GmbH offers tailor made, high efficiency Screw Pumps. Rotors with Low Pulsation - and Low NPSHR-Screwprofiles, combined with the typical character of positive displacement pumps, make Leistritz the ideal partner for all terminal operations.
Leistritz Engineered Solutions for Terminal/Storage Application
Leistritz designs Screw Pumps particulary tailored to process requirements. No Contact Between Screws and Pump Casing - Less Wear from Abrasives in the Fluid, due to Calculated Clearances - No Product Contamination by Wear of the Pump Components - Handling of Non-Lubricating- / Non-Newtonian-Fluids Optimized Rotor Design - Improved NPSH Characteristics - Lower Tank Level and Longer Suction Lines by better Suction Capabilities - Ability to Manifold more/distant Tanks into One Suction Line - Wide Range of Fluids and Viscosities Handled by the Same Pump - Lower Pumping Temperatures - Better Performance with Increased Viscosity due to Reduced Slip Losses - Less Vibration - Lower Discharge Pulsation Optimized Inlet Geometry - Low Internal Velocity - Low Shear by Transporting Emulsion without Product Separation - No Foaming - No Change of Product Structure and Properties - Improved NPSH Capabilities
Heavy Fuel Oil Unloading Pump in Mexico
Ship Loading Pumps in Singapore 3
P&ID: Storage-, Export- and Distribution Outlets
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5 4
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5 4
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oversimplified illustration
Crude & Refined Product
1 2 3 4 5 6
Leistritz On-Board Crude Cargo Pump Leistritz Crude Unloading Pump Leistritz Booster Pump Leistritz Circulation Pump Leistritz Stripping Pump Leistritz Loading and Transfer Pump
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Storage Tank Booster Pump Station
LEISTRITZ PUMPEN GMBH
Installation and Duties
1
Leistritz On-Board Cargo Pumps L4 and L5
Various types of oil products are unloaded from ships. Preferred pumps for this application are Leistritz Screw Pumps, series L4, with the capability of handling large solid particles contained in the pumped products. The pumps are operating with nitrided screws manufactured from a single piece of bar stock, which offer an excellent service life. The pump liner is replaceable. Leistritz Screw Pumps, series L5, are also used. This pump type is available in submersible design or as deck mounted unit. Main benefit of this model is the requirement of only one sealing to atmosphere.
1 2
Leistritz Cargo Pump L4MG
Leistritz Unloading Pumps L2, L4 and L5
Unloading of different oils from trucks and railcars are typical applications for Leistritz Screw Pumps, series L2, L4 and L5. L2- and L5-series pumps have only one sealing to atmosphere while the L4-Series can offer an interchangeable liner. All of these pumps have the ability to run dry (L2 and L5 with time limitation), they are self priming and can handle a certain amount of solids.
2 3
Leistritz HFO Unloading Pump L2NG
Leistritz Booster Pump L3
Leistritz high pressure Triple Screw Pumps, series L3, are well suited for pipeline booster applications in pumping stations. Due to their triple screw design, the pumps can handle crude oil with a wide range of viscosities and generate differential pressures up to 160 bar even when pumping very light crudes.
3 4
Leistritz HFO Booster Pump L3MG
Leistritz Circulation Pumps L2, L3 and L4
Tank stored Crude Oil must be circulated to avoid separation and to maintain the temperature. It is particularly important to maintain a homogeneous product quality with constant viscosity over the entire tank volume. Additionally, the system pipe work must be regularly flushed to prevent adhesion of wax or other substances reducing the nominal diameters. Leistritz Screw Pumps, series L2, L3 and L4, are used to circulate the product reliably through the system pipe work and/or heaters.
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Leistritz Oil Circulation Pump L4NG
Leistritz Stripping Pump L4
The product remaining on the bottom of the crude storage tanks is normally of heavy and high viscous nature and contains solids. Low speed Leistritz Screw Pumps, series L4, with excellent suction capabilities and the ability to run dry are preferred for tank stripping. Variable speed operation along with a special screw design guarantees excellent NPSHR values and minimized pulsation.
6
Leistritz Loading and Transfer Pump L2, L3, L4 and L5
5
A variety of oil based products are transferred from the storage tanks to ships, railcars and trucks for transportation to the end users. Leistritz Screw Pumps of all series are used in these applications. Leistritz Screw Pumps, series L2 and L3, are transferring both, light and heavy oil to different storage facilities and to load trucks and railcars. With their excellent suction capability and low pulsation, L4-pumps are used for higher flow rates. These pumps handle viscosities of more than 3,000 cSt. A special screw design guarantees very low NPSHR values. Flow rates up to 5,000 m3/h permit short loading periods resulting in low port fees for ocean going vessels. Leistritz Screw Pumps, series L5, are also used for high flow rates and pressures up to 10 bar.
Leistritz Crude Oil Stripping Pump L4MG
Leistritz HFO Transfer Pump L4MG 5
Customer Service - Pump Test Field - Quality Assurance
Customer Service
Leistritz Screw Pumps are products of continuous customer oriented optimization and development. Professional Leistritz Customer Service is based on worldwide, close and long term partnership with engineers, operators and endusers. Leistritz performs: Inspection, Maintenance and Repair Service and Maintenance Contracts Installation, Commissioning and Retrofits Delivery and Installation of Genuine Leistritz Spare Parts Training Pump Operations under Test Conditions Project Supervision 24h Service
Leistritz Overhaul Team
Test Fields
Oil- and Water- Test Fields for individual parameter check and control 5 Test Stands 4 MW Test Field Computer Controlled Recording of Measurement Reading Large Volume Tanks for Long Test Periods
Professional Site Inspection
Quality Assurance
Latest technology in combination with strictly controlled quality is the basis for the worldwide known Leistritz Screw Pump reliability and efficiency. Leistritz Quality Assurance concentrates on compliance with highest quality standards, e.g.: Use of Latest CMM Technology Constant Monitoring of all Manufacturing Processes for Small Tolerances Strict Tolerance Compliances for High Pump Efficiency and Low Life Cycle Costs Know-How-Transfer Due to Close Collaboration with Universities and Independent Institutes
Leistritz Multiphase Test Field
Certificates
Leistritz Pumpen GmbH is Certified According to: DIN EN ISO 9001:2000 DIN EN ISO 14001:2005 OHSAS 18001 RS Supervisor ROSTECHNADZOR GOST-R GOST-K
Leistritz Certificates
Monitoring of all Manufacturing Processes
LEISTRITZ PUMPEN GMBH
User Advantages of Leistritz Screw Pumps
Operating Benefits Provided by Leistritz
Design in Accordance with API 676, Latest Edition Made for Outdoor Installation and Operation Compact Design Replaceable Liners Screws and Shafts are Made of a Single Piece of Bar Stock Material for Maximum Stiffness and Minimum Shaft Deflection Screw Hardening for Extraordinary Long Service Life Leistritz Screws are Available in Special Low-Vibration-Design Leistritz Screws are Available in Special Low-NPSHR-Design Rotor System is Hydraulically Balanced Mechanical Seals (Double or Single Arrangements) are Exposed to Suction Condition only for Longer Seal Life, Less Leakage and Lower Load on Seal and Shaft Suitable Seal Flushing in Accordance with API as an Integral Part of the Pump Package/Skid Leistritz Twin Screw Pumps are Equipped with Heavy Duty, Pre-Loaded Tapered Roller Bearings with a L10 Life of min 25,000 Hours Leistritz Screw Pumps Handle High Viscous Products with Excellent Efficiencies up to 90%, Resulting into Comparable Low Power Consumption Leistritz Screw Pumps Deliver a Constant Flow Rate at Different Viscosities and Differential Pressures Self-Priming Capability up to 9 mwc Directly Driven by Electric Motors or Combustion Engines up to 3,500 rpm with no Requirement for Gear Boxes or Belt Drives Variable Speed Drive Operation for Normal Duty and Stripping with One Pump Only Temperature Range: -20 to +350C Made in Germany!
Leistritz Nuremberg Facilites 7
Leistritz Screw Pumps and Systems
Series Use for Leistritz Screw Pump Maximal Performance Data
Capacity 900 m3/h [3,960 gpm] Differential Pressure 16 bar [232 psi] Viscosity Pumping Temperature
L2
Low pressure duty, suitable for transport of light abrasive and corrosive, with poor or good lubricity.
100,000 cSt 280C [536F]
L3N
Low pressure duty, suitable for transport of non
16 bar 700 m3/h [3,100 gpm] [232 psi]
15,000 cSt
180C [356F]
L3M
Medium pressure duty, suitable for transport of non abrasive lubricating
80 bar 300 m3/h [1,320 gpm] [1,160 psi]
10,000 cSt
280C [536F]
L3H
High pressure duty, suitable for transport of non
200 m3/h [880 gpm]
160 bar [2,320 psi]
10,000 cSt
280C [536F]
L3V/U Ultra high pressure duty
suitable for transport of light abrasive and corrosive, high or low viscous lubricity.
180 m3/h [792 gpm]
280 bar [4,060 psi]
1,000 cSt
280C [536F] Exceeding operating conditions upon request.
1.2 - 40 e 07/10 2' t
L4
Low, medium and high pressure duty, suitable for transport of abrasive/ non abrasive, corrosive/ non corrosive, lubricating/non lubricating, high Low pressure duty, suitable for transport of light abrasive and corrosive, with poor or good lubricity.
5,000 m3/h [22,000 gpm]
150 bar [2,175 psi]
150,000 cSt 350C [662F]
L5
1,700 m3/h [7,500 gpm]
10 bar [145 psi]
100,000 cSt 280C [536F]
LEISTRITZ PUMPEN GMBH P.O. Box 30 41 D-90014 Nuremberg Markgrafenstrasse 29-39 D-90459 Nuremberg Phone: +49 9 11/43 06 - 0 Fax: +49 9 11/43 06 - 490 E-Mail: pumps@[Link] [Link]
LEISTRITZ ITALIA SRL Via dei Fontanili, 26 I-20141Milan Italy Phone: +39 / 02 84 477 451 +39 / 02 84 477 505 Fax: +39 / 02 84 477 444 E-Mail: pompeitalia@[Link] [Link]
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